No.

TECHNICAL SPECIFICATION I-ET-3010.00-5147-711-P4X-001

CLIENT: SHEET:
1
of 27
JOB:
--

AREA:

TITLE:
INTERNAL

SRGE MAIN GENERATOR FOR OFFSHORE UNITS

ESUP
MICROSOFT WORD / V. 2010 / I-ET-3010.00-5147-711-P4X-001_C

INDEX OF REVISIONS

REV. DESCRIPTION AND/OR REVISED SHEETS

0 ORIGINAL ISSUE
A REVISED WHERE INDICATED B REVISED WHERE INDICATED C REVISED

WHERE INDICATED

REV. 0 REV. A REV. B REV. C REV. D REV. E REV. F REV. G REV. H

DATE AUG/30/18 MAR/26/20 JUL/02/20 MAR/10/21
DESIGN ESUP ESUP ESUP ESUP
EXECUTION CAVALIERE MARCELO BP FABIO.P U4QR
CHECK MARCELO BP PFERRAZ MARCELO BP CTLX
APPROVAL MATTOSO REGGIANI REGGIANI UQBE
 INFORMATION IN THIS DOCUMENT IS PROPERTY OF PETROBRAS, BEING PROHIBITED OUTSIDE OF THEIR

PURPOSE FORM OWNED TO PETROBRAS N-381 REV. L

 No.
TECHNICAL SPECIFICATION I-ET-3010.00-5147-711-P4X-001

AREA: SHEET:

TITLE:
INTE

MAIN GENERATOR FOR OFFSHORE UNITS

ES

TABLE OF CONTENTS
1. OBJECTIVE .............................................................................................................................................. 3
2. GENERAL ................................................................................................................................................. 3
2.1. DEFINITION OF TERMS ................................................................................................................................. 3
2.2. ABBREVIATIONS ............................................................................................................................................ 3
3. CODES, STANDARDS & REFERENCE DOCUMENTS .......................................................................... 4
3.1. CODES, STANDARDS AND RECOMMENDED PRACTICES ..................................................................... 4
3.2. REFERENCE DOCUMENTS ........................................................................................................................... 7
4. GENERAL REQUIREMENTS ................................................................................................................... 8
4.1. GENERAL ......................................................................................................................................................... 8
4.2. HAZARDOUS AREAS ..................................................................................................................................... 8
4.3. ENVIRONMENTAL CONDITIONS ................................................................................................................ 8
4.4. INCLINATION REQUIREMENTS .................................................................................................................. 9
5. MECHANICAL REQUIREMENTS ............................................................................................................. 9
5.1. LIFTING CHARACTERISTICS ....................................................................................................................... 9
5.2. SPEED LIMITS ................................................................................................................................................. 9
5.3. CORROSION PROTECTION AND PAINTING SYSTEM ............................................................................. 9
5.4. DEGREE OF PROTECTION (IP CODES) ..................................................................................................... 10
5.5. NOISE .............................................................................................................................................................. 10
5.6. VIBRATION AND BALANCE ....................................................................................................................... 10
5.7. BEARINGS ...................................................................................................................................................... 10
5.8. COOLING METHODS (IC CODES) AND VENTILATION ......................................................................... 10
5.9. TUBULAR AIR/WATER HEAT EXCHANGER ........................................................................................... 11
5.10. NAMEPLATE BOARDS, IDENTIFICATION AND SAFETY WARNINGS ............................................... 12
5.11. POWER, NEUTRAL AND AUXILIARY TERMINAL BOXES ................................................................... 13
5.12. INSPECTION WINDOWS .............................................................................................................................. 14
6. ELECTRICAL REQUIREMENTS ............................................................................................................ 14
6.1. ELECTRICAL CHARACTERISTICS ............................................................................................................ 14
6.2. THERMAL CHARACTERISTICS ................................................................................................................. 15
6.3. WINDINGS INSULATION SYSTEMS .......................................................................................................... 16
6.4. EXCITATION SYSTEMS ............................................................................................................................... 16
6.5. PROTECTION ................................................................................................................................................. 16
7. AUXILIARY AND CONTROL EQUIPMENT ............................................................................................ 16
7.1. GENERAL ....................................................................................................................................................... 16
7.2. PROTECTION, CONTROL AND MONITORING PANEL .......................................................................... 17
7.3. SYNCHRONIZING SYSTEM ........................................................................................................................ 17
7.4. INSTRUMENT TRANSFORMERS ................................................................................................................ 17
7.5. ANTI-CONDENSING HEATING RESISTORS............................................................................................. 17
7.6. MONITORING AND MEASURING INSTRUMENTS AND SENSORS ..................................................... 17
7.7. PARTIAL DISCHARGE MONITORING ....................................................................................................... 18
7.8. TERMINALS AND CONNECTORS FOR POWER, CONTROL AND GROUNDING CABLES ............... 18
7.9. GROUNDING RESISTORS AND TRANSFORMERS .................................................................................. 18
8. INSPECTIONS AND TESTS ................................................................................................................... 19
9. SPARE PARTS AND TOOLS ................................................................................................................. 23
9.1. SPARE PARTS ................................................................................................................................................ 23
9.2. UNUSUAL TOOLS ......................................................................................................................................... 23
10. TECHNICAL DOCUMENTS .................................................................................................................... 24
10.1. GENERAL REQUIREMENTS ........................................................................................................................ 24
10.2. DOCUMENTS TO PROPOSAL ..................................................................................................................... 24
10.3. DOCUMENTS TO BE SUBMITTED FOR APPROVAL .............................................................................. 25
 TECHNICAL SPECIFICATION No.
I-ET-3010.00-5147-711-P4X-00

AREA: SHEET: 3
TITLE:
INTER

MAIN GENERATOR FOR OFFSHORE UNITS

ESU

1. OBJECTIVE
This specification establishes the minimum conditions required for the design,
manufacture, inspection, commissioning, testing and delivery of main synchronous
generators, excitation equipment, grounding resistor, set of accessories, auxiliary
equipment, protection and instruments assembled in generator frame intended to be part of
Main Turbogenerator or Main Motogenerator PACKAGES for PETROBRAS UNITS.
This specification does not define requirements for Turbogenerator Control Panels (TGCP),
Motogenerator Control Panels (MGCP), turbines, engines, couplers, speed reducers, machinery
protection system or any other accessories or auxiliary equipment out of generator frame. For
requirements about these equipment, see specific technical specifications.

2. GENERAL
2.1. DEFINITION OF TERMS
Within the contents of this Specification:
Cancelled.
“CLASSIFICATION SOCIETY” means such authority or organisation appointed to ensure
conformity with all requirements necessary to obtain certification or
classification of the goods and/or services described herein.
“FIELD FORCING” means a feature of reinforcing the generator field applied before
starting of a large motor to assist in reducing voltage drop.
See also I-ET-3010.00-1200-940-P4X-002 – GENERAL TECHNICAL TERMS.
2.2. ABBREVIATIONS
PMS Power Management System.

AVR Automatic Voltage Regulation.

MGCP Motogenerator Control Panel

TGCP Turbo Generator Control Panel.

CS Classification Society.

CT Current Transformer.

VT Voltage Transformer.

EPL Equipment protection level.

Level of protection provided by an "Ex" equipment, certificate for

installation in classified areas, such as Ga, Gb, Gc, Da, Db or Dc,
according to IEC 60079-0 and IEC 60079-14.
RT Routine Test - Test carried out on all units supplied.
TT Type Test - Test carried out on an equipment representing the other
equipment, aiming to demonstrate that they meet the specified conditions not covered
by routine tests.
 No. REV.
TECHNICAL SPECIFICATION I-ET-3010.00-5147-711-P4X-001

AREA: SHEET:
4
of

TITLE:
INTERNAL

MAIN GENERATOR FOR OFFSHORE UNITS

ESUP

NOTE: A generator is considered to be representative of the others, if it is

completely identical in relation to rated values and construction. Type tests may
be considered equally valid, if carried out in an equipment that presents some
deviations of rated values or other characteristics. These deviations shall be
subject to agreement between MANUFACTURER and PETROBRAS.
ST Special Test – Tests other than type or routine tests, performed by agreement
between MANUFACTURER and PETROBRAS.
TDPF Tests During Manufacturing Process - Are the tests carried out during the
manufacturing process of the equipment. (Teste Durante o Processo de
Fabricação)
TCAG Tests of complete driver-generator set, carried out at location defined by
PACKAGER, or String Tests. (Teste do Conjunto Acionador e Gerador)
TAF Factory Acceptance Tests - Tests are carried out at the equipment manufacturing
site. (Teste de Aceitação de Fábrica)
TAC Field Acceptance tests - Tests are carried out at the final place of operation of
the equipment. (Teste de Aceitação de Campo)
THD Total Harmonic Distortion.
PIT Inspection and testing plan.
PMG Permanent Magnet Generator.
PD Partial Discharges
PDEV Partial Discharges Extinction Voltage
PDIV Partial Discharges Inception Voltage

3. CODES, STANDARDS & REFERENCE DOCUMENTS

The equipment shall comply with all rules and regulations stated by Brazilian Authorities,
Classification Society and International Standards. Following these mandatory
requirements, the equipment shall comply with requirements of this technical specification
and the documents listed in 3.2 (second priority in case of conflict).
The set shall be submitted to CS approval, according to project documentation.
Any deviation from this specification or the standards and reference documents
shall be clearly identified by the PACKAGER and agreed by the PETROBRAS.
3.1. CODES, STANDARDS AND RECOMMENDED PRACTICES
3.1.1. IEC – INTERNATIONAL ELECTROTECHNICAL COMMISSION

IEC 60034-1 Rotating Electrical Machine - Ratings and Performance;

IEC 60034-2-1 Rotating Electrical Machines - Part 2-1: Standard Methods for
Determining Losses and Efficiency from Tests (Excluding
Machines for Traction Vehicles);
IEC 60034-3 Rotating Electrical Machines - Part 3: Specific Requirements
for Synchronous Generators Driven by Steam Turbines or
Combustion Gas Turbines;
 No. REV.
TECHNICAL SPECIFICATION I-ET-3010.00-5147-711-P4X-001 C

AREA: SHEET:
5
of 27
TITLE:
INTERNAL

MAIN GENERATOR FOR OFFSHORE UNITS

ESUP

IEC 60034-4-1 Rotating Electrical Machines - Part 4-1: Methods for Determining
Electrically Excited Synchronous Machine Quantities from Tests;
IEC 60034-5 Rotating Electrical Machines - Part 5: Degrees of protection provided by the
integral design of rotating electrical machines (IP code);
IEC 60034-6 Rotating Electrical Machines - Part 6: Methods of Cooling (IC Code);
IEC 60034-7 Rotating Electrical Machines - Part 7: Classification of Types of
Construction, Mounting Arrangements and Terminal Box Position (IM
Code);
IEC 60034-8 Rotating Electrical Machines - Part 8: Terminal Markings and Direction of
Rotation;
IEC 60034-9 Rotating Electrical Machines - Part 9: Noise Limits;
IEC 60034-15 Rotating Electrical Machines - Part 15: Impulse Voltage Withstand Levels
of Form-Wound Stator Coils for Rotating a.c. Machines;
IEC 60034-16-1 Rotating Electrical Machines – Part 16-1: Excitation Systems for
Synchronous Machines – Definitions;
IEC 60034-18-1 Rotating Electrical Machines - Part 18-1: Functional Evaluation of
Insulation Systems - General Guidelines;
IEC TS 60034-25 Rotating Electrical Machines – Part 25: AC Electrical Machines
used in Power Drive Systems – Application Guide;
IEC 60034-22 Rotating Electrical Machines - Part 22: AC generators for reciprocating
internal combustion (RIC) engine driven generating sets;
IEC 60034-27-1 Rotating Electrical Machines – Part 27-1: Off-line partial
discharge measurements on the winding insulation;
IEC TS 60034-27-2 Rotating Electrical Machines – Part 27-2: On-line partial
discharge measurements on the stator winding insulation of
rotating electrical machines;
IEC 60034-27-3 Rotating electrical machines - Part 27-3: Dielectric dissipation factor
measurement on stator winding insulation of rotating electrical machines;
IEC 60034-29 Rotating Electrical Machines - Part 29: Equivalent Loading and
Superposition Techniques - Indirect Testing to Determine Temperature
Rise;
IEC 60050-411 International Electrotechnical Vocabulary - Chapter 411: Rotating
Machinery;
IEC 60079 Explosive atmospheres – All Parts;
IEC 60085 Electrical insulation – Thermal evaluation and designation;
IEC 60092 Electrical Installations in Ships - All Parts;
IEC 60255-149 Measuring relays and protection equipment – Part 149: Functional
requirements for thermal electrical relays;
IEC 60270 High-Voltage Test Techniques - Partial Discharge Measurements;
IEC 60364-4-41 Low-voltage electrical installations – Part 4-41: Protection for safety –
 Protection against electric shock;
IEC 60533 Electrical and Electronic Installations in Ships - Electromagnetic
Compatibility (EMC) – Ships with a Metallic Hull;
 TECHNICAL SPECIFICATION No.
I-ET-3010.00-5147-711-P4X-001 REV.
C

AREA: SHEET:
6
of 27
TITLE:
INTERNAL

MAIN GENERATOR FOR OFFSHORE UNITS

ESUP

IEC 60751 Industrial Platinum Resistance Thermometers and Platinum Temperature

Sensors;
IEC 61000-4-7 Electromagnetic Compatibility (EMC) – Part 4-7: Testing and Measurement
Techniques – General Guide on Harmonics and Interharmonics
Measurements and Instrumentation, for Power Supply Systems and
Equipment Connected Thereto;
IEC 61800-3 Adjustable Speed Electrical Power Drive Systems – Part 3: EMC
Requirements and Specific Test Methods;
IEC 61869 Instrument transformers – All Parts;
IEC 61892 Mobile and Fixed Offshore Units - Electrical Installations - All parts.
3.1.2. API – AMERICAN PETROLEUM INSTITUTE

API STD. 546 Brushless Synchronous Machines - 500 kVA and Larger;
API STD. 670 Machinery Protection Systems.
3.1.3. IEEE – INSTITUTE OF ELECTRICAL AND ELECTRONIC ENGINEERING

IEEE C57.32 Requirements, Terminology, and Test Procedure for Neutral Grounding
Devices;
IEEE 43 Recommended Practice for Testing Insulation Resistance of Rotating
Machinery;
IEEE 115 Guide for Test Procedures for Synchronous Machines - Part I / Part II;
IEEE 286 Recommended Practice for Measurement of Power Factor Tip-Up of
Electric Machinery Stator Coil Insulation;
IEEE 522 Guide for Testing Turn Insulation of Form-Wound Stator Coils for
Alternating-Current Electric Machines
IEEE 1434 Guide to the Measurement of Partial Discharges in AC Electric Machinery.
3.1.4. IMO - INTERNATIONAL MARITIME ORGANIZATION

IMO I810E Code for the Construction and Equipment of Mobile Offshore Drilling Units
(MODU CODE).
3.1.5. ISO - INTERNATIONAL ORGANIZATION FOR STANDARDIZATION

ISO 281 Rolling Bearings – Dynamic Load Ratings and Rating Life;
ISO 7919-3 Mechanical vibration – Evaluation of machine vibration by measurements
on rotating shafts - Part 3: Coupled industrial machines;
ISO 8528 Reciprocating Internal Combustion Engine Driven Alternating Current
Generating Sets;
ISO 10816-3 Mechanical vibration – Evaluation of machine vibration by measurements
on non-rotating parts – Part 3: Industrial machines with nominal power
above 15 kW and nominal speeds between 120 r/min and 15000 r/min when
measured in situ;
ISO 12944-2 Paints and varnishes – Corrosion protection of steel structures by protective
paint systems - Part 2: Classification of environments.
 TECHNICAL SPECIFICATION No.
I-ET-3010.00-5147-711-P4X-001 REV.
C

AREA: SHEET:
7
of 27
TITLE:
INTERNAL

MAIN GENERATOR FOR OFFSHORE UNITS

ESUP

3.1.6. BRAZILIAN LEGISLATION

NR-10 Segurança em Instalações e Serviços em Eletricidade;

NR-12 Segurança no Trabalho em Máquinas e Equipamentos;
NR-17 Ergonomia;
NR-26 Sinalização de Segurança;
NR-37 Segurança e Saúde em Plataformas de Petróleo.
3.1.7. ASME

ASME B1.20.1 Pipe Threads, General Purpose (Inch);

ASME B16.5 Pipe Flanges and Flanged Fittings NPS 1/2 through NPS 24
Metric/Inch Standard;
ASME BPVC VIII-1 Rules for Construction of Pressure Vessels.
3.1.8. NEMA - NATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION

NEMA MG 1 Motors and Generators;

3.2. REFERENCE DOCUMENTS

[1] PACKAGE TECHNICAL SPECIFICATION
[2] I-ET-3010.00-1200-300-P4X-001 – NOISE AND VIBRATION CONTROL
REQUIREMENTS
[3] I-ET-3010.00-5140-700-P4X-001 – SPECIFICATION FOR ELECTRICAL DESIGN
FOR OFFSHORE UNITS
[4] I-ET-3010.00-5140-700-P4X-002 – SPECIFICATION FOR ELECTRICAL
MATERIAL AND EQUIPMENT FOR OFFSHORE UNITS
[5] I-ET-3010.00-5140-700-P4X-003 – ELECTRICAL REQUIREMENTS FOR
PACKAGES FOR OFFSHORE UNITS
[6] I-ET-3010.00-5140-700-P4X-005 – REQUIREMENTS FOR HUMAN
ENGINEERING DESIGN FOR ELECTRICAL SYSTEMS OF OFFSHORE UNITS
[7] I-ET-3010.00-1200-956-P4X-002 – GENERAL PAINTING
[8] I-LI-3010.00-5140-700-P4X-001 – ELECTRICAL EQUIPMENT DATA-SHEET
MODELS
[9] SPECIFICATION OF AVAILABLE UTILITIES
[10] I-ET-3010.00-5400-947-P4X-002 – SAFETY SIGNALLING
[11] I-ET-3010.00-5143-700-P4X-001 – ELECTRICAL SYSTEM PROTECTION CRITERIA
[12] I-ET-3010.00-5140-775-P4X-001 - REQUIREMENTS FOR ELECTRICAL
GENERATION EXCITATION SYSTEM FOR OFFSHORE UNITS
[13] DR-ENGP-I-1.15 – COLOR CODING
[14] I-ET-3010.00-1200-940-P4X-002 – GENERAL TECHNICAL TERMS
 No.
TECHNICAL SPECIFICATION I-ET-3010.00-5147-711-P4X-00

AREA: SHEET: 8
TITLE:
INTER

MAIN GENERATOR FOR OFFSHORE UNITS

ESU

Note: Documents without code in the list are documents with variations
according to project characteristics. Verify in project documentation list
the reference for codes of these documents.

4. GENERAL REQUIREMENTS
4.1. GENERAL
4.1.1 Unless otherwise specified in the project documentation, the generator
and its auxiliary systems shall be designed and manufactured taking into
account a minimum life period of 30 years.
4.1.2 The sizing of equipment shall consider periods of continuous operation in rated
conditions with minimum duration of 24000 hours without interventions for
preventive or corrective maintenance requiring the equipment to stop.
4.1.3 Requirements for shaft coupling, base skid and safety grounding
connections will be defined in PACKAGE TECHNICAL SPECIFICATION.
4.1.4 The equipment and installation shall comply with requirements of I-ET-
3010.00-5140-700-P4X-005 – REQUIREMENTS FOR HUMAN ENGINEERING
DESIGN FOR ELECTRICAL SYSTEMS OF OFFSHORE UNITS.
4.1.5 It shall not be acceptable out of date or obsolete equipment or components. Technical support
and supply of replacement parts shall be guaranteed for ten (10) years.
4.1.6 PETROBRAS shall have full access to the whole documentation and data
related to the Package, including (but not limited to) diagrams, source
codes of software, licenses, firmware updates, passwords, configurations,
parameterizations, controls, PLC files, alarms, events registers, etc.
Note: The software licenses shall be perpetual. Software licenses with
expiration date are not acceptable.
4.2. HAZARDOUS AREAS
4.2.1 Generators for installation in classified areas of flammable gases shall
have an "Ex" protection type certification in accordance with applicable
legislation in force in Brazil and IEC 60079 and IEC 61892-7.
4.2.2 Electrical equipment installed in external safe areas, that shall be kept
operating during emergency shutdown ESD-3P or ESD-3T shall be certified
with the type of protection and EPL suitable for installation in hazardous
areas Zone 2 Group IIA temperature T3, according to IEC 61892-7.
4.2.3 Generators with pressurized enclosure (Ex p) shall be proper to air
supply quality according to ANSI/ISA 7.1.01 and SPECIFICATION FOR
AVAILABLE UTILITIES. If the motor requires a better air supply quality.
Manufacturer shall include air treatment devices.
4.2.4 Certificates shall comply with requirements of I-ET-3010.00-5140-700-P4X-002 –
SPECIFICATION FOR ELECTRICAL MATERIAL AND EQUIPMENT FOR
OFFSHORE UNITS.
4.3. ENVIRONMENTAL CONDITIONS
4.3.1 Generators and all accessories and auxiliary equipment shall operate
properly at the following temperatures and conditions:
 No.
TECHNICAL SPECIFICATION I-ET-3010.00-5147-711-P4X-00

AREA: SHEET: 9
TITLE:
INTER

MAIN GENERATOR FOR OFFSHORE UNITS

ESU

o
a) Annual average temperature: 45 C;
o
b) Monthly average temperature of the hottest month: 45 C;
o
c) Maximum temperature: 45 C;
o
d) Minimum temperature: 10 C;
e) Relative humidity of the air: 15% to 95%;
f) Maximum altitude: 1000m.
4.3.2 The generators and all accessories and auxiliary equipment shall comply with
environmental requirements of I-ET-3010.00-5140-700-P4X-002 – SPECIFICATION
FOR ELECTRICAL MATERIAL AND EQUIPMENT FOR OFFSHORE UNITS.
4.4. INCLINATION REQUIREMENTS
4.4.1 The generator employed in a floating maritime UNIT shall be able to operate
under slope variations (static and dynamic) and acceleration conditions
specified by the IMO MODU CODE, IEC 61892-5 and Classification Society.

5. MECHANICAL REQUIREMENTS
5.1. LIFTING CHARACTERISTICS
5.1.1 The housing of the generator shall have devices which allow the hoisting
of the equipment assembled with all its integral parts.
Note: Parts with mass of more than 25 kg, shall have its own hoist devices (e.g.:
detachable exciter, heat exchanger, terminal box caps, panels, etc.).
5.1.2 The generator shall be designed and manufactured in such a way as to allow the rotor
to be extracted horizontally, at operational site, without need of removal of the stator.
Note: The tools necessary for the rotor extraction at the operating site
shall be provided.
5.2. SPEED LIMITS
5.2.1 The generator shall be supplied with devices to prevent the transmission of
dynamic mechanical stresses to the set’s base up to 120 % of rated speed.
5.2.2 The generator and its exciter shall support an overspeed of 20 % above
the rated value for 2 minutes.
5.3. CORROSION PROTECTION AND PAINTING SYSTEM
5.3.1 The generator and its control and protection panels shall be corrosion-resistant due to
environmental characteristics and/or service conditions as indicated in the data-sheet.
5.3.2 Unless otherwise specified in project documentation, the anticorrosive
treatment shall conform to the requirements of the specification I-ET-
3010.00-1200-956-P4X-002 – GENERAL PAINTING and the last coat
colour for the equipment shall be Light Green Munsell 5G8/4.
5.3.3 Inner components mounting plate, internal doors faces shall be Safety Orange Munsell
 2.5YR6/14.
Note: Colours shall comply with DR-ENGP-I-1.15 – COLOR CODING.
 No.
TECHNICAL SPECIFICATION I-ET-3010.00-5147-711-P4X-00

AREA: SHEET:
10
TITLE:
INTER

MAIN GENERATOR FOR OFFSHORE UNITS

ESU

5.3.4 The mounting and fastening elements shall be manufactured in AISI 316L
stainless steel.
5.4. DEGREE OF PROTECTION (IP CODES)
5.4.1 Unless otherwise specified in project documentation, the generator shall have
minimum IP56 protection degree in the housing, exciter, power, auxiliary
terminal boxes and accessories, when installed in an external environment of
floating UNITS, according to IEC 60034-5. When installed in fixed UNITS the
minimum protection degree shall be IP55. When installed in utilities rooms or
machinery rooms the minimum protection degree shall be IP-54.
5.4.2 For accessories and auxiliary electrical equipment see requirements in I-
ET-3010.00-5140-700-P4X-002 – SPECIFICATION FOR ELECTRICAL
MATERIAL AND EQUIPMENT FOR OFFSHORE UNITS.
5.5. NOISE
5.5.1 Generators shall comply with requirements of IEC 60034-9, PACKAGE
TECHNICAL SPECIFICATION and I-ET-3010.00-1200-300-P4X-001 – NOISE AND
VIBRATION CONTROL REQUIREMENTS. The strictest requirement shall prevail.
Note: For generators installed inside "hood", the acceptance criterion refers
to the level of audible noise measured externally to the "hood".
5.6. VIBRATION AND BALANCE
5.6.1 The generator shall be designed, manufactured and tested in factory to be
approved in the assembly tests (when required) and field for vibration levels
established by IEC 61892, CS and PACKAGE TECHNICAL SPECIFICATION.
5.6.2 If the PACKAGE TECHNICAL SPECIFICATION does not define limits, the
limits of Zone A/B of ISO 7919-3 or ISO 10816-3 shall be considered.
5.7. BEARINGS
5.7.1 Bearing shall be calculated for a minimum uninterrupted operation L10 (ISO 281) of
50000 h.
5.7.2 Generator shall be supplied with magnetic centre location indicator and
acceptable axial displacement limit.
5.7.3 For grease lubricated bearings, they shall be provided with nipples-pin re-lubrication
system, with fitting antechamber or natural drainage device for excess grease output.
5.7.4 Oil lubricated bearings shall be provided with level viewfinders for ring,
speckle or similar ring lubrication cases, and flow display for each
bearing in the case of forced lubrication.
5.7.5 Sleeve bearings shall be provided with sealing devices in order to avoid contamination of
the internal components of the generator and to ensure the required protection degree.

5.7.6 Means shall be provided to avoid the circulation of currents between the
shaft and the bearings (see IEC 60034-25 as reference).
5.8. COOLING METHODS (IC CODES) AND VENTILATION
5.8.1 The generator shall have cooling method (IC code) according to the data-
sheet indicated and in accordance with the requirements of IEC 60034-6.
 No.
TECHNICAL SPECIFICATION I-ET-3010.00-5147-711-P4X-00

AREA: SHEET:
11
TITLE:
INTER

MAIN GENERATOR FOR OFFSHORE UNITS

ESU

5.8.2 Unless otherwise indicated in project documentation, cooling method

shall be IC8A1W, using fresh water according to definitions of
SPECIFICATION OF AVAILABLE UTILITIES of the project.
5.8.3 Unless otherwise specified in project documentation, the specific
cooling water flow shall not exceed 2 m³/h/MVA.
5.9. TUBULAR AIR/WATER HEAT EXCHANGER
5.9.1 Unless otherwise specified in project documentation the heat exchanger
shall be manufactured and tested according to ASME BPVC VIII-1 and CS.
5.9.2 Unless otherwise specified in project documentation, the generator shall
contain two heat exchangers with individual capacity of at least 80% of
the rated power of the generator.
5.9.3 Unless otherwise stated in project documentation, air-water heat
exchangers shall comply with the following requirements:
a) Heat exchanger material of all parts in contact with cooling water (pipes,
flanges, header, etc.) shall be in corrosion resistant alloy, for example, 9010 copper-nickel
alloy. The fins shall be of copper. It shall not be permitted use of carbon steel, even with
internal organic coating;
b) Galvanic corrosion between dissimilar metals shall be avoided;
c) Load losses shall not exceed 0.7kgf/cm²;
d) Heat exchanger shall be built into or mounted on the machine casing,
always on a position to allow easy access for maintenance;
e) The tubing shall be double tube type so that any leakage from the internal tube
will be collected by the external one. The internal tube shall be according to item a). The external
tube shall be of copper, with fins of the same material. It shall be avoided galvanic corrosion
between dissimilar metals.
f) It shall be provided protection to avoid the water to be in contact with the
windings, in case of leakage, crack in pipes or condensation in exchanger;
g) The length of the tube beam of the heat exchanger shall be greater than
the width of the generator housing, so that the heads, mirrors and joints are located
externally to the housing and that if leakage occurs in those items, there is no water intake
for the Interior of the housing
h) It shall be provided means for draining off the water in case of leakage;
i) An alarm system shall be provided for signalling of leakage of water
between the internal and the external tube;
j) Installation of auxiliary fans shall be not be acceptable;
k) Thermometers shall be installed at the exchanger water inlet and outlet;
l) Manometers shall be installed at the exchanger water inlet and outlet;
m) Differential pressure detectors shall be installed at exchanger water inlet and outlet;

n) It shall be provided two inspection windows at opposite sides each other;

o) It shall be provided facilities to perform hydrostatic test for heat exchangers and
blocking valves on site, as well as for testing the water leakage alarm unit.
 No.
TECHNICAL SPECIFICATION I-ET-3010.00-5147-711-P4X-00

AREA: SHEET:
12
TITLE:
INTER

MAIN GENERATOR FOR OFFSHORE UNITS

ESU

5.9.4 The water speed limit of 2.5 m/s shall not be exceeded to avoid erosion.

5.9.5 The external leak collector shall be equipped with two level sensors (redundancy),
for indication of leakage in the generator. There shall be a drain (above the level
sensor adjustment point) to be kept open, to prevent unsigned or high-flow leaks
from causing system filling and overflowing into the generator housing.
5.9.6 There shall be a drain to be kept closed, for exhaustion of the collector.

5.9.7 A warning plate shall be installed on the collector, in AISI 316L stainless steel,
with a yellow background and black letters, informing which drain shall be kept
open and which drain shall be kept closed. Entries shall start with the word '
attention ' and shall use letters with a minimum of 15 mm in height.
5.9.8 The heat exchanger shall be built with features and position that facilitate
access and maintenance. The heads (caps) and beam shall be
removable. All tubes shall be accessible for cleaning and pipes
presenting leaks shall allow plugs or seal stoppers to be blocked.
5.9.9 There shall have connections to vent and drain.

5.9.10 All threaded connections shall be supplied with metallic plugs suitable
for temperature and operating pressure.
5.9.11 The screws subjected to pressure shall conform to the applicable pressure and specified
operating temperature standards. Unless otherwise specified in project documentation the
screws shall be manufactured in stainless steel type A193-B8M (AISI 316).

5.9.12 The connecting flanges of the external water inlet and outlet tubes shall
meet the technical, dimensional, pressure class and flange requirements
according to ASME B16.5.
5.10. NAMEPLATE BOARDS, IDENTIFICATION AND SAFETY WARNINGS
5.10.1 The nameplate shall be stainless steel AISI 316 containing, in addition to
the information indicated by IEC 60034-1, the following data:
a) total mass;
b) mass of the rotor;
c) Mass of the heat exchanger;
d) Date of manufacture;
e) Petróleo Brasileiro S.A.- PETROBRAS;
f) Name of the PETROBRAS Business Unit (UN);
g) "TAG" of the generator;
h) Material Requisition number (RM);
i) Purchase order number (PC) or purchase order of goods and Services (PCS)
in cases of purchase processes directly carried out by PETROBRAS.
5.10.2 The data, identification and warning plates of the generator, both major and additional,
as well as its fastening screws, shall be manufactured from AISI 316 stainless steel.
5.10.3 The data plates, identification and warning of the generator shall be fixed
in non-detachable locations of the frame so that, no changes can occur
during maintenance work.
 No.
TECHNICAL SPECIFICATION I-ET-3010.00-5147-711-P4X-00

AREA: SHEET:
13
TITLE:
INTER

MAIN GENERATOR FOR OFFSHORE UNITS

ESU

5.10.4 The generator shall have a specific plate, containing an arrow indicating the
direction of rotation, installed on the side attached to the drive. The requirements
of this plate shall meet the requirements indicated in this standard on data boards,
identification and warning. They shall be accessible for reading.
5.10.5 The data boards, identification and warning of the generator shall have
their data embossed in bas-relief. These plates and the system of
recording or marking of the data or figures used shall withstand
chemical attacks, the specified environmental characteristics and shall
remain legible for the entire predicted time of life of the generator.
5.10.6 Generators terminals and neutral boxes shall have a warning plate according to
the following: "PERIGO: ALTA TENSÃO. NÃO ABRA QUANDO ENERGIZADO".
5.10.7 Complementary warnings, as required by NR-10 and NR-12, shall be verified in I-ET-
3010.00-5400-947-P4X-002 – SAFETY SIGNALLING and I-ET-3010.00-
5140-700-P4X-002 – SPECIFICATION FOR ELECTRICAL MATERIAL AND
EQUIPMENT FOR OFFSHORE UNITS.

5.11. POWER, NEUTRAL AND AUXILIARY TERMINAL BOXES

5.11.1 The generator shall be provided with independent boxes for line terminals,
neutral terminals, exciter and auxiliary closures, sized for wrapping the
terminations of the power cords and the control cables and signals.
5.11.2 The power terminal box shall be able to withstand the overpressure resulting from a
three-phase short circuit within it, according to the value reported on the data-sheet,
with duration of 0.1s. If a rupture device is used for the relief of the pressure, it shall not
compromise the degree of protection (IP) of the housing and the discharge of the
resulting gases shall not be directed to places where the staff is normally present.
5.11.3 Power terminal box shall have insulating barriers between phases.
5.11.4 The terminal boxes shall have sufficient space to accommodate the cable
terminations, cable curves, surge capacitors, lightning arrestors, protection and
measurement and transformers, heating resistors and grounding equipment.
5.11.5 Terminal boxes shall be scaled so that the internal temperature is adequate to the
operational limits of these components without compromising their useful life.
5.11.6 Terminal boxes shall have cable inputs by means of cable glands, in quantities and
dimensions according to the data-sheet. In cases of conical threaded inputs of the
NPT type, these shall conform to the ANSI/ASME B1.20.1 requirements. For power
terminals, cable input holes shall be on a removable non-magnetic plate so as to
allow cable disconnection without damaging the terminations.
5.11.7 Unless otherwise indicated in project documentation, the power terminal
box shall be attached to the casing on the left hand side, when facing the
generator at the coupling end. The constructive, assembly and position
form of the terminal boxes shall be according to IEC 60034-7 (IM code).
Note: For non-sheltered installations, exits from the boxes by the top are not accepted.
5.11.8 Power terminal boxes shall be supplied with insulators made of non-
hygroscopic materials.
 No.
TECHNICAL SPECIFICATION I-ET-3010.00-5147-711-P4X-00

AREA: SHEET:
14
TITLE:
INTER

MAIN GENERATOR FOR OFFSHORE UNITS

ESU

5.11.9 Unless otherwise defined in project documentation, terminal boxes

spacing and design, shall consider the following equipment:
a) Three surge capacitors (line side);
b) Three lightning arrestors (line side);
c) Three-phases VTs with respective fuses for AVR (line side);
d) Three-phases double secondary VTs with respective fuses for
protection and measurement (line side);
e) Two-phases CTs for AVR (line side);
f) Three bus-type CTs for measurement (line side) (line side);
g) Three partial discharge couplers (line side).
h) Three bus-type CTs for differential protection 87. CT's for differential
(neutral side);
i) Three bus-type CT's with two secondary windings (one suitable for
measurement and one for protection) (neutral side);
j) Grounding transformer and grounding resistor (neutral side);
Note1: 1) Three identical CTs for differential protection 87 shall be
supplied loose, to be installed in main switchgear.
2) CTs and VTs burdens shall have extra capacity of 50VA to
external (PMS) connection.
5.11.10 Undrilled extended tinned copper bars, with support, shall be provided
on lower portion of terminal box, with a minimum vertical distance of 700
mm between bus bars and cable entry plate.

5.12. INSPECTION WINDOWS

5.12.1 Generator shall have openings with removable caps (coupled and
uncoupled sides) and suitable pathways to allow inspection by borescope.
5.12.2 These openings shall give access to rotor core ends, coil heads and
groove conductor outputs.
5.12.3 Inspection access shall be provided, allowing a visual inspection of the
bearings, exciter and replacement of the rotating diodes.
5.12.4 Machine design shall allow inspection of the air gap between stator and
rotor. Inspection shall be possible at both ends.

6. ELECTRICAL REQUIREMENTS
6.1. ELECTRICAL CHARACTERISTICS
6.1.1 The generator shall be synchronous.

6.1.2 The generator and the excitation system shall comply with requirements
of voltage regulation defined by IEC 61892, as detailed below, unless
otherwise stated in PETROBRAS documentation:
Steady-state ±2.
 TECHNICAL SPECIFICATION No.
I-ET-3010.00-5147-711-P4X-001

AREA: SHEET:
1
TITLE:
INTER

MAIN GENERATOR FOR OFFSHORE UNITS

ESU

(1) (3)
Transient -15% to +20%
Transient recovered voltage ±2.5% (1) (3)
Maximum transient recovery time
(1)
1.5s Notes:
1) related to rated voltage (IEC 61892-3);
2) for all loads from zero to rated load at rated power factor (IEC 61892-3);
3) for transient load steps, see PACKAGE documentation.
6.1.3 The generator shall operate in such a way as to meet its primary function, under
rated load operating condition, without reducing the life of the electrical insulation
system, continuously within the voltage and frequency variation ranges for the
Zone (A) indicated in IEC 60034-1. The generator shall also be able to operate
satisfactorily within the limits of Zone B according to IEC 60034-1.
6.1.4 The generator shall be able to operate continuously under unbalanced
system conditions, provided that:
a) The current in none of the phases exceeds the rated value;
b) The relationship between the negative sequence component and the
rated current does not exceed the values determined in IEC 60034-1.
6.1.5 The generator shall be able to operate continuously in the grounding
conditions of the electrical system in which it shall be installed, with the
maximum zero-sequence harmonic currents.
Note: The maximum zero-sequence harmonic currents shall take into
account the zero sequence voltage generated by the
generator/system and the grounding resistor capacity.
6.1.6 The generator shall be provided with damper windings to allow parallel operation.

6.1.7 Unless otherwise specified in the Project documentation, the generator

shall be designed considering 3 phases, 60Hz and rated power factor
equal to 0.8 inductive. For rated voltage, see Project documentation.
6.1.8 The minimum acceptable rated efficiency at rated operating conditions (apparent
power, power factor, voltage and frequency) shall be 98% at 100% load.
Note: The efficiency values are subject to the tolerances indicated in IEC 60034-1.
6.1.9 The generators shall meet the THD and individual harmonic limits, according to IEC
61892-3.
6.1.10 Cancelled.
6.1.11 Synchronization criteria will be defined in PACKAGE TECHNICAL
SPECIFICATION.

6.2. THERMAL CHARACTERISTICS

6.2.1 The stator, rotor and complete excitation system of the generators shall
withstand the following conditions of overcurrent:
• 300% of stator rated current, with zero power factor, during 2 s;
• 150% of stator rated current, with rated power factor, for 30 s.
 No.
TECHNICAL SPECIFICATION I-ET-3010.00-5147-711-P4X-00

AREA: SHEET:
16
TITLE:
INTER

MAIN GENERATOR FOR OFFSHORE UNITS

ESU

6.2.2 The generator shall comply with negative sequence currents and
harmonic currents requirements of IEC 60034-1.
6.2.3 The values of the heating and cooling thermal time constants (τ in minutes)
shall be informed by the MANUFACTURER in the respective fields of the data-
sheet, in order to allow the proper parameterization of the thermal protection
(function 49), according to The requirements indicated in IEC 60255-149.
6.3. WINDINGS INSULATION SYSTEMS
6.3.1 The insulation of the stator, exciter and rotor windings shall be of class F or
higher, according to the requirements of IEC 60085 and IEC 60034-18-1.
However, the temperature of the hottest point of each of the generator
windings shall not exceed the temperature limit of class B insulation (IEC
60034-1), considering the operation of the generator at rated voltage,
current, frequency, power factor and ambient temperature conditions.
6.3.2 Alternatively, for the rotor, it is acceptable the insulation temperature
class H and the temperature of the hottest point of the rotor winding
shall not exceed the temperature limit of class F insulation (IEC 60034-1).
6.3.3 The temperature rise shall be considered related to the inlet water
temperature and the rules of IEC 60034-1 are applicable.
6.3.4 The vacuum impregnation method shall be used for winding insulation construction.

6.3.5 All coils shall have anti-corona protection, achieved using a semi-conduction tape,
in the slot part of the coil. For generators with rated voltage equal to, or higher than
6kV in addition to anti-corona protection, windings shall have stress grading.
6.3.6 Generators with rated voltage equal to, or higher than 6kV shall be designed
and manufactured in such a way as to be approved in sealed winding spray-
test, in accordance with the procedures indicated on NEMA MG 1.
6.4. EXCITATION SYSTEMS
6.4.1 The excitation system shall comply with requirements of I-ET-3010.00-5140-775-P4X-
001 - REQUIREMENTS FOR ELECTRICAL GENERATION EXCITATION
SYSTEM FOR OFFSHORE UNITS.
6.5. PROTECTION
6.5.1 For protection and control panel and for driver protection requirements,
see PACKAGE TECHNICAL SPECIFICATION.
6.5.2 Unless otherwise specified in project documentation, the generator and
auxiliary components shall be supplied with necessary sensors and devices
to comply with at least the protective functions defined in I-ET-3010.00-5143-
700-P4X-001 – ELECTRICAL SYSTEM PROTECTION CRITERIA.

7. AUXILIARY AND CONTROL EQUIPMENT

7.1. GENERAL
7.1.1 Auxiliary equipment design criteria are defined in I-ET-3010.00-5140-700-P4X-003 –
ELECTRICAL REQUIREMENTS FOR PACKAGES FOR OFFSHORE UNITS, I-ET-
3010.00-5140-700-P4X-002 – SPECIFICATION FOR ELECTRICAL MATERIAL
 No.
TECHNICAL SPECIFICATION I-ET-3010.00-5147-711-P4X-00

AREA: SHEET:
17
TITLE:
INTERNA

MAIN GENERATOR FOR OFFSHORE UNITS

ESUP

AND EQUIPMENT FOR OFFSHORE UNITS and PACKAGE TECHNICAL

SPECIFICATION.
7.2. PROTECTION, CONTROL AND MONITORING PANEL
7.2.1 Protection, control and monitoring panel requirements are defined in
PACKAGE TECHNICAL SPECIFICATION.
7.3. SYNCHRONIZING SYSTEM
7.3.1 See PACKAGE TECHNICAL SPECIFICATION.
7.4. INSTRUMENT TRANSFORMERS
7.4.1 Generators shall be supplied with voltage transformers (VT) and current
transformers (CT) for protection and measurement, as specified in the data-sheet.
7.4.2 Instrument transformers shall comply
with I-ET-3010.00-5140-700-P4X-002 –
SPECIFICATION FOR ELECTRICAL MATERIAL AND EQUIPMENT FOR
OFFSHORE UNITS
7.5. ANTI-CONDENSING HEATING RESISTORS
7.5.1 The generators and terminal boxes shall have heating resistors operating so that
the internal temperature is above the condensation temperature and, at least 30°C
below the insulation system temperature class, when the generator is off.
7.5.2 Unless otherwise specified in project documentation, the power supply
voltage of the heating resistors shall be 220 Vac isolated (IT system).
7.6. MONITORING AND MEASURING INSTRUMENTS AND SENSORS
7.6.1 The instruments and sensors for monitoring and measuring the generator
and auxiliary systems shall meet the requirements of the API STD. 670.
7.6.2 Unless otherwise specified in project documentation, the connections of
the instruments, sensors, vents and drains shall use conical NPT type
threads, with a diameter of 3/4 of an inch.
7.6.3 The sensor circuits’ cables shall be shielded to avoid the effects of
electromagnetic interference.
7.6.4 The sensor circuits’ cables shall be installed allowing replacement without the need of
opening the generator housing (except the circuits of the winding temperature sensors).

7.6.5 The temperature sensors shall be of type RTD Pt-100 (Platinum 100 ohms
@ 0 °C) 3 wires and shall meet the requirements of IEC 60751.
7.6.6 The stator winding temperature shall be monitored using nine (three per
phase) embedded Pt-100 detectors.
7.6.7 Each bearing shall be monitored using two sensors (double-bearing sensor is
acceptable). The position of RTDs shall be in accordance with IEC 60034-1.
7.6.8 If required on project documentation, bearing thermometers for
temperature indication shall be supplied.
7.6.9 The reading instruments provided shall have their scale in unity of the
international system of units.
 No.
TECHNICAL SPECIFICATION I-ET-3010.00-5147-711-P4X-00

AREA: SHEET:
18
TITLE:
INTER

MAIN GENERATOR FOR OFFSHORE UNITS

ESU

7.6.10 Unless otherwise specified in project documentation, the air/water exchanger shall
be supplied with 4 RTD-type sensors for remote indication of the temperature of
inlet and outlet of water or air and cooling air (one RTD per each point).
7.6.11 If required in project documentation, the air/water heat exchanger shall be supplied
with a pressure transmitter, standard 4 to 20 MA, in order to monitor the pressure
difference between the inlet and the water outlet of the heat exchanger.
7.6.12 Generators with hydrodynamic bearings shall have two radial vibration
sensors per bearing ("proximitors").
7.7. PARTIAL DISCHARGE MONITORING
7.7.1 Unless otherwise specified in project documentation, generators with rated
voltage equal to or greater than 6kV and rated power equal to or greater
than 5MVA shall have an 80 pF coupling capacitor unit per phase suitable
for on-line monitoring of partial discharges as well as the corresponding
auxiliary terminal box, including all devices (e.g. BNC connectors) required
to allow the connection of portable monitoring equipment. The coupling
capacitors shall be installed inside the power terminal box of the generator.
Notes 1) The coupling capacitors shall be positioned according to the
IEC TS 60034-27-2 recommendations.
2) The coupling capacitors for partial discharge measurement shall
comply with minimum performance according to IEC TS 60034-27-2.
7.8. TERMINALS AND CONNECTORS FOR POWER, CONTROL AND
GROUNDING CABLES

7.8.1 The generator shall be supplied with two grounding terminal(s) placed on the outer side of
the housing at opposite sides and indelibly marked with grounding symbol. Terminals shall
be proper for copper cables with the cross section defined in data-sheet.

7.8.2 The generator shall have an additional grounding terminal inside the
power terminal and neutral terminal boxes.
7.8.3 The generator’s shaft shall have a grounding brush.

7.8.4 The generator shall be supplied with power terminals, in quantity and
dimensions according to project documentation.
7.8.5 All connectors shall be supplied and secured (so that they are not lost in
transport) inside the power and neutral terminal boxes.
7.8.6 For cable construction requirements and colours follow requirements in
I-ET-3010.00-5140-700-P4X-002 – SPECIFICATION FOR ELECTRICAL
MATERIAL AND EQUIPMENT FOR OFFSHORE UNITS.
7.8.7 Cable sizing and tagging shall follow requirements of I-ET-3010.00-5140-700-P4X-001
– SPECIFICATION FOR ELECTRICAL DESIGN FOR OFFSHORE
UNITS. 7.9. GROUNDING RESISTORS AND TRANSFORMERS
7.9.1 Each main generator neutral point shall be grounded by high resistance with
transformer. Grounding transformer, grounding resistance and respective
sensors and relays shall be located inside generator neutral terminal box.
 No.
TECHNICAL SPECIFICATION I-ET-3010.00-5147-711-P4X-00

AREA: SHEET:
19
TITLE:
INTER

MAIN GENERATOR FOR OFFSHORE UNITS

ESU

7.9.2 The grounding transformer and resistor shall comply with requirements
of I-ET-3010.00-5140-700-P4X-002 – SPECIFICATION FOR ELECTRICAL
MATERIAL AND EQUIPMENT FOR OFFSHORE UNITS.
7.9.3 Unless otherwise defined in project documentation, grounding transformer and
grounding resistor rated values shall be defined in respective data-sheets.

8. INSPECTIONS AND TESTS

8.1.1 Unless otherwise specified in project documentation, the tests listed in
Table 1, Table 2 and Table 3 shall be carried out. Tests required by CS, if
not listed, are mandatory and shall be included.
8.1.2 The MANUFACTURER shall submit, after placing the purchase order (PC), together
with the approval documentation, the inspection and testing plan (PIT), meeting the
requirements indicated in this specification and in data-sheet. PIT shall list:
a) Routine, type and special tests that will be carried out during
manufacturing process (TDPF);
b) Routine, type and special tests to be carried out in factory (TAF);
c) If required, the complete driver-generator set tests (TCAG or String
Tests), to be carried out at location defined by PACKAGER, and;
d) Field acceptance tests (TAC).
Note: PIT shall indicate for each test, the applicable standards and the
acceptance criteria for each measurement and test to be carried.
8.1.3 Certificate reports, approved by CS shall be accepted by PETROBRAS
for type tests of identical equipment.
8.1.4 Manufacturer shall permit PETROBRAS witnessing the tests.
Table 1 –– Testing During Manufacturing Process (TDPF).
Procedure and
(TDPF) Test List description RT TT ST acceptance
criteria
Verification of the technical documentation X Project documents

Visual Inspection X Project documents

Verification of the calibration certificates of the instruments

X PIT
used in the tests

[1] or ISO 7919-3

Rotor balancing (1) X
or ISO 10816-3

IEC 60034-27-3 or
Stator insulation power factor test (power factor tip-up) X
IEEE 286
Lightning impulse voltage withstand test of the main
X IEC 60034-15
(2)
insulation
Impulse voltage withstand test of the interturn insulation (2) X IEC 60034-15
Hydrostatic heat exchanger test X ASME BPVC VIII-1

Field windings polarity test X IEEE 115

Short-circuit check on the field winding coils X IEEE 115

 REV.
TECHNICAL SPECIFICATION No. I-ET-3010.00-5147-711-P4X-001 C

AREA: SHEET:
20 of 27
TITLE:
INTERNAL

MAIN GENERATOR FOR OFFSHORE UNITS

ESUP

Procedure and
(TDPF) Test List description RT TT ST acceptance
criteria
Conformity test of sealed winding (spray-test) (3) X NEMA MG 1
(3)
Visual corona test (black-out test) X IEEE 1434
Hot spot detection test on stator magnetic package (stator
X API-546
core-test")

Resonance check on the winding heads by the push

X IEC 60034-32
response method (bump test) (4)
Turn insulation test (test of insulation between turns of coils) X IEEE 522

IEC 61000-4-7 or
Generator harmonic signature test X
IEC 61800-3

IEC 60034-27-1,
Partial discharge on sample coils (2) X and limits by note
5

IEC 60034-27-1,
Partial discharge on complete stator X and limits by note
6

Notes: 1) Complete set, including fan, exciter, PMG, etc.

2) Applicable to generators with rated voltage greater than or equal to 6 kV. Consider two
additional coils (sample coils) identical to those manufactured for the generator, selected randomly and
tested outside the stator. If at least one reel fails, the total set of coils shall be rejected and the
manufacturing process shall be evaluated.
3) Applicable to generators with rated voltage equal to or greater than 6kV.
4) Applicable to generators with rated power equal to or greater than 25 MVA.
5) The Largest Repeatedly Occurring PD Magnitude (Qm as defined by IEC 60034-27-
1), recorded by a measuring system which has the pulse train response in accordance with IEC
60270 and considering 10 pulses per second, shall be less than or equal to 8 ηC (or 80 mV) for
phase-to-ground rated voltage.
6) The Largest Repeatedly Occurring PD Magnitude (Qm as defined by IEC 60034-27-
1), recorded by a measuring system which has the pulse train response in accordance with IEC
60270 and considering 10 pulses per second, shall be less than or equal to 25 ηC for phase-to-
ground rated voltage and less than or equal to 50 ηC for phase-to-phase rated voltage. During the
test the PDIV and PDEV voltage levels shall be recorded according to IEC 60034-27-1.
 Table 2 –– Factory Acceptance Tests (TAF).
Procedure and
(TAF) Test List description RT TT ST acceptance criteria

Checking the PIT technical documentation X Project documents

 TECHNICAL SPECIFICATION No.
I-ET-3010.00-5147-711-P4X-001 REV.
C

AREA: SHEET:
21 of 27
TITLE:
INTERNAL

MAIN GENERATOR FOR OFFSHORE UNITS

ESUP

Procedure and
(TAF) Test List description RT TT ST acceptance
criteria
IEC 60079 and
Verification of reports and certificates of conformity for Ex
X applicable
generators and accessories
legislation

Verification of the certificates of conformity of the sensors

PIT and Project
and instruments installed in the generator and calibration X
documents
instruments used in the tests

Visual, dimensional inspection and verification of

X Project documents
identification, data and safety plates

Accessories check (e.g. heating resistance, CTs, PTs,

X Project documents
RTDs, water leakage sensors, vibration sensors)

Measurement of winding’s resistance (cold condition) X IEC 60034-1

Checking the location of the magnetic center X API 546

API 546, data-

Air gap and eccentricity measurement X sheet and this
specification

Driver documents
Checking and marking the direction of rotation X
and data-sheet

IEC 60034-1, IEC

Phase sequence verification and terminals marking (moto-
X 60034-8 and ISO
generator)
8528

IEC 60034-1, IEC

Phase sequence verification and terminals marking (turbo-
X 60034-8 and IEC
generator)
60034-3

Unbalanced phase check (moto-generator) X IEC 60034-22

Unbalanced phase check (turbo-generator) X ≤ 0,5%

Measurement and analysis of wave form and THD X IEC 60034-1

IEC 60034-4-1 and

Test and determination of the sustained short-circuit curve X
CS

Test and determination of the no-load saturation curve X IEC 60034-4-1

Efficiency measurement X IEC 60034-2-1

IEC 60034-1 and

IEC 61892-3, or
Winding temperature rise X IEEE 15 Method
4
(1)

Cooling system check (leakage, flow, pressure and coolant

X This specification
speed).

Bearing temperature rise X IEC 60034-1

Vibration tests (run out, vibration on the shaft, vibration on

X This specification
bearings and operation of the lubrication system)

Overspeed test X IEC 60034-1

Voltage and current on shaft X IEEE 115

 No. REV.
TECHNICAL SPECIFICATION I-ET-3010.00-5147-711-P4X-001 C

AREA: SHEET:
22 of 27
TITLE:
INTERNAL

MAIN GENERATOR FOR OFFSHORE UNITS

ESUP

Procedure and
(TAF) Test List description RT TT ST acceptance
criteria
Measurement of audible noise level X This specification

Voltage withstand test X IEC 60034-1

Measurement of insulation resistance X IEEE 43

Measurement of polarization index X IEEE 43

Measurement of bearing insulation X API 546

Occasional overcurrent test X IEC 60034-1

IEC TS 60034-27-
Partial discharge measurement (2) X 2, IEC 60270, and
limits by note 4

IEC 60034-27-3, or
Power factor tip-up test X
IEEE 286

Sudden three-phase short circuit (parameter calculation) (3) X IEC 60034-4-1

Verification of the protection degree (IP) X IEC 60034-5

Bearings inspection X API 546

Check of lubrication oil ingress inside the generator X Visual inspection

IEC 60034-4-1 and

Measurement of excitation current at rated load X
this specification

Painting verification (colour, grip and thickness) X [7]

Short-circuit withstand test (3) X IEC 60034-1

Functional and performance test of excitation system,
X This specification
including AVR (including Field Forcing, when required)

Field windings polarity test X IEEE 115

Short-circuit check on the field winding coils X IEEE 115

IEC TS 60034-27-
Partial discharge measurement(2) X 2, and limits by
note 4
 Notes 1) In case of use of IEEE 115 Method 4, consider all criteria for open-
circuit and short-circuit loading:
a) specified voltage with terminals open;
b) specified armature current with the terminals short-circuited;
c) zero excitation.
2) Applicable for generators with rated voltage equal to or greater than 6kV
and rated power equal to or greater than 5MVA. The coupling capacitors installed in the
machine shall be used during the tests. The measurement equipment bandwidth shall be
suitable to the 80 pF coupling capacitors.
3) By agreement with the MANUFACTURER.
4) The Largest Repeatedly Occurring PD Magnitude (Qm as defined by IEC TS 60034-27-
2), recorded by a measuring system which has the pulse train response in
 No.
TECHNICAL SPECIFICATION I-ET-3010.00-5147-711-P4X-00

AREA: SHEET:
23
TITLE:
INTER

MAIN GENERATOR FOR OFFSHORE UNITS

ESU

accordance with IEC 60270 and considering 10 pulses per second,

shall be less than or equal to 330mV.

Table 3 –– String tests (TCAG).

Test procedure and
Test List description
acceptance criteria
Checking the PIT technical documentation Project documents

Verification of the calibration certificates of the instruments used in

PIT
the tests

Visual inspection and verification of assembly and identification,

Project documents
data and safety plates

Vibration tests (run out, vibration on the shaft, vibration on bearings

Project documents
and operation of the lubrication system)

Continuous operation tests (including full load temperature rise) PIT

Measurement of insulation resistance and polarization index IEEE 43

Heat exchanger leakage verification PIT

Measurement of voltage and frequency regulation at transient and IEC 61892-3 (voltage)
continuous load conditions (including "Field Forcing" when PACKAGE documents
required) (frequency) and CS

Functional test of alarms, measuring devices, control, signalling,

Project documents
keys and relays for the control panels.

Check of lubrication oil ingress inside the generator (2) Visual inspection
Checking the protection functions Project documents

Notes 1) Complete requirements for TCAG are defined in PACKAGE TECHNICAL

SPECIFICATION.
2) Including check of proper installation of siphon in lube oil piping before
generator bearing inlet points.

8.1.5 The certificates presented shall be with valid dates.

 8.1.6 Unless otherwise defined in project documentation or in other PACKAGE
documents, the tolerances defined by standards shall be applicable.

9. SPARE PARTS AND TOOLS

9.1. SPARE PARTS
9.1.1 PACKAGER shall include in the scope of supply all spare parts
required for start-up and commissioning.
9.1.2 PACKAGER shall supply spare parts required by CS, if any.
9.2. UNUSUAL TOOLS
9.2.1 PACKAGER shall supply all unusual tools required for installing,
commissioning, operation and maintenance of the equipment specified.
 No.
TECHNICAL SPECIFICATION I-ET-3010.00-5147-711-P4X-00

AREA: SHEET:
24
TITLE:
INTER

MAIN GENERATOR FOR OFFSHORE UNITS

ESU

10. TECHNICAL DOCUMENTS

10.1. GENERAL REQUIREMENTS
10.1.1 Data filled in data-sheet issued by PETROBRAS are mandatory. In case
of divergence between the data-sheet issued by PETROBRAS and this
specification, data-sheet data prevails.
10.1.2 If there is no generator data-sheet issued by PETROBRAS, the template
of I-LI-3010.00-5140-700-P4X-001 – ELECTRICAL EQUIPMENT DATA-
SHEET MODELS shall be used.
10.1.3 MANUFACTURER shall list, in the data-sheet, the technical standards
applied to the manufacturing and testing of the generator, which
complement the ones presented in section 3.
10.1.4 The data-sheet fields, filled by the MANUFACTURER for BID may
consider tolerances according to project requirements. As built data-
sheet shall be filled in with final measured and tested data.
10.1.5 MANUFACTURER shall provide all certification required by CS.
10.1.6 It shall be issued Brazilian Portuguese versions for all documents
required by NR-12, besides the English version.
10.2. DOCUMENTS TO PROPOSAL
At least the following technical documents and information shall be
included to the proposal:
a) Documents List;
b) List of standards applicable to the design, fabrication and tests;
c) Country of origin of the equipment;
d) Data-sheets of generator and accessories completely filled out with
technical data and all tests to be applied;
e) Generator characteristic curves;
f) Drawing indicating the main dimensions, the weight of the generator and all its
subsystems (panels, heat exchangers, filter, excitation system, lubrication, etc.);
g) Drawing with main information on the generator’s heat exchanger;
h) Information about air-water coolers, including water flow data (minimum,
maximum, operational), water speed (minimum, maximum, operational).
i) Specification or description of generator protections;
j) Specification or description of generator lubrication system;
k) Specification of excitation system, with modules architecture,
protection, communication e performance data;
l) Specification of painting system for generator and all accessories;
m) Technical catalogues of all generator components containing all
information and technical characteristics;
n) List of sensors and instruments, with respective data;
o) List of unusual tools required for maintenance of the generator;
 No.
TECHNICAL SPECIFICATION I-ET-3010.00-5147-711-P4X-00

AREA: SHEET:
25
TITLE:
INTER

MAIN GENERATOR FOR OFFSHORE UNITS

ESU

p) List of recommended spare parts for two (2) years operation with
separate prices for each item;
q) List of spare parts for commissioning and tests;
r) List of similar previous supplies consistent with the specification
requirements defined by PETROBRAS;
s) List of deviations from project documentation;
t) Utility consumption list;
u) Description service capabilities, price schedule and service support
during testing, installation, commissioning, and maintenance.
10.3. DOCUMENTS TO BE SUBMITTED FOR APPROVAL
At least the following documents and information shall be submitted to
PETROBRAS approval, besides updated revisions of documents listed in item 10.2:
a) Documents list;
b) Dimensional drawings of all (generator, terminal boxes, auxiliary
boxes, heat exchanger, exciter, panels, lubrications auxiliaries, etc.) and each
component, with at least:
all dimensions;
static and dynamic
weights; center of gravity;
minimum free space for maintenance, assembly and
disassembly; lifting devices;
electrical power, control and instruments inlets, outlets and
connections positions and data;
utilities connections positions and data;
internal components layout, dimensions and
details; instruments positions and connections;
fixing and coupling devices
details; rotating direction.
c) One-line, multi-line diagrams, functional and block diagrams for
generator, excitation system, panels and auxiliary components;
d) Detailed block diagrams of generator’s excitation system with
adjustment of parameters;
e) Detailed excitation system’s mathematical models, including all
adjustment of parameters;
f) Protection adjustment parameters data (including detailed calculation reports);
g) Power, control and instruments wiring and interconnection diagrams;
h) Generator characteristic curves;
Capability curves for at least 80% of rated temperature in cooling water, rated
temperature in cooling water and 120% of rated temperature in cooling water;
 Capability curves for at least 95% of rated voltage, rated voltage
and 105% of rated voltage;
Stator thermal limits (stator current x time);
 No.
TECHNICAL SPECIFICATION I-ET-3010.00-5147-711-P4X-00

AREA: SHEET:
26
TITLE:
INTER

MAIN GENERATOR FOR OFFSHORE UNITS

ESU

Rotor thermal limits (field current x time);

Magnetic package damage curve due to ground fault (current
through stator core lamination x time);
Efficiency curves (efficiency x power) for at least power factors of
0.8, 0.85, 0.9 and 1.0;
Short-circuit characteristic curve (Stator current x Field current), for at
least 95% of rated voltage, rated voltage and 105% of rated voltage;
Saturation curve (stator voltage x field current), for at least no
load, rated load and zero power factor), at least 95% of rated
voltage, rated voltage and 105% of rated voltage;
No load characteristic curve;
Exciter saturation curve (main rotor voltage x field current);
Efficiency curve (efficiency x load), for at least 0.8, 0.85, 0.9 and
1.0 power factor;
Efficiency curve (efficiency x cooling water
temperature); Negative sequence curve (I2 x time);
Overflux limit curve (V/Hz x time);
V curves for at least 95% of rated voltage, rated voltage and 105%
of rated voltage;
Stator current decrement curves – field response (stator current x
field current), including symmetrical three-phase short-circuit, DC
component of three-phase short-circuit and field current;
Stator current decrement curves – field response (stator current x
field current), including symmetrical three-phase short-circuit, DC
component of three-phase short-circuit and constant field current;
Stator current decrement curves – field response (stator current x
field current), including symmetrical line-line short-circuit, DC
component of line-line short-circuit and field current;
Stator current decrement curves – field response (stator current x
field current), including symmetrical line-line short-circuit, DC
component of line-line short-circuit and constant field current;
Stator current decrement curves – field response (stator current x
field current), including symmetrical line-ground short-circuit, DC
component of line-ground short-circuit and field current;
Stator current decrement curves – field response (stator current x
field current), including symmetrical line-ground short-circuit, DC
component of line-ground short-circuit and constant field current;
Voltage and frequency variations as a function of time for sudden
application of 30 %, 50 %, 80 % and 100 % of the generator’s rated load;
Voltage and frequency variation limits curve, showing allowable zones;
Output power curve (output power x cooling water temperature),
for at least temperature rise class B and temperature rise class F.
i) Detailed information about air-water coolers, including calculation
report and water flow data (minimum, maximum, operational), water speed (minimum,
maximum, operational).
j) Base forces and stress data;
 No.
TECHNICAL SPECIFICATION I-ET-3010.00-5147-711-P4X-00

AREA: SHEET:
27
TITLE:
INTER

MAIN GENERATOR FOR OFFSHORE UNITS

ESU

k) Operation manuals, including controls procedures;

l) Troubleshooting manuals;
m) Repair and maintenance (predictive, preventive and corrective)
procedure manuals;
n) Assembly and disassembly procedure manuals;
o) Attachment and coupling procedure manuals;
p) Lifting procedure manuals;
q) Packing, storage and transportation procedures manuals;
r) List of all equipment, components, materials, parts, pieces, accessories and
devices, with identification of manufacturer, part number and model;
s) Generator data-sheet duly filled out;
t) Generator’s mathematical models, including all parameters;
u) Electrical auxiliary equipment and components data-sheet filled out,
according to templates of I-LI-3010.00-5140-700-P4X-001 – ELECTRICAL EQUIPMENT
DATA-SHEET MODELS;
v) Lubrication oil system diagrams and details;
w) Inspection and testing plan (PIT);
x) Current transformer saturation curves;
y) Grounding transformer saturation curves;
z) Tests reports;
aa) Certificates of equipment for hazardous areas.
bb) Detailed description of the equipment, including all accessories
cc) List of risks to personnel and environment related to the equipment,
including pollutant emissions at rated capacity;
dd) List of risks related to changing or override of protections and safety devices;
ee) List of risks related to use of equipment out of design conditions;
ff) Procedures during emergency conditions;
gg) List of safety equipment and components, including expected life-
time for each item.