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CCPP Cold Start Procedure

The document provides instructions for starting up a combined cycle power plant from a cold state. It outlines the overall startup sequence and key steps to bring various systems online in a controlled manner. This includes starting auxiliary systems, lighting the gas turbine, bringing steam systems up to pressure and temperature, synchronizing the steam turbine to the grid, and completing heat soaks at various turbine speeds. The goal is to safely commission all equipment and synchronize the plant without issues.

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Sahariar Bin Shafique
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© © All Rights Reserved
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Download as XLSX, PDF, TXT or read online on Scribd
72 views

CCPP Cold Start Procedure

The document provides instructions for starting up a combined cycle power plant from a cold state. It outlines the overall startup sequence and key steps to bring various systems online in a controlled manner. This includes starting auxiliary systems, lighting the gas turbine, bringing steam systems up to pressure and temperature, synchronizing the steam turbine to the grid, and completing heat soaks at various turbine speeds. The goal is to safely commission all equipment and synchronize the plant without issues.

Uploaded by

Sahariar Bin Shafique
Copyright
© © All Rights Reserved
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Summit Meghnaghat Power Company Limited

CCPP Start Up Sequence( 1-1-1)


Cold start up

HRSG COLD STARTUP(following points should be remembered):

• Drum: temp. increasing rate<5℃/min.


• Pressure rise<0.3Mpa/min
• Upper and lower shell temperature difference≤40 ℃.
• Super heater header: temperature rise<25 ℃/min
• Max. temp. rise for others <30 ℃/min
• Fully open HP & LP super heater steam collecting header exhaust MOV.
• Open D/D in a step by step way till fully opened.
• Control steam drum upper and lower shell temperature difference no more than 40 ℃, stop temperature
increasing process if the difference more than 40 ℃, and after the difference drops below 40 ℃, continue to
increase temp.
• Control HP drum level and LP drum level about -200mm and deaerator level around +150mm.
• When HRSG pressure up to 0.1-0.2MPa , close HPSH vent valve.
• When HRSG pressure up to 0.2-0.4MPa , close LPSH vent valve

OVERALL START UP SEQUENCE


CHECK BOX System Description
Auxilaries Check: HRSG Stack Damper is open
Check : CCW system is fiiled up by running DM transfer p/p
Run CCW pump & Air compressor
Run ACWP after running RWP
Screen wash pump start
Band screeen start
CWP Gland cooling inlet valve open
CWP start
ST: HP start up oil pump start
STG CCW air cooler inlet MOV open
EH oil run , checked
Start CEP, set condenser level 1000mm
DM water LCV put auto
Condensate recycle 00LCA42AA101 set 250 t/h flow.
LP seal steam water spray MOV 00LCE22AA002 kept auto
Soot blower run
HP steam drain (HRSG side) open
LP steam drain (HRSG side) open
GT GT start into cranking mode for purging
Purging for 17 minutes
Select Auto mode from Cranking mode.
After Flame ON at Firing speed(472 rpm) monitor flame intensity
60%TNH- 88CR,88AB-1 stop
2950 RPM- 88QA-1,88HQ -1 stop. 88TK1/2 & Excitation start.
Turbine at nominal speed.
All parameters are normal; Grid frequency,Voltage level & phase angle same
with Generator; start synchronizer in AUTO mode.
After Synch slect preselected load control with set point 08MW
Set PF=0.80 & Select PFR_OFF

BFP HP BFP start


LP BFP start
GT sync
Aux steam MOV open
HP steam header vent open 100%
LP steam header vent open 100%
Aux steam system line up
Aux steam reducer 00LBG70AA001 open, set 3.5 bar

Damper Open DD 30%, keep HPD -0.150mm(CBD 20%), LPD -0.400mm(CBD 20%)
Chemical dosing pump start
Gland steam MOV 00MAW12AA001
DD open 50%.
Gland steam inlet PCV to average tank 00MAW11AA001 open 100% manually.
Average tank drain MOV 00MAW70AA703 open manually.
Drain flash tank spray TCV 00LCE14AA001 open, manually.
Set condenser level 1300 mm
DD open 100%. @ 7MW, HP 1.86 bar,
HP header drain 10LBA40AA704 closed @3.94 bar
HP superheater drain MOV 10HAH60AA702 closed @3.94 bar.
Deaerator condensate MOV 10LCA50AA001 open @ -200mm setting
GT load 10 MW from 7MW @ HP: 18bar/293 degC
Aux steam reducer 00LBG70AA001 set to 4.5 from 3.5 bar
Aux steam reducer 00LBG70AA001 set up to 7.5 gradually as is was getting closed
following outlet pressure.
Gland seal cooling fan 2 start
LP seal steam MOV 00MAW50AA001 open
Vacuum breaker closed
Vacuum pump B start
LP steam pipe drain 2 10LBA10AA709 open
LP steam header drain 00LBA10AA704 open
HP steam header drain 00LBA20AA704 open
Vacuum pump A start
Average tank drain MOV 00MAW70AA703 closed @ 170 degC/ .30 bar
Open surge tank drain in auto @0.5 bar set.
Cond. HP1 bypass water spray 00LCE17AA001 open 100%
HP1 bypass ppen 5% manuallly. Spray TCV @ 120 degC set
LP1 bypass open 5% manually. Spray TCV @60 degC set
HP1 header vent 10LBA40AA101 closed gradually
HP1/LP1 bypass put in auto @ 32bar/6.0 bar
Bypass MOV (10LBA20AA003) of HP1 steam MOV open
Bypass MOV (10LBA10AA002) of LP1 steam MOV open
HRSH1 side both drain 10LBA20AA704 & 10LBA10AA703 closed
HP1 Steam MOV 10LBA20AA001 open @ 32 bar/342 degC,
LP1 Steam MOV 10LBA10AA001 open @ 5.9 bar/226 degC,
ETS LV trip reset at 0.8 bar vacuum
FROM ST DEH-AUTO CONTROL PAGE:
ST RESET FST,RESET AST , Turbine Reset: Yes, Run: Yes . MSV open in auto
ACC Set = 100 rpm/min, AUTO: Ok, Target rpm: 600 rpm, Go: OK
ST TG will be off at while shaft start rotating
600 rpm reached the check all ST TSI parameters carefully & pushed PB

(condition- GT Load 10 ~20 MW, HPMS temp around 320 degC, pr around 22bar)
Again, RESET FST,RESET AST , Turbine Reset: Yes, Run: Yes . MSV open in auto
ACC Set = 100 rpm/min, AUTO: Ok, Target rpm: 1200 rpm, Go: OK
JOP stopped 1000 rpm
Hest soak At 1200 rpm , Heat Soak for 30/50 mins, check all ST TSI parameters carefully
Then give command for 2400 rpm, observe vibration during critical speed
Hest soak At 2400 rpm , Heat Soak for 20 mins, check all ST TSI parameters carefully
Then give command for 3000 rpm
Hest soak At 3000 rpm , Heat Soak for 10 mins, check all ST TSI parameters carefully
Startup AOP stopped, 2870 rpm
AOP stopped, 2950
FSNL
If all TSI parameters and Casing difference temperatures found ok, then go for ST
Synchcronization
Auto Syn YES
ST SYN DCS to DEH SYN - SEL
Auto Field Flushing - SEL
ON / OFF Command -ON
Auto SYN Input - SEL
Start Synchronizer -SEL
Synchronized
Remote reset Auto SYN - SEL
Remote reset manual SYN - SEL
Auto SYN - Quit
DCS to DEH SYN - DE-SEL

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