FF8000 Components

ORDER NO. DESCRIPTION

18447

FF8000 pneumatic ID-mount flange facer Complete flange facing machine. Mounts inside 30" to 96" (762 to 2438 mm) diameter bores. Faces 30" to 96" (762 to 2438 mm) diameter flanges. Machine comes complete with main body, two air motors (2.9 hp/2.18 kW total), pneumatic conditioning unit, chuck arms for 30" to 96" (762 to 2438 mm) diameter bores, short and long tool arm supports, swivel tool holder, radial and vertical slide assemblies, short and long counterweight arms with weights, tool kit, instruction manual, and wooden storage crate. FF8000 230V hydraulic/pneumatic ID-mount flange facer Complete flange facing machine. Mounts inside 30" to 96" (762 to 2438 mm) diameter bores. Faces 30" to 96" (762 to 2438 mm) diameter flanges. Machine comes complete with main body, hydraulic motor, 230V, 60Hz hydraulic power unit, pnuematic feed box, chuck arms for 30" to 96" (762 to 2438 mm) diameter bores, short and long tool arm supports, swivel tool holder, radial and vertical slide assemblies, short and long counterweight arms with weights, tool kit, instruction manual, and wooden storage crate. FF8000 440V hydraulic/pneumatic ID-mount flange facer Same as 20490 except has a 440V, 50 Hz hydraulic power unit. Extended range ID-mount chuck assembly - 96" to 120" (2438 to 3048 mm) diameters Includes hub, upper, lower, and formed leg assemblies. Use with p/n 18447, 20490, or 20489 (FF8000 ID-mount flange facers) to extend its mounting range to bore diameters from 96" to 120" (2438 to 3048 mm).

20490

20489

19753

Customer must purchase turning extension kit (p/n 33807) separately to face diameters up to 120" (3048 mm).

17801

OD-mount chuck assembly (OD-mount conversion kit) Includes OD hub, formed legs, leg tubes, leg clamps and instructions. Convert p/n 18447, 20490, or 20489 ID-mount machines to OD mounting for outside diameters of 42.5" to 109.5" (1079.5 to 2781.3 mm). Machine faces 30" to 96" (762 to 2438 mm) diameter flanges. OD chuck extension kit (OD-mount extension kit) - 96" to 133" (2438 to 3378 mm) diameters (not shown). Kit includes leg extensions and mounting hardware only. Use with part numbers 17801 or 19581 to extend OD mounting range to 96" to 133" (2438 to 3378 mm) diameter.

28451

Drawings may not represent actual product.

Customer must purchase turning extension kit (p/n 33807) separately to face diameters up to 120" (3048 mm).

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FF8000 Components
ORDER NO. DESCRIPTION

19581

FF8000 pneumatic OD-mount flange facer Complete flange facing machine. Mounts on work pieces with outside diameters from 42.5" to 109.5" (1079.5 to 2781.3 mm). Faces 30" to 96" (762 to 2438 mm) diameter flanges. Machine comes complete with main body, two air motors (2.9 hp/2.18 kW total), pneumatic conditioning unit, chuck arms for 42.5" to 109.5" (1079.5 to 2781.3 mm) ODs, short and long tool arm supports, swivel tool holder, radial and vertical slide assemblies, short and long counterweight arms with weights, tool kit, instruction manual, and wooden storage crate. Chuck leg assembly (ID-mount conversion kit) Includes short, medium, and long leg assemblies, leg end spacers, short and long setup fingers, short and long jacking bolts, and instructions. Convert p/n 19581 (FF8000 OD-mount flange facer assembly) to an ID-mount machine for bore diameters from 30" to 96" (762 to 2438 mm). This assembly is included with ID-mount machines (p/n 18447, 20489, or 20490).

17423

Drawing shows p/n 17423 installed

24421

ID chuck extension kit (ID-mount conversion extension kit) - 96" to 120" (2438 to 3048 mm) diameters (not shown) Includes upper and lower leg assemblies only. Use with part number 17423 (ID-mount conversion kit) to extend its mounting range to 96" to 120" (2438 to 3048 mm).

Note: Customer must purchase turning extension kit (p/n 33807) separately to face diameters up to 120" (3048 mm).

Drawings may not represent actual product.

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FF8000 Components
ORDER NO. DESCRIPTION

19761

Turning extension kit - 96" to 120" (2438 to 3048 mm) diameters Extension kit allows the flange facer to machine larger diameter.

To mount inside 120" (3048 mm) diameter bores, customer must purchase a mounting chuck extension kit separately.

19060

Grinding and polishing head assembly Grinding attachment mounts to the vertical slide to smooth the flange face to a fine finish after machining. Assembly includes mounting bracket, air grinder, hose for connection to the main machine air supply, disk pad, and disks.

20213

Large steel storage container set For the ID-mount flange facer only. Large steel storage containers to ship or store the extendedreach ID-mount flange facer. Set includes one container for the main machine and one container for accessories. Both containers have steel construction. lids with full-length piano hinges, latches, and handles.

Drawings may not represent actual product.

FF8000 Worksheet
Basic ID-mount machines Mounts in 30"- 96" inside diameter, faces 30"-96" dia. Pneumatic power 18447 ______ Hydraulic/pneumatic power 230V 20490 ______ Hydraulic/pneumatic power 440V 20498 ______ Extensions and conversions Extend ID mounting to 120" dia. add 19753 ___ Extend machining to 120" dia. add 33807 ___ Convert ID-mount to OD-mount, 42.5"- 109.5" diameter add 17801 ___ Extend OD-mount conversion to 96"- 133" diameter add 28451 ___ Accessories Grinding head 19060 ______ Large steel storage box 20213 ______ Basic OD-mount machine Mounts on 42.5"-109.5" outside diameter, faces 30"-96" dia. Pneumatic power 19581 __________ Extensions and conversions Extend OD mounting to 133" add 28451 Extend machining to 120" dia. add 33807 Convert OD-mount to ID-mount, 30"- 96" dia. add 17423 Extend ID-mount conversion to 96"- 120" dia. add 24421 Extend machining to 120" dia. add 33807 Accessories Grinding head

______ ______ ______ ______ ______

19060 __________

FF8000 General Dimensions

Standard ID-Mount Flange Facer Top view

30 (762) min 96 (2438) max

Side view

26.568 (674.84)

3.32 (84.25) 2.50 (63.50)

9.38 (238.18)

4.38 (111.18) 26.50 (673.10)

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FF8000 General Dimensions

Standard OD-Mount Flange Facer

Top view

Spacer

92.5 (2349.5) without spacers 130.5 (3314.7) with spacers

33.25 (844.6) 13.2 (335.3) 4.2 (106.7) 15 (381) min R 48 (1219) max R 42.5 (1079.5) min. diameter 109.5 (2781.3) max. diameter 4.0 (101.6) max. travel

Side view

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FF8000 Technical Information

Specifications (Inches/mm) Specifications subject to change without notice. For precision dimensions consult your factory representative.
GENERAL MACHINE SPECIFICATIONS: Tool slide: Radial travel: 8 (203.2) Vertical travel: 4 (101.6) Swivel: -45 to 0 to 45 (0 is perpendicular to the flange surface)
Tool feed system: Automatic feed: Manual setup feed: (for setup only) Tool cutter: FF8000 shipping weights: Main machine: 2,500 lb (1,135 kg) ID chuck arm assembly: 1,695 lb (769.5 kg) OD chuck arm assembly: 2,413 lb (1095.5 kg) Hydraulic power unit- 10 hp (24596) Shipping dimensions: 47.6 x 26.77 x 35.5 (121 x 68 x 90 cm) Shipping weight: 575 lb (262 kg)

Air powered, reversible, .003 to .020 (.08 to .50) per rev. .100 (2.50) per full turn of the hand wheel 3/4" (20 mm) standard square lathe tool bits

ID-MOUNT MACHINE SPECIFICATIONS: Standard ID mounting diameter: 30 - 96 (762 - 2438)

Optional ID mounting chuck extension kit mounting diameter: 96 - 120 (2438 - 3048) Standard facing diameter: 30 - 96 (762 - 2438)

Rotational drive assembly: Final drive reduction: 8:1 helical gear Machining speed: 13 rpm at 2.9 hp (2.18 kW) Main bearings: 12 (304.8) diameter bearings with adjustable pre-load and full environmental seals Power source: Pneumatic (standard): 2 motors, 2.9 hp (2.18 kW) total Requires 96 ft3/min (2.72 m3/min) at 90 psi (620 kPa) minimum Hydraulic (optional): 10 hp (7.46 kW) hydraulic power unit. Motor information available upon request Machine shipping dimensions: Main machine: 60" x 34" x 32" (154 x 88 x 83 cm) ID chuck arm ass'y: 65" x 43" x 35" (Shipped in 2 crates) (166 x 110 x 90 cm) 69" x 37" x 32" (176 x 96 x 82 cm) OD chuck arm ass'y: 65" x 43" x 35" (Shipped in 2 crates) (166 x 110 x 90 cm) 69" x 37" x 32" (176 x 96 x 82 cm)

Optional turning extension kit facing diameter: 96 - 120 (2438 - 3048)

OD-MOUNT MACHINE SPECIFICATIONS: Standard OD mounting diameter: 42.5 - 109.5 (1079.5 - 2781.3)
Optional OD mounting extension kit mounting diameter: 96 - 133 (2438 - 3378) Standard facing diameter: 30 - 96 (762 - 2438) Optional turning extension kit facing diameter: 96 - 105 (2438 - 2667)

2712 E. Second St., P.O. Box 1210 Newberg, OR 97132-8210 U.S.A. Worldwide Tel. 503/538-2185 FAX 503/538-7600 Call Toll Free in the USA 800/333-8311
Portable Machine Tools, Inc.

CLIMAX

Visit our web site at www.cpmt.com

PRINTED IN USA TD39-1M799

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