Data sheet

H-2000-2032-05-A

HPPA high precision pulldown arm

The HPPA is a manually System components Where these are not suitable,
arms can be configured by
actuated swing down tool • Arm/hub assembly with Renishaw to suit the particular
setting arm, that features probe requirement. *
the new RP3 three axis The arm/hub assembly is a fully • Probe enclosure
probe. sealed, compact design
available in a range of sizes to A separate probe enclosure is
The patented hub assembly design suit most machines. Renishaw provided to protect the probe
ensures highly repeatable stylus has recomended arm whilst the arm is not in use.
positioning each time the HPPA is swung configurations for all standard • TSI2 interface
down into its ‘ARM READY’ position. chuck sizes. The data sheet
The patented rotary kinematic hub design includes top level kit numbers The interface processes
also provides a positive engagement into for machine chuck sizes 6 “, 8 “, signals between the probe and
position at both the ‘ARM READY’ and 10 “, 12 “, 15 “, 18 “ and 24 “. machine control and allows
‘MACHINE READY’ positions. A bi-colour simple integration. The unit is
Renishaw also has DIN rail mounted and features
LED indicates probe status and also informs
recommended stylus an 'Easy fit' location
the operator that the system is ready for use.
configurations for all standard mechanism. There are two
tooling sizes. connectors for simple wiring to
HPPA is designed specifically for use
! with the TSI2 Interface. Do not use The data sheet includes top the HPPA (3-way) and
the HPPA with any other interface. level kit part numbers for tooling machine controller (25-way 'D'
sizes 16 mm, 20 mm, 25 mm, type).
★ Contact the Styli and Custom Products 32 mm, 40 mm and 50 mm.
Division for information on other arms
options.
Data sheet
HPPA high precision pulldown arm

HPPA system

STD KIT CONTENTS

CNC machine controller
1 HPPA arm assembly

Probe 2 RP3 probe

enclosure 3 Stylus kit
Stylus 4 TSI2 interface
TSI2
interface 5 Probe enclosure
RP3
6 User and Installation Guide
A-2197-0004
7 Base fixing kit
HPPA
Cable ➤
base CABLE (OPTIONAL)

1 2 m, 5 m or 10 m cable
assembly - arm to TSI2

HPPA
Probe status LED
Green - Arm ready for use and probe SEATED.
Red - Triggered

Benefits
• Tool setting times up to 90 % faster. • Sealed to IPX8 (static).
• Recommended OEM arm configurations for all • LED indicator to show probe status and arm READY
standard chuck sizes. FOR USE.
• Positional repeatability typically 5 µm (0.0002 in) 2 s • Stylus “break stem” protects the probe if stylus
• Rugged Renishaw design ensures fault free overtravel limits are exceeded.
operation in the harshest of machine tool • Stylus configurations to suit 16 mm, 20 mm, 25 mm,
environments. 32 mm, 40 mm and 50 mm tooling.

System specification
Application CNC lathe tool setting Environmental protection IPX8 (static)

Sense directions Probe ±X, ±Y, +Z Operating 5 °C to 60 °C (41 °F to 140 °F)

Machine ±X, ±Z, +Y temperature

Typical positional 6 ” - 15 ” Chuck arms 5 µm 2 s X/Z Storage -10 °C to 70 °C (14 °F to 158 °F)
repeatability (at temperature
gauging speed of 18 ” - 24 ” Chuck arms 8 µm 2 s X/Z
Arm sweep 91° / 90° (If Renishaw probe enclosure is not
36 mm/min)
angle used, note maximum arm sweep angle of 91°)

RP3 probe data

RP3 stylus Machine XZ 3.5 N / 350 gf (12.3 ozf) max. RP3 stylus Machine X 9°
trigger force in high force direction. overtravel Machine Z 9°
Machine XZ 1.5 N / 150 gf (5.3 ozf) max. Machine Y 2 mm (0.08 in)
in low force direction.
Machine Y 12 N / 1200 gf (42.3 ozf) max.
 4.5 (0.18) 2.7 (0.11)
9.5 (0.37)

mm (in)
mm (in)
mm (in)

Ø25 (1.00)

Ø60
(2.36)
Ø50
➤

(1.97)
4.2 (0.16)

4.2 (0.16)
4.2 (0.16)

40mm
25 mm
16 mm

30°
(0.35)

30°
4.4 (0.17) 3.1 (0.12)

30°
34 (1.34)
19.1 (0.75)
Stylus dimensions by tool size

44.4 (1.75)
S = 51 (2)
S = 61 (2.4) S = 35.7 (1.4)
81.2 (3.2) 71.2 (2.8) 55.9 (2.2)

4.5 (0.18)

4.5 (0.18)

mm (in)
mm (in)
mm (in)

19.5 (0.77)

Ø60
Ø32

(2.36)
Ø60
(1.26)

(2.36)
4.2 (0.16)

50 mm
32 mm
20 mm

4.2 (0.16)
4.2 (0.16)
7 4
(0.27) (0.16)

30°
30°
30°

4.4 (0.17) 39 (1.53) 24

(0.94)
54.4 (2.14) S = 56 (2.2)
S = 41 (1.6)
S = 71 (2.8) 76.2 (3)
91.2 (3.59)
61.2 (2.41)
Data sheet
HPPA high precision pulldown arm

Mounting dimensions mm (in)

76 (3)
C★ M6 (x 2)

B★
Chuck
26.1 (1.03)
M8 (x 3)
18.8 (0.74)
D★

118.8 (4.68)

S★
Y★

36 (1.42)

30°

4.2 (0.16)
20.2 (0.8)
Ø 33 (1.30)
8.5 (0.33)

7.8 (0.31) 30 (1.18)

30 (1.18) suggested
47.2 25.8
(1.86) (1.01)
42 16.3
(1.65) X★ (0.64)
suggested

5 way M12
13 (0.51) centre of
panel mount
minimum rotation
connector
3 M8 (x 3)
➤

Ø109 (Ø4.29)
maximum 15 (0.59)
2 sealing
4 washer square

5
135 (5.31)

1 ➤
33 (1.30)
30 (1.18)
67.5 (2.66)

➤ ➤
TSI2
Ø

➤ 23 Ø38.1
59 (2.32) (0.91) (Ø1.5)
NOTE: Cable must
be screened 50 (1.97)
Pin Function A★
70 (2.75) min.
NOTE: Pilot holes provided in base for drilling and
1 Probe+ fitment of dowel pins, if required
To ensure EMC integrity, fit
serrated washer under this
2 Probe- screw, which ensures
electrical connection
3 Screen between base and bulkhead

4 - Spacer required
for 15 ", 18 "
5 - and 24 " chuck •
size
Case Screen ★
See page 5 for
dimension table Z★
Side exit version 19 mm A/F adaptor suitable for Ø12 steel tube
or Ø11 flexible conduit. Renishaw recommends
Thomas and Betts type conduit (Shureseal 1/4 ”
Colour Function TBEF 0250-50) or suitable alternative

Blue Probe+

Grey/black Screen
➤
Green Probe-
➤

Cable to TSI2
Length: 7 m

Dimensions mm (in)
Arm size
Chuck Tooling
C D S* X Y Z Tube shape
size size
A B

16 mm 35.7 (1.4) 71.7 (2.82)

20 mm 250 219.2 212 212 41 (1.6) 189.2 77 (3.03)
6 in N/A
25 mm (9.84) (8.63) (8.35) (8.35) 51 (2) (7.45) 87 (3.42)
32 mm 56 (2.2) 92 (3.62)

16 mm 35.7 (1.4) 71.7 (2.82)

20 mm 286 249.2 242 248 41 (1.6) 219.2 77 (3.03)
8 in N/A
25 mm (11.26) (9.81) (9.53) (9.76) 51 (2) (8.63) 87 (3.42)
32 mm 56 (2.2) 92 (3.62)

16 mm 35.7 (1.4) 71.7 (2.82)

20 mm 41 (1.6) 77 (3.03)
335 298.2 291 297 268.2
10 in 25 mm 51 (2) 87 (3.42) N/A
(13.19) (11.74) (11.46) (11.69) (10.56)
32 mm 56 (2.2) 92 (3.62)
40 mm 61 (2.4) 97 (3.82)

16 mm 35.7 (1.4) 71.7 (2.82)

20 mm 41 (1.6) 77 (3.03)
25 mm 368 298.2 291 330 51 (2) 268.2 87 (3.42)
12 in N/A
32 mm (14.49) (11.74) (11.46) (12.99) 56 (2.2) (10.56) 92 (3.62)
40 mm 61 (2.4) 97 (3.82)
50 mm 71 (2.8) 107 (4.21)

20 mm 41 (1.6) 77 (3.03)
25 mm 51 (2) 87 (3.42)
400 343.2 336 362 313.2 60
15 in 32 mm 56 (2.2) 92 (3.62)
(15.75) (13.51) (13.23) (14.25) (12.33) (2.36)
40 mm 61 (2.4) 97 (3.82)
50 mm 71 (2.8) 107 (4.21)

25 mm 51 (2) 87 (3.42)
32 mm 469 383.2 376 431 56 (2.2) 353.2 92 (3.62) 60
18 in
40 mm (18.46) (15.09) (14.80) (16.97) 61 (2.4) (13.91) 97 (3.82) (2.36)
50 mm 71 (2.8) 107 (4.21)

25 mm 51 (2) 87 (3.42)
32 mm 555 458.2 451 517 56 (2.2) 428.2 92 (3.62) 120
24 in
40 mm (21.85) (18.04) (17.76) (20.35) 61 (2.4) (16.86) 97 (3.82) (4.72)
50 mm 71 (2.8) 107 (4.21)

✶ Stylus height, S, is adjustable by ±1.5 mm.

Machine X - Z axis application (standard)

Z Y
X Please contact the Styli and
Custom Products Division for
further information regarding
machine Y axis applications.
X
Z
Data sheet
HPPA high precision pulldown arm

TSI2 interface M4 (x2)

35 mm
(1.38 in)
4 mm
(0.16 in)

➤
130 mm
(5.12 in)

Depth 98 mm Standard DN rail mounting Alternative mounting

(3.86 in)

1 2 3 4 5 6 7 13
18 V - 30 V dc SELV
BS EN61010 Vss X-O X+O Z-O Z+O ARO MRO GND

24 V 18-30 X- X+ Z- Z+ Ar m Machine GND

PSU V dc output output output output ready ready 0V
0V output output

14 15 16 17 24 25 Shell
SelX- SelX+ SelZ- SelZ+ INH GND SCR
PL1
Select Select Select Select Inhibit 0V Screen*
X-input X+input Z-input Z+input input

★ Shell to be connected to machine star point.

➤ 25 way ‘D’ type socket

(not supplied) Vss = 18 V - 30 V dc
! Imax = 80 mA All
1 2 3
Max. cable P+ SCR P- outputs o/c
length: 3 m = (F) 250 mA
PL2 Probe + Screen Probe -
(Ø5 x 20 mm)
Rear Blue +
Brown White Renishaw = P-FS02-1A25
exit screen
Belling Lee = L1427B
Side Grey/
Blue Green
exit black
➤

HPPA

INPUTS:- All internally pulled down (2K4) ACTIVE HIGH inputs

Probe signal outputs

(PL1-2) X-O
(PL1-3) X+O OCT ACTIVE HIGH outputs Vss - 3.8 V @ max. source 120 mA (one probe signal output only)
(PL1-4) Z-O Vss - 2.4 V @ 20 mA
(PL1-5) Z+O

Arm ready (ARO) / Machine ready (MRO) outputs

(PL1-6) ARO
OCT ACTIVE HIGH outputs Vss - 2.4 V @ max. source 20 mA
(PL1-7) MRO
 OUTPUTS:

STANDARD WIRING CONFIGURATION

+24 V
Machine ready outputs
0V

+24 V
Arm ready outputs
0V

+24 V LED LED

Probe outputs
Green LED Green
0V
Red
Probe enabled
Note: These wiring diagrams assume the 2
Probe input

▲
standard one wire Renishaw probe output can be OP_X-
1

▲ ▲ ▲
used. Where the four wire option is required (i.e. 24 V NC 24 V
25
Fanuc automatic length managment input XAE ZAE) 0 V NC 0V
13
the user must provide FOUR inputs from the control 0V
Machine TSI2
to indicate which axis is moving in order to obtain a 14
Controller

▲
probe trigger (SelX- SelX+ SelZ- SelZ+). This signal SelX-
6
▲ ▲
will instruct the TSI2 to send the probe trigger output ARO
7
out through one of four possible channels MRO
(X-X+ Z- Z+).

OUTPUTS:

ALTERNATIVE WIRING CONFIGURATION

+24 V
Machine ready outputs
0V

+24 V
Arm ready outputs
0V

+24 V LED LED

Probe outputs Green LED Green
0V
Red

Probe enabled

2
▲

Probe input OP_X-

1
24 V
▲ ▲ ▲

24 V NC
25
0 V NC 0V
13
0V
Machine TSI2
Controller 14
SelX-
▲

6
ARO
▲ ▲

Note: With this configuration the machine 7

MRO
controller ARO input load must not exceed
10 mA.
Renishaw plc T +44 (0)1453 524524
New Mills, Wotton-under-Edge, F +44 (0)1453 524901
Gloucestershire GL12 8JR E [email protected]
United Kingdom www.renishaw.com

★ *
HPPA kit selection list RE = rear exit SE = side exit

HPPA part number and critical dimension matrix

16 mm 20 mm 25 mm 32 mm 40 mm 50 mm 'A' mm (in) 'B' mm (in)

RE SE RE SE RE SE RE SE RE SE RE SE
6" 0241 0262 0200 0263 0201 0264 0202 0265 250 (9.84) 219.2 (8.63)
8" 0244 0266 0203 0267 0204 0268 0205 0269 286 (11.26) 249.2 (9.81)
10 " 0247 0270 0206 0271 0207 0272 0208 0273 0248 0274 335 (13.19) 298.2 (11.74)
12 " 0250 0275 0209 0276 0210 0277 0211 0278 0251 0279 0252 0280 368 (14.49) 298.2 (11.74)
15 " 0212 0281 0213 0282 0214 0283 0254 0284 0255 0285 400 (15.75) 343.2 (13.51)
18 " 0216 0286 0217 0287 0257 0288 0258 0289 469 (18.46) 383.2 (15.09)

24 " 0219 0290 0220 0291 0260 0292 0261 0293 555 (21.85) 458.2 (18.04)

'S' mm (in) 35.7 (1.4) 41 (1.6) 51 (2) 56 (2.2) 61 (2.4) 71 (2.8)

HPPA kit par t no. = A-2275-XXXX (XXXX from above)

Spares list
Type Part no. Description Type Part no. Description

Stylus break Stylus break stem for 25 mm-50 mm

Stylus kit A-2197-0157 Stylus kit for 16 mm tooling M-2197-0150
stem tooling styli
Stylus break stem for 16 mm- 20 mm
Stylus kit A-2197-0158 Stylus kit for 20 mm tooling Micro break stem M-2197-0156
tooling styli

Stylus kit A-2197-0159 Stylus kit for 25 mm tooling Probe enclosure A-2275-0098 HPPA probe enclosure

Probe enclosure
Stylus kit A-2197-0160 Stylus kit for 32 mm tooling M-2275-0076 HPPA probe enclosure seal
seal

Stylus kit A-2197-0161 Stylus kit for 40 mm tooling 2 m cable P-CA82-1010 2 m cable to connect HPPA to TSI2

Stylus kit A-2197-0162 Stylus kit for 50 mm tooling 5 m cable P-CA82-1009 5 m cable to connect HPPA to TSI2

TSI2 interface A-2176-0010 TSI2 toolsetting arm interface 10 m cable P-CA82-1011 10 m cable to connect HPPA to TSI2

Fuse P-FS02-1A25 250 mA quick-blow fuse for TSI2 Tool kit A-2176-0636 Standard HP arm tool kit

RP3 probe kit A-2197-0049 RP3 probe assembly + user's guide Tool kit A-2176-0639 Micro HP arm tool kit

RP3 probe assembly + user's guide + OEM

RP3 OEM kit A-2197-0007 Base fixing kit A-2275-0113 HPPA/HPMA base fixing kit
PCB
RP3 front cover
A-2197-0006 Front cover + eyelid + eyelid spring
kit

Associated RP3 Data sheet RP3 User's guide HPPA User's guide Machine tool styli brochure
publications H-2000-2014 H-2000-5123 H-2000-5139 H-1000-3200

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*H-2000-2032-05-A*
India South Korea
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© Renishaw plc 2001-2002 Renishaw reserves the right to change specifications without notice Issued 0902 Part no. H-2000-2032-05-A