Removing Opticruise

Tools

Tools 4
Examples of suitable tools from Scania:

Part number Designation

99 520 Sleeve for motor shaft

Work description
Lateral stroke cylinder 1
3 2
The vehicle compressed air system need not have pressure to remove the lateral 1. Air hoses
stroke cylinder. 2. Lateral stroke cylinder cover
1. Switch on the power supply. Put the drive mode selector in neutral. Switch off 3. Position sensor
the power. 4. Retaining screws
2. Remove the air hoses.
3. Undo the screws and remove the lateral stroke cylinder cover.
4. Remove the position sensor.
5. Undo the screws.

03:71-00 Issue 1 en-GB 1 (6)

©
Scania CV AB 2012, Sweden
 Removing Opticruise
Work description

6. Remove the cylinder by pulling it first out and then up.

03:71-00 Issue 1 en-GB 2 (6)

©
Scania CV AB 2012, Sweden
 Removing Opticruise
Work description

Removing the lateral stroke cylinder piston

1. Remove the piston retaining ring by carefully prising it out with a screwdriver.

2. Use tool 99 520 to tap the piston out of the lateral stroke cylinder.

99 520

03:71-00 Issue 1 en-GB 3 (6)

©
Scania CV AB 2012, Sweden
 Removing Opticruise
Work description

Longitudinal stroke cylinder 2

The vehicle compressed air system must have pressure for the gearbox to be posi-
tioned correctly before the longitudinal stroke cylinder is removed.

1. Switch on the power supply. Put the drive mode selector in neutral. This puts the
longitudinal stroke cylinder in neutral. Switch off the power.
2. Remove the air supply hose from the solenoid valve housing.
3. Disconnect the electrical connection to the solenoid valve housing.
4. Remove the air hoses and position sensor from the lateral stroke cylinder.
5. Undo the screws and remove the lateral stroke cylinder and lever.
6. Remove the position sensor from the longitudinal stroke cylinder. 7 9 3 4 12
7. Remove the longitudinal stroke cylinder, gearshift housing and sensor housing.

5
6 8 10 11

333 311
2. Lever 6. Air connections 10. Air hoses
3. Retaining screws 7. Electrical connection 11. Position sensor
4. Sensor housing 8. Oil filler 12. Electrical cable
5. Bracket 9. Air supply

03:71-00 Issue 1 en-GB 4 (6)

©
Scania CV AB 2012, Sweden
 Removing Opticruise
Work description

The longitudinal stroke damper pushrod and lever

1. Undo the flange screw of the sensor unit.
2. Pull off the sleeve and lever from the pushrod and remove them from the gear-
shift housing. 17

13 14 15 16

13. Pushrod
14. Lever
15. Sleeve
16. Sensor pin
17. Longitudinal stroke damper

03:71-00 Issue 1 en-GB 5 (6)

©
Scania CV AB 2012, Sweden
 Removing Opticruise
Work description

Range and splitter cylinders 6 1 2 7

1. Remove the electrical connection and compressed air line.

2. Undo the screws from the solenoid valve housing.
3. Remove the solenoid valve housing.
4. Remove the spacers and detach the sensors. GR type gearboxes have a plug in-
stead of a position sensor in the split position.
5. Undo the screws for the cylinder.
6. Remove the cylinder.

3 4

333 307
8

03:71-00 Issue 1 en-GB 6 (6)

©
Scania CV AB 2012, Sweden