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Electric & Gas Dryer: Service Manual

This document is a service manual for electric and gas dryer models 796.8051#/796.9051# that provides specifications, installation instructions, component testing procedures, and exploded views. It contains safety warnings and cautions technicians to carefully read the manual before servicing dryers. The manual describes the dryer cycle process, motor diagram, control layout, wiring diagram, and diagnostic tests for components like the 120V electrical supply, thermistor, motor, moisture sensor, door switch, heater switch, and gas valve. It also provides instructions for changing between natural gas and propane gas settings and disassembling the dryer.

Uploaded by

Daniel Corniel
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
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0% found this document useful (0 votes)
43 views38 pages

Electric & Gas Dryer: Service Manual

This document is a service manual for electric and gas dryer models 796.8051#/796.9051# that provides specifications, installation instructions, component testing procedures, and exploded views. It contains safety warnings and cautions technicians to carefully read the manual before servicing dryers. The manual describes the dryer cycle process, motor diagram, control layout, wiring diagram, and diagnostic tests for components like the 120V electrical supply, thermistor, motor, moisture sensor, door switch, heater switch, and gas valve. It also provides instructions for changing between natural gas and propane gas settings and disassembling the dryer.

Uploaded by

Daniel Corniel
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 38

Website:http://www.sears.

com

ELECTRIC & GAS DRYER


SERVICE MANUAL
CAUTION
READ THIS MANUAL CAREFULLY TO DIAGNOSE
TROUBLES CORRECTLY BEFORE OFFERING SERVICE.

MODEL : 796.8051# / 796.9051#

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OCT. 2009 PRINTED IN KOREA P/No.:MFL62119911

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IMPORTANT SAFETY NOTICE
The information in this service guide is intended for use by individuals possessing adequate backgrounds
of electrical, electronic, and mechanical experience. Any attempt to repair a major appliance may result in
personal injury and property damage. The manufacturer or seller cannot be responsible for the
interpretation of this information, nor can it assume any liability in connection with its use.

! WARNING !
To avoid personal injury, disconnect power before servicing this product. If electrical power is required
for diagnosis or test purposes, disconnect the power immediately after performing the necessary checks.

RECONNECT ALL GROUNDING DEVICES


If grounding wires, screws, straps, clips, nuts, or washers used to complete a path to ground are
removed for service, they must be returned to their original position and properly fastened.

WHAT TO DO IF YOU SMELL GAS:


■ Do not try to light a match, or cigarette, or turn on ■ Immediately call your gas supplier from a neighbor’s
any gas or electrical appliance. phone. Follow the gas supplier’s instructions
■ Do not touch any electrical switches. Do not use any carefully.
phone in your building. ■ If you cannot reach your gas supplier, call the fire
■ Clear the room, building or area of all occupants. department.

IMPORTANT
Electrostatic Discharge (ESD)
Sensitive Electronics
ESD problems are present everywhere. ESD may damage or weaken the electronic
control assembly. The new control assembly may appear to work well after repair is
finished, but failure may occur at a later date due to ESD stress.
■ Use an anti-static wrist strap. Connect wrist strap to green ground connection point or unpainted
metal in the appliance.
- OR -
Touch your finger repeatedly to a green ground connection point or unpainted metal
in the appliance.
■ Before removing the part from its package, touch the anti-static bag to a green ground connection
point or unpainted metal in the appliance.
■ Avoid touching electronic parts or terminal contacts; handle electronic control assembly by edges only.
■ When repackaging failed electronic control assembly in anti-static bag, observe above instructions.

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CONTENTS

1. SPECIFICATIONS .................................................................................................................4
2. FEATURES AND BENEFITS ................................................................................................... 5
3. INSTALLATION INSTRUCTIONS ........................................................................................... 6
4. COLUMBUS DRYER CYCLE PROCESS ................................................................................... 9
5. COMPONENT TESTING INFORMATION ..............................................................................10
6. MOTOR DIAGRAM AND SCHEMATIC..................................................................................13
7. CONTROL LAY - OUT .........................................................................................................14
8. WIRING DIAGRAM ............................................................................................................15
9. DIAGNOSTIC TEST .............................................................................................................16
9-1. TEST 1 120VAC ELECTRICAL SUPPLY..........................................................................17
9-2. TEST 2 THERMISTOR TEST --- MEASURE WITH POWER OFF .......................................20
9-3. TEST 3 MOTOR TEST ................................................................................................21
9-4. TEST 4 MOISTURE SENSOR .....................................................................................22
9-5. TEST 5 DOOR SWITCH TEST ....................................................................................23
9-6. TEST 6 HEATER SWITCH TEST - ELECTRIC TYPE...........................................................24
9-7. TEST 7 GAS VALVE TEST - GAS TYPE.........................................................................25
10. CHANGE GAS SETTING (NATURAL GAS, PROPANE GAS) ...............................................26
11. DISASSEMBLY INSTRUCTIONS ..........................................................................................28
12. EXPLODED VIEW ..............................................................................................................35
12-1. CONTROL PANEL & PLATE ASSEMBLY.......................................................................35
12-2. CABINET & DOOR ASSEMBLY...................................................................................36
12-3-1. DRUM & MOTOR ASSEMBLY : ELECTRIC TYPE ........................................................37
12-3-2. DRUM & MOTOR ASSEMBLY : GAS TYPE ...............................................................38

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1 SPECIFICATIONS

796.8002*.900 / 796.8027*.900 / 796.8031*.900 /


ITEM 796.9002*.900 / 796.9027*.900 / 796.9031*.900 REMARK

Color White / Patina Beige


Material &
Top Plate Spray
Finish
Door Trim Light Gray
POWER SUPPLY 120V / 240V 60Hz (26A)
MOTOR 250W (4.5A) AC 120V
HEATER 5400W (22.5A) AC 240V ( ELECTRIC TYPE)
ELECTRICITY
CONSUMPTION LAMP 15W (125mA) AC 120V
GAS VALVE 13W (110mA) X 2 AC 120V ( GAS TYPE)
CONTROL TYPE Electronic
DRUM CAPACITY 7.1 cu.ft.
Weight (lbs): Net/Gross 126 / 144
No. of Programs 9
No. of Dry Option 5
No. of Temperature Controls 5
No. of Dry Levels 5
Audible End of Cycle Beeper High / Low / Off
Moisture Equipped Electro sensor
Sensor
Temperature Equipped Thermistor
Reversible Door Adopted
Drum Double Coated Steel
Dryer Rack Equipped
Child lock Equipped
Interior Light Equipped
Product (WXHXD) 27" x 38" x 28 1/3"
Packing (WXHXD) 29 1/2" x 44 3/4" x 30 3/4"

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2 FEATURES AND BENEFITS

Apply Model : 796.8002*.900 / 796.8027*.900 / 796.8031*.900

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3 INSTALLATION INSTRUCTIONS
3-1. POWER CORD
1) 4-wire connection
IMPORTANT: A 4-wire connection is 3. Connect ground wire (green or bare) of power
required for mobile supply cable to external ground conductor screw.
Tighten screw.
homes and where local
4. Connect neutral wire (white or center wire) of
codes do not permit the power supply cord to the center, silver colored
use of 3 wire connections. terminal screw of the terminal block.

1 2 6

4
3 4 5 7 1
5
2 6
1. 4-wire receptacle (NEMA type 14-30R) 3
2. 4-prong plug
3. Ground prong
4. Neutral prong
5. Spade terminals with upturned ends
6. 3/4 in. (1.9 cm) UL approved strain relief
7. Ring terminals 1. External ground connector
2. Green or bare copper wire of power supply cord
1. Remove center terminal block screw. 3. 3/4 in. (1.9 cm) UL-listed strain relief
2. Remove appliance ground wire (green) from 4. Center silver-colored terminal block screw
external ground connector screw. Fasten it under 5. Neutral grounding wire (green)
center, silver colored terminal block screw. 6. Neutral wire (white)

5. Connect the other wires to outer terminal block


screws. Tighten screws.
6. Tighten strain relief screws.
1
2 7. Insert tab of terminal block cover into slot of dryer
3 rear panel Secure cover with hold-down screw.

1. External ground connector - Dotted line shows


position of NEUTRAL ground wire before being
moved to center terminal block screw
2. Center silver-colored terminal block screw
3. Green wire of harness

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2) 3-wire connection 3) Optional 3-wire connection
Use where local codes permit connecting Use where local codes permit connecting
cabinet-ground conductor to neutral wire. cabinet-ground conductor to neutral wire.
1. Remove center terminal block screw.
1 2 4 5 2. Remove appliance ground wire (green) from
external ground connector screw. Connect
appliance ground wire and the neutral wire (white
3 7 6 or center wire) of power supply cord/cable under
center, silver colored terminal block screw.
1. 3-wire receptacle (NEMA type 10-30R) Tighten screw.
2. 3-wire plug 3. Connect the other wires to outer terminal block
3. Neutral prong screws. Tighten screws.
4. Spade terminals with up turned ends
5. 3/4 in. (1.9 cm) UL approved strain relief
6. Ring terminals
7. Neutral (white or center wire)
1. Loosen or remove center terminal block screw.
2. Connect neutral wire (white or center wire) of
power supply cord to the center, silver colored 4. Tighten strain relief screws.
terminal screw of the terminal block. Tighten screw.
5. Insert tab of terminal block cover into slot of dryer
rear panel. Secure cover with hold-down screw.
6. Connect a separate copper ground wire from the
external ground connector screw to an adequate
3
ground.
1
2 4
5
2
1
3

1. External ground connector


2. Neutral grounding wire (green)
3. Center silver-colored terminal block screw 4
4. Neutral wire (white or center wire)
5. 3/4 in. (1.9 cm) UL-listed strain relief

3. Connect the other wires to outer terminal block


screws. Tighten screws. 1. External ground connector
4. Tighten strain relief screws. 2. Neutral grounding wire (green)
5. Insert tab of terminal block cover into slot of dryer 3. Neutral wire (white or center wire)
rear panel. Secure cover with hold-down screw. 4. Grounding path determined by a qualified electrician

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3-2. Connect Gas Supply Pipe (Gas Dryer ONLY)

For further assistance, refer to section on Gas Requirements.


1. Make certain your dryer is equipped for use with the 3. Connect to gas supply pipe using a new flexible
type of gas in your laundry room. Dryer is equipped stainless steel connector.
at the factory for Natural Gas with a 3/8” N.P.T. gas 4. Tighten all connections securely. Turn on gas and
connection. check all pipe connections (internal & external) for
2. Remove the shipping cap from the gas connection gas leaks with a non-corrosive leak detection fluid.
at the rear of the dryer. Make sure you do not 5. For L.P. (Liquefied Petroleum) gas connection, refer
damage the pipe thread when removing the cap. to section on Gas Requirements.

2
5
3

1 New Stainless Steel Flexible Connector - Use 4 Black Iron Pipe


only if allowed by local codes (Use Design Shorter than 20’ (6.1 m) - Use 3/8” pipe
A.G.A. Certified Connector) Longer than 20’ (6.1 m) - Use 1/2” pipe
2 1/8” N.P.T. Pipe Plug 5 3/8” N.P.T. Gas Connection
(for checking inlet gas pressure)
3 Equipment Shut-Off Valve-Installed within 6’
(1.8 m) of dryer

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4 DRYER CYCLE PROCESS
Apply Model : 796.8002*.900 / 796.8027*.900 / 796.8031*.900
796.9002*.900 / 796.9027*.900 / 796.9031*.900

* Sensor dry : “Dry Level” is set by users.


** Manual dry : “Temperature control” is set by users.
Default settings can be adjusted by users.

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5 COMPONENT TESTING INFORMATION

! CAUTION When checking the Component, be sure to turn the power off, and do voltage discharge sufficiently.

Component Test Procedure Check result Remark


1. Thermal cut off Measure resistance of terminal If thermal fuse is open must • Heater case-
to terminal be replaced Safety
① Open at 284 ± 12°F ① Resistance value ≒ ∞ • Electric type
(140 ± 7°C)
② Auto reset -31°F (-35°C) ② Continuity (250°F ↓) < 1Ω
• Check Top Marking :
Same shape as Outlet Thermostat.
N130
2. Hi limit Thermostat Measure resistance of terminal • Heater case -
(Auto reset) to terminal Hi limit
① Open at 257 ± 9°F ① Resistance value ≒ ∞ • Electric type
(125 ± 5°C)
② Close at 221 ± 9°F ② Resistance value < 5Ω
(105 ± 5°C)
3. Outlet Thermostat Measure resistance of terminal • Blow housing -
( Auto reset) to terminal Safety
① Open at 185 ± 9°F ① Resistance value ≒ ∞ • Electric type
(85 ± 5°C)
② Close at 149 ± 9°F ② Resistance value < 5Ω
• Check Top Marking : (65 ± 5°C)
N85 Same shape as Thermal cut off.
4. Lamp holder Measure resistance of terminal Resistance value :
to terminal 80Ω ~ 100Ω

5. Door switch Measure resistance of the The state that


following terminal Knob is
1) Door switch knob : open pressed is
opposite to
① Terminal : “COM” - “NC” (1-3) ① Resistance value < 1Ω
Open
② Terminal : “COM” - “NO” (1-2) ② Resistance value ≒ ∞ condition.
2) Door switch push : push
① Terminal : “COM” - “NC” (1-3) ① Resistance value ≒ ∞
② Terminal : “COM” - “NO” (1-2) ② Resistance value < 1Ω
6. Idler switch Measure resistance of the 1. lever open
following terminal : ① Resistance value < 1Ω
“COM - NC” 2. Lever push (close)
② Resistance value ≒ ∞

10

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Component Test Procedure Check result Remark
7. Heater Measure resistance of the • Electric type
following terminal
① Terminal : 1 (COM) - 2 ① Resistance value : 10Ω
② Terminal : 1 (COM) - 3 ② Resistance value : 10Ω

③ Terminal : 2 - 3 ③ Resistance value : 20Ω

8. Thermistor Measure resistance of terminal Resistance value : 10Ω • Heater case -


to terminal Hi limit
Temperature condition : • Electric type
58°F ~ (10~40°C)
58°F ~ 104F (10~40°C)

9. Motor • See Page 13

10. Gas valve Measure resistance of the • Gas type


valve 1
following terminal
① Valve 1 terminal ① Resistance value : > 1.5kg ~
② Valve 2 terminal ② Resistance value :
> 1.5~2.5kg

valve 2

11. Igniter Measure resistance of terminal Resistance value : 100~800Ω • Gas type
to terminal

12. Frame Detect Measure resistance of terminal • Gas type


to terminal
① Open at 370°F ((Maximum) ① Resistance value ≒ ∞
② Close at 320°F ② Resistance value < 1Ω

11

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Component Test Procedure Check result Remark
13. Hi-limit Thermostat Measure resistance of terminal • Gas type
(Auto reset) to terminal • Gas funnel-
① Open at 203 ± 7°F (95 ± 5°C) ① Resistance value ≒ ∞ Hi-limit
② Close at 158 ± 9°F (70 ± 5°C) ② Continuity < 1Ω

• Check Top Marking :


N95
13. Thermal Cut off Measure resistance of terminal If thermal fuse is open must • Gas type
(Manual reset) to terminal be replaced • Gas funnel-
① Open at 230 ± 12°F ① Resistance value ≒ ∞ Safety
(110 ± 7°C)
② Manual reset ② Continuity < 1Ω
• Check Top Marking :
N110

12

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6 MOTOR DIAGRAM AND SCHEMATIC

NOTE When checking Component, be sure to turn Power off, then do voltage discharge sufficiently.
Contact On / Off by Centrifugal Switch

STOP MODE RUN MODE


(When Motor does not operate) (Motor operates)

Centrifugal switch
Centrifugal switch (Pull Drive forward)

13

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7 CONROL LAY - OUT

PWB ASSEMBLY DISPLAY LAY-OUT

PWB ASSEMBLY LAY-OUT

14

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8 WIRING DIAGRAM

Label all wires prior to disconnection when servicing controls. Wiring


!
errors can cause improper and dangrous operation. Verify proper
operation after servicing.
ELECTRIC DRYER WIRING DIAGRAM
Apply Model : 796.8002*.900 / 796.8027*.900 / 796.8031*.900

GAS DRYER WIRING DIAGRAM


Apply Model : 796.9002*.900 / 796.9027*.900 / 796.9031*.900

15

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9 DIAGNOSTIC TEST
1. This TEST should be used for Factory test /Service test. Do not use this DIAGNOSTIC TEST other than specified.
2. Activating the Heater manually with the Door open may trip the Thermostat attached to the Heater, therefore do not activate it
manually. (Do not press the door switch to operate the heater while the door is open )
ACTIVATING THE DIAGNOSTIC TEST MODE
1. Unit must be in Standby (unit plugged in, display off)
2. Press POWER while pressing MORE TIME, and LESS TIME simultaneously.

Pressing the
START/PAUSE CHECKING
DISPLAY CHECKING POINT REMARK
button ACTION

Won’t power up See test 1


Electric control LQC TEST
Detective LED or LCD Display: See page
None &
Temperature LQC TEST Thermistor open
See test 2
sensor
LQC TEST Thermistor close
Motor runs See test 3
70 ~ 255 Displays Moisture Sensor Operation:
Once Motor Measured If moisture sensor is contacted with
Moisture Value. damp cloth. The display number is See test 4
below 180, in normal condition.
ELECTRIC TYPE ELECTRIC TYPE: Heater runs
Motor + Heater 1 (2700W) GAS TYPE: GAS Valve runs Gas valve
Twice Current Temp.
GAS TYPE (Display the Temperature of See test 7
Motor + Valve Inside drum.)
ELECTRIC TYPE
Motor + Heater 1 Current Temp.
3 times +Heater 2 (5400W)
GAS TYPE (5 ~ 70)
Motor + Valve
50~255 Measured Motor, Heater Off
4 times Motor, Heater See test 8
“SE”(Error Display) Semi-conductor
5 times Control Off Auto Off
“dE” or “Error”
During check, Motor & Heater Off + Lamp On + (THE DOOR IS OPEN.PLEASE Door switch See test 6
If the door is open. Buzzer beeps seven times CLOSE THE DOOR
COMPLETELY) Lamp
• Press Start button 1 time and then open the
door. Proceed again with the step 1 (by pressing
start 1 time), step 2 (by pressing start 2 times),
step 3 (by pressing start 3 times) and step 4 (by
During check, Motor on & Heater pressing start 4 times) in sequence.
If the door is closed. Off + Lamp Off 70 ~ 255 • Press Start 2 times and then open the door. Proceed
again from the step 1 all the way to the step 4.
• Press Start 3 times and then open the door
Proceed with the step 1 and skip the step 2 and
press step 3 twice and finish with step 4 by making
sure the all the electric devices shut off in the end.

16

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Test 1 120V AC Electrical supply

NOTE: To properly check power supply in case of floating neutral or high


resistance connections, a load must be applied to the circuit. It is
important that the power button be pressed while checking the voltages as
described below.

With the dryer plugged in, press the


POWER button to turn on dryer.

YES

Check the voltage at the main PCB •Replace


between WH1-1 (WH) and the black main PCB.
wire on the black tab relay. Is 120 •Replace
VAC present while pressing the start YES display
button? PCB.
NO

(NOTE: For gas dryers skip this step.) •Check


With the dryer plugged in, check the power cord.
voltage at the terminal block between •Check
the neutral (WH) and L1 (BK) terminal
terminals. Is the voltage 120 VAC NO block
while pressing the START/PAUSE connection
button? s.
YES

With the dryer plugged in, check the •Check the


voltage at the power cord plug power
between the neutral and L1 (and L2 supply fuse
for electric dryers). Is the voltage 120 or circuit
VAC while pressing the NO breaker.
START/PAUSE button? •Check the
receptacle
YES connections.

Replace the power cord.

17

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When measuring power, be sure to wear insulated gloves, to and avoid an
Caution electric shock.

Trouble Symptom Check the Tab Relays Connection properly.

Measurement Condition With Dryer Power On; Connector linked to Controller.

1.Power Connection

< Table1 > : Connection of the Tab Relay with Heater (Elec)

T a T a R
Tab Relay 1 Tab Relay 2 High
Temperature Control below 68±4°C.
Mid High on on on on
Turn on Heater1 and Heater2.
Medium

Low Temperature Control below 52±4°C.


on off on off
Extra Low Only Turn on Heater1.

< Table 2 > : Connection of the Tab Relay with Burner (Gas)

T a B R
High
Mid High Temperature Control below 70±4°C.
O O
Turn on Burner
Trans Medium

Low O O Temperature Control below 47±4°C.


❈ PCB ASSEMBLY LAYOUT Extra Low Turn on Burner

2. Status Mode Of The Connection


< Table1 > : Connection of Tab Relay with the Tab Relay of the PCB ASSEMBLY (Elec)

Connection
Color Remark
Harness PCB

Yellow Wire
Check the Matching color Between
1 Harness wire and Tab Relay.
Black
2 (Black Housing – Black Tab Relay)
Black Wire
Connector Housing Tap relay 1
Connector Housing
Blue Wire
1
Check the Matching color Between
White Harness wire and Tab Relay.
2
(White Housing – White Tab Relay)
Black Wire
Connector Housing Tap relay 2

18

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< Table 2 > : Connection of Tab Relay with PCB ASSEMBLY (Gas)

Color Harness PCB Remark

Blue Wire Check the Matching color Between


1 Harness wire and Tab Relay.
Connector Housing Black 2 (Black Housing – Black Tab Relay)
Black Wire
Connector Housing Tap relay 1

3. Status Mode Of wrong Connection


< Table1 > : Wrong Connection of the Tab Relay and Connector Housing (Elec)

Heater1 Heater2 PCB condition


Items Case
Operation(black) operation(White) Of operation

1.Black and White Housing Wire ①, ② CROSS Off Off Power Off

2.Black Housing Wire ①, ② CROSS Off Off Power Off

3.White Housing Wire ①, ② CROSS Normal Normal Power On



4.Black and White Housing Housing CROSS Heater2 Heater1 Power On

5.Black and White Housing Housing and Wire ①, ② Off Off Power Off
CROSS

< Table2 > : Wrong Connection of the Tab Relay and Connector Housing (Gas)

Heater1 Heater2 PCB condition


Items Case
Operation(black) operation(White) Of operation

1.Black and White Housing Wire ①, ② CROSS Off Off Power Off

! CAUTION
- In case of power failure(<Table1>-1,2,5,<Table2>-1), Please check the Connection of “2.Status Table of Connection”.
In case of power failure(<Table1>-4), please check the Connection of “2. Status Table of Connection”. Because improper
Connection of the equipment-dryer can be damaged of changing heater.

19

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Test 2 Thermistor Test---Measure with Power Off

Disconnect the NA6


connector from the main
PCB.

Measure the resistance •Check all


between the NA6-6 (GN) pin wiring harness
NO connections,
and a chassis ground screw.
Is the resistance <1 Ω ? wires and
ground
YES screws.

Measure the resistance between •Replace the


the NA6-1 (RD) and NA6-4 (BL). main PCB
Does the resistance measured
match the temperature of the YES
thermistor in the chart? (Use
room temperature unless the
thermistor is warm from running
the dryer.)
NO

Disconnect the thermistor •Replace the


from the harness connector thermistor
and measure the resistance
of the thermistor. Does the
resistance measured match NO
the temperature of the
thermistor in the chart? (Use
room temperature unless the
thermistor is warm from
running the dryer.)
YES

•Measure resistance of all wires. Resistance should be < 0 Ω.


•Check all thermistor harness connectors for corrosion, loose/bent pins,
broken wires, etc.
•Check all harness wires for cuts, or broken wires.

20

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Test 3 Motor test

In diagnostic test mode, press the • Replace main


START / PAUSE button. Is the PCB
NO
voltage 120 VAC between WH1-
1(WH) and BL3-1 (BN)?
YES

With the connectors disconnected, • Recheck voltage at


check the resistance between WH1- main PCB and
1 (WH) and BL3-2 (BN). Is the YES replace if no
resistance 2-4 Ω ? voltage.
Measure with the door closed.
NO
• Check door switch
With the connectors disconnected, activation.
• Check wiring
check the resistance between WH1- harness and
1 (WH) and BL3-3 (YL). Is the NO
connections.
resistance 0 Ω ? • See DOOR
Measure with the door closed. SWITCH TEST #5.
YES

With the connectors disconnected, • Recheck voltage at


check the resistance between BL2-1 main PCB and
(BN) and BL3-3 (YL). Is the YES replace if no
resistance 2-4 Ω ? voltage.
Measure with the door closed.
NO

• Replace the outlet


With the connectors disconnected, thermal fuse.
check the resistance between the • Check the thermistor
terminals of the thermal fuse on the NO (test # 3).
blower housing. Is the resistance 0 • Check exhaust
Ω ? system for restrictions.
YES
• Check idler pulley
and arm.
Is the arm of the idler pulley • Check drum belt
contacting the belt switch lever? condition
(Normal operating position is NO YES (stretched/broken)
CONTACT.) • Check drum belt
routing
With the connectors disconnected, check
the resistance between terminals 1 and 2 • Replace the belt
NO
(N.O.) of the belt switch on the motor switch.
mount. Is the resistance <1 Ω with no
switch contact?
YES

• Check Motor. (Refer to MOTOR DIAGRAM AND SCHEMATIC.)


• Check if control connector is plugged in.

21

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Test 4 Moisture sensor

Disconnect the NA6 connector •Check all


from the main PCB. Measure wiring
the resistance between the NO harness
NA6-6 (GN) pin and a chassis connections,
ground screw. Is the resistance wires and
<1 Ω ? ground
screws.
YES

Put a jumper between NA6-2


(OR) and NA6-4 (BL) to create
a circuit connection for the
continuity test in the next step.

YES

Measure the resistance •Replace the


between the two moisture main PCB.
sensor bars on the in the lint YES
filter housing inside the drum.
Is the resistance <1 Ω?

NO

Check all connections and


wires between the NA6
terminal at the main PCB and
the sensor bars. Check the
resistance is 0Ω.

YES

•Measure the resistance of all wires.


Resistance should be < 1 Ω.
•Check all sensor harness connectors for
corrosion, loose/bent pins, broken wires,
etc.
•Check all harness wires between the main
PCB and the sensor for cuts, or broken
wires.

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Test 5 Door switch test

Disconnect the WH1 and BL3


connector from the main PCB.
Measure the resistance between
the NA6-6 (GN) pin and a chassis
ground screw. Is the resistance <1
Ω?

NO

Disconnect the WH1 and BL3 •Replace the


3
connector from the main PCB. main PCB.
Measure the resistance between
WH1-1 (WH) and BL3-3 (YL). Is the
resistance < 1 Ω with the door YES
closed and Ω with the door
open?

NO

*Skip this step if the dryer does not •Replace the


have a drum light. light bulb.
BL3 Disconnect the BL3 and the black •Replace the
tab relay connectors from the main light socket.
PCB. Measure the resistance
between BL3-3 (YL) and the BK wire NO
on the black tab relay connector. Is
the resistance <1 Ω with the door
opened and Ω with the door
closed?

YES

Refer to the individual door switch and light


bulb/socket component tests.

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Test 6 Heater switch test - Electric Type

Enter diagnostic mode and press •Check power


the START/PAUSE button twice. supply.
Measure the voltage between NO
YL3-1(WH) and the YL wire on
the black tab relay. Is the
voltage 240 VAC?

YES

YL3 Disconnect the YL3, black tab •Check wiring and


relay and white tab relay connectors to the
connectors at the main PCB. element.
Measure the resistance between NO •See element
YL3-1 (WH) and the YL wire on component test.
the black tab relay connector. Is
the resistance 18-22 Ω ?
YES

Measure the resistance between •Check wiring and


YL3-1 (WH) and the BL wire on connectors to the
the white tab relay connector. Is NO element.
•See element
the resistance 18-22 Ω ? component test.
YES

Measure the resistance between •Check wiring and


the YL wire on the black tab relay connectors to the
and the BL wire on the white tab NO element.
relay connectors. Is the •See element
resistance 36-44 Ω ? component test.
YES

Measure the resistance between •Replace the


terminals 1 (RD) and the heater element.
housing. Is the resistance Ω ? NO

YES

Refer to the hi-limit thermostat and thermal cut


off component tests.

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Test 7 GAS Valve test - Gas Type

Disconnect the BL3 Connector • Check wiring and connectors


to gas valve.
from the main PCB and measure • See gas valve component
BL3 the resistance between BL3-1 NO test.

(RD) and BL3-2 (PK). Is the


resistance 1.5k-2.5k Ω ?

YES

Measure the resistance between • Check wiring and connectors


to gas valve.
BL3-1 (RD) and BL3-3 (WH). Is • See gas valve component
NO test.
the resistance 1.5k-2.5k Ω ?

YES

Disconnect the YL3 connector • Check wiring and connectors


to flame sensor.
from the main PCB. Measure • See flame sensor component
NO test.
YL2 the resistance between YL3-1
(GY) and YL3-3 (BL). Is the
resistance <1 Ω ?

YES

Measure the resistance between • Check wiring and connectors


to the ignitor
YL3-3 (BL) and the blue wire on • See ignitor component test
the black tab relay. Is the NO
resistance 100-800 Ω ?

YES

The flame sensor is closed and the ignitor is OK.


• Perform the functional test above.
• Check all wiring and connectors to gas valve components.
• Check gas supply.

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10 CHANGE GAS SETTING (NATURAL GAS, PROPANE GAS)

! Warning After Natural Gas Setting, applying Propane Gas Orifice or wrong use of Natural Gas
Orifice will result in fire. Conversion must be made by a qualified technician.
Initially, Natural Gas mode is set. Propane Gas Orifice is on sale as a Service
Part to authorized servicers only.

STEP 1 : VALVE SETTING

Full open
“Change screw”
Close
“Change screw”

STEP 2 : ORIFICE CHANGE


① Remove 2 screws.
② Disassemble the pipe assembly.
③ Replace Natural Gas orifice with Propane Gas orifice.

Gas type Orifice P/No Marking Shape

Natural Gas 4948EL4001B NCU

Propane Gas 4948EL4002B PCU

Orifice ※ Kit contents : Orifice (Dia. = 1.613mm, for Propane Gas)


: Replace Label
: Instruction sheet

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GAS VALVE FLOW

START KEY PUSH

VALVE 1 ON (VALVE 2 OFF)

IGNITER ON

IGNITER
NO
TEMPERATURE ABOUT
2499°F(1343°C)
YES

FLAME DETECT OPEN


IGNITER OFF 374°C(190°C)

VALVE 2 ON

NO
GAS IGNITION

FLAME DETECT CLOSE


YES

DRYING VALVE 2 OFF

GAS IGNITION GAS VALVE STRUCTURE

START

VALVE 1 ON

IGNITER ON OFF

FLAME
CLOSE OPEN
DETECT

VALVE 2 OFF ON
GAS IGNITION

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11 DISASSEMBLY INSTRUCTIONS

TOP PLATE
WARNING
When you disassemble the control panel,
besure to take gloves and careful panel
frame’s edge. Failure to do so can cause
serious injury.

1. Remove 3 screws on the upper plate.

2. Push the top plate back ward.

3. Lift the top plate

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CONTROL PANEL ASSEMBLY
WARNING !
When you disassemble the control panel,
besure to take gloves and careful panel frame’s
edge. Failure to do so can cause serious injury.

1. Remove 2 screws on the control panel


frame.

2. Disconnect the connectors.

3. Pull the control panel assembly upward


and then forward.

4. Remove 9 screws on the PWB


PCB)assembly, display.

5. Remove 4 screws on the


PWB(PCB)assembly, main.

6. Disassemble the control panel


assembly.

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COVER CABINET

1. Disassemble the top plate.

2. Disassemble the control panel assembly.

3. Disassemble the door assembly.

4. Remove 2 screws.

5. Remove 4 screws from the top of cabinet cover.

6. Disconnect the harness of door switch.

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TUB DRUM [FRONT] ! WARNING !
When you disassemble the lamp connector, be
sure to take gloves and careful cabinet edge.
Failure to do so can cause serious injury.

1. Open the top plate.


2. Remove Cover Cabinet.
3. Disconnect the door lamp and electro
sensor connector.

4. Remove 4 screws.
5. Disassemble the Tub Drum [Front].

DRUM ASSEMBLY

-1 1. Open the top plate.


-1
2. Remove the Cover Cabinet and
Tub drum [front].
-2
3. Disengage belt from motor and idler pulleys.
4. Carefully remove Drum out through front of dryer.

CHANGING THE DRUM LAMP

1. Open the door.


2. Remove the screw holding the drum lamp shield
in place.

3. Slide the shield up and remove.


4. Remove the bulb and replace with a 15 watt,
120 volt candelabra-base bulb.

5. Replace the lamp shield and screw.

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DRYER EXHAUST CHANGE ! WARNING !
When you disassemble and install ventilation, be
sure to take gloves and careful exhaust edge.
Failure to do so can cause serious injury.

1. Remove screw & exhaust duct.

PORTION “A” 2. Detach and remove the bottom, left or right side
knockout as desired.

3. Reconnect the new duct[11 in(28cm)] to the


DUCT
TAPE blower housing, and attach the duct to the base.

4. Pre-assemble 4" elbow with 4" duct.


Wrap duct tape around joint.
DUCT
TAPE

5. Insert duct assembly, elbow first, through the side


DUCT
TAPE
opening and connect the elbow to the dryer
internal duct.

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FILTER ASSEMBLY

1. Remove the filter.


2. Remove 3 screws.
3. Pull the grill.
4. Disconnect electro sensor.

BLOWER HOUSING

1. Open the top plate.


2. Remove the Cover Cabinet and Tub Drum [Front].
3. Remove the Drum assembly.
4. Remove 2 screws and cover(Air guide).
5. Remove the bolt and washer.
6. Pull the fan.
7. Disconnect the motor clamp and motor.

BACK COVER

1. Open the top plate.


2. Remove the Cover Cabinet and Tub Drum [Front].
3. Remove the Drum assembly.
4. Remove 7 screws.
5. Pull the Tub Drum [Rear] towards the front.

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AIR DUCT

1. Open the top plate.


2. Remove the Cover Cabinet.
3. Remove filter and 2 screws.
4. Pull the air duct towards the front.

ROLLERS

1. Open the top plate.


2. Remove the Cover Cabinet and Tub Drum [Front].
3. Remove the Drum assembly and Tub Drum [Rear].
4. Disconnect Air duct from the Tub Drum [Front].
5. Remove the roller from the Tub Drum [Front]
and Tub Drum [Rear].

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13 EXPLODED VIEW

13-1. Control Panel & Plate Assembly


A211

A210

A130

A120

A140

A110

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13-3-2. Cabinet & Door Assembly: Gas type

A700

A800

A390

A131

A330 A300 A600

A550

A500

A320

A530 A510
A310
A430
A520
A525

A540 A410

A400

A420

A460
A450

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13-4-2. Drum & Motor Assembly: Gas type
K400 F200

K120

K140

K100

K130

K250 K251
K310 K320
K330

K222
K340
K221
K620
K224
K230
K210 K250
K350 K360
K610
K550 K560
K251

K240
K530

K515 K640 K651


K510 K520 K655
K540

M141 M150 M240 M220

K650
M160
K600
M171
M170
M210
M140 M230
M110
M190

M180

M181 M250

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