Operator Manual

AB-46 Electric
Safety Rules and Operating Instructions

Safety Rules and Operating Instructions

SERIAL NO. 1000 TO CURRENT

WARNING
All personnel shall carefully read, understand and follow all safety rules, operating
instructions, and the Scaffold Industry Association’s MANUAL OF RESPONSIBILITIES (ANSI
A92.5) before operating or performing maintenance on any UpRight boom supported aerial
work platform.
SAFETY RULES
Electrocution Hazard Tip Over Hazard Collision Hazard Fall Hazard

NEVER operate the NEVER operate the NEVER position the NEVER climb, stand or
machine within ten (10) boom or drive with platform without first sit on platform guardrails
feet of power lines. THIS platform elevated checking for overhead or midrail.
MACHINE IS NOT unless on firm level obstructions or other
INSULATED. surface. hazards.
ALL occupants must wear an approved fall restraint properly attached to designated platform anchorage point.
Attach only one fall restraint to each anchorage point.
NEVER exceed maximum platform load of 500 lbs. (225 kg) and two (2) occupants.
NEVER exceed 45 lbs. (200 N) of side force per occupant.
DISTRIBUTE all platform loads evenly on the platform.
NEVER operate the machine without first surveying the work area for surface hazards such as holes, drop-offs,
bumps, curbs, or debris; and avoiding them.
OPERATE machine only on surfaces capable of supporting wheel loads.
NEVER elevate the machine when wind speeds exceed 28 mph (12.5 m/sec.).
IN CASE OF EMERGENCY push emergency stop button to cut power to all machine functions.
ALWAYS close and secure gate after entering platform.
NEVER exit or enter platform while elevated.
NEVER use ladders, scaffolding, or other items to gain height; work only from the platform floor.
NEVER climb down elevating assembly while platform is elevated.
INSPECT the machine thoroughly for cracked welds, loose or missing hardware, hydraulic leaks, loose wire
connections, and damaged cables or hoses before using.
VERIFY that all labels are in place and legible before using. Refer to page 10 & 11 for label identification.
NEVER use a machine that is damaged, not functioning properly, or has damaged or missing labels.
IF ALARM SOUNDS while boom is elevated, STOP, carefully retract boom and lower platform without rotating.
Move machine to a firm, level surface.
NEVER attach overhanging loads or use boom as a crane.
NEVER alter operating or safety systems without manufacturers written consent.
NEVER charge battery near sparks or open flame. Charging batteries emit explosive hydrogen gas.
NEVER replace any component or part with anything other than original UpRight replacement parts without the
manufacturer's written consent.
NEVER tow the machine. Transport by truck or trailer only.
AFTER USE, secure the work platform from unauthorized use by turning both keyswitches off and removing all keys.

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 Introduction SYSTEM FUNCTION INSPECTION
This manual covers the operation of electric pow- Note: Refer to figures 1 and 2 for chassis and
ered models of the AB-46 Articulated Boom. This platform control locations.
manual must be stored on the machine at all times. 1. Before performing the following tests, check area
around machine and overhead for obstructions,
Pre-Operation and Safety holes, drop-offs, and debris.
Inspection 2. Turn chassis key switch to chassis, and turn on
(rotate clockwise) emergency stop switches at
Carefully read, understand and follow all safety the chassis control panel and at the platform
rules, labels, and operating instructions, then control panel.
perform the following steps each day before use. 3. Push in the chassis emergency stop button and
operate any function switch at the chassis control
Perform a complete visual inspection of the entire
panel, function should NOT activate. Repeat for
unit prior to operating. Check the following areas for
platform emergency stop button, operating
discrepancies:
chassis controls. Return both emergency stop
1. Open panels and check hydraulic components / switches to the on position.
hoses for damage or leaks. Check electrical 4. Operate each function switch to raise / lower,
components / wiring for damage or loose connec- extend / retract, rotate left / right, each section of
tions. the elevating assembly and observe the opera-
2. Inspect chassis, axles, hubs, and steering link- tion of the machine. All functions should operate
age for damage, deformation, buckled paint, through full cycle smoothly.
loose or missing hardware, and cracked welds. 5. Turn chassis key switch to platform.
3. Check tires for damage, punctures, and inflation; 6. Mount the platform, close and latch the gate, and
tire pressure must be 75 psi. attach approved fall restraint to designated platform
4. Check all hoses / cables for wear. anchorage point. Attach only one fall restraint to
5. Inspect elevating assembly for damage, deforma- each point.
tion, buckled paint, loose or missing hardware, 7. Without depressing the foot switch, move the drive
and cracked welds. control handle, machine should not function.
6. Inspect platform and guardrails for damage, 8. Depress the foot switch and move the drive
deformation, buckled paint, loose or missing control handle forward and reverse. Observe
hardware, and cracked welds. Insure that gate that proportional functions operate smoothly, and
operates freely and latches securely. that brakes apply quickly after control is released.
7. Check Hydraulic fluid level with platform fully 9. While depressing foot switch, operate steer
lowered. switch to left and right. Observe that steering
8. Check battery fluid level (see battery mainte- wheels turn properly.
nance, page 8). 10.While depressing foot switch, turn function speed
control knob to desired setting, and operate
boom controls. Observe that boom operates
DO NOT use a machine that is damaged or smoothly, and that upper boom, jib, turret rota-
malfunctioning. Tag and remove the unit tion, platform level, and platform rotation controls
from service until it is repaired. operate proportionally in conjunction with func-
tion speed control knob. Observe that platform
maintains level when boom is elevated.
11.With the upper boom elevated one foot, operate
drive control handle. Observe that drive speed is
limited to creep (1/2 foot [.15m] per second).
Lower upper boom to stowed position.
12.Press the service horn button. Observe that horn
is audible.

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 Controls and Indicators Operation
2 4 Before operating work platform insure that:
5
Pre-operation and safety inspection has been
1
completed, and any discrepancies have been
corrected.
8
The operator has been thoroughly trained on the
6 operation of the machine.
9 The work area is clear of all obstructions, holes,
drop-offs, or persons in the route of travel.
7
The surface is capable of supporting wheel loads.
12 Refer to figures one and two for control locations.
10 13 11

Figure 1: Chassis Controls

Note: The following list corresponds to the Emergency Stop
numbered items in figures one and two.
1. Emergency stop.
At any time during operation, press the emergency
2. Electric motor start.
stop button to stop all functions in an emergency.
3. Low Voltage Indicator.
4. Keyswitch
5. Control fuses. Service Horn
6. Riser control.
7. Upper boom control.
8. Boom extension control. At any time during operation, press the service horn
button to sound an audible warning if necessary.
9. Jib control.
10.Turret rotation control.
11.Platform rotation control. Always wear an approved fall restraint
12.Platform level control. properly attached to designated platform
13.Hourmeter. anchorage point when driving or elevating
14.Service horn button. the machine (see figure 3).
15.Drive control handle. Attach only one fall restraint to each anchor-
16.Function speed control. age point.
17.Foot switch (located on platform floor).
18.Out of level indicator.

6 7 8 9 12

18
15

10
12
1 4
14 5 16

Figure 2: Platform Controls Figure 3: Typical Fall Restraint Anchorage Point

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 POSITIONING THE PLATFORM
Driving Positioning the platform as close as possible to the
work area requires some planning. First, you must
survey the work site to find a suitable place to park
the machine. This must be a firm level area as close
as possible to the work area. Take into consider-
With Boom Lowered ation all obstructions on the ground and overhead
1. Turn chassis key switch to platform, and turn on and avoid them.
(turn clockwise) the chassis emergency stop Once you have moved the machine to a firm level
switch. surface as near as possible to the work area, follow
2. Mount the platform, close and latch the gate. the instructions on page five to position the platform.
3. Attach approved fall restraint to designated Always, before operating any function, check the
platform anchorage point. Attach only one fall area around and overhead for any obstructions or
restraint to each point. electrical conductors.
4. Check that the area around and above the work Multifunction Controls
platform is clear of obstructions, holes, drop-offs,
persons in the route of travel, and the surface is The UpRight AB-46 employs the use of multifunction
capable of supporting wheel loads. controls. This means that riser or boom extension
will function at full speed while simultaneously
5. Depress the foot switch and move the drive operating upper boom, jib, turret, or rotating the
control handle forward to travel forward and platform.
reverse to travel in the reverse direction.
The turret may be rotated while driving if necessary
Note: When the boom is rotated to the front of to make turns in tight areas. All other boom func-
the chassis (steering wheels aft) directions of tions will not operate while driving.
travel and steering will be reversed. Observe the
color coded arrows on the control panel near the Lower Control Operation
drive control handle, and on the chassis. They All boom functions will operate at fixed speed.
will indicate the direction of travel when the drive
control handle is moved. 1. Turn chassis keyswitch to chassis controls.
2. Operate boom control switches to position the
With Boom Elevated platform.

Travel with boom elevated is restricted to firm

level surfaces only.
When driving elevated, the machine will travel at
creep speed (1/2 foot [.15 m] per second).
Steering
1. While depressing the foot switch, push the steer-
ing switch (located on top of the control handle) to
the left to turn left, and right to turn right.
Note: Steering is not self centering. Wheels
must be returned to the straight ahead position
by operating the steering switch.

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 Leveling the Platform Elevating the Upper Boom

1. Set the function speed control dial to the desired

setting. Rotate the dial clockwise to increase
speed, counterclockwise to decrease. If you are
DO NOT operate the machine if the plat- not sure what speed to use, start out slow; the
form does not maintain level when elevated. speed can be varied while operating the function.
2. While depressing the foot switch, push the upper
Note: Platform leveling can be performed only
boom control lever forward to elevate the upper
with the boom stowed and should be done only
boom, rearward to lower the upper boom. Release
to calibrate the automatic leveling system.
the control lever to stop elevating / lowering.
1. Set the function speed control dial to the desired
setting. Rotate the dial clockwise to increase
speed, counterclockwise to decrease. If you are Extending the Upper
not sure what speed to use, start out slow; the
speed can be varied while operating the function. Boom
2. While depressing the foot switch, push the
platform level control switch forward to swing the
platform upward, rearward to swing the platform 1. While depressing the foot switch, push the boom
downward. Release the switch to stop leveling. extension control lever rearward to extend the
boom, forward to retract the boom. Release the
control lever to stop extending / retracting. The
Rotating the Turret boom extension will function at a constant speed,
function speed control setting is not necessary.

1. Set the function speed control dial to the desired Elevating the Jib
setting. Rotate the dial clockwise to increase
speed, counterclockwise to decrease. If you are
not sure what speed to use, start out slow; the 1. Set the function speed control dial to the desired
speed can be varied while operating the function. setting. Rotate the dial clockwise to increase
2. While depressing the foot switch, turn the turret speed, counterclockwise to decrease. If you are
rotation control switch counterclockwise to rotate not sure what speed to use, start out slow; the
left, clockwise to rotate right. Release the switch speed can be varied while operating the function.
to stop rotation. Observe the area around the 2. While depressing the foot switch, push the jib
boom when rotating the turret to avoid any control lever forward to elevate the jib, rearward
obstructions. to lower the jib. Release the control lever to stop
elevating / lowering.

Elevating the Riser

Rotating the Platform

1. While depressing the foot switch, push the riser 1. Set the function speed control dial to the desired
control lever forward to elevate the riser, rear- setting. Rotate the dial clockwise to increase
ward to lower the riser. Release the control lever speed, counterclockwise to decrease. If you are
to stop elevating / lowering. The riser will func- not sure what speed to use, start out slow; the
tion at a constant speed, function speed control speed can be varied while operating the function.
setting is not necessary. 2. While depressing the foot switch, turn the plat-
form rotation control switch counterclockwise to
rotate left, clockwise to rotate right. Release the
switch to stop rotation.

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 EMERGENCY OPERATION
Turret Rotation
In the event of powered function failure, the elevat- Gear Box
ing assembly may be lowered manually by the
following procedure.

NEVER climb down the elevating assembly.

If controls do not respond, ask someone on
7
/8 in. Ratcheting
Wrench
the ground to lower the boom manually.

Lowering Elevating Assembly

1. Open the cover on the hydraulic module (opposite
side of the turret from the chassis control panel). Figure 5: Manual Turret Rotation
2. Remove the wire loop retainer from the hand
pump lever, and extend the handle upward to
gain leverage. EMERGENCY TOWING
3. Operate the manual override (knurled knob) on the Perform the following only when the machine will
appropriate valve (see fig. 4). Push in to lower / not operate under its own power and it is necessary
extend, pull out to raise / retract as required. to move the machine or when winching onto a trailer
for transportation.
4. While holding the appropriate valve in position,
pump the handle in and out until that section of The batteries must be connected to release the
the elevating assembly is lowered / retracted. brakes.
5. Repeat as necessary operating each valve until 1. Insure that the platform is fully lowered, and that
the elevating assembly is fully lowered. the turret is rotated so the platform is to the rear
of the machine.
Rotating Turret 2. Attach chain / cable of sufficient strength for
1. Obtain a 7/ 8 inch ratcheting wrench. towing the machine to front or rear tie down lugs.
2. Place the socket of the wrench onto the hex shaft 3. Turn the keyswitch to the parking brake release
stub of the turret rotation gearbox. position. Alarm will sound.
3. Turn the wrench clockwise to rotate the turret 4. Depress the electric motor start switch and hold
counterclockwise, turn counterclockwise to rotate for 2 seconds, release.
the turret clockwise. 5. After moving the machine, return the keyswitch to
the off position and remove the key to prevent
unauthorized operation.

DO NOT move the machine faster than 3

Emergency control pump
mph. Faster speeds will damage drive
components and void warranty.

AFTER USE EACH DAY

Riser Valve 1. Ensure that the platform is fully lowered.
Extend Valve 2. Park the machine on level ground, preferably
under cover, secure against vandals, children or
Boom Valve unauthorized operation.
Jib Valve 3. Turn the key switch to OFF and remove all keys
to prevent unauthorized operation.
BATTERY CHARGING
See Maintenance, page 8.
Figure 4: Emergency Control Operation

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 Transportation
BY CRANE Do not winch machine faster than 3 mph.

4. After winching, insure that brakes are set.

Stand clear of machine when lifting. 5. Secure the machine to the transport vehicle
Check specifications on back page, insure using chains / straps of adequate load capacity
that crane and slings are of correct capacity (refer to specifications, back page) attached to
chassis tie down lugs (see figure 6).
to lift weight of unit.
6. Place a wooden block (7.5" x 4" x 28") under
1. Insure that boom is fully lowered and retracted. platform support braces as shown (see figure 6).
2. Attach straps to chassis lifting lugs only. Insure 7. Attach ratchet strap; under platform floor grating,
that straps are adjusted properly to keep unit over support braces (see figure 6). Tighten
level when lifting. securely, do not overtighten.
BY TRUCK OR TRAILER
1. Insure that boom is fully lowered and retracted. NEVER elevate the machine while on a truck
2. Maneuver the machine onto bed of truck / trailer. or trailer.
3. When winching, follow instructions for emergency
towing on page 6. Attach winch cable to front tie
down lugs.

Chassis Tie Down /

Lifting Lug (typ.)

Wooden Block
7.5" x 4" x 28"

Figure 6: Securing the Machine for Transportation

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 Maintenance BATTERY MAINTENANCE
Check battery fluid level daily, especially if work
TIRES platform is being used in a warm, dry climate.
Tire selection can affect the stability of the machine. If electrolyte level is lower than 3/8 in. (10 mm)
Use only tires supplied by UpRight unless approved above plates add distilled water only. DO NOT use
by the manufacturer in writing tap water it will shorten battery life.
BATTERY CHARGING Keep terminals and top of battery clean.
HYDRAULIC OIL
Charge batteries only in a well ventilated area. 1. Check oil level at sight gauge inside engine
compartment right hand side with the platform
Hazard of explosive gas mixture. Keep fully lowered.
sparks, flame and smoking materials away
from batteries. 2. If necessary, fill to capacity with clean ISO 46
compatible hydraulic oil.
Always wear safety glasses when working
3. Lift flap located on top of chassis right side
with batteries. (see figure 7).
Battery fluid is highly corrosive. Rinse away 4. Open filler / breather cap to add hydraulic oil.
any spilled fluid thoroughly with clean water.
5. Replace cap.
Always replace batteries with UpRight
batteries or manufacturer approved replace- LUBRICATION
ments weighing 120 lbs. each. Refer to service manual for lubrication chart and
Charge batteries as follows: guidelines.
1. Check the batteries fluid level. If the electrolyte
level is lower than 3/8 in. (10 mm) above the Battery Disconnect
plates, add clean, distilled water only.
2. Verify charger voltage switch is set to the correct
voltage.
3. Connect extension cord (minimum 12 gauge
(1.5 mm²) conductor and maximum 50 ft. (15 m)
in length) to charger plug located through the
opening in front of the chassis (Figure 7).
Connect extension cord to properly grounded
outlet of proper voltage and frequency.
3. The charger will turn on automatically.
4. When the batteries are fully charged, the charger
will turn off automatically .
Figure 8: Batteries (Typical Both Sides)

Hydraulic Oil Filler / Breather Cap

Ammeter

Oil Level Sight Gauge

AC Cord

Figure 9: Hydraulic Oil Filler / Breather Cap and

Figure 7: Battery Charger Oil Level Sight Gauge

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 ROUTINE SERVICE Routine Service Table Key
Interval
Use the following table as a guide for routine main-
Daily=each shift (every day) or every eight hours
tenance. Inspection and maintenance shall be
30D=every month (30 days) or every 50 hours
performed by personnel who are trained and
3M=every 3 months or 125 hours
familiar with mechanical and electrical proce-
6M=every 6 months or 250 hours
dures. Refer to the Service Manual for complete
1Y=every year or 500 hours
service instructions.
2Y=every 2 years or 1000 hours
Please copy this page and use the Routine Service
Y=Yes/Acceptable
Table as a checklist when inspecting a machine for
N=No/Not Acceptable
service.
R=Repaired/Acceptable

Routine Service Table

COMPONENT INSPECTION OR SERVICES INTERVAL Y N R COMPONENT INSPECTION OR SERVICES INTERVAL Y N R
Battery Checkelectrolytelevel Daily Elevating Inspect for structural cracks Daily
System Check specific gravity 30D Assembly Check pivot points for wear 30D
Clean exterior 3M Check pivot pin retaining bolts 30D
Check battery cable condition Daily for proper torque
Clean terminals 3M Check members for deformation Daily
Hydraulic Check oil level Daily Chassis Check hoses for pinch or Daily
Oil Change filter 6M rubbing points
Drain and replace with ISO 46 compatible oil 2Y Check component mounting 6M
Hydraulic Check for leaks Daily for proper torque
System Check hose connections 30D Check welds for cracks Daily
Check hoses for exterior wear 30D Turret Check ring gear for proper lubrication and wear Daily
Emergency Check operation of emergency override Daily Lubricate worm gear bearings 150H/3M
Hydraulic valves and hand pump Lubricate ring gear (MoS2 grease) 150H/3M
System Check operation of brake release hand pump Daily Torque Check for leaks Daily
Controller Check operation of all controls Daily Hubs Check oil level 250H/6M
Control Check the exterior of the cable Daily Change oil after break-in period 50H/30D
Cable for pinching, binding or wear Change oil (SAE 90 wt. gear oil) 2000H/2Y
Platform Check fasteners for proper torque Daily Lift Check the cylinder rods for wear 30D
Floor and Check welds for cracks Daily Cylinders Check pivot pin retaining bolts 30D
Rails Check condition of platform Daily for proper torque
Check condition of anchorage points Daily Check seals for leaks 30D
Check condition of operators manual Daily Inspect pivot points for wear 30D
Tires Check for damage Daily Check fittings for proper torque 30D
Check air pressure (75 psi) Daily Entire Check for and repair Daily
Check lug nuts (torque to 90 ft. lbs. [123 Nm]) 30D Unit collision damage
Hydraulic Wipe clean 30D Check fasteners for proper torque 3M
Pump Check for leaks at mating surfaces 30D Check for corrosion, remove and repaint 3M
Check for hose fitting leaks Daily Lubricate 30D
Check mounting bolts for proper torque 30D Labels Check for peeling, missing, or unreadable Daily
Steering Check fittings for proper torque 6M labels & replace
System Oil all pivot points 30D
Check steering cylinder for leaks 30D
Check linkage for wear areas 30D
Check for missing / loose retainers Daily
Electric Check electric drive motors for operation Daily
Drive System Check cables, contactors, and connections Daily

Service Report
Date: _______________
Owner: _________________________________
Model No: ____________ Serial No: __________
Serviced By: _____________________________
Service Interval: __________________________

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 Note: Labels can be ordered by using Part Number located by each label.
For machines equipped with options, consult the Service Manual.

068633-000
1 REQUIRED

066544-000
3 REQUIRED

066568-000
2 REQUIRED

068635-000
2 REQUIRED

068587-000 068641-000
1 REQUIRED 1 REQUIRED

010076-001
1 REQUIRED

062557-012
2 REQUIRED

066556-000
2 REQUIRED

066552-000
4 REQUIRED 068635-000
(OUTSIDE AND INSIDE) 4 REQUIRED

068639-000
1 REQUIRED

066553-004
066555-000 062562-001 5 REQUIRED
2 REQUIRED 2 REQUIRED

Figure 10: Label Identification

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 Figure 10: Label Identification (cont.)

068586-001
1 REQUIRED

066553-001
4 REQUIRED

066553-004
5 REQUIRED

066568-000
2 REQUIRED
061205-002
1 REQUIRED

068634-000
1 REQUIRED
(INSIDE)
066522-000
1 REQUIRED

068640-000
1 REQUIRED

066555-000
2 REQUIRED
(INSIDE)
068636-000
1 REQUIRED

060197-000
1 REQUIRED

068631-000
2 REQUIRED

005221-000 062562-002 062562-001 068635-000

2 REQUIRED 4 REQUIRED 4 REQUIRED 4 REQUIRED
(INSIDE)

AB - 46 Label Installation: All of the labels shown in figure 10 shall be present

and in good condition before operating the work platform. Be sure to read,
understand and follow these labels when operating the work platform.

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 Specifications*
Safety Rules and Operating Instructions

Safety Rules and Operating Instructions

ITEM SPECIFICATION REACH ENVELOPE DIAGRAM
Height
Working height maximum 52 ft.
Platform height maximum 46 ft.
Platform step in height 9 in.
Up and over height 25 ft.
Drivable height 46 ft.
Horizontal outreach 24 ft. 6 in.
Turret rotation 360 deg. non-continuous
Platform rotation 160 deg.
Tail swing None
Jib length 5 ft.
Jib arc 140 deg.
Inside turning radius 2 ft.
Outside turning radius 9 ft. 10 in.
Drive speed (lowered) 3.5 mph
Drive speed (elevated) .34 mph
Gradeability 30%
Dimensions (boom stowed)
Platform Size 69 in. x 39 in.
Guardrail height 43 1/2 in.
Toeboards 6 in.
Maximum platform capacity 500 lbs.
Maximum no. of occupants 2
Weight 14,300 lbs.
Overall height 6 ft 6 in.
Overall length 17 ft. 10 in.
Overall width 5 ft. 9 in.
Wheel base 73 in.
Wheel track 59 in.
Ground Clearance 6 in.
Power source Eight 6V, 350 AH Batteries
System voltage 48VDC
Maximum Hyd. Pressure 2400 psi
Controls Electric Proportional
Tires 9.5x16.5 10 ply highway tread DIMENSIONS IN FEET

* Specifications subject to change without notice.

Refer to Service Manual for complete parts and service information.
Meets or exceeds all applicable requirements of OSHA and ANSI A92.5-1992

FOR MORE INFORMATION

Local Distributor:

TEL: (800) 926-5438 or (209) 891-5200

FAX: (209) 896-9012
PARTS: (888) UR-PARTS
PARTSFAX: (209) 896-9244
1775 Park St., Selma, CA 93662
http://www.upright.com
12 068342-000
3/97 D
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