CP TD12 - 15 User Manual
CP TD12 - 15 User Manual
User Manual
CP TD12/15 User Manual
2 OMICRON
Contents
Contents
About this manual 5
Safety symbols used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Related documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1 Safety instructions 7
1.1 Operator qualifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.2 Safety standards and rules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.2.1 Safety standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.2.2 Safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.3 General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.4 Operating the measurement setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.5 Handling cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.6 Orderly measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.7 Static charges. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.8 Disclaimer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.9 Compliance statement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.10 Recycling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2 Introduction 13
2.1 Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.2 Functional components of the CPC 100 and CPC 80 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.2.1 CPC 100 front panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.2.2 CPC 100 side panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.2.3 CPC 80 front panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.2.4 CPC 80 side panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.2.5 Status lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.2.6 Emergency Stop button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.2.7 ePC Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2.3 Functional components of TESTRANO 600. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2.3.1 TESTRANO 600 front panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2.3.2 TESTRANO 600 side panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
2.4 Functional components of the CP TD12/15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
2.4.1 CP TD12/15 grounding terminal and Booster input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
2.4.2 CP TD12/15 serial interface connector and measuring inputs . . . . . . . . . . . . . . . . . . . . . 23
2.4.3 CP TD12/15 high-voltage connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2.4.4 Safety and interlock functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2.5 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3 Application 25
3.1 Preparations on site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.2 Connecting the CP TD12/15 to the Control device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.3 Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.4 Disconnecting the CP TD12/15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4 Introduction to capacitance and dissipation factor measurement 30
4.1 Theory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
4.2 Measurement of Capacitance and Dissipation Factor / Power Factor . . . . . . . . . . . . . . . . . . . . . . 32
4.3 "UST" and "GST" Measurements Using the Guard Technology . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5 Power transformers 34
5.1 Dissipation factor measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
5.2 Capacitance measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
5.3 Two-winding transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
5.4 Measurements on two-winding transformers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
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CP TD12/15 User Manual
5.4.1 Measurements on a two-winding transformer with the CPC 100 and CPC 80. . . . . . . . . 40
5.4.2 Measurements on a two-winding transformer with the TESTRANO 600 . . . . . . . . . . . . . 40
5.5 Three-winding transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
5.6 Measurements on three-winding transformers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
5.6.1 Measurements on a three-winding transformer with the CPC 100 and CPC 80 . . . . . . . 46
5.6.2 Measurements on a three-winding transformer with TESTRANO 600. . . . . . . . . . . . . . . 51
5.7 Auto-Transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
5.8 Reactors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
6 High-voltage bushings 52
6.1 Capacitance and DF measurement on high-voltage bushings. . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
6.2 Ungrounded Specimen Test (UST) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
6.3 Grounded Specimen Test (GST) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
6.4 Hot collar test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
6.5 Assessment of measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
7 Technical data 58
7.1 Technical data of the CP TD12/15 in combination with the Control device . . . . . . . . . . . . . . . . . . 58
7.1.1 High-voltage output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
7.1.2 Measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
7.2 Mechanical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
7.3 Environmental Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
7.4 Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Support 64
4 OMICRON
About this manual
DANGER
Death or severe injury will occur if the appropriate safety instructions are not observed.
WARNING
Death or severe injury can occur if the appropriate safety instructions are not observed.
CAUTION
Minor or moderate injury may occur if the appropriate safety instructions are not
observed.
NOTICE
Equipment damage or loss of data possible
OMICRON 5
CP TD12/15 User Manual
Related documents
The following documents complete the information covered in the CP TD12/15 User Manual:
Title Description
CPC 100 User Manual Contains information on how to use the CPC 100 test system and
relevant safety instructions.
CPC 100 Reference Manual Contains detailed hardware and software information on the
CPC 100 including relevant safety instructions.
CPC 100 PTM User Manual Contains information on how to use the Primary Test Manager PTM
together with the CPC 100.
CPC 80 User Manual Contains information on how to use the CPC 80 test system and
relevant safety instructions.
CPC Getting Started Contains general safety instructions and information on the CPC 100
and CPC 80.
TESTRANO 600 User Manual Contains information on how to use the TESTRANO 600 test system
and relevant safety instructions.
CP CR600 User Manual Contains information on how to use the CP CR600 compensating
reactor and relevant safety instructions.
CP TC12 Reference Manual Contains information on how to use the CP TC12 oil test cell and
relevant safety instructions.
CP CAL1 User Manual Contains information on how to use the CP CAL1 calibration system
and relevant safety instructions.
6 OMICRON
Safety instructions
1 Safety instructions
1.1 Operator qualifications
Working with or around high-voltage assets can be extremely dangerous. Only authorized personnel
who are qualified, skilled and regularly trained in electrical engineering are allowed to operate the
CP TD12/15 and its accessories. Before starting to work, clearly establish the responsibilities.
Personnel receiving training, instructions, directions, or education on the CP TD12/15 must be under
constant supervision of an experienced operator while working with the equipment. The supervising
operator must be familiar with the equipment and the regulations on site. The operator is responsible for
ensuring that safety requirements are fulfilled during the whole test.
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CP TD12/15 User Manual
1.3 General
► CP TD12 and CP TD15 are collectively named CP TD12/15 if no specific device is referred to.
► Only use the CP TD12/15 on dry, solid ground.
► Never connect or disconnect a test object while the outputs are active.
► When connecting cables to a control cabinet, be aware of uninsulated live components. Adhere to
the safety instructions provided by the manufacturer.
► Make sure that the test object’s terminals which are to be connected to the CP TD12/15 do not carry
any voltage potential. During a test, the only power source for a test object may be the CP TD12/15.
► Do not insert objects (for example, screwdrivers, etc.) into any input/output socket.
When measuring the ratio of voltage and power transformers make sure that the test voltage is
connected to the corresponding primary winding, and that the voltage of the secondary winding is the
one that is measured. Accidentally mixing up the windings can generate life-threatening voltages within
the transformer.
Life-threatening voltages can be induced on open windings!
► Make sure that when testing a current transformer by feeding a test current into its primary winding,
all secondary windings are shorted.
► Do not operate the CP TD12/15 under ambient conditions that exceed the temperature, humidity and
altitude limits listed in the technical data.
► Do not operate the CP TD12/15 in the presence of explosives, gases or vapors.
► Opening the CP TD12/15 or its accessories without authorization invalidates all warranty claims. Any
kind of maintenance, calibration or repair on the device itself may only be carried out by persons
authorized by OMICRON.
► Stop using the CP TD12/15 or any add-on device or accessory if they seem not to function properly.
Prevent the use of the devices and call the OMICRON hotline.
8 OMICRON
Safety instructions
► Use the CP TD12/15 and its accessories only in a safe manner and only if they are in a technically
sound condition, mindful of the dangers while paying attention to the User Manual.
► Make sure the use of the CP TD12/15 is in accordance with the regulations on site and the
designated use described in this document.
► Comply with the workflows described in this document. Avoid interruptions or distractions that could
affect safety.
► Do not enter the high-voltage area if the red status light of the Control device is on since all outputs
can carry dangerous voltage or current!
► Always obey the five safety rules and follow the detailed safety instructions in the respective user
manuals.
Distance:
min. 1.5 m/5 ft
Control Device under test
device
CPC 100
OMICRON 9
CP TD12/15 User Manual
► The HV-cable must always be well attached and tightly connected to both the CP TD12/15 and the
test object. A loose connector or a connector falling off or into a test object carrying high-voltage is
life-hazardous. Make sure the connectors are clean and dry before connecting.
► Plug the HV-plug into the CP TD12/15 until the plug is securely fastened. Confirm this by trying to
gently pull it out.
► At the test object, insert the HV-cable’s plug carefully until you feel the plug "click" into place. Now it
is locked. Confirm this by trying to pull it out. This should not be possible now.
Do not connect any cable to the test object without a visible grounding of the test object.
► The HV-cable is double-shielded. However, the last 50 cm (20 inches) of this cable has no shield.
Therefore, consider this cable to be a live wire carrying life-hazardous high-voltage during testing!
► When the Control device is switched on this part of the cable has to be in the high-voltage area due
to an electric shock hazard!
► Never remove any cables from the CP TD12/15 or the test object during a test.
► Keep clear from zones in which high voltages may occur. Set up a safety barrier or establish similar
adequate means.
► Both low-voltage measuring cables must always be well attached and tightly connected to the
CP TD12/15’s measuring inputs IN A and IN B.
Make sure to insert the cables with the red and blue marker sleeves at the connector into the
correspondingly colored measuring inputs: IN A = red, IN B = blue.
► Use only original cables supplied by OMICRON.
10 OMICRON
Safety instructions
1.8 Disclaimer
If the equipment is used in a manner not described in the user documentation, the protection provided
by the equipment may be impaired.
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CP TD12/15 User Manual
1.10 Recycling
This test set (including all accessories) is not intended for household use. At
the end of its service life, do not dispose of the test set with household waste!
For customers in EU countries (incl. European Economic Area)
OMICRON test sets are subject to the EU Waste Electrical and Electronic
Equipment Directive 2012/19/EU (WEEE directive). As part of our legal obligations
under this legislation, OMICRON offers to take back the test set and ensure that it is
disposed of by authorized recycling agents.
For customers outside the European Economic Area
Please contact the authorities in charge for the relevant environmental regulations in
your country and dispose the OMICRON test set only in accordance with your local
legal requirements.
12 OMICRON
Introduction
2 Introduction
2.1 Designated use
The CP TD12/15 works as an add-on device to the CPC 100, CPC 80, or the TESTRANO 600, which
are used to control the measurement. In this manual, these devices are collectively named Control
device if no specific device is referred to. Do not connect the CP TD12/15 to any other Control device
than the CPC 100, CPC 80, or the TESTRANO 600.
The CP TD12/15 is a high-precision test system for on-site insulation tests of high-voltage assets such
as power transformers, bushings, capacitors and rotating machines.
The internal switched mode power amplifier enables measuring at different frequencies without
interference at the mains frequency. Automatic test procedures reduce the testing time to the minimum.
Test reports are generated automatically.
When used with the CPC 100, CPC 80, or the TESTRANO 600, the CP TD12/15 comes with its own
CPC test card named TanDelta, which provides highly accurate measurements of the capacitance Cx
and the dissipation factor tanδ (DF) or power factor cosϕ (PF), respectively.
Additionally, the CP TD12/15 can measure the following quantities:
• Actual, apparent and reactive power
• Quality factor QF
• Inductance
• Impedance, phase angle
• Test voltage & current
The CP TD12/15 can also be used as high-voltage source.
Any other use of the CP TD12/15 not mentioned above is considered improper use and will invalidate
all customer warranty claims and exempt the manufacturer from liability.
OMICRON 13
CP TD12/15 User Manual
14 OMICRON
Introduction
Grounding terminal
External booster
DANGER
Death or severe injury caused by high voltage or current
The Ext. Booster connector is always galvanically connected to mains.
This also applies when no external booster is selected, the green status light (0) is on,
the outputs are turned off or the Emergency Stop button is pressed.
► Handle the Ext. Booster connector with extreme caution.
► Do not use any other booster cables than the ones supplied by OMICRON.
► Do not use booster cables that are frayed or damaged in any way.
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CP TD12/15 User Manual
16 OMICRON
Introduction
Grounding terminal
External booster
DANGER
Death or severe injury caused by high voltage or current
The Ext. Booster connector is always galvanically connected to mains.
This also applies when no external booster is selected, the green status light (0) is on,
the outputs are turned off or the Emergency Stop button is pressed.
► Handle the Ext. Booster connector with extreme caution.
► Do not use any other booster cables than the ones supplied by OMICRON.
► Do not use booster cables that are frayed or damaged in any way.
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CP TD12/15 User Manual
Output is switched ON
Dangerous
operating condition!
2. Output is switched ON
Red status light (I) is Dangerous operating
and/or measurement
flashing condition
process is active
18 OMICRON
Introduction
DANGER
Death or severe injury caused by high voltage or current
The Ext. Booster connector is always galvanically connected to mains.
This also applies when no external booster is selected, the green status light (0) is on,
the outputs are turned off or the Emergency Stop button is pressed.
► Handle the Ext. Booster connector with extreme caution.
► Do not use any other booster cables than the ones supplied by OMICRON.
► Do not use booster cables that are frayed or damaged in any way.
WARNING
Death or severe injury caused by high voltage or current possible
Stopping a test does not shut off the CPC outputs instantaneously. First, the currently
running test sequence finishes, then the test execution is stopped.
Most test cards finish the running test sequence with a predefined ramp function.
► Therefore, in a hazardous situation never press "Stop Test".
► Instead, use Emergency Stop.
OMICRON 19
CP TD12/15 User Manual
Serial interface
For connection to other
OMICRON devices
Figure 2-7: Connectors on the right side of the CPC 100 and the CPC 80
Table 2-1: LEDs on the CPC 100 and CPC 80 ePC interface
LED Description
Green The CPC 100 or CPC 80 is properly connected to a PC or network.
Yellow Data are being transferred from/to the network.
Red For diagnosis purposes
20 OMICRON
Introduction
OMICRON 21
CP TD12/15 User Manual
EXTERNAL BOOSTER
Power switch
NETWORK
RJ-45 socket for connecting TESTRANO 600 to an external computer
22 OMICRON
Introduction
* For more details on the interlock function, refer to 2.4.4 "Safety and interlock functions" on page 24.
Figure 2-10: Grounding terminal and booster input of the CP TD12/15 (left side of the device)
Serial interface
connector
Figure 2-11: Serial interface and measuring inputs of the CP TD12/15 (right side of the device)
OMICRON 23
CP TD12/15 User Manual
Connector to CP CR600
* For more details on the interlock function, refer to 2.4.4 "Safety and interlock functions" on page 24.
Additionally, the interlock function is active when an external CP CR600 is connected. The CP TD12/15
will not work if the interlock function detects one of the following problems:
• missing safety connection to the CP CR600
• HV-cable is not connected to the CP CR600
• overtemperature of the CP CR600
Note: If the interlock function prevents the CP TD12/15 from working, check all connections and options
mentioned above.
2.5 Cleaning
WARNING
Death or severe injury caused by high voltage or current possible
► Prior to cleaning disconnect the device.
To clean one of the devices described in this document, use a cloth dampened with isopropanol alcohol
or water.
24 OMICRON
Application
3 Application
3.1 Preparations on site
DANGER
Death or severe injury caused by high voltage or current
Prior to connecting a test object to the CP TD12/15, the following steps need to be
carried out by an authorized and qualified employee of the utility:
► Turn off and disconnect the high voltage from the test object.
► Protect yourself and your working environment against an accidental re-connection of
high voltage by other persons and circumstances.
► Verify a safe isolation of the test object.
► Ground and short-circuit the test object’s terminals using a grounding set.
► Protect yourself and your working environment with a suitable protection against other
(possibly live) circuits.
► Protect others from accessing the dangerous area and accidentally touching live parts
by setting up a suitable barrier and, if applicable, warning lights.
► If there is a longer distance between the location of the CP TD12/15 and the area of
danger (that is, the test object), a second person with an additional "Emergency Stop"
button is required.
DANGER
Death or severe injury caused by high voltage or current
► If you have a cardiac pacemaker, do not use the CP TD12/15! If you have another type
of electronic medical implant consult your doctor before operating the CP TD12/15.
► Before operating the CP TD12/15, make sure there is no person with an electronic
medical implant in the immediate vicinity.
OMICRON 25
CP TD12/15 User Manual
BOOSTER CABLE
Side panel
Figure 3-1: Connecting the CP TD12/15 to the CPC 100, CPC 80 or TESTRANO 600
DANGER
Death or severe injury caused by high voltage or current
► Never use the CP TD12/15 without connecting measurement ground with the supplied
cable.
26 OMICRON
Application
1. Ensure that the Control device is switched off at the mains power switch.
2. Properly connect the Control device grounding terminal to substation ground.
3. Properly connect the CP TD12/15 measurement ground to ground of the asset to be measured.
4. Make sure that all cable connectors are clean and dry before connecting them tightly.
5. Connect the CP TD12/15’s "BOOSTER IN" to the Control device’s "EXT. BOOSTER" with the
booster cable.
6. Connect the CP TD12/15’s "SERIAL" to the Control device’s "SERIAL" with the serial cable.
7. Pull out the measuring cables from the cable drum and connect the test object to the CP TD12/15’s
measuring inputs IN A and IN B.
8. Connect the HV-cable from the test object to the CP TD12/15’s HV-output.
► Plug the HV-plug into the CP TD12/15 until the plug is securely fastened. Confirm this by trying to
gently pull it out.
► At the test object, insert the HV-cable’s plug carefully until you feel the plug "click" into place. Now
they are locked. Confirm this by trying to pull them out. This should not be possible now.
The images below show how to unlock the cable connection again. This is also shown on a label
fixed to the HV-cable.
► After the HV-cable connection is established, use the strain relief delivered with the HV-cable to
fasten it to the test object.
DANGER
Death or severe injury caused by high voltage or current
The HV-cable is double-shielded and therefore safe. However, the last 50 cm (20 inches)
of this cable has no shield.
► Avoid any direct contact of this part of the cable to ground potential or to any objects.
► Due to the life-hazardous high-voltage consider this part of the cable as live during
testing.
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CP TD12/15 User Manual
9. Connect the Control device to the mains power supply using the provided cable.
WARNING
Death or severe injury caused by high voltage or current possible
► Establish a safety barrier to isolate the high-voltage area.
3.3 Measurement
The CP TD12/15 can be either controlled via one of the Control devices directly or via Primary Test
Manager (PTM) in combination with a Control device.
For a detailed description of the user interface of the respective Control device or Primary Test Manager
and how to start measurements using the respective option please refer to the following documents:
Option Document
CPC 100 User Manual
CPC 100
CPC 100 Reference Manual
CPC 100 + PTM CPC 100 PTM User Manual
CPC 80 CPC 80 User Manual
TESTRANO 600 TESTRANO 600 User Manual
TESTRANO 600 + PTM TESTRANO 600 User Manual
28 OMICRON
Application
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CP TD12/15 User Manual
4.1 Theory
In an ideal capacitor without any dielectric losses, the insulation current is exactly 90° leading according
to the applied voltage. For a real insulation with dielectric losses this angle is less than 90°. The angle δ
= 90° - ϕ is called loss angle. In a simplified diagram of the insulation, Cp represents the loss-free
capacitance and Rp the losses (see Figure 4-1). Losses can also be represented by serial equivalent
circuit diagram with Cs and Rs. The definition of the dissipation factor and the vector diagram are shown
in Figure 4-2 on the following page.
I
IRP
ICP
U CP RP
30 OMICRON
Introduction to capacitance and dissipation factor measurement
1 Re
tan δ = ------------------
RP ω CP
I Rp
j Im I Cp
Figure 4-2: Definition of dissipation factor (tan δ) and the vector diagram
The correlation between the Dissipation Factor and Power Factor (PF = cos ϕ) and the vector diagram
are shown in Figure 4-3.
Im
Withδ « 1
δ ϕ PF
DF = ----------------------
1 – PF 2
UO
Re
Figure 4-3: Correlation between DF and PF
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CP TD12/15 User Manual
The dielectric losses in the insulation are caused by polarization and conduction phenomena. The
different polarization mechanisms are caused by various physical processes. Details can be found in [1]
and [2].
CN ZN CX ZX, LX
ICN ICX
U0 (t)
~
UN (t) Z1 Z2 UX (t)
The CP TD12/15 test system utilizes a method similar to that of the Schering bridge. The main difference
is that the CP TD12/15 measuring principle does not require tuning for measuring C and DF. Cn is a low
loss reference capacitor.
1. Zaengl, W.: Dielectric Spectroscopy in Time and Frequency Domain for HV Power Equipment, Part I: Theoretical
Considerations. IEEE Electrical Insulation Magazine, Vol. 19, No. 5, 2003, pp. 5-19
2. Krüger, M.: "Prüfung der dielektrischen Eigenschaften von Isolierflüssigkeiten", ÖZE, No. 5, Vienna, May 1986
3. Schering, H.: "Brücke für Verlustmessungen", Tätigkeitsbericht der Physikalisch-Technischen Reichsanstalt, Braunschweig
1919
32 OMICRON
Introduction to capacitance and dissipation factor measurement
In the “GST” configuration, 4 configurations are possible (see Table 4-2). The naming is a bit different
compared to the “UST” modes as it indicates the channels which are guarded, not the channels which
are measured. The measurement result is also the sum of all measured channels.
In general, the UST measurement is less influenced by external noise or stray capacitances than the
GST measurement and should be preferred if both modes are possible.
The different configurations allow multiple measurements with only a few re-connections at the device
under test. On the following pages examples are shown for the common cases of a two-winding and a
three-winding transformer.
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5 Power transformers
General
• The transformer must be taken out of service and completely isolated from the power system.
• The proper grounding of the transformer tank has to be checked.
• All bushing high-voltage terminals must be isolated from the connection lines.
• All bushing terminals of one winding group, which means A, B, C (and Neutral) of high-voltage
winding, A, B, C (and Neutral) of low-voltage winding and A, B, C (and Neutral) of tertiary winding
have to be connected by a copper wire (see Figure 5-1).
N (L) C (L)
HV
LV
B (T)
A (T)
C (T)
TV
A B C
• The neutral terminals of all Y-connected windings with outside-connected Neutral have to be
disconnected from ground (tank).
• If the transformer has a tap changer then it should be set to the neutral position (0 or middle tap).
• Connect the Control device + CP TD12/15 ground terminal to the transformer's (substation) ground.
34 OMICRON
Power transformers
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CP TD12/15 User Manual
HV
LV
CHL
CL CH
In case of core type transformers, insulation CHL is made of barriers and spacers which give it
mechanical stability and enable oil flow to cool the windings. Compared to the other insulation parts,
insulation CHL contains the highest amount of paper.
Insulation CH, insulating the high-voltage windings from the tank, mainly consists of oil. The paper
influence usually mainly comes from parts of the clamping construction.
Insulation CL, insulating the low-voltage windings from the core, also consists of oil and paper but there
usually is much less paper present than in the CHL insulation.
36 OMICRON
Power transformers
Dielectric measurements on a two-winding power transformer usually include all 3 insulations CHL, CH
and CL. To measure CHL and CH, the HV output of the CP TD12/15 is connected to the HV-side and IN A
to the LV-side (see Figure 5-3 on page 37). To prevent induced currents, all bushings of the HV-side are
shortened, the same applies to the LV-side. The ground of the transformer and the ground of the
CP TD12/15 are connected.
HV LV
CHL
CH CL HV output
IN B
Measurement
ground IN A
Figure 5-3: CP TD12/15 connected to a two-winding transformer for the measurement of CHL and CH
With this setup 3 configurations are available (see Table 5-1 below). CHL and CH can be measured
without reconnecting.
IN B is not connected, so the modes GSTg-A and GSTg-(A+B) give the same result as it makes no
difference whether the current over IN B is guarded or measured.
Table 5-1: Modes available with a measurement setup as seen in Figure 5-3
Mode IN A Ground Result
UST-A Measured Guarded CHL
GSTg-A or GSTg-(A+B) Guarded Measured CH
GSTg-B Measured Measured CHL + CH
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CP TD12/15 User Manual
For the measurement of CL, the setup has to be changed. The HV-output has to be connected to the LV-
side and IN A to the HV-side (see Figure 5-4 blow).
HV output
HV LV
CHL
CH CL HV output
IN B
Measurement
ground IN A
Figure 5-4: CP TD12/15 connected to a two-winding transformer for the measurement of CHL and CL
With this setup 3 configurations are available as well (see Table 5-2 below). As CHL has been measured
before, usually only CL is measured in this second measurement.
Table 5-2: Modes available with a measurement setup as seen in Figure 5-4
Mode IN A Ground Result
UST-A Measured Guarded CHL
GSTg-A or GSTg-(A+B) Guarded Measured CL
GSTg-B Measured Measured CHL + CL
38 OMICRON
Power transformers
CHL
Low High
CL CH
1. ANSI Standard 62-1995: "IEEE Guide for Diagnostic Field testing of Electric Power Apparatus - Part 1: Oil Filled Power
Transformers, Regulators, and Reactors", IEEE New York, 1995
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40 OMICRON
Power transformers
LV
HV TV
CH CHL CLT CT
CHT
CL
All phases and the neutral terminal of one winding (H, L and T) have to be short-circuited. Due to the
inductance of the windings, resonant effects may occur and influence the measurement.
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CP TD12/15 User Manual
When the CP TD12/15’s HV-output is connected to the LV-winding and IN A and IN B to HV and tertiary,
the capacitances CHL, CHT and CL can be measured without reconnection (see Figure 5-9 and Tables
5-4 and 5-5 below).
HV LV TV
CHL CLT
CH CT HV output
CL CHT
IN B
Measurement
ground IN A
Figure 5-9: CP TD12/15 connected to a three-winding transformer for the measurement of CHL, CLT and
CL
Table 5-4: Modes available with a measurement setup as seen in Figure 5-9
Mode IN A IN B Ground Result
UST-A Measured Guarded Guarded CHL
UST-B Guarded Measured Guarded CLT
GSTg-(A+B) Guarded Guarded Measured CL
Additionally, combinations of the different inputs are possible but as it is usually preferred to assess each
part of the insulation individually, they are less commonly used:
Table 5-5: Additional configurations available with a measurement setup as seen in Figure 5-9 if the
inputs are combined differently
Mode IN A IN B Ground Result
GSTg-(B) Measured Guarded Measured CL + CHL
GSTg-(A) Guarded Measured Measured CL + CLT
GST Measured Measured Measured CL + CLT + CHL
UST-(A+B) Measured Measured Guarded CHL + CLT
42 OMICRON
Power transformers
For the measurement of CH, the HV-output has to be attached to the HV-winding. The other windings
are connected to IN A and IN B. This way, also CHL and CHT could be measured (see Figure 5-10 and
Table 5-6 below).
HV LV TV
CHL CLT
HV output
CH CL CHT CT
IN B
Measurement
ground IN A
Table 5-6: Modes available with a measurement setup as seen in Figure 5-10
Mode IN A IN B Ground Result
GSTg-(A+B) Guarded Guarded Measured CH
UST-A Measured Guarded Guarded CHL
UST-B Guarded Measured Guarded CHT
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CP TD12/15 User Manual
For the measurement of CT, the HV-output has to be attached to the TV winding. The other windings are
connected to IN A and IN B. This way, also CLT and CHT could be measured (see Figure 5-10 and Table
5-6 below).
HV LV TV
CHL CLT
CH CL CHT CT HV output
IN B
Measurement
ground IN A
Table 5-7: Modes available with a measurement setup as seen in Figure 5-11
Mode IN A IN B Ground Result
GSTg-(A+B) Guarded Guarded Measured CT
UST-A Measured Guarded Guarded CLT
UST-B Guarded Measured Guarded CHT
44 OMICRON
Power transformers
CHT
CLT CHL
CT CL CH
A more detailed test procedure for 2- and three-winding transformers can be found in IEEE C57.12.90 [2]
1. ANSI Standard 62-1995: "IEEE Guide for Diagnostic Field testing of Electric Power Apparatus - Part 1: Oil Filled Power
Transformers, Regulators, and Reactors", IEEE New York, 1995
2. IEEE Standard C57.12.90: "IEEE Standard Test Code for Liquid-Immersed Distribution, Power, and Regulating
Transformers", IEEE New York, 1995
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CP TD12/15 User Manual
First file
46 OMICRON
Power transformers
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CP TD12/15 User Manual
Figure 5-17: Frequency-scan of high-voltage windings to tank and core (GST gA+B)
Second file
A second test file contains the tests with the LV-winding connected to the HV-output of the CP TD12/15.
Figure 5-18 shows the first screen with the connection instructions.
Figure 5-18: Connection instructions for the tests with energized LV-winding
48 OMICRON
Power transformers
Third file
A third test file is used for the tests with the tertiary winding connected to the HV-output of the
CP TD12/15. Figure 5-19 shows the connection instructions for the tests with energized tertiary winding.
Figure 5-19: Connection instructions for the tests with energized tertiary winding
The prepared tests are to be uploaded to the CPC 100 as xml files without results. After the test is done,
this xml file with the results is downloaded to the computer and loaded into Microsoft Excel with the
OMICRON CPC 100 File Loader (the complete test files are included on the CD-ROM).
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CP TD12/15 User Manual
A voltage scan measurement is shown in Figure 5-21, a frequency scan in Figure 5-22.
Voltage and frequency scans enable additional information about the insulation quality. They should be
saved as "fingerprint" for future measurements. For all the described measurements only three different
connections of the test leads are necessary. Preparing the test in the office by utilizing the CPC Editor,
the testing time on-site can be reduced to a minimum.
50 OMICRON
Power transformers
5.7 Auto-Transformer
The auto-transformer has only one winding with a tap for the LV-output. Only one measurement is made
of the winding to tank and core. All HV-terminals and LV-terminals are connected together to form a
single HV-electrode.
5.8 Reactors
Similar to the auto-transformers, reactors also normally have only one winding. Often the LV-ends of the
three phases are connected outside the tank to the Neutral. In this case there are 2 bushings per phase,
which have to be connected for the DF test. All combinations can be measured: Phase to phase and
phase to tank (ground).
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6 High-voltage bushings
High-voltage bushings are essential parts of power transformers, circuit breakers and of other power
apparatus. More than 37 % of all fire and explosion failures of high-voltage power transformer failures
are caused by defective bushings [1]. Although the price for a bushing is low compared to the cost of a
complete transformer, a bushing failure can damage a transformer completely. Regular capacitance and
DF measurements are highly recommended.
Testing and maintaining HV-bushings are essential for continued successful operation of transformers
and circuit breakers. Power outages may occur as the result of a bushing failure. The most frequently
used type of HV-bushings is the condenser and therefore, it is the only one which will be described in
this manual. Cylindrical conducting layers are arranged coaxially with the conductor within the insulating
material. The length and diameter of the cylinders are designed to control the distribution of the electric
field in and over the outer surface of the bushing. The partial capacities are switched in series and the
voltage drops across the capacities is nearly equal to each other (see Figure 6-1).
Note: • Equal capacitances, CA through CJ, procedure equal distribution
CA of voltage from the energized center conductor to the grounded
condenser layer and flange.
CB
• The tap electrode is normally grounded in service except for
CC
certain designs and bushings used with potential device.
CD
CE
CF
CG
CH
CI
CJ
CK
Tap electrode
grounded
layer/flange
Grounded
layer/flange
52 OMICRON
High-voltage bushings
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CP TD12/15 User Manual
Most manufacturers list the UST dissipation factor and capacitance values on the bushing nameplate.
IN A
IN B
Equalizers
C1 Layer
Voltage tap
Mounting flange
C2 layer (always
grounded to flange)
Measurement ground
Paper insulation
Main conductor
When bushings with capacitance or potential taps rated at 110 kV and above are tested by the
ungrounded test specimen method, a separate dissipation factor test on the tap insulation should be
performed as well.
For capacitance or potential taps, tests are performed at a voltage between 500 and 1,000 volts. The tap
is energized with the bushing center conductor and flange grounded. The dissipation factor of a
capacitance or potential tap will generally be of the order of 1.0 percent or less. Routine tap insulation
tests are not normally recommended for bushings that are rated 69 kilovolts and below with dissipation
factor taps. However, a dissipation factor test of the tap insulation should be performed when UST
results are questionable or visual examination indicates the dissipation factor tap's condition is
questionable. This test procedure is similar to that used earlier for capacitance taps. In such cases, the
maximum permissible test potentials should be limited to those given in the appendix or as
recommended by the bushing manufacturer. The dissipation factor value of the dissipation factor tap
insulation for most of the bushings discussed earlier is generally in the order of 1.0 percent or less.
54 OMICRON
High-voltage bushings
IN A
IN B
Equalizers
C1 Layer
Voltage tap
Mounting flange
C2 layer (always
grounded to flange)
Measurement ground
Paper insulation
Main conductor
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CP TD12/15 User Manual
IN A
IN B
Mounting flange
56 OMICRON
High-voltage bushings
When relative humidity is high, measurements are often influenced by the current, which is flowing on
the surface of the insulator. Sometimes these currents are in the same order as the current, which is
flowing through the insulation or even higher. If a good cleaning and drying of the insulator surface is not
sufficient, the guard technique should be used to bypass this current (see Figure 6-5).
IN A
IN B
Surface current
Mounting flange
Figure 6-5: Use of the guard method for bypassing the surface current
This connection technique is also very useful when the insulation of cables is measured.
When transformer bushings are tested, IN A and IN B can be used to measure two bushings at a time
without rewiring:
Frequency scans of bushing insulation are helpful for a better diagnosis as some problems cause a
larger deviation at power frequencies which is better visible when comparing good and bad bushings.
This additional information should be used as benchmark of the bushing for future comparison.
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7 Technical data
7.1 Technical data of the CP TD12/15 in combination with
the Control device
7.1.1 High-voltage output
Conditions: Signals below 45 Hz with reduced values possible. Capacitive linear loads.
Table 7-1: CP TD12 – High-voltage output
7.1.2 Measurements
Test frequencies
Table 7-3: Test frequencies
Only CPC 100 and CPC 80: TanDelta test card: Column "Hz" of the results table
Special displays in the frequency column "Hz" and their meanings:
*50 Hz (*60 Hz) Measurement mode suppressing the mains frequency interferences; doubles
the measurement time.
!30 Hz The selected test voltage is not available in Automatic measurement (applies to
frequencies below 45 Hz only).
?xx Hz Results with reduced accuracy, e.g., in case of a low testing voltage, influences
of partial discharge etc.
58 OMICRON
Technical data
Condition: U > 2 kV
Range Typical accuracy1
2 kV...12 kV AC error < 0.3 % of reading + 1 V
1. "Typical accuracy" means at temperatures of 23 °C ± 5 K, after a warm-up time of more than 25 min, and in a frequency range
of 45 Hz to 65 Hz, 98 % of all units have an accuracy which is better than specified.
Condition: U > 2 kV
Range Typical accuracy1
2 kV...15 kV AC error < 0.3 % of reading + 1 V
1. "Typical accuracy" means at temperatures of 23 °C ± 5 K, after a warm-up time of more than 25 min, and in a frequency range
of 45 Hz to 65 Hz, 98 % of all units have an accuracy which is better than specified.
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CP TD12/15 User Manual
1. "Typical accuracy" means at temperatures of 23 °C ± 5 K, after a warm-up time of more than 25 min, and in a frequency range
of 45 Hz to 65 Hz, 98 % of all units have an accuracy which is better than specified.
2. Reduced accuracy of PF at mains frequency or its harmonics. Mains frequency suppression available by precisely selecting
a mains frequency of *50Hz or *60Hz in the "Hz" column.
Phase angle ϕ
Table 7-11: Phase angle ϕ
60 OMICRON
Technical data
Impedance Z
Table 7-12: Impedance Z
Quality factor QF
Table 7-14: Quality factor QF
Power P, Q, S (selective)
Table 7-15: CP TD12 – Power P, Q, S
1. "Typical accuracy" means at temperatures of 23 °C ± 5 K, after a warm-up time of more than 25 min, and in a frequency range
of 45 Hz to 65 Hz, 98 % of all units have an accuracy which is better than specified.
2. Depending on Control device and power supply
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Characteristic Rating
Noise Immunity Electrostatic: 15 mA induced noise into any test lead without losing measurement
accuracy at maximum interference to specimen current of 20:1
Electromagnetic: 500 µT, at 60 Hz in any direction
62 OMICRON
Technical data
7.4 Standards
Table 7-20: Standards conformity
Safety
Safety IEC / EN / UL 61010-1
EMC
EMC IEC/EN 61326-1 (industrial electromagnetic environment)
FCC subpart B of part 15, class A
Other
Shock IEC 60068-2-27 (operating), 15 g/11 ms, half-sinusoid
Vibration IEC 60068-2-6 (operating), 10...150 Hz, acceleration 2 g
continuous (20 m/s2); 10 cycles per axis
Humidity IEC/EN 60068-2-78 (5…95 % relative humidity, no condensation)
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Support
When you are working with our products we want to provide you with the greatest
possible benefits. If you need any support, we are here to assist you!
OMICRON electronics GmbH, Oberes Ried 1, 6833 Klaus, Austria, +43 59495
64 OMICRON
ENU 1226 05 03