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EG8025 For Sine Wave Inverter DatasheetV1.2

Single phase spwm board
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0% found this document useful (0 votes)
1K views42 pages

EG8025 For Sine Wave Inverter DatasheetV1.2

Single phase spwm board
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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ELECTRONIC GIANT

EG8025 Datasheet
Single Phase SPWM controller

Copyright@2019 by EG Microelectronics Corporation REV1.0 1 / 42


Micro corp. EG8025 Datasheet V1.0
Single Phase SPWM controller

Revision History
Version Date Description
V1.0 2019-10-12 Creation

Copyright © 2019 by EG Microelectronics Corporation


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2 / 42
Micro corp. EG8025 Datasheet V1.0
Single Phase SPWM controller

Contents
Contents ....................................................................................................................................................................... 3
1. Features................................................................................................................................................................ 5
2. Description........................................................................................................................................................... 7
3. Applications ......................................................................................................................................................... 7
4. Pinouts ................................................................................................................................................................. 8
4.1 Pin map ................................................................................................................................................ 8
4.2 Pin Descriptions ................................................................................................................................... 9
5. Block Diagram ................................................................................................................................................... 13
5.1 EG8025 Block Diagram..................................................................................................................... 13
5.2 System Block Diagram Based on EG8025+EG1611 ......................................................................... 14
6. Typical Application Schematic .......................................................................................................................... 14
6.1 EG8025 DC to AC Driver Board Schematic ..................................................................................... 14
6.2 1KW Main Board Schematic of Power Inverter for 12VDC/220VAC .............................................. 15
6.3 1KW Main Board Schematic of Power Inverter for 24VDC/220VAC .............................................. 15
6.4 1KW Main Board Schematic of Power Inverter for 48VDC/220VAC .............................................. 16
6.5 EG1611+EG3002 Driver Board Schematic for 12VDC Input........................................................... 16
6.6 EG1611+EG2132 Driver Board Schematic for 24VDC and 48VDC Input ...................................... 17
7. Electrical Characteristics ................................................................................................................................... 18
7.1 Absolute maximum ratings ................................................................................................................ 18
7.2 Typical ratings.................................................................................................................................... 19
8. Detailed Description .......................................................................................................................................... 22
8.1 PWM Modulation .............................................................................................................................. 22
8.2 AC Output Voltage Feedback ............................................................................................................ 22
8.3 AC Output Current Feedback ............................................................................................................ 24
8.4 Temperature Feedback ....................................................................................................................... 25
8.5 DC bus Voltage Feedback .................................................................................................................. 25
8.6 Dead Time Setting ............................................................................................................................. 26
8.7 H-Brdige Control Signal Interchange ................................................................................................ 27
9. Protections ......................................................................................................................................................... 29
9.1 Over Load Protection ......................................................................................................................... 29
9.2 Over Load Protection ......................................................................................................................... 29
9.3 Over Voltage and Under Voltage Protection for DC Bus ................................................................... 29
9.4 Over Temperature Protection for PCB Board .................................................................................... 29
9.5 Over Temperature Protection for IGBT/MOSFET ............................................................................ 29
9.6 Short Circuit Protection for Output.................................................................................................... 30
9.7 Peak Current Protection for IGBT/MOS ........................................................................................... 30
10. Multiple Inverter Applications ................................................................................................................... 31
10.1 Diagram of Inverter in Parallel .......................................................................................................... 31
10.2 Diagram of Group Three-Phase Four-Wire Inverter .......................................................................... 32
11. Test Mode .................................................................................................................................................. 33
12. UART Serial Ports ..................................................................................................................................... 34

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Micro corp. EG8025 Datasheet V1.0
Single Phase SPWM controller
12.1 UART Parameters .............................................................................................................................. 34
12.2 APP Functions ................................................................................................................................... 34
12.2.1 APP Message for sending .......................................................................................................... 34
12.2.2 APP Message for receiving ........................................................................................................ 36
12.3 CFG Functions ................................................................................................................................... 37
12.3.1 CFG Request Message ............................................................................................................... 37
12.3.2 CFG Response Message ............................................................................................................ 38
12.3.3 0x22 Service -Read DID ............................................................................................................ 38
12.3.4 0x2E Service-Write DID ............................................................................................................ 39
12.3.5 0x2F Service -IO Control .......................................................................................................... 40
13. Package Dimensions .................................................................................................................................. 42
13.1 LQFP80 ............................................................................................................................................. 42

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Micro corp. EG8025 Datasheet V1.0
Single Phase SPWM controller

EG8025 Datasheet V1.0


1. Features
 Current-Mode SPWM controller, Center-aligned PWM modulation mode, can carry resistive,
inductive and capacitive loads
 20KHz Modulation frequency,suitable for IGBT and power MOSFET applications
 Integrated with two 600V half bridge gate drivers, +2A source/-2A sink output current capability
per channel
 Provides independent four channels current protection circuit for IGBT/MOSFET, and four
comparator with 200mV reference source, which are used for peak current limitation of H-
bridge’s IGBT/MOSFET
 Built in four high-speed OPamps and one high-speed comparator, two of OPamps are used for
load current feedback, one for AC voltage feedback, another for short circuit protection, one of
comparator is used for over current protection
 AC output voltage and output current are processed in each cycle of PWM,can achieve fast
load response
 Integrated synchronous zero-crossing signal output and configurable 0-degree/120-degree
phase tracking, can realize the function of three-phase inverter through ZC signal cascade
 Support for multi-inverter parallel applications
 Settable functions via pins
 H-bridge control signal interchange for left and right bridge
 4 settings of dead time are 300nS,500nS,1uS,1.5uS
 2 settings of output frequency are 50Hz,60Hz
 Soft start enable and disable
 The protection functions
 Over voltage and under voltage protection for DC bus
 Over load protection
 Over current protection
 One channel of over temperature protection for PCB space, another is for IGBT
 Short circuit protection
 Settable parameters via UART
 50Hz output frequency
 60Hz output frequency
 AC output voltage
 Over temperature protection value
 Rated power protection value
 Rated current protection value
 Fault reset
 Readable parameters via UART
 AC output voltage
 AC output frequency
 AC output power
Copyright © 2019 by EG Microelectronics Corporation
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5 / 42
Micro corp. EG8025 Datasheet V1.0
Single Phase SPWM controller
 AC output current
 DC bus voltage
 Fault code

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Micro corp. EG8025 Datasheet V1.0
Single Phase SPWM controller

2. Description
EG8025 is a digital pure sine wave inverter ASIC (Application Specific Integrated Circuit) that
uses current-mode SPWM controlling, center-aligned PWM modulation and built-in two 600V half
bridge gate drivers, which is dedicated to power inverter products.
EG8025 is a CMOS IC that integrates SPWM sinusoid generator, dead time control circuit,
output voltage and output current feedback circuit, protection circuit, UART serial communication,
and etc.
EG8025 is available in an 80-Pin LQFP80 package, requiring a minimum number of external
components to implement power inverter functions.it has high output voltage accuracy, output
harmonic distortion is less than 1.5% at light load, and output harmonic distortion is less than 3% at
heavy load, which can meet the waveform requirement of the inverter products.
Integrated with two 600V half bridge gate drivers, +2A source/-2A sink output current
capability per channel. Built in four independent cycle by cycle edge-triggered shutdown logic,
which can effectively prevent excessive peak current damaging IGBT/MOSFET in extreme cases.
Built in two SD pins SD1 and SD2, and SD1 is shutdown input pin of gate driver 1 for HO1 and LO1,
and SD2 is shutdown input pin of gate driver 2 for HO2 and LO2,which can be implemented short
circuit protection by SD1 and SD2 pins.
EG8025 provides various protection functions, such as over voltage and under voltage for DC
bus, over load, over current, over temperature, short circuit, and etc.
EG8025 provides two UART serial ports. User can set parameters or reset AC output through
the UART serial ports, and can also read the running status and related data of inverter through the
UART serial ports.
EG8025 supports the function of group three-phase inverter, which is through AC zero-crossing
signal output and synchronous phase signal input, as well as ZC(zero-crossing) signal cascade and
optocoupler isolator circuit.

3. Applications
 Single-Phase sinusoid inverter
 Three-Phase sinusoid inverter
 UPS(Uninterruptible power supply)
 Solar power generation inverter
 Wind power generation inverter
 Digital generator
 Energy storage power

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Micro corp. EG8025 Datasheet V1.0
Single Phase SPWM controller

4. Pinouts
4.1 Pin map

FAN_RPM_IN

FAN_PWM

SDHIN1
SDLIN2

AMP02

PVDD
AINN2

AINP2
COM2

PVCC
PVCC

HO1
VB1

VS1
SD2
LO2

NC
NC
NC

NC
60

59

58

57

56

55

54

53

52

51

50

49

48

47

46

45

44

43

42

41
NC 61 40 PVCC

SDHIN2 62 39 LO1

VS2 63 38 COM1

HO2 64 37 SDLIN1

VB2 65 36 GND

NC 66 35 SD1

NC 67 34 AMP01

NC 68 33 AINN1

PVDD 69 32 AINP1

PVCC 70 31 OSCOUT

Reserved 71 EG8025/ LQFP80 30 OSCIN

Reserved 72 29 IFB1N

Reserved 73 28 IFB1P

IFB_REF 74 27 LEDG

Reserved 75 26 LEDR

RXD1 76 25 IFB2N

TXD1 77 24 IFB2P

IFB_IN 78 23 Reserved

FWDCK 79 22 TXD0

FWDAT 80 21 RXD0
10

11

12

13

14

15

16

17

18

19

20
1

VDC_IN
GND

TFB2
RSTN

VDD

TFB1
LDO15

Test_Mode

AC_RST
DT0

VAC_FB
AC_Fout
Hbridge_Mode

DT1

Reserved
Phase_SEL

FRQSEL

Multi_INV

VZC_IN
SST

Figure 4-1. EG8025 pin map

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Micro corp. EG8025 Datasheet V1.0
Single Phase SPWM controller

4.2 Pin Descriptions

Designator Name I/O Description


1 HBridge_Mode I H-bridge control signal interchange for left and right bridge
2 DT0 I DT1(Pin3),DT0(Pin2):Dead time setup
“00”:300nS
“01”:500nS
3 DT1 I
“10”:1.0uS
“11”:1.5uS
4 RSTN I Reset input, active-low available
5 GND GND Analog ground
6 VDD Power +5V Power supply input
+1.5V Supply voltage output, requiring an external 1uF
7 LDO15 Power
capacitor
Test_Mode setup(it cannot be left floating)
“0” : Normal mode
8 Test_Mode I
“1” :Test Mode, SPWM open-loop output for debugging
external circuits
Temperature feedback input 1.When TFB1 input is higher
9 TFB1 I
than 3V,it will cause over temperature protection
Temperature feedback input 2.When TFB2 input is higher
10 TFB2 I
than 3V,it will cause over temperature protection
DC bus voltage feedback input. When VDC_IN input is
11 VDC_IN I lower than 1.8V or higher than 2.8V, it will cause under
voltage or over voltage protection of the DC bus.
Phase Selection input for zero-crossing synchronization or
120-degree phase delay processing
“0”:zero-crossing synchronization, which can realize the
application of parallel or the host of group three-phase
12 Phase_SEL I
inverter
“1”:120 degree phase delay processing after zero-crossing
input,
which is only for group three-phase inverter
13 AC_Fout O Zero-crossing output signal
AC output frequency select(it cannot be left floating)
14 FRQSEL I “0”:50Hz
“1”:60Hz
Single/Multiple Inverters select(it cannot be left floating)
“0”: It is applied to single inverter or the host of Multi-
inverters
15 Multi_INV I
“1”: It is applied to inverters in parallel or group three-
phase inverter through the combination with the pin 12.
See Figure 10.a and Fig10.b
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9 / 42
Micro corp. EG8025 Datasheet V1.0
Single Phase SPWM controller
Soft start enable
16 SST I “0”:disable
“1”:Enable, and one second soft start time
17 VZC_IN I Zero-crossing signal input(it cannot be left floating)
18 VAC_FB I AC output voltage feedback input
19 Reserved - Reserved
Enable/Disable AC output voltage (it cannot be left floating)
20 AC_RST I "0":Disable
"1":Enable
21 RXD0 I UART0 data receiver (it cannot be left floating)
22 TXD0 O UART0 data transmitter
23 Reserved - Reserved
Non-inverting input to the internal operation amplifier 2 for
24 IFB2P I
AC current sense 2
Inverting input to the internal operation amplifier 2 for AC
25 IFB2N I
current sense 2
26 LEDR O Fault LED indication
27 LEDG O Running LED indication
Non-inverting input to the internal operation amplifier 1 for
28 IFB1P I
AC current sense 1
Inverting input to the internal operation amplifier 1 for AC
29 IFB1N I
current sense 1
30 OSC_IN I 4M extern crystal oscillator input
31 OSC_OUT O 4M extern crystal oscillator output
Non-inverting input terminal of operation amplifier of
32 AINP1 I
internal gate driver 1
Inverting input terminal of operation amplifier of internal
33 AINN1 I
gate driver 1
Output terminal of operation amplifier of internal gate
34 AMP01 O
driver 1
35 SD1 I Shutdown input pin for gate driver 1
36 GND GND Analog ground of internal gate driver 1
Peak current limitation input to gate driver 1 for low side
37 SDLIN1 I
MOSFET, with internal reference voltage 200mV
38 COM1 I Low side return of gate driver 1
39 LO1 O Output of gate driver 1 for low side MOSFET
+15V Power supply voltage input for gate driver 1, the
40 PVCC Power
voltage range is from 10V to 20V
41 NC - Not connect
Peak current limitation input to gate driver 1 for high side
42 SDHIN1 I
MOSFET, with internal reference voltage 200mV
43 VS1 O High side bootstrap return of gate driver 1

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Micro corp. EG8025 Datasheet V1.0
Single Phase SPWM controller
44 HO1 O Output of gate driver 1 for high side MOSFET
Bootstrap supply of gate driver 1,requiring an external 10uF
45 VB1 Power
Capacitor
46 NC - Not connect for pins isolation
47 NC - Not connect for pins isolation
48 NC - Not connect for pins isolation
49 PVDD Power +5V Power supply voltage input for gate drive 1
+15V Power supply voltage input for gate driver 1, the
50 PVCC Power
voltage range is from 10V to 20V
51 FAN_PWM O Control FAN signal output
52 FAN_RPM_IN I Fan speed signal input(it cannot be left floating)
Non-inverting input terminal of operation amplifier of
53 AINP2 I
internal gate driver 2
Inverting input terminal of operation amplifier of internal
54 AINN2 I
gate driver 2
Output terminal of operation amplifier of internal gate
55 AMP02 O
driver 2
56 SD2 I Shutdown input pin for gate driver 2
Peak current limitation input to gate driver 2 for low side
57 SDLIN2 I
MOSFET, with internal reference voltage 200mV
58 COM2 GND Low side return of gate driver 2
59 LO2 O Output of gate driver 2 for low side MOSFET
+15V Power supply voltage input for gate driver 2, the
60 PVCC Power
voltage range is from 10V to 20V
61 NC - Not connect for pins isolation
Peak current limitation input to gate driver 2 for low side
62 SDHIN2 I
MOSFET, with internal reference voltage 200mV
63 VS2 O High side bootstrap return of gate driver 2
64 HO2 O Output of gate driver 2 for high side MOSFET
Bootstrap supply of gate driver 2,requiring an external 10uF
65 VB2 Power
Capacitor
66 NC - Not connect for pins isolation
67 NC - Not connect for pins isolation
68 NC - Not connect for pins isolation
69 PVDD Power +5V Power supply voltage input for gate drive 2
+15V Power supply voltage input for gate driver 2, the
70 PVCC Power
voltage range is from 10V to 20V
71 Reserved - Reserved
72 Reserved - Reserved
73 Reserved - Reserved
74 IFB_REF I External over current reference voltage input
75 Reserved - Reserved

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Micro corp. EG8025 Datasheet V1.0
Single Phase SPWM controller
76 RXD1 I UART1 data receiver (it cannot be left floating)
77 TXD1 O UART1 data transmitter
78 IFB_IN I External current signal input
79 FWCLK I Firmware update clock port
80 FWDAT I Firmware update data port

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Micro corp. EG8025 Datasheet V1.0
Single Phase SPWM controller

5. Block Diagram
5.1 EG8025 Block Diagram

VB2
High Side 65
Drive Outputs HO2
64
24 IFB1P
SD
SDHIN2
62
Curre nt
Ampli fie r1
SPWM4
L CMP
25 IFB1N
O 200mV
VS2
SPWM G 63
I Low Side
LO2
IFB2P Output C Drive Outputs 59
28 Curre nt
Ampli fie r2 SD
SDLIN2 57
IFB2N SPWM3 CMP
29
COM2
58
200mV

Feedback &
18
VAC_FB(AC Voltage Feedback) Protection OPamp AMP 02
55
TFB1(Temperature Feedback 1)
AINP2
53
9 AINN2
54
Dead Ti me SD2
TFB2(Temperature Feedback 2) Generator 56
10 Gate Driver 2

VDC_IN(DC bus Feedback)


11
VB1
78 IFB_IN(Over Current)
SPWM2
High Side 45
Drive Outputs HO1
44
SD SDHIN1
42
L CMP
O 200mV
VS1
G 43
I Low Side Drive
LO1
22 TXD0 SPWM1 C Outputs 39
21 RXD0
UART Serial
77 TXD1
Ports
SD SDLIN1
37
CMP
76 RXD1
COM1
38
200mV

26 LEDR(Fault LED) OPamp


AMP 01
34
AC O utput
27 LEDG(Running LED)
AINP1
AC_RST(AC O utput Rese t )
Rest&
AINN1
32
20 Indicator 33
SD1
35
Digital Controller Gate Driver 1
3 DT1 Dead Ti me
2 DT0 Setting

14 FRQSEL(O utput Fre que ncy)


OSC_IN
16 SST(Soft Start)
Function 30
12 Phase_SEL(Si gle /T hre e Pha se )
Setting OSC
8 Test_Mode(Test Mode)
OSC_OUT
31
VZC_In(Ze ro-crossing sig na l i nput)
17 Multiple
AC_Fout(Zero-cros sing s ign al output)
13 inverter
Multi_INV(Single/M ultiple Inverter s s elect ) Setting
15

Figure 5-1. EG8025 Block Diagram

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Micro corp. EG8025 Datasheet V1.0
Single Phase SPWM controller

5.2 System Block Diagram Based on EG8025+EG1611

VFB
V1 V3 S1 S3

2HO 1HO

DC Bus Output + SDH2

VFB
UART Voltage Voltage Sense -
D14 D16
Serial Port Amplifier
Gate SDH1
Sense
T1 Driver 2 RS1 RS3
12V Battery Voltage HO1 HO2 +
SDL2
Sense - L2
PWM1 PWM1
EG2132 EG2132 2LO

12V PWM Gate Gate EG8025 Digital Control Unit C17


EG1611 Generator
PWM2
Driver
PWM2
Driver C10
1HO

S2 S4
+ SDH1 AC Output
- Port
Output Voltage LO1 LO2
Current Current Short Gate 1LO
&Current Sense Circuit
Sense Sense Driver 1
Amplifier1 Amplifier2 Protection +
SDL1

V2 V4 - SDL1
1LO
D15 D17 RS2 RS4

R3

GND1

Figure 5-2. EG8025 Inverter System Block Diagram

6. Typical Application Schematic


6.1 EG8025 DC to AC Driver Board Schematic

Figure 6-1. EG8025 DC to AC Driver Board Application Schematic


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Micro corp. EG8025 Datasheet V1.0
Single Phase SPWM controller

6.2 1KW Main Board Schematic of Power Inverter for 12VDC/220VAC

Figure 6-2. 1KW 12VDC/220VAC Power Inverter Application Schematic

6.3 1KW Main Board Schematic of Power Inverter for 24VDC/220VAC

Figure 6-3. 1KW 24VDC/220VAC Power Inverter Application Schematic

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Micro corp. EG8025 Datasheet V1.0
Single Phase SPWM controller

6.4 1KW Main Board Schematic of Power Inverter for 48VDC/220VAC

Figure 6-4. 1KW 48VDC/220VAC Power Inverter Application Schematic

6.5 EG1611+EG3002 Driver Board Schematic for 12VDC Input

VOUT VIN
GND

Figure 6-5. 12V Boost Stage Driver Board Application Schematic

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Micro corp. EG8025 Datasheet V1.0
Single Phase SPWM controller

6.6 EG1611+EG2132 Driver Board Schematic for 24VDC and 48VDC Input

VOUT VIN
GND

Figure 6-6. 24V and 48V Boost Stage Driver Board Application Schematic

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Micro corp. EG8025 Datasheet V1.0
Single Phase SPWM controller

7. Electrical Characteristics
7.1 Absolute maximum ratings

TA=25℃ unless otherwise specified


Symbol Parameter Conditions Min Max Unit
Gate Drivers Section
Supply Voltage for Gate PVCC with respect
PVCC -0.3 20 V
Drivers to the COM
Logic Supply Voltage for PVDD with respect
PVDD -0.3 5.5 V
Gate Drivers to the GND
High Side Floating Supply
VB1,VB2 - -0.3 600 V
Voltage
HO1,HO2 High Side Drive Outputs - VS-0.3 VB+0.3 V
High Side Floating Supply
VS1,VS2 - VB-20 VB+0.3 V
Offset Voltage
High Side Shutdown
SDHIN1,SDHIN2 - VS-0.3 VS+5 V
Input Pins
LO1,LO2 Low Side Drive Outputs - -0.3 PVCC+0.3 V
Low Side Shutdown Input
SDLIN1,SDLIN2, - -0.3 5.5 V
Pins
SD1,SD2 Shutdown Input Pins - -0.3 5.5 V
AINP1,AINP2,
AINN1,AINN2, Operation Amplifiers - -0.3 5.5 V
AMP01,AMP02
Control Section
Supply Voltage for VDD with respect to
VDD -0.3 7 V
control the GND
Control Input/Output
I/O - -0.3 7 V
Pins
Output sink current for
Isink - - 10 mA
control IO
Output source current
Isource - - -10 mA
for control IO
TA Ambient Temperature - -45 105 ℃

Tstr Storage Temperature - -65 125 ℃


Note:Exceeding extreme conditions may permanently damage the chip.EG8025’s reliability may be
affected running at the extreme conditions for a long time.

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Micro corp. EG8025 Datasheet V1.0
Single Phase SPWM controller

7.2 Typical ratings

TA=25℃,OSC=4MHz unless otherwise specified


Symbol Parameter Test Conditions Min TYP Max Unit
Supply
PVCC with respect to
PVCC Voltage for 10 15 18 V
the COM
Gate Drivers
Logic Supply
PVDD with respect to
PVDD Voltage for 3 5 - V
the GND
Gate Drivers
Supply
VDD with respect to
VDD Voltage for 2.7 5 5.5 V
the GND
control
PVCC Supply
Ipvcc PVCC=15V - 1 1.2 mA
Current
PVDD
Ipvdd Supply PVDD=5V - 1 1.2 mA
Current
VDD Supply
Ivdd VDD=5V - 30 50 mA
Current
Gate Drivers
High Side
Floating VB1,VB2 with
VB1,VB2 10 600 V
Supply respect to the COM
Voltage
High Side SDHIN1,SDHIN2 with
SDHIN1,SDHIN2 Shutdown respect to the - 200 - mV
Input Pins VS1,VS2
Low Side
SDLIN1,SDLIN2 with
SDLIN1,SDLIN2 Shutdown - 200 - mV
respect to the COM
Input Pins
Shutdown SD1,SD2 with
SD1,SD2 0 5 V
Input Pins respect to the GND
Feedback
DC Common
Voltage for
VDD=5V - 1.65 - V
Voltage
Feedback
VAC_FB
AC
Reference
VDD=5V - 1.36 - V
Amplitude
for Voltage

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Micro corp. EG8025 Datasheet V1.0
Single Phase SPWM controller
Feedback

Maximum
Voltage
IFB1P,IFB1N Input for AC VDD=5V - 320 mV
Current
Feedback 1
Maximum
Voltage
IFB2P,IFB2N Input for AC VDD=5V - 320 mV
Current
Feedback 2
Over
TFB1 Temperature VDD=5V - 3.3 - V
input 1
Over
TFB2 Temperature VDD=5V - 3.3 - V
input 1
Under
Voltage and
VDC-IN Over Voltage VDD=5V 1.8 - 2.8 V
Input for DC
Bus
UART Ports
Vout(H)
Output High VDD=5V, IOH=-10mA 3.5 5.0 - V
Voltage
TXD0,TXD1
Vout(L)
Output Low VDD=5V, IOL=10mA - 0 0.3 V
Voltage
Vin(H)
Input High
VDD=5V 3.0 5.0 5.5 V
Voltage
Level
RXD0,RXD1
Vin(L)
Input High
VDD=5V -0.3 0 1 V
Voltage
Level
Control
Vout(H)
LEDR,LEDG,AC_Fout Output High VDD=5V, IOH=-10mA 3.5 5.0 - V
Voltage

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Micro corp. EG8025 Datasheet V1.0
Single Phase SPWM controller
Vout(L)
Output Low VDD=5V, IOL=10mA - 0 0.3 V
Voltage
Vin(H)
Hbridge_Mode,DT0 Input High
VDD=5V 3.0 5.0 5.5 V
DT1, Voltage
Test_Mode, Level
Phase_SEL, Vin(L)
FRQSEL,Multi_INV,SST Input Lo
VDD=5V -0.3 0 1 V
,VZC_IN,AC_RST Voltage
Level

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Micro corp. EG8025 Datasheet V1.0
Single Phase SPWM controller

8. Detailed Description
8.1 PWM Modulation

EG8025 works in center-aligned PWM modulation mode with fixed switching frequency of
20KHz. The advantage is that switching frequency on the H-bridge is 20KHz, while the switching
frequency on output inductor and output capacitor is twice(40KHz) the switching frequency.
Compared with traditional inverters using the unipolar or bipolar modulation, the size of capacitors
and inductors can be reduced.

8.2 AC Output Voltage Feedback

EG8025 uses instantaneous voltage feedback SPWM control technology, and waveform of the
output is instantaneously regulated(every PWM cycle 50uS) by the comparison of the instantaneous
voltage feedback with a sinusoidal reference. Compared with traditional single voltage-mode SPWM
control, the EG8025 has advantages of the high output voltage accuracy and the fast dynamic
response, and output harmonic distortion is less than 3% at heavy load.
The sinusoidal reference voltage in the EG8025 consists of an sine wave amplitude of 1.36V and
a DC offset of 1.65V.
EG8025’s voltage feedback process is through measuring AC voltage output of inverter by
pins(53,54,55)VAC_FB. For such voltage sampling and feedback circuit shown in Fig 8.2a and Fig
8.2b, it calculates the error between measured output voltage and sinusoid reference voltage, and
adjusts the output voltage accordingly.
EG8025 uses an external resistor network consisting of differential amplifier for output voltage
feedback as shown in Fig 8.2a. Note the external resistance must be satisfied that (R39+R34) equals
(R38+R35) and (R28 // R32) equals (R27 // R31). ( Notes: Here the symbol // means parallel.)
For inverter of output voltage 230V, the application circuit is shown in Fig 8.2a.
The following formals are a reference design for setting output voltage.
Step1、Calculates the DC offset of OPamp output
Vout_DC= R 27R+31R 31 x 5V=5.1K/15.1K x 5V≈1.68V(As Fig 8.2a).

Step2、Calculates the gain of OPamp


A=(R28//R32)/(R39+R34)
Step3、Calculates the output voltage of OPamp:Vout_AC=A*Vin
Vout_AC = RR28 // R 32
34 + R 39
x(VACL -VACN) ≈ 240
1
x(VACL -VACN) (As Fig 8.2a)

According to the above formals, it is a scaled down amplifier with a ratio of 1/240.
For 230V AC output voltage with 325V amplitude, the output voltage of OPamp is equal to
VAC_FB=Vout_DC+Vout_AC=1.68V+1.35V=3.03V. it will feedback to pin 18 of VAC_FB. after
calculating the error, then adjusts the output voltage accordingly.

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Micro corp. EG8025 Datasheet V1.0
Single Phase SPWM controller
+5V
R 28 5 .1 K R3 1K C3 0 .1 u F

R 32 1 0K

55 18

R 39 5 10 K R 34 3 00 K
54
ACL
R 38 5 10 K R 35 3 00 K
OPamp
53
ACN EG8025
R 27 1 0K
AC O ff s et : 1. 6 5V
+5V A mp l it u de : 1. 3 6V
F re q ue n cy : 50 H z/ 6 0H z

R 31

5 .1 K

Figure 8.2a The Feedback Network of AC Output Voltage for 230V Inverter

For inverter of output voltage 120V, the application circuit is shown in Fig 8.2b.
The following formals are a reference design for setting output voltage.
Step1、Calculates the DC offset of OPamp output
Vout_DC= R 27R+31R 31 x 5V=5.1K/15.1K x 5V≈1.68V(As Fig 8.2b).

Step2、Calculates the gain of OPamp


A=(R28//R32)/(R39+R34)
Step3、Calculates the output voltage of OPamp:Vout_AC=A*Vin
Vout_AC = RR28 // R 32
34 + R 39
x(VACL -VACN) ≈ 118
1
x(VACL -VACN) (As Fig 8.2b)

According to the above formals, it is a scaled down amplifier with a ratio of 1/240.
For 120V AC output voltage with 170V amplitude, the output voltage of OPamp is equal to
VAC_FB=Vout_DC+Vout_AC=1.68V+1.44V=3.12V. it will feedback to pin 18 of VAC_FB. after
calculating the error, then adjusts the output voltage accordingly.
+5V
R 28 5 .1 K R3 1K C3 0 .1 u F

R 32 1 0K

55 18

R 39 2 00 K R 34 2 00 K
54
ACL
R 38 2 00 K R 35 2 00 K
OPamp
53
ACN EG8025
R 27 1 0K
AC O ff s et : 1. 6 5V
+5V A mp l it u de : 1. 3 6V
F re q ue n cy : 50 H z/ 6 0H z

R 31

5 .1 K

Figure 8.2b The Feedback Network of AC Output Voltage for 120V Inverter

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Micro corp. EG8025 Datasheet V1.0
Single Phase SPWM controller

8.3 AC Output Current Feedback

The EG8025’s AC current sampling and feedback circuit structure is shown in Figure 8.3a.
IFB1P,IFB1N and IFB2P,IFB2N sample the currents on shunt resistors RS2 and RS4 respectively.
IFB1P,IFB1N are responsible for sampling the positive half cycle current of AC output when
Hbridge_Mode=0,and IFB2P,IFB2N are responsible for sampling the negative half cycle current of AC
output when Hbridge_Mode=0. Through internal fixed gain 9.5 amplifiers and a current
synthesizer,then feed back to internal current mode loop to calculate the error to adjust load
response.
External PCB traces of IFB1P,IFB1N and IFB2P,IFB2N are required with differential pairs to rout.
The recommend resistance for R97,R98,R101,R102 is 100Ω,as shown in Fig 8.3.If user needs to
change the resistance,it is recommended that the maximum resistance not exceed 1KΩ,otherwise it
will affect the gain of internal amplifier.
The internal current loop of EG8025 sets the maximum saturation current value. The
maximum saturation current value is Imax=3000mV/9.5/Rs. For example, when Rs is 0.01Ω,
maximum current Imax=3000mV/9.5/0.01Ω=31.5A can be obtained. Here 0.01Ω(Rs) is more
suitable for 1.5KW inverter applications. For different power watts inverter applications, the shunt
resistance can be changed according to above formula.
The pins of IFB1P, IFB1N and IFB2P,IFB2N cannot be left floating or connect to GND, and it
must refer the connection of section 8.7, otherwise the output voltage will fail.

+400V S1 S3

RS1 RS3
R97
100Ω24 IFB2P
S2 S4 25
IFB2N
R101
100Ω EG8025
R98
100Ω28 IFB1P 1
RS4 Hbridge_Mode
RS2 29

R102 IFB1N
100Ω
RS5
GND

Figure 8.3a AC output current feedback

EGmicro provides a software utility of computer side that can calibrate the output voltage and
output current for mass production. User can log in www.egmicro.com website to download it or
contact us for it.

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Micro corp. EG8025 Datasheet V1.0
Single Phase SPWM controller

8.4 Temperature Feedback

EG8025 provides two channels temperature feedback TFB1 and TFB2, which is use for over
temperature protection and detection the temperature value to report onto UART. The TFB1 is
mainly used to detect temperature of PCB board, and the TFB2 is mainly used to detect IGBT
temperature. The temperature detection circuit is shown in Figure 8.4a.
The temperature detection circuit of TFB1 is a simple voltage divider circuit, which consists of
thermal resistor RT1 and R60 resistor, as shown in Fig 8.4a.Thermal resistor has 10K resistance at
25℃(B=3950),and the recommend resistance for R60 is 2KΩ.The TFB1’s over temperature voltage
is set to 3.3V,corresponding over temperature value is about 85℃, and hysteresis value of over
temperature protection is 10℃,it will turn off the over temperature protection when temperature
value is less than 75℃.
The temperature detection circuit of TFB2 is a simple voltage divider circuit, which consists of
thermal resistor RT2 and R61 resistor, as shown in Fig 8.4a.Thermal resistor has 100K resistance at
25℃(B=3950),and the recommend resistance for R61 is 6.2KΩ.The TFB2’s over temperature
voltage is sets to 3.3V,corresponding over temperature value is about 130℃, and hysteresis value of
over temperature protection is 10℃,it will turn off the over temperature protection when
temperature value is less than 120℃.

+5V +5V

TFB1 TFB2

RT1 RT2
10K(B=3950) 100K(B=3950)
9 TFB1
EG8025 R60 R61
0.1uF
10 TFB2 0.1uF 2K 6.2K

Figure 8.4a EG8025 Temperature Detection Circuit

8.5 DC bus Voltage Feedback

In order to prevent inverter from being damage duo to too low or too high DC bus voltage
input, EG8025 has a build-in DC bus detection circuit for over voltage and under voltage protection.
The DC bus voltage detection circuit shown in Figure 8.5a. The detection circuit of pin11 VDC_IN is a
simple voltage divider circuit.
The over voltage value of VDC_IN is set to 2.8V with 500mS delay, corresponding over voltage
value of DC bus is about 440V (as shown in circuit of Fig 8.5a), and hysteresis value of over voltage
protection is 10V,it will turn off the over voltage protection when DC bus voltage value is lower than
430V.
The under voltage value of VDC_IN is set to 1.8V with 10S delay, corresponding under voltage
value of DC bus is about 290V (as shown in circuit of Fig 8.5a), and hysteresis value of under voltage
protection is 30V,it will turn off the under voltage protection when DC bus voltage value is higher
than 320V.

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Micro corp. EG8025 Datasheet V1.0
Single Phase SPWM controller
VBUS

R74
200K
R71
150K
VDC_IN
EG8025 11
R64
2.2K

Figure 8.5a EG8025 DC Bus Detection Circuit

8.6 Dead Time Setting

The DT1 and DT0 pins control the dead time. Dead time is one of the important characteristics
of IGBT/MOSFET. Lack of enough dead time will result in the damage of MOSFET duo to bridge
shoot-through. If the dead time is too long, it will lead to distortion of waveform and overheating of
MOSFET. Figure 8.6a is the four dead time settings of EG8025,“00”=300nS,“01”=500nS,“10”
=1uS,“11”=1.5uS.
300nS 300nS

1HO
DT1,DT0=00 2HO
1LO
2LO

500nS 500nS

1HO
2HO
DT1,DT0=01
1LO
2LO

1uS 1uS

1HO
2HO
DT1,DT0=10
1LO
2LO

1.5uS 1.5uS

1HO
DT1,DT0=11 2HO
1LO
2LO

Figure 8.6a EG8025 Dead Time Control Setting

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Micro corp. EG8025 Datasheet V1.0
Single Phase SPWM controller

8.7 H-Brdige Control Signal Interchange

EG8025 supports the legs interchange function of left bridge and right bridge, the purpose is
more easily to layout the PCB board after left bridge and right bridge are interchanged.
The pin 1(HBridge_Mode) of EG8025 is used for setting H-Bridge interchange.
The application circuit with HBridge_Mode "0" is shown in Fig 8.7a.
When HBridge_Mode is "0",the left-bridge’s IGBTs/MOSFETs are controlled by output signals
of HO2,VS2,LO2,SDHIN2,SDLIN2 from gate driver 2, and right-bridge’s IGBTs/MOSFETs are
controlled by output signals of HO1,VS1,LO1,SDHIN1,SDHLIN from gate driver 1. IFB1P,IFB1N are
responsible for sampling the positive half cycle current of AC output when Hbridge_Mode=0, and it
must be connected to RS4 shunt resistor. IFB2P,IFB2N are responsible for sampling the negative half
cycle current of AC output when Hbridge_Mode=0, and it must be connected to RS2 shunt resistor.
The output inductor L1 on ACL must be connected to switching node of left bridge, and L2 on
ACN must be connected to switching node of right bridge. The positive sensing input of differential
amplifier must be connected to ACL, and the negative sensing input of differential amplifier must be
connected to ACN, so that the output voltage feedback can be in phase with internal AC reference
voltage.

+400V S1 S3
L1 500uH
ACL
RS1 RS3
L2 500uH 4.7uF
S2 S4 ACN
+5V 810K 810K
6.8K 6.8K

RS2 RS4

RS3 6.8K

GND
6.8K

100Ω 100Ω 100Ω

1K
100Ω
23
24
25

VAC_FB 18
28
29
IFB2P
IFB2N
IFB1P
IFB1N
IFB

64 HO2
63 VS2
62 SDHIN2
59 LO2
57

44
SDLIN2
HO1 EG8025
43 VS1 1
42 SDHIN1 Hbridge_Mode
39
LO1
37
SDLIN1

Figure 8.7a The application circuit with HBridge_Mode “0”

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Micro corp. EG8025 Datasheet V1.0
Single Phase SPWM controller
The application circuit with HBridge_Mode "1" is shown in Fig 8.7b.
When HBridge_Mode is "1",the left-bridge’s IGBTs/MOSFETs are controlled by output signals
of HO1,VS1,LO1,SDHIN1,SDHLIN from gate driver 1, and right-bridge’s IGBTs/MOSFETs are
controlled by output signals of HO2,VS2,LO2,SDHIN2,SDLIN2 from gate driver 2. IFB1P,IFB1N are
responsible for sampling the negative half cycle current of AC output when Hbridge_Mode=1, and it
must be connected to RS2 shunt resistor. IFB2P,IFB2N are responsible for sampling the positive half
cycle current of AC output when Hbridge_Mode=1, and it must be connected to RS4 shunt resistor.
The output inductor L1 on ACL must be connected to switching node of left bridge, and L2 on
ACN must be connected to switching node of right bridge. The positive sensing input of differential
amplifier must be connected to ACL, and the negative sensing input of differential amplifier must be
connected to ACN, so that the output voltage feedback can be in phase with internal AC reference
voltage.

+400V S1 S3
L1 500uH
ACL
RS1 RS3
L2 500uH 4.7uF
S2 S4 ACN
+5V 810K 810K
6.8K 6.8K

RS2 RS4

RS3 6.8K

GND
6.8K

100Ω
100Ω
100Ω
1K
100Ω
23
24
25

VAC_FB 18
28
29
IFB2P
IFB2N
IFB1P
IFB1N
IFB

64 HO2
63 VS2
62
SDHIN2
59 LO2
57 +5V
44
SDLIN2
HO1 EG8025
43 VS1 1
42 SDHIN1 Hbridge_Mode
39
LO1
37
SDLIN1

Figure 8.7b The application circuit with HBridge_Mode “1”

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Micro corp. EG8025 Datasheet V1.0
Single Phase SPWM controller

9. Protections
EG8025 features some protections against over load, over current, over voltage and under
voltage for DC bus, over temperature, short circuit, and etc.
EG8025 provides two AC voltage reset modes, one is to perform a hardware reset by pulling
down pin 20(AC_RST) to a low voltage, another is to perform a software reset through a UART
commands.
The following protection values are based on a 1KW power inverter, and EGmicro can provide
parameter modification according to user requirements.

9.1 Over Load Protection

EG8025 has over load protection function. When continuous output power is greater than
1100W, the red LED on pin 26(LEDR) starts to blink indicating. When continuous output power is
greater than 1200W for 60 seconds or greater than 1300W for 1 second, the output will be turned
off and outputs red LED indicating. User can read the over load status indication through the UART
serial ports.

9.2 Over Load Protection

EG8025 has over current protection function. When AC continuous output current is greater
than 5A, the red LED on pin 26(LEDR) starts to blink indicating. When AC continuous output current
is greater than 5.5A for 60 seconds, the output will be turned off and outputs red LED indicating.
User can read the over current status indication through the UART serial ports.

9.3 Over Voltage and Under Voltage Protection for DC Bus

EG8025 has over voltage and under voltage protection function for DC bus. When DC bus
voltage is higher than 440V or lower than 290V , the output will be turned off and outputs red LED
indicating. User can read the over voltage and under voltage status indication through the UART
serial ports.

9.4 Over Temperature Protection for PCB Board

EG8025 has a over temperature protection function for PCB board. When TFB1’s
temperature value is higher than 85℃, the output will be turned off and outputs red LED indicating.
User can read the over temperature status indication through the UART serial ports.

9.5 Over Temperature Protection for IGBT/MOSFET

EG8025 has a over temperature protection function for IGBT. When TFB2’s temperature
value is higher than 130℃, the output will be turned off and outputs red LED indicating. User can
read the over temperature status indication through the UART serial ports.

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Micro corp. EG8025 Datasheet V1.0
Single Phase SPWM controller

9.6 Short Circuit Protection for Output

EG8025 has short circuit protection function for output. When short circuit fault is happened,
after a short time 30mS delay, the output will be turned off and outputs red LED indicating. User
can read the short circuit status indication through the UART serial ports.

9.7 Peak Current Protection for IGBT/MOS

EG8025 provides independent four channels current protection circuit for H-bridge
IGBT/MOSFET, and four comparators with 200mV reference source, which are used for peak
current limitation of H-bridge’s IGBT/MOSFET. The peak current protection circuit of IGBT/MOSFET
is shown in Figure 9.7a.
The following formals are a reference design for setting peak current value.
Peak current protection value of S1: Is1_peak=200mV*(1+R26/R25)/RS1
For example, when R26=10K,R25=10K,RS1=10mΩ
Is1_peak=200mV*(1+10K/10K)/10mΩ=40A
Peak current protection value of S2: Is2_peak=200mV*(1+R36/R30)/(RS2+RS5)
For example, when R36=10K,R30=3.3K,RS2=10mΩ,RS5=10mΩ
Is2_peak=200mV*(1+10K/3.3K)/(10mΩ+10mΩ)=40A
Peak current protection value of S3: Is3_peak=200mV*(1+R33/R29)/RS3
For example, when R33=10K,R29=10K,RS3=10mΩ
Is3_peak=200mV*(1+10K/10K)/10mΩ=40A
Peak current protection value of S3: Is4_peak=200mV*(1+R24/R23)/(RS4+RS5)
For example, when R36=10K,R30=3.3K,RS2=10mΩ,RS5=10mΩ
Is4_peak=200mV*(1+10K/3.3K)/(10mΩ+10mΩ)=40A

+400V S1 S3
62 R26 10K 42 R33 10K

200mV
R25

10K
C17
1nF
RS1 200mV
R29

10K
C20
1nF
RS3
63 43
10mΩ 10mΩ

EG8025 S2 EG8025 S4

57 R36 10K 37 R24 10K

200mV
R30 C19 RS2 200mV
R23

3.3K
C16
1nF
RS4
3.3K 1nF

10mΩ 10mΩ

RS5
GND 10mΩ

Figure 9.7a The independent four channels current protection circuit of IGBTs/MOSFETs

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Micro corp. EG8025 Datasheet V1.0
Single Phase SPWM controller

10. Multiple Inverter Applications


EG8025 supports the function of group three-phase four-wire inverter or multi-inverter in
parallel applications. The following pins are used to setup multiple inverters application. The
diagram of inverter in parallel is shown in Figure 10-a, and the diagram of group three-phase four-
wire inverter is shown in Figure 10-b.
 Pin 15-> Multi_INV Single/Multiple Inverters select
“0”: It is applied to single inverter or the host of Multi-inverters
“1”: It is applied to inverters in parallel or group three-phase four-wire inverter through
combination with the pin 12.
 Pin 12-> Phase_SEL Phase Selection input for zero-crossing synchronization or 120-degree
phase delay processing.
“0”:zero-crossing synchronization, which can realize the application of parallel or the host
of group three-phase inverter.
“1”:120 degree phase delay processing after zero-crossing input, which is only for group
three-phase four-wire inverter.
 Pin 17-> VZC_IN Zero-crossing signal input
 Pin 13-> AC_FOUT Zero-crossing output signal

10.1 Diagram of Inverter in Parallel


+400V_A

Inverter 1
S1_A S3_A

BAT+
T1_A L
500uH
ACL_A
4.7uF
BAT- ACN_A
S2_A S4_A 500uH
V1_A V2_A

GND_A N
+5V_B
2HO
VS2

1HO
2LO

VS1
1LO

Multi_INV 15
Phase_SEL 12 GND_A 1K
EG1611 17
EG8025 VZC_IN OPT1
13
AC_Fout
Work as
master mode
1K

+400V_B GND_A GND_B

Inverter 2
S1_B S3_B

BAT+
T1_B
500uH
ACL_B
4.7uF
BAT- ACN_B
S2_B S4_B 500uH
V1_B V2_B

GND_B
2HO
VS2

1HO
2LO

VS1
1LO

15
Multi_INV +5V_B
Phase_SEL 12 GND_B
EG1611 17
EG8025 VZC_IN
13
AC_Fout
Work as
slave mode

Figure 10-a. Diagram of inverter in parallel

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Micro corp. EG8025 Datasheet V1.0
Single Phase SPWM controller

10.2 Diagram of Group Three-Phase Four-Wire Inverter


+400V_A

Inverter 1
S1_A S3_A

BAT+
T1_A A
500uH
ACL_A
4.7uF B
BAT- ACN_A
S2_A S4_A 500uH
C
V1_A V2_A

GND_A N
+5V_B

2HO
VS2

1HO
2LO

VS1
1LO
15
Multi_INV
Phase_SEL 12 GND_A 1K
EG1611 17
EG8025 VZC_IN OPT1
AC_Fout 13
Work as
master mode
1K

+400V_B GND_A GND_B

Inverter 2
S1_B S3_B

BAT+
T1_B
500uH
ACL_B
4.7uF
BAT- ACN_B
S2_B S4_B 500uH
V1_B V2_B

GND_B
2HO
VS2

1HO
2LO

VS1
1LO

15
Multi_INV
Phase_SEL 12 +5V_B
EG1611 17
EG8025 VZC_IN
OPT2 1K
AC_Fout 13 +5V_C
Work as
slave mode
+400V_C
Inverter 3 GND_B GND_C

S1_C S3_C

BAT+ T1_C
500uH ACL_C
4.7uF
BAT-
S2_C S4_C 500uH ACN_C
V1_C V2_C

GND_C
2HO
VS2

1HO
2LO

VS1
1LO

15
Multi_INV
Phase_SEL 12 +5V_C
EG1611 17
EG8025 VZC_IN
AC_Fout 13
Work as
slave mode

Figure 10-b. Diagram of Group Three-Phase Four-Wire Inverter


Note: The power supplies of 400V_A/GND_A,400V_B/GND_B,400V_C/GND_C must be isolated
from each other as Figure 10-b.

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Micro corp. EG8025 Datasheet V1.0
Single Phase SPWM controller

11. Test Mode


EG8025 provides a test mode for debugging the working parameters of external circuit, such as
gate drivers outputs, operational amplifier working, the rise and fall time of IGBT/MOSFET gates,
output LC filter parameter, and etc.
When Test_Mode is "1",EG8025 enters test mode. In test mode,EG8025 outputs an open-loop
SPWM signals, which means that there are no protection functions, and the voltage feedback and
current feedback are invalid.
The following is a comparison table of pins parameter in test mode and normal mode.
Maximum ratings Maximum ratings
Pins Parameter
in normal mode in test mode
VAC_FB(Pin18) 1.65V+1.35V 0~5V
IFB1P,IFB1N(Pin28,
320mV 0~5V
Pin29)
IFB2P,IFB2N(Pin24,
320mV 0~5V
Pin25)
IFB_IN(Pin78) 0.5V 0~5V
TFB1(Pin9) 3.3V 0~5V
TFB2(Pin10) 3.3V 0~5V
>2.8V
VDC-IN(Pin11) or 0~5V
<1.8V

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Micro corp. EG8025 Datasheet V1.0
Single Phase SPWM controller

12. UART Serial Ports


12.1 UART Parameters

Serial Communication Parameters : (9600.8.N.1)


Baud rate:9600
Data bit length:8
Parity: None
Stop bit:1

Serial Communication Functions:


There are two serial communication functions on UART, one is APP function and other is CFG
function. The APP is an Application register that mainly used to send status of inverter to the host
and to receive control commands from the host to control unit. The CFG is a advanced
Configuration register that mainly used to set working mode of inverter and to calibrate the
parameters value. The APP works in inverter running. The CFG works in inverter stopping. The
parameter values configured through the CFG will be stored in the FLASH of EG8025, and
automatically load during power on.

12.2 APP Functions

The APP is an Application layer function, which mainly used to send status of inverter to the
host and to receive control commands from the host to control unit. The APP works in inverter
running.

12.2.1 APP Message for sending


EG8025 will continuously send status messages to the host at 200ms intervals with a length of
16 bytes after power up.
Status Message:
Status Message(200ms intervals period)

BYTE0 Header 0x55

High Byte of output Output Voltage: the data of output voltage is represented by 2 bytes. The
BYTE1
voltage LSB is 0.1V. For example:[0x08,0xCF] The voltage is represented by two
hexadecimal numbers,0x08 converted to decimal is 8 and 0xCF converted
Low Byte of output
BYTE2 to decimal is 207.The decimal value of the data is 8*256+207=2255.The
voltage
resulting voltage V=2255*0.1V=225.5V.
High Byte of output Output Current: the data of output current is represented by 2 bytes. The
BYTE3
current LSB is 0.01A. For example:[0x02,0xCF] The current is represented by two
hexadecimal numbers,0x02 converted to decimal is 2 and 0xCF converted
Low Byte of output
BYTE4 to decimal is 207.The decimal value of the data is 2*256+207=719.The
current
resulting Current I=719*0.01A=7.19.

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Micro corp. EG8025 Datasheet V1.0
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High Byte of DC bus DC bus Voltage: the data of DC bus voltage is represented by 2 bytes. The
BYTE5
voltage LSB is 0.1V. For example:[0x0E,0x83] The voltage is represented by two
hexadecimal numbers,0x0E converted to decimal is 14 and 0x83 converted
Low Byte of DC bus
BYTE6 to decimal is 131.The decimal value of the data is 14*256+131=3715.The
voltage
resulting voltage V=3715*0.1V=3715.5V.

BYTE7 Reserved Reserved

BYTE8 Reserved Reserved

IGBT’s Temperature:the data of IGBT’s temperature is 1 byte with


signed number, and the minimum resolution is 1℃.
BYTE9 IGBT’S Temperature For example:
[0x16] 0x16 converted to decimal is 20,the resulting temperature T=20℃
[0xF0] 0xF0 converted to decimal is -16,the resulting temperature T=-16℃
Fault Codes:
0x00:Undefined
0x01:Over Load
0x02:Short Circuit
0x03:Under Voltage of AC output voltage
0x04:Over Voltage of DC bus
BYTE10 Fault Codes 0x05:Under Voltage of DC bus
0x06:Phase Error
0x07:Over Temperature
0x08:Over Current
0x09:Frequency Mismatch
0x0A:Engine speed too low
0x0C:Inverter OFF
PCB’s Temperature:the data of PCB’s temperature is 1 byte with
signed number, and the minimum resolution is 1℃.
BYTE11 PCB’S Temperature For example:
[0x16] 0x16 converted to decimal is 20,the resulting temperature T=20℃
[0xF0] 0xF0 converted to decimal is -16,the resulting temperature T=-16℃
High Byte of output Output Power: the data of output power is represented by 2 bytes, and
BYTE12
power the minimum resolution is 1W. For example:[0x06,0x40] The output power
is represented by two hexadecimal numbers,0x06 converted to decimal is
Low Byte of output
BYTE13 6 and 0x40 converted to decimal is 64.The decimal value of the data is
power
6*256+64=1600.The resulting power P=1600*0.1W=1600W.
High byte of CRC
BYTE14 Cyclic Redundancy Check is CRC16=f(X16+X15+X2+1)
check
To perform CRC16 operation on the first 14 bytes of byte0-
Low byte of CRC
BYTE15 byte13,byte14=high byte of check result,byte15=low byte of check result.
check

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Single Phase SPWM controller

12.2.2 APP Message for receiving


There are two APP messages that the inverter can receive.

Inverter OFF: The inverter output will be turned off once it receives a shutdown message.
Inverter ON: The inverter output will be turned on once it receives a turn on message and clear
the fault status.

The message length is 16 bytes, and the timeout is 50mS,which means that the time interval of
sending messages between bytes should be less than 50mS.To avoid receiving error frames, it is
recommended that the time interval between two groups of messages is greater than 100mS.

Inverter OFF Message:


Inverter OFF(50ms receive timeout)
BYTE0 Command 1 0x0F
BYTE1 Command 2 0xF0
BYTE2 Command 3 0x5A
BYTE3 Command 4 0x36
BYTE4 Reserved 0x00
BYTE5 Reserved 0x00
BYTE6 Reserved 0x00
BYTE7 Reserved 0x00
BYTE8 Reserved 0x00
BYTE9 Reserved 0x00
BYTE10 Reserved 0x00
BYTE11 Reserved 0x00
BYTE12 Reserved 0x00
BYTE13 Reserved 0x00
High byte of CRC
BYTE14 Cyclic Redundancy Check is CRC16=f(X16+X15+X2+1)
check
To perform CRC16 operation on the first 14 bytes of byte0-
Low byte of CRC
BYTE15 byte13,byte14=high byte of check result,byte15=low byte of check result.
check

Inverter ON Message:
Inverter ON(50ms receive timeout)
BYTE0 Command 1 0x7D
BYTE1 Command 2 0xD7
BYTE2 Command 3 0xFE
BYTE3 Command 4 0xDA
BYTE4 Reserved 0x00
BYTE5 Reserved 0x00

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Micro corp. EG8025 Datasheet V1.0
Single Phase SPWM controller
BYTE6 Reserved 0x00
BYTE7 Reserved 0x00
BYTE8 Reserved 0x00
BYTE9 Reserved 0x00
BYTE10 Reserved 0x00
BYTE11 Reserved 0x00
BYTE12 Reserved 0x00
BYTE13 Reserved 0x00
High byte of CRC Cyclic Redundancy Check is CRC16=f(X16+X15+X2+1)
BYTE14
check To perform CRC16 operation on the first 14 bytes of byte0-
Low byte of CRC byte13,byte14=high byte of check result,byte15=low byte of check result.
BYTE15
check

12.3 CFG Functions

The CFG is a advanced Configuration function, which is mainly used to set working mode of
inverter and to calibrate the parameters value. The CFG works in inverter stopping. The parameter
values configured through the CFG will be stored in the FLASH of EG8025, and automatically load
during power on.
The CFG functions requires a request massage from host, and EG8025 responds to the request
service and sends the response massage back to host.
Both sending data and receiving data use with a fixed length of 16 bytes. The message starts
with ASCII codes‘E’ and‘G’, and ends with CRC16. In order to distinguish between APP
message and CFG message, EG8025 uses a CRC checksum to distinguish it.
The checksum of APP message is f(X16+X15+X2+1). The checksum of CFG message is
f(X +X15+X2+1)+1,that is, the CFG message is equal to APP+1.
16

12.3.1 CFG Request Message


CFG Request Message Format:
CFG Request Message(50ms receive timeout)
BYTE0 Header 1 0x45 - ‘E’
BYTE1 Header 2 0x47 - ‘G’
BYTE2 Service ID(SID) CFG service code requested by the host
Subfunction(sfun)/ 地 址
BYTE3 Subfunction or Address under the current service
(addr)
BYTE4 Request Data 1
BYTE5 Request Data 2
BYTE6 Request Data 3
BYTE7 Request Data 4
BYTE8 Request Data 5
BYTE9 Request Data 6

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Micro corp. EG8025 Datasheet V1.0
Single Phase SPWM controller
BYTE10 Request Data 7
BYTE11 Request Data 8
BYTE12 Request Data 9
BYTE13 Request Data 10
Cyclic Redundancy Check is CRC16=f(X16+X15+X2+1)+1
BYTE14 High byte of CRC check
To perform CRC16 operation on the first 14 bytes of byte0-
byte13,byte14=high byte of check result,byte15=low byte of check
BYTE15 Low byte of CRC check result.

12.3.2 CFG Response Message


CFG Response Message Format:
CFG Response Message(50ms receive timeout)
BYTE0 Header 1 0x45 - ‘E’
BYTE1 Header 2 0x47 - ‘G’
BYTE2 Service ID(SID) CFG service code requested by the host
Subfunction(sfun)/ 地 址
BYTE3 Subfunction or Address under the current service
(addr)
BYTE4 Request Data 1
BYTE5 Request Data 2
BYTE6 Request Data 3
BYTE7 Request Data 4
BYTE8 Request Data 5
BYTE9 Request Data 6
BYTE10 Request Data 7
BYTE11 Request Data 8
BYTE12 Request Data 9
BYTE13 Request Data 10
Cyclic Redundancy Check is CRC16=f(X16+X15+X2+1)+1
BYTE14 High byte of CRC check
To perform CRC16 operation on the first 14 bytes of byte0-
byte13,byte14=high byte of check result,byte15=low byte of check
BYTE15 Low byte of CRC check
result.

12.3.3 0x22 Service -Read DID


The 0x22 is a read DID service. The system’s configuration parameters and version
information are stored in the DID. The host can read it by requesting the 0x22 service.
Byte Byte Byte Byte Byte Byte Byte Byte Byte Byte Byte Byte Byte Byte Byte Byte
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
0x4 0x4 0x2 addr 0x0 0x0 0x0 0x0 0x0 0x0 0x00 0x00 0x00 0x00 CRC16
5 7 2 0 0 0 0 0 0
Addr is the address of the DID. The different DID address store the different DID information.

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Response from slave:
Byte Byte Byte Byte Byte Byte Byte Byte Byte Byte Byte Byte Byte Byte Byte Byte
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
0x4 0x4 0x2 addr d1 d2 d3 d4 d5 d6 d7 d8 d9 d10 CRC16
5 7 2
If the slave responds that D1-D10 are all 0xFF,it means that reading DID failed.

12.3.4 0x2E Service-Write DID


The 0x2E is a writing DID service. The host can write configuration parameters and version
information into EG8025 by requesting the 0x2E service.
0x2E request message from host:
Byte Byte Byte Byte Byte Byte Byte Byte Byte Byte Byte Byte Byte Byte Byte Byte
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
0x4 0x4 0x2 addr d1 d2 d3 d4 d5 d6 d7 d8 d9 d10 CRC16
5 7 E
Addr is the address of the DID. The different DID address store the different DID information.

Response from slave:


Byt Byt Byt Byt Byt Byt Byt Byt Byt Byt Byte Byte Byte Byte Byte Byte
e0 e1 e2 e3 e4 e5 e6 e7 e8 e9 10 11 12 13 14 15
0x4 0x4 0x2 add res 0x0 0x0 0x0 0x0 0x0 0x0 0x0 0x0 0x0 CRC16
5 7 E r p 0 0 0 0 0 0 0 0 0
resp = 1 : Write Succeeded
resp = 0 : Write Failed

DID information table:


DID Information Table
ADDR DID W/R LEN TYPE Description
This DID can be written into the production date of inverter. Such as
October 15,2019:
d1 = 0x20
0x09 ProductDate w/r 4 BCD
d2 = 0x19
d3 = 0x10
d4 = 0x15
This DID can be written into the serial number of inverter. For example,
the 0001 product of the 21st week of 2019 produced by the HS
factory:"HS19210001"
d1 = ‘H’
0x0A SerialNo w/r 10 ASCII
d2 = ‘S’
d3 = ‘1’
d4 = ‘9’
d5 = ‘2’

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Micro corp. EG8025 Datasheet V1.0
Single Phase SPWM controller
d6 = ‘1’
d7 = ‘0’
d8 = ‘0’
d9 = ‘0’
d10 = ‘1’
This DID represents the part number of the main IC:
0x0B PartNo r 10 ASCII
"EG8025"
This DID contains the chip ID, and each chip has unique ID:
For example:0x0123456789ABCDEF0123
d1 = 0x01
d2 = 0x23
d3 = 0x45
d4 = 0x67
0x0C ChipID r 10 hex
d5 = 0x89
d6 = 0xAB
d7 = 0xCD
d8 = 0xEF
d9 = 0x01
d10 = 0x23
Serial communication protocol version number, such as V1.0 version
0x0D UsartVer r 10 ASCII released on October 15,2019:
“1.0.191015”
Firmware version number, such as V2.0 version released on October
0x0E SoftwareVer r 10 ASCII 15,2019:
“2.1.191015”
Hardware version number, such as V3.2 version released on October
0x0F HardwareVer r 10 ASCII 15,2019:
“3.2.191015”

12.3.5 0x2F Service -IO Control


The 0x2F is an IO control service. The host can control the work mode of EG8025 by requesting
the 0x2F service, such as work in test mode.

0x2F request message from host:


Byte Byte Byte Byte Byte Byte Byte Byte Byte Byte Byte Byte Byte Byte Byte Byte
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
0x4 0x4 0x2 sfun ctl d2 d3 d4 d5 d6 d7 d8 d9 d10 CRC16
5 7 F
Sfun is a different IO service sub-function, and ctl is the control word under the current sub-function.
Response from slave:
Byte Byte Byte Byte Byte Byte Byte Byte Byte Byte Byte Byte Byte Byte Byte Byte
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

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Micro corp. EG8025 Datasheet V1.0
Single Phase SPWM controller
0x4 0x4 0x2 sfun resp 0x0 0x0 0x0 0x0 0x0 0x00 0x00 0x00 0x00 CRC16
5 7 F 0 0 0 0 0
resp = ctl : Write succeeded
resp = 0xFF : Write Failed

IO Control Table:
IO Control Table

0x00 Inverter works in closed loop mode


0x02
0x03 Inverter works in SPWM open loop mode

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Micro corp. EG8025 Datasheet V1.0
Single Phase SPWM controller

13. Package Dimensions


13.1 LQFP80

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