Doc.

No: NAPL/F/QA/18
REPEATIBILITY AND REPRODUCIBILITY ANALYSIS REPORT Rev. No./Date: 01/10.04.2023
Issue Date: 10.04.2023

PLEASE SPECIFY THE FOLLOWING PARAMETERS AND COMPLETE THE FORM ACCORDINGLY PARAMETERS Using Tolerance
K1 Number of Trials Must be either 2 or 3 3 OK Using Total variation

K2 Number of Operators Must be either 2 or 3 3 OK Date :

K3 Number of Parts Must be either 5 and 10 10 OK

'01 P '01 PSW'!A6 '01 PSW'!A21 '01 PSW'!A54 '01 PSW'!H54 Coord by :
Part name : Gauge number : A :
Characteristic : Gauge name : B :
Tolerance : Least Count : C :

OPERATOR P A R T RESULTS
TRIAL # 1 2 3 4 5 6 7 8 9 10
A 1 4.9800 5.0200 5.0400 5.0100 4.9800 5.0400 5.0600 4.9900 4.9500 5.0400
2 4.9800 5.0200 5.0400 5.0100 4.9800 5.0300 5.0600 4.9900 4.9600 5.0400
3 4.9800 5.0200 5.0400 5.0200 4.9800 5.0400 5.0600 4.9800 4.9600 5.0400 5.01200
Average 4.98 5.02 5.04 5.01333 4.98 5.03667 5.06 4.98667 4.95667 5.04 XA 5.01133
Range 0.0 0.0 0.0 0.01 0.0 0.01 0.0 0.01 0.01 0.0 RA 0.00400
B 1 4.9800 5.0300 5.0400 5.0100 4.9800 5.0400 5.0600 4.9900 4.9600 5.0400
2 4.9800 5.0200 5.0400 5.0100 4.9800 5.0400 5.0600 4.9800 4.9600 5.0400
3 4.9800 5.0200 5.0400 5.0100 4.9800 5.0400 5.0600 4.9900 4.9600 5.0400 5.01200
Average 4.98 5.02333 5.04 5.01 4.98 5.04 5.06 4.98667 4.96 5.04 XB 5.01200
Range 0.0 0.01 0.0 0.0 0.0 0.0 0.0 0.01 0.0 0.0 RB 0.00200
C 1 4.9800 5.0200 5.0500 5.0100 4.9800 5.0400 5.0600 4.9900 4.9700 5.0400
2 4.9800 5.0200 5.0400 5.0100 4.9800 5.0400 5.0700 4.9900 4.9600 5.0400
3 4.9800 5.0200 5.0400 5.0100 4.9800 5.0400 5.0600 4.9900 4.9600 5.0400
Average 4.98 5.02 5.04333 5.01 4.98 5.04 5.06333 4.99 4.96333 5.04 XC 5.01300
Range 0.0 0.0 0.01 0.0 0.0 0.0 0.01 0.0 0.01 0.0 RC 0.00300
Part Avg 4.98 5.021 5.041 5.011 4.98 5.039 5.0611 4.988 4.96 5.04 xPART = 5.01211
Part Range RPART = 0.10111
R= RA+ RB + RC / No of operators = 0.00400 + 0.00200 + 0.00300 / 3 R= 0.00300
XDIFF= [Max (X)ABC] - [Min (X)ABC] = 5.0130 - 5.0113 XDIFF = 0.00167
UCLR= R * D4 = 0.00300 * 2.580 UCLR = 0.00774
LCLR= R * D3 = 0.00300 * 0.000 LCLR = 0.00000

Measurement Unit Analysis Based on Total Variation

Repeatibility - Equipment Variation (EV)
EV = R * K1 % EV = 100[EV/TV]
EV = 0.00177 Trials K1 % EV = 5.56
3 0.5908
Reproducibility - Appraiser Variation (AV)
AV= SQRT [ ( XDIFF * K2)2 - (EV2 / nr)] (n parts, r trials) % AV = 100[AV/TV]
AV= 0.00081 Oper K2 % AV = 2.54
3 0.52
Repeatibility & Reproducibility (R & R) % R&R = 100[R&R/TV] ndc = 1.41 (PV/ GRR)
R&R= SQRT(EV2 + AV2) % R&R = 6.11 = 23.0
R&R= 0.00195 Truncated to integer ndc ³5 is Ok
Part Variation (PV)
PV= RPART * K3 Parts K3 % PV = 100[PV/TV]
PV= 0.0318 10 0.31 % PV = 99.81
Total Variation (TV) 0.3146 Acceptance(R&R):
Under 10 % - Acceptable

10 - 30 % -May be acceptable based on importance of application

TV= SQRT(R&R2 + PV2) Over 30 % - Not acceptable

TV= 0.0319

Range Chart Average Chart

0.012 5.08
5.06
0.010
5.04
0.008 5.02
5.0
0.006
4.98
0.004 4.96
4.94
0.002
4.92
0.000 4.9
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10
UCLr 00 12/30/1899 0 00 12/30/1899 UCLx LCLx 0

Remarks:

PREPARED BY:- APPROVED BY:-