Commissioning check list
FLOWSIC100 Flare
Client information
Company name:
Plant location:
Address:
Responsible Plant Manager:
Phone:
FAX:
email:
Meter information
TAG number:
Serial number S/R unit A:
Serial number S/R unit B:
Serial number MCU:
Device configuration (1 path, 2 path):
Device version (CrossDuct/Probe):
Type key of S/R unit:
Type key of MCU:
Measurement Location:
Add. description:
Service information
Date of this service:
Time of this service:
Technician name:
Technician phone:
Technician email:
Date of last service:
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1 Configuration sensor
1 Enter application parameters:
Installation angle
Path length
Cross-sectional area
2 Check the zerophase cursors (see fig.)
3 Zerophase Adjustment by using Parameter "Zero phase",
see also service manual for nearer instructions
4 Check the page "Overview" for Malfunctions and
Maintenance requests. If there any event going into more
detailed information on page "Error messages/Warnings"
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2 Configuration MCU
1 Enter customers data:
Name, Street, City, Country
2 Enter the system configuration:
Measuring point configuration
Check the view for all detected hardware modules and
press "Apply the detected configuration"
Select the connected module and additional settings for
the interface.
Synchronize the runtime to customer’s local time.
Configure service interface settings
Protocol type, Baud rate, address.
Configure reference data temperature and pressure.
Configure the measuring points.
3 Configure reference data temperature and pressure
Open page "Analog Input Parameter" and configure the
values for pressure and temperature
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4 Change to page “Measuring Point Parameter” and
configure:
TAG
Description
Pipe diameter
Nominal diameter
Sensor type
Low flow cut off
Suppress negative speed
5 Enter the Process values:
Calculation algorithm (Basic, Hydrocarbons, MR113)
Dependent on the selected algorithm, configure
additional parameters.
6 Configure the data archive settings for all measuring
points:
Recording interval
Records
Write mode
Measuring point
7 Select page "Analog Output Parameter" and enter the
following settings:
Error current selection
Value
Maintenance current selection
8 Configure for all analog outputs:
Measuring point
Measured value
Live zero
Range low
Range high
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9 Change to page "Impulse Output" and enter:
Assigned measuring point
Measuring value
Impulse factor
10 Change to page "Limit Switches" and configure for all
measuring points:
Assigned measuring point
Measured value
Hysteresis type
Hysteresis value
Switching direction
Limiting value
11 Check the page "Overview" for Malfunctions and
Maintenance requests.
If there are any events, see more detailed information
on page "Error messages/Warnings"
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Check Diagnostic
1 Check the following diagnostic values for plausibility:
VOG ____________________________
SOS ____________________________
SNR ____________________________
AGC ____________________________
Pressure ____________________________
Temperature ____________________________
Mol. weight ____________________________
Density ____________________________
Check Output / Input
1 Check analog outputs:
For loop check change to page "System test" and use the
simulation mode for AO Outputs and compare with
customers DCS Screen values.
AO 1 ok
AO 2 ok
AO 3 ok
AO 4 ok
AO 5 ok
AO 6 ok
2 Check analog inputs:
For loop check change to page "System test" and use the
SOPAS ET screen values and compare with customers DCS
screen values.
AO 1 ok
AO 2 ok
AO 3 ok
AO 4 ok
AO 5 ok
AO 6 ok
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Check pressure and temperature transmitter values from
SOPAS ET with real line conditions:
Pressure Measuring Point 1
Temperature Measuring Point 1
Pressure Measuring Point 2
Temperature Measuring Point 2
Pressure Measuring Point 3
Temperature Measuring Point 3
3 Check switch output:
Change to systemtest and use the simulation function of
digital outputs.
Relay Malfunction (check with system test active on/off)
Relay Maintenance request / Warning (disconnect 1 path)
Relay Maintenance (Maintenance on/off)
Relay limit (check by limits adjustments)
Relay check (start check cycle manually)
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Miscellaneous MCU
1 Change to page "Logbook" and delete.
2 Change to page "Measuring Point Parameter" and reset
counters.
3 Select option "Tools/Datarecorder" on the toolbar and
configure a datarecorder.
Press the button and select the logging group
“Diagnosis log”:
4 Save project file and device file
Save project
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Export device MCU
Export device Sensor
Installation and Commissioning would be successfully finished. Following additional notes
should be fixed.
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Technician name Signature Date/Time
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