Electric & Gas Dryer: Service Manual
Electric & Gas Dryer: Service Manual
com
! WARNING !
To avoid personal injury, disconnect power before servicing this product. If electrical power is required
for diagnosis or test purposes, disconnect the power immediately after performing the necessary checks.
IMPORTANT
Electrostatic Discharge (ESD)
Sensitive Electronics
ESD problems are present everywhere. ESD may damage or weaken the electronic
control assembly. The new control assembly may appear to work well after repair is
finished, but failure may occur at a later date due to ESD stress.
■ Use an anti-static wrist strap. Connect wrist strap to green ground connection point or unpainted
metal in the appliance.
- OR -
Touch your finger repeatedly to a green ground connection point or unpainted metal
in the appliance.
■ Before removing the part from its package, touch the anti-static bag to a green ground connection
point or unpainted metal in the appliance.
■ Avoid touching electronic parts or terminal contacts; handle electronic control assembly by edges only.
■ When repackaging failed electronic control assembly in anti-static bag, observe above instructions.
1. SPECIFICATIONS .................................................................................................................4
2. FEATURES AND BENEFITS ................................................................................................... 5
3. INSTALLATION INSTRUCTIONS ........................................................................................... 6
4. COLUMBUS DRYER CYCLE PROCESS ................................................................................... 9
5. COMPONENT TESTING INFORMATION ..............................................................................10
6. MOTOR DIAGRAM AND SCHEMATIC..................................................................................13
7. CONTROL LAY - OUT .........................................................................................................14
8. WIRING DIAGRAM ............................................................................................................15
9. DIAGNOSTIC TEST .............................................................................................................16
9-1. TEST 1 120VAC ELECTRICAL SUPPLY..........................................................................17
9-2. TEST 2 THERMISTOR TEST --- MEASURE WITH POWER OFF .......................................20
9-3. TEST 3 MOTOR TEST ................................................................................................21
9-4. TEST 4 MOISTURE SENSOR .....................................................................................22
9-5. TEST 5 DOOR SWITCH TEST ....................................................................................23
9-6. TEST 6 HEATER SWITCH TEST - ELECTRIC TYPE...........................................................24
9-7. TEST 7 GAS VALVE TEST - GAS TYPE.........................................................................25
10. CHANGE GAS SETTING (NATURAL GAS, PROPANE GAS) ...............................................26
11. DISASSEMBLY INSTRUCTIONS ..........................................................................................28
12. EXPLODED VIEW ..............................................................................................................35
12-1. CONTROL PANEL & PLATE ASSEMBLY.......................................................................35
12-2. CABINET & DOOR ASSEMBLY...................................................................................36
12-3-1. DRUM & MOTOR ASSEMBLY : ELECTRIC TYPE ........................................................37
12-3-2. DRUM & MOTOR ASSEMBLY : GAS TYPE ...............................................................38
1 2 6
4
3 4 5 7 1
5
2 6
1. 4-wire receptacle (NEMA type 14-30R) 3
2. 4-prong plug
3. Ground prong
4. Neutral prong
5. Spade terminals with upturned ends
6. 3/4 in. (1.9 cm) UL approved strain relief
7. Ring terminals 1. External ground connector
2. Green or bare copper wire of power supply cord
1. Remove center terminal block screw. 3. 3/4 in. (1.9 cm) UL-listed strain relief
2. Remove appliance ground wire (green) from 4. Center silver-colored terminal block screw
external ground connector screw. Fasten it under 5. Neutral grounding wire (green)
center, silver colored terminal block screw. 6. Neutral wire (white)
2
5
3
! CAUTION When checking the Component, be sure to turn the power off, and do voltage discharge sufficiently.
10
valve 2
11. Igniter Measure resistance of terminal Resistance value : 100~800Ω • Gas type
to terminal
11
12
NOTE When checking Component, be sure to turn Power off, then do voltage discharge sufficiently.
Contact On / Off by Centrifugal Switch
Centrifugal switch
Centrifugal switch (Pull Drive forward)
13
14
15
Pressing the
START/PAUSE CHECKING
DISPLAY CHECKING POINT REMARK
button ACTION
16
YES
17
1.Power Connection
< Table1 > : Connection of the Tab Relay with Heater (Elec)
T a T a R
Tab Relay 1 Tab Relay 2 High
Temperature Control below 68±4°C.
Mid High on on on on
Turn on Heater1 and Heater2.
Medium
< Table 2 > : Connection of the Tab Relay with Burner (Gas)
T a B R
High
Mid High Temperature Control below 70±4°C.
O O
Turn on Burner
Trans Medium
Connection
Color Remark
Harness PCB
Yellow Wire
Check the Matching color Between
1 Harness wire and Tab Relay.
Black
2 (Black Housing – Black Tab Relay)
Black Wire
Connector Housing Tap relay 1
Connector Housing
Blue Wire
1
Check the Matching color Between
White Harness wire and Tab Relay.
2
(White Housing – White Tab Relay)
Black Wire
Connector Housing Tap relay 2
18
1.Black and White Housing Wire ①, ② CROSS Off Off Power Off
5.Black and White Housing Housing and Wire ①, ② Off Off Power Off
CROSS
< Table2 > : Wrong Connection of the Tab Relay and Connector Housing (Gas)
1.Black and White Housing Wire ①, ② CROSS Off Off Power Off
! CAUTION
- In case of power failure(<Table1>-1,2,5,<Table2>-1), Please check the Connection of “2.Status Table of Connection”.
In case of power failure(<Table1>-4), please check the Connection of “2. Status Table of Connection”. Because improper
Connection of the equipment-dryer can be damaged of changing heater.
19
20
21
YES
NO
YES
22
NO
NO
YES
23
YES
YES
24
YES
YES
YES
YES
25
! Warning After Natural Gas Setting, applying Propane Gas Orifice or wrong use of Natural Gas
Orifice will result in fire. Conversion must be made by a qualified technician.
Initially, Natural Gas mode is set. Propane Gas Orifice is on sale as a Service
Part to authorized servicers only.
Full open
“Change screw”
Close
“Change screw”
26
IGNITER ON
IGNITER
NO
TEMPERATURE ABOUT
2499°F(1343°C)
YES
VALVE 2 ON
NO
GAS IGNITION
START
VALVE 1 ON
IGNITER ON OFF
FLAME
CLOSE OPEN
DETECT
VALVE 2 OFF ON
GAS IGNITION
27
TOP PLATE
WARNING
When you disassemble the control panel,
besure to take gloves and careful panel
frame’s edge. Failure to do so can cause
serious injury.
28
29
4. Remove 2 screws.
30
4. Remove 4 screws.
5. Disassemble the Tub Drum [Front].
DRUM ASSEMBLY
31
PORTION “A” 2. Detach and remove the bottom, left or right side
knockout as desired.
32
BLOWER HOUSING
BACK COVER
33
ROLLERS
34
A210
A130
A120
A140
A110
49
A700
A800
A390
A131
A550
A500
A320
A530 A510
A310
A430
A520
A525
A540 A410
A400
A420
A460
A450
52
K120
K140
K100
K130
K250 K251
K310 K320
K330
K222
K340
K221
K620
K224
K230
K210 K250
K350 K360
K610
K550 K560
K251
K240
K530
K650
M160
K600
M171
M170
M210
M140 M230
M110
M190
M180
M181 M250
54