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0% found this document useful (0 votes)
906 views9 pages

Arcube Hardware Manual.V101.en

Uploaded by

Martijn Mouw
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Arcube Hardware Manual V1.

01

ARCUBE
MONOBLOCK LIFT CONTROL UNIT

HARDWARE MANUAL
Arcube Hardware Manual V1.01

Publisher Arkel Elektrik Elektronik San. ve Tic. A.Ş.


Eyüp Sultan Mah. Şah Cihan Cad. No:69 Sancaktepe/Istanbul 34885 TURKIYE
Tel: (+90 216) 540 03 10-11-12
Fax: (+90 216) 540 03 09
E-mail: [email protected]
www.arkel.com.tr
Date of issue 11.2020

Document version V1.01

This document has been created to be a guide for Arkel customers. Reproduction, transfer, distribution or storage of part or all
the contents in this document in any form without the prior written permission of Arkel is prohibited. Arkel reserves the right to
make changes and improvements to any of the products described in this document without prior notice.

Arkel is not responsible for those mistakes that may be found in this manual and for the damages that they may cause.
Arcube Hardware Manual V1.01

CONTENTS
1. PREFACE & GENERAL SAFETY ................................................................................................................................... 4
1.1. EMC CONFORMİTY ............................................................................................................................................................. 4
1.2. SAFETY INFORMATİON ......................................................................................................................................................... 4
1.3. COPYRİGHT .......................................................................................................................................................................... 4
2. OVERWİEW ....................................................................................................................................................................... 4
2.1. GENERAL DESCRİPTİON ....................................................................................................................................................... 4
2.2. FEATURES ............................................................................................................................................................................ 4
2.3. MODEL NUMBER AND NAMEPLATE CHECK ......................................................................................................................... 5
2.4. OPTİONAL BOARDS .............................................................................................................................................................. 5
2.4.1. ENCA Board ....................................................................................................................................................................... 5
2.4.2. ENCI Board ........................................................................................................................................................................ 5
2.4.3. Door Bridging Circuit ......................................................................................................................................................... 5
2.5. MAİN UNİT INDİCATORS ...................................................................................................................................................... 5
3. MECHANİCAL INSTALLATİON ................................................................................................................................... 6
3.1. INTALLATİON ENVİRONMENT .............................................................................................................................................. 6
3.2. MECHANİCAL DİMENSİONS.................................................................................................................................................. 6
4. ELECTRİCAL INSTALLATİON ..................................................................................................................................... 7
4.1. TECHNİCAL SPESİFİCATİONS ................................................................................................................................................ 7
4.2. DRİVER SİDE CONNECTİONS ................................................................................................................................................ 7
4.2.1. Main Supply Connection .................................................................................................................................................... 7
4.2.2. Motor Connection ............................................................................................................................................................... 7
4.2.3. Motor Phases and PTC Connections ................................................................................................................................... 7
4.2.4. Brake Resistor Connections ................................................................................................................................................ 7
4.2.5. Encoder Connection ............................................................................................................................................................ 8
4.3. CONTROLLER SİDE CONNECTİONS ....................................................................................................................................... 9
4.3.1. Safety Circuit Connections ................................................................................................................................................. 9
4.3.2. ML1-ML2 Magnetic Switches Inputs ................................................................................................................................. 9
4.3.3. Can-Bus Connection ........................................................................................................................................................... 9
4.3.4. Programmable Input Connections ....................................................................................................................................... 9
4.3.5. Programmable Relay Connections ...................................................................................................................................... 9
4.3.6. Motor Thermostat Connection ............................................................................................................................................ 9
Arcube Hardware Manual V1.01

1. Preface & General Safety 2. Overwiew


1.1. EMC Conformity 2.1. General Description
This product is in conformity with: Arcube is a single unit combined VVVF drive unit, control
• EN 61000-6-2 Generic standards immunity for board, ARD logic and other panel elements.
industrial environments, Arcube, basicly has 3 functions which are required for
• EN 61000-6-4 Generic standards emission for elevator systems. These are; control of the lift system, drive
industrial environments, of the main motor and evacuation system for unexpected
• EN 55011 Limits and methods of measurement of power loss conditions.
radio disturbance characteristics of industrial, 2.2. Features
scientific and medical (ISM) radio-frequency • Internal EMI filter
equipment and • Combines VVVF drive unit, control board, rescue
• EN 61000-3-12 Limits for harmonic currents function and other electrical components in a
produced by equipment connected to public low- single monoblock unit
voltage systems with input current 16 A and 75 A • 1 Phase UPS or 5 x 12V batteries backup power
per phase source option
With the following installation conditions: • Number of floors up to 16 floors
1. Installing an AC line reactor to the drive power supply • Speed range up to 1.75 m/s
input. • Contactorless design with STO(Safe torque off)
2. Installing a RFI filter to the drive motor output. function.
3. Using shielded cables for motor, brake resistor and • Car wiring with CANbus serial communication
encoder connections outside the device. • Landing wiring with CANbus serial
communication or parallel connection
1.2. Safety Information
• Magnetic switches or motor encoder car
After switching off the device do not touch any
positioning
electronic board or components until the power
capacitors are discharged. (Min.5 minutes) • Small, lightweight and ready to install
Do not make any connection to inverter when the • Compatible with EN 81-1+A3 and EN 81-20/50
power is on. Do not check components and the standards
signs on the electronic boards while device is • SD-card for updating the firmware and storing data
running. • Decreased costs due to less traveling cable
Be sure that the mains connections are correct. requirements
L1, L2 and L3 are line input terminals and must • Direct landing
not be disordered U, V and W. Otherwise, device • Reliable and industrialized
may be damaged. • Ability to work with synchronous and
Do not mount the brake resistor on controller asynchronous machines
cabinet. Brake resistor must be mounted • Traction drive type
vertically outside the control cabinet. • Ability to work open and close loop
Do not place device near flammable objects in • Energy saving
order to prevent fire. • Rollback prevention at start through pre-torque
To prevent overheat, damage and fire be sure that and anti-rollback functions
the environment has sufficient ventilation. • Programmable inputs and outputs
Do not store and operate the device at • Serial or parallel connection options with LOPs
environments with extreme heat, extreme cold, and COPs Arcode compatible serial
extreme humidity, water, iron dust and dust. communication units
It is necessary that the used motor has a winding • Single Button Collective, Double Button
isolation which is made for the operation with Collective control type
VVVF inverter.
1.3. Copyright
Copyright by ARKEL Elektrik Elektronik San. ve Tic. A.Ş.
It is not allowed to redistribute the manual in its entirety or
parts of it. Violations will be prosecuted and lead to
indemnity.
Arcube Hardware Manual V1.01

2.3. Model Number and Nameplate Check 2.5. Main Unit Indicators
Arcube nameplate is shown below. Model name, input
rating can be found from the nameplate as well unique serial
number which identifies device in the Arkel.

Arcube has 4x20 sized LCD screen as the main indicator.


The yellow “ENT” button is used for entering the main
Model name of the given nameplate can be expressed as menu. The red “ESC” button is used for exiting. And the
follows; white “LEFT”, “RIGHT”, “UP” and “DOWN” buttons can
3P4SN14A-1 : 340-420VAC nominal supply voltage be used for going to the different values and options in the
14A: Nominal 26Amp driver parameter.
Power drive capabilities and model types can be
summarized as given in the below.
Motor Nominal
Line Model
Power Output
Voltage Type
KW(HP) Current
4 KW 3P4AS10A-1 (Asynchronous)
10A
(5.5 HP) 3P4SN10A-1 (Synchronous)
3-phase 5.5 KW 3P4AS14A-1 (Asynchronous)
14A
340 - 420 (7.5 HP) 3P4SN14A-1 (Synchronous)
VAC 7.5 KW 3P4AS17A-1 (Asynchronous)
17A
(10 HP) 3P4SN17A-1 (Synchronous)
11 KW 3P4AS26A-1 (Asynchronous)
26A
(15 HP) 3P4SN26A-1 (Synchronous)

2.4. Optional Boards


2.4.1. ENCA Board
Arcube absolute encoder reader which supports serial
encoder protocols like Endat, Biss, and SSI as well as
SINCOS encoders. This board should be installed if a
synchronous machine will be driven.
2.4.2. ENCI Board
ENCI board is used to read incremental encoders with 3
differential signals. If the asynchronous motor is used, this
board should be installed.
2.4.3. Door Bridging Circuit
Door bridging circuit is used to bridge safety circuit and
maintains safety conditions in any movement of the lift
while doors are open. (Re-leveling, door pre-opening
features require this board installed.)
Arcube Hardware Manual V1.01

3. Mechanical Installation
3.1. Intallation Environment
To obtain maximum life with optimum performance, install the device in an environmental that matching the specifications
below.
Installation Area Indoors
Ambient • 10°C to +40°C (NEMA type 1 enclosure)
Temparature • 10°C to +50°C (IP00 enclosure)
Drive reliability improves in environments without wide temperature fluctuations.
When using the drive in an enclosure panel, install a cooling fan or air conditioner in
the area to ensure that the air temperature inside the enclosure does not exceed the
specified levels. Do not allow ice to develop on the drive.
Humidity 95% RH or less and free of condensation
Storage Temperature -20 to +60°C
Surrounding Area Install the drive in an area free from:
• Oil mist and dust
• Metal shavings, oil, water or other foreign materials
• Radioactive materials
• Combustible materials (E.g., wood)
• Harmful gases and liquids
• Excessive vibration
• Chlorides
• Direct sunlight
WARNING: Avoid placing drive peripheral devices, transformers, or other electronics near the drive as the noise created can
lead to erroneous operation. If such devices must be used near the drive, take proper steps to shield the drive from noise.
WARNING: Prevent foreign matter such as metal shavings and wire clippings from falling into the drive during installation.
Failure to comply could result in damage to the drive. Place a temporary cover over the top of the drive during installation.
Remove the temporary cover before startup, as the cover will reduce ventilation and cause the drive to overheat.
3.2. Mechanical Dimensions
Arcube Hardware Manual V1.01

4. Electrical Installation
4.1. Technical Spesifications
DRIVER
Model Name 3P4AS10A-1 3P4AS14A-1 3P4AS17A-1 3P4AS26A-1
(Asynchronous) (Asynchronous) (Asynchronous) (Asynchronous)
3P4SN10A-1 3P4SN14A-1 3P4SN17A-1 3P4SN26A-1
(Synchronous) (Synchronous) (Synchronous) (Synchronous)
Optimum machine power 4 KW (5.5 HP) 5.5 KW (7.5 HP) 7.5 KW (10 HP) 11 KW (15 HP)
Nom. output Current (Inom) 10 A 14 A 17 A 26 A
Max. output Current (< 6 s) 20 A 28 A 34 A 52 A
Brake resistor (B, P) 50Ω / 1kW 50Ω / 1kW 50Ω / 1kW 40Ω / 1kW
Power input (L1, L2, L3) AC 3 Ph., 340-420V, 50/60 Hz
Power output (U, V, W) AC 3 Ph., 0-400V, 0-100 Hz
Included EMC filters EMI/RFI Filter
Evacuation (ES1, ES2) 60VDC battery supply input
220VAC single phase line supply input
Controller
Supply voltage 24VDC (20-28VDC)
ENCI HTL ya da TTL, 500 – 4096 pulse incremental
(Asynchronous)
Encoder type
ENCA EnDat, SSI and SinCos protocols supported absolute
(Synchronous) encoder
Serial Communication 2 CANBUS (Shaft and car)
Relay outputs 1 programmable relay output
Signal inputs 4 Programmable input (24VDC, 3mA sink)
Floor level magnetic switches (ML1, ML2)
Motor PTC T1 and T2 inputs
Door bridging Door bridging circuit located in the board
Cooling Air ventilation and aluminum cooler
Safety circuit 42 VAC
User interface LCD Screen (4 line, 20 character)
Logging SD card logging

4.2. Driver Side Connections


4.2.1. Main Supply Connection
In the driver board of Arcube device there are no L1, L2 and L3(3 phase AC inputs) inputs. Instead of those inputs, there are
other inputs which are used for making L1, L2 and L3 input connections.
EMC filter and line switches are already included in the Arcube device. External filter usage is not necessary.
4.2.2. Motor Connection
Motor connections should be done through contactors as per wiring diagram. Additionally, enough current capable shielded
cables must be used. For the thickness of the cables please refers to international standards.
4.2.3. Motor Phases and PTC Connections 4.2.4. Brake Resistor Connections
Appropriate brake resistor needs to be connected to the
terminals.
Arcube Hardware Manual V1.01

4.2.4.1. Emergency Supply Connection


For any power loss condition emergency supply can be used via these terminals. Emergency supply can be 60V DC (5 x 12 V
batteries) or UPS device which capable to feed motor. Emergency supply connection switches are already installed in the Arcube,
so external switches are not required.
4.2.5. Encoder Connection
For asynchronous motors incremental encoders which are cost effective are enough while absolute encoders are required for
synchronous motors.
Encoders are very sensitive devices for electromagnetic interferences. For this reason, encoder cables are shielded. While routing
encoder cables pay attention to route with enough distance to high current cables.
Before connecting an encoder to the device, please check encoder manufacturer user manual for right signal positions, names
and colors.
4.2.5.1. Incremental Encoder Board (ENCI)
15 15V DC Power supply for encoder
5 5V DC Power supply for encoder
0 Ground for encoder supply
JP
A Incremental signal A channel positive
A Incremental signal A channel negative
Encoder connection for
B Incremental signal B channel positive
asynchronous motor
B Incremental signal B channel negative
Z Incremental signal Z channel positive
Z Incremental signal Z channel negative
NC No connection

4.2.5.2. Absolute Encoder Board (ENCA)


15 15V DC Power supply for encoder
5 5V DC Power supply for encoder
0 Ground for encoder supply
JP
A Incremental signal A positive
Encoder connection for A Incremental signal A negative
synchronous motor B Incremental signal B positive
B Incremental signal B negative
Z Incremental signal Z (Index) positive
Z Incremental signal Z (Index) negative
C Analogue Incremental signal A positive
C Analogue Incremental signal A negative
D Analogue Incremental signal B Positive
D Analogue Incremental signal B negative
CL Absolute position serial channel clock
positive
CL Absolute position serial channel clock
negative
DA Absolute position serial channel data positive
DA Absolute position serial channel data
negative
Arcube Hardware Manual V1.01

4.3. Controller Side Connections


Arcube controller side connections are located in the LCB board. This board contains programmable inputs, brake resistor
thermostat and motor thermostat inputs, power supply for controller functions, CANBUS network which goes to shaft and the
car, programmable relay, magnetic switches which are used for door zone determination.

Controller Shaft Car Programmable Safety circuit connections Programmable Motor Magnetic
relay thermostat
power CANBUS input connection connection
switches
supply connections
24 VDC

4.3.1. Safety Circuit Connections


Door contacts of the safety circuit need to be connected to Arcube for 2 reasons. First safety circuit door contacts monitoring
and second is the bridging of the door contacts for re-leveling or pre-opening. These terminals are fully isolated and can operate
with 42VAC safety circuits.

4.3.2. ML1-ML2 Magnetic Switches Inputs


Magnetic switches to detect floor zones magnets are connected to these inputs. Those inputs are also designed in isolated
structure.
4.3.3. Can-Bus Connection
Arcube contains 2 separated CANBUS network connections. One of them controls and powers the LOPs. The other one controls
the cabinet functions.
4.3.4. Programmable Input Connections

Arcode has 4 logic inputs whose functions are programmable. Each input is designed in an optically isolated topology and
reference circuit for each input line is presented above for right usage.
4.3.5. Programmable Relay Connections
There is 1 programmable relay output on the Arcube controller board
4.3.6. Motor Thermostat Connection
Arcode motor thermostat connection which is monitored continuously to protect motor, is made T1 and T2 inputs which are
located in the Arcube controller board.

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