PANDUAN TA GAS TURBINE GENERATOR

PT. KALTIM DAYA MANDIRI

SETTING LOCATION
ID ITEM SERVICE HISTORY
BEFORE AFTER TB LBP
1 26QA-1 LUBE OIL HEADER HIGH TEMPERATURE ALARM 74 C
2 26 QL-1 LUBE OIL TANK TEMPERATURE HETER ON/OFF C=16 DAN O=21 C
3 26 QN-1 LUBE OIL TANK TEMPERATURE NORMAL 10 C
4 23 QT-1
5 26 QT-1A LUBE OIL HEADER HIGH TEMPERATURE TRIP 80 C
6 27 QT-1B LUBE OIL HEADER HIGH TEMPERATURE TRIP 80 C
7 63 QA-2 LOW LUBE OIL PRESSURE ALARM C=1,1 DAN O=0,83 BAR
8 63 QL LOW LUBE OIL PRESSURE EMERGENCY PUMP START O=1,4 DAN C=0,42 BAR
9 63 QT-2A LOW LUBE OIL PRESSURE TRIP LOAD C=0,62 DAN O=0,55 BAR
10 64 QT-2B LOW LUBE OIL PRESSURE TRIP LOAD C=0,62 DAN O=0,55 BAR
11 71 QH-1 HIGH LUBE OIL LEVEL ALARM 100%
12 71 QL-1 LOW LUBE OIL LEVEL ALARM 25%
13 LT_B1D-1A LUBE TEMPERATURE N 1 TURBINE BEARING DRAIN
14 LT_B1D-1B LUBE TEMPERATURE N 1 TURBINE BEARING DRAIN
15 LT_B2D-1A LUBE TEMPERATURE N 2 TURBINE BEARING DRAIN
16 LT_B2D-1B LUBE TEMPERATURE N 2 TURBINE BEARING DRAIN
17 LT_BT1D-1A LUBE TEMPERATURE N 1 THRUST BEARING DRAIN
18 LT_BT1D-1A LUBE TEMPERATURE N 1 THRUST BEARING DRAIN
19 LT_G2D LUBE TEMPERATURE N 2 GENERATOR DRAIN
20 LT_RG1D LUBE TEMPERATURE N 1 RED. GEAR BEARING DRAIN
21 LT_TH-1A LUBE TEMPERATURE TURBINE HEADER
22 VPR1 HYDRAULIC TRIP PRESS. REGULATOR VALVE 3,45 BAR
23 VPR2 LUBE OIL HEADER PRESS. REGULATOR VALVE 1,72 BAR
24 VR1 MAIN LUBE PUMP PRESS. RELIEF VALVE 4,5 BAR
25 VR21 MAIN HYDRAULIC OIL SUPPLY PUMP PRESS. RV 93 BAR
26 23 QA
27 88 QA AUX. LUBE OIL PUMP AC
28 88 QE EMERGENCY LUBE OIL PUMP DC
29 OL-5 PI. GAUGE LUBE MAIN PUMP 0-6 BAR
30 OL-4 PI. GAUGE LUBE AUX. PUMP 0-6 BAR
31 OL-3 PI. GAUGE LUBE EMERGENCY PUMP 0- 4 BAR
32 OL-2 PI. GAUGE MAIN LUBE OIL HEADER 0- 4 BAR
33 PDI OL PDI GAUGE MAIN LUBE OIL HEADER 0 - 1,75 BAR

2. COOLING SEALING AIR

SETTING LOCATION
ID ITEM SERVICE HISTORY
BEFORE AFTER TB LBP
1 20 CB-1 COMPRESSOR BLEED SOLENOID 3 WAY VALVE
2 33 CB-1 COMPRESSOR BLEED VALVE LIMIT SWITCH 1O STAGE 25 % SPEED
3 33 CB-2 COMPRESSOR BLEED VALVE LIMIT SWITCH 1O STAGE 25 % SPEED
4 63 TK-1 TURB. SHEEL &EXHAUST FRAME BLOWER DISCHARGE PRESS. 381 mmH2O
5 63 TK-2 TURB. SHEEL &EXHAUST FRAME BLOWER DISCHARGE PRESS. 381 mmH2O
6 VA2-1 COMPRESSOR BLEED VALVE NORMAL OPEN
7 VA2-2 COMPRESSOR BLEED VALVE NORMAL OPEN
8 VCK7-1, 2 TURB. SHEEL & EXHAUST FRAME BLOWER CHECK VALVE.
9 PIP AD-4 PESS. GAUGE DISCHARGE COMPRESSOR PANEL
10 PIL AD-4 PESS. GAUGE DISCHARGE COMPRESSOR LOCAL
11 88 TK-1, 2 TURB. SHEEL % EXHAUST FRAME BLOWER MOTOR 1, 2
12 23 TK-1,2 MOTOR SPACE HEATER TO 88 TK-1 , 2
13 96 CD-1 COMP. DISCHARGE PRESS. TRANSMITTER 0 - 20,7 BAR
14
15

3. AREA TRIP OIL

SETTING LOCATION
ID ITEM SERVICE HISTORY
BEFORE AFTER TB LBP
1 20 FG-1 GAS FUEL STOP VALVE SOLENOID (SERVO) VALVE NORMAL OPEN
2 20 FL-1 LIQUID FUEL STOP VALVE SOLENOID NORMAL OPEN
3 63 HG-1 HYD. OIL TRIP CIRCUIT PRESS GAS STOP VALVE C=1,65 DAN O=1,4 BAR
4 63 HG-2 HYD. OIL TRIP CIRCUIT PRESS GAS STOP VALVE C=1,65 DAN O=1,4 BAR
5 63 HG-3 HYD. OIL TRIP CIRCUIT PRESS GAS STOP VALVE C=1,65 DAN O=1,4 BAR
6 63 HL-1 HYD. OIL TRIP CIRCUIT PRESS LIQUID STOP VALVE C=1,65 DAN O=1,4 BAR
7 63 HL-2 HYD. OIL TRIP CIRCUIT PRESS LIQUID STOP VALVE C=1,65 DAN O=1,4 BAR
8 63 HL-3 HYD. OIL TRIP CIRCUIT PRESS LIQUID STOP VALVE C=1,65 DAN O=1,4 BAR
9 BOS OVER SPEED BOLT TRIP ASSEMBLY
10 12 HA HP-TURBINE OVER SPEED ALARM NORMAL = NC
11 PIP 0LT-2 PRESS. GAUGE OIL TRIP FUEL GAS PANEL 0 -7 BAR
12 PIP OLT-3 PRESS. GAUGE OIL TRIP LIQUID GAS PANEL 0 -7 BAR
13
14
15

4. COOLING WATER

SETTING LOCATION
ID ITEM SERVICE SEJARAH
BEFORE AFTER TB LBP
1 71 WL TANK LEVEL INDICATOR AND ALARM
2 VTR1 BEARING HEADER TEMPERATURE REGULATOR VALVE 49 C
3 VTR2-1 ATOMIZING AIR PRECOOLER AIR DISCHARGE 107 C
4 TI-101 TEMP. GAUGE INLET PUMP
5 TI-102 TEMP. GAUGE OUT AA Cool
6 TI-152 TEMP. GAUGE INLET EXCHANGER
7 PI-151 PRESS. GAUGE INLET EXCHANGER
8 TI-161 TEMPERATURE GAUGE OUTLET FIN FAN COOLER
9 PI-162 PRESS. GAUGE OUTLET FIN FAN COOLER
10 TE-161A TEMPERATURE THERMOCOUPLE OUTLET FIN FAN COOLER-A
11 TE-161B TEMPERATURE THERMOCOUPLE OUTLET FIN FAN COOLER-B
12 TE-161C TEMPERATURE THERMOCOUPLE OUTLET FIN FAN COOLER-C

5. STARTING MEANS

SETTING LOCATION
ID ITEM SERVICE SEJARAH
BEFORE AFTER TB LBP
1 20CS-1 STARTING CLUTH SOLENOID
 2 20 DA-1 DIESEL ENGINE ACCELERATING SOLENOID 4 WAY VALVE
3 20 DA-2 DIESEL ENGINE ACCELERATING SOLENOID 4 WAY VALVE
4 20 DV DIESEL GAS ENGINE STOP VALVE SOLENOID NORMAL DE ENERGIZED
5 33 CS-1 STARTING CLUTH LIMIT SWITCH
6 33 HR HYD. RATCHET LIMIT SWITCH
7 43 DE DIESEL ENGINE CONTROL SW NORMAL OPEN
8 43 HR HYD. RATCHET CONTROL SWITCH NORMAL OPEN
9 63 QD DIESEL ENGINE LUBE OIL PRESS. C=0,62 DAN O=0,28 BAR
10 77 S STARTING TURBINE MAGNETIC PICK UP SPEED 0,6 MM
11 CS 1 STARTING CLUTH HYD. ENGAGE JAW
12 FH 1 HYD RATCHET SUPPLY FILTER
13 FH 5 RATCHET PUMP HYD. SUPPLY FILTER
14 HM 1 TORQUE CONVERTER AND REVERSING GEAR
15 HM 2 HYD. RATCHET MECHANISM
16 VM 2 CLUTCH DISENGAGEMENT MANUAL 4 WAY VALVE
17 VPR 38 STARTING TURBINE GAS PRESS. REGULATOR/STOP VALVE 0,35 BAR
18 VR 13 DIESEL LUBE OIL PRESS. RELIEF VALVE 2,4 BAR
19 VR 23 TORQUE CONVERTER CHARGE PUMP PRESS. RELIEF VALVE 0,35 BAR
20 VR 5 RATCHET PUMP RELIEF VALVE 91,3 BAR
21
22

6. FUEL GAS

SETTING LOCATION
ID ITEM SERVICE SEJARAH
BEFORE AFTER TB LBP
1 VSR STOP RATIO VALVE
2 VGC GAS CONTROL VALVE
3 VH5 WASTE. GAS FUEL TRIP VALVE HYD. OPERATED
4 MG 1 GAS FUEL NOZZOLE TOTAL
5 FH 7 GAS FUEL HYD. SUPPLY FILTER
6 96 SR -1 STOP/SPEED PRESS. RATIO VALVE LVDT
7 96 SR -2 STOP/SPEED PRESS. RATIO VALVE LVDT
8 96 GC -1 GAS CONTROL VALVE LVDT
9 96 FG-2A FUEL GAS PRESS. TRANSMITTER 0 - 20,7 BAR / 0-5 VOLT
10 96 FG-2B FUEL GAS PRESS. TRANSMITTER 0 - 20,7 BAR / 0-5 VOLT
11 96 FG-2C FUEL GAS PRESS. TRANSMITTER 0 - 20,7 BAR / 0-5 VOLT
12 90 SR STOP/SPEED RATIO VALVE SERVO
13 65 GC GAS CONTROL VALVE SERVO VALVE
14 63 FG-3 GAS FUEL PRESS. ALARM C=19 DAN O=18,3 BAR
15 20 VG-1 GAS FUEL VENT SOLENOID NORMAL OPEN

7. LIQUID FUEL

SETTING LOCATION
ID ITEM SERVICE SEJARAH
BEFORE AFTER TB LBP
1 20 CF FUEL CLUTCH SOLENOID NORMAL= DE AND DIS
2 33 FL-1 LIQUID FUEL STOP VALVE LIMIT SW
3 63 FL-2 LIQUID FUEL PRESS. UP STREAM OF STOP VALVE C= 1,37 DAN O=1,1 BAR
4 65 FP LIQUID FUEL PUMP SERVO VALVE
5 77 FD-1 FLOW DIVIDER MAG. PICK
6 77 FD-2 FLOW DIVIDER MAG. PICK
7 77 FD-3 FLOW DIVIDER MAG. PICK
8 FD-1 FLOW DIVIDER
9 FH 3 HYD. SUPPLY FILTER
10 VCK1-1 LIQ. FUEL NOZZLE CHECK VALVE
11 VR 27 FUEL OIL SUPPLY PRESS. RELIEF VALVE
12 VR 4 PUFF PRESS. RELIEF VALVE
13 VS 1 FUELOIL STOP VALVE
14 PI-252 PRESSURE GAUGE INLET FUEL OIL FORWARDING
15 PI-253 PRESSURE GAUGE OUTLET FUEL OIL FORWARDING
16 PSL-254 PRESSURE SWITCH LOW OUTLET FUEL OIL FORWARDING
17 PI-354 PRESSURE GAUGE INLET FUEL OIL FILTER
18 PSH-353 PRESSURE SWITCH HIGH INLET FUEL OIL FILTER
19 PDSH-357 PRESSURE DIFFERENTIAL SWITCH HIGH FUEL OIL FILTER
20 PDI-356 PRESSURE DIFFERENTIAL GAUGE FUEL OIL FILTER

8. ATOMIZING AIR

SETTING LOCATION
ID ITEM SERVICE SEJARAH
BEFORE AFTER TB LBP
1 20 AA ATOMIZING AIR BY PASS
2 20 AB STARTING ATOMIZING AIR COMPRESSOR SOL. VALVE
3 20 CF FUEL CLUTCH SOLENOID
4 20 PL-1 LIQUID FUELSYSTEM PURGE SOLENOID VALVE
5 26 AA-1 ATOMIZING AIR TEMPERATURESWITCH 135 C
6 63 AD-1 ATOM AIR COMPART. DIFF. PRESS SWITCH C=0,76 DAN O=0,42 BAR
7 FA 3 LIQUID FUEL NOZZLE PURGE FILTER
8 FA 4 ATOMIZING AIR CONTROL FILTER
9 HX1-1 ATOMIZING AIR PRE COOLER
10 VCK1-1 S/D 10 LIQUID FUEL NOZZLE CHECK VALVE 0,7 BAR CRACKING
11 VPR 54 AIR TO PURGE CONTROL VALVE 3,1 BAR
12 VPR 68 PRESS REGULATOR START AA COMPRESS. 3,79 BAR
13

9. FIRE PROTECT

SETTING LOCATION
ID ITEM SERVICE SEJARAH
BEFORE AFTER TB LBP
1 45 FA-1A,1B FIRE DETECTOR ACCESS. COMPT 316 C
2 45 FA-2A,2B FIRE DETECTOR ACCESS. COMPT 316 C
3 45 FT-10A,10B FIRE DETECTOR TURB. COMPT 316 C
4 45 FT-1A,1B FIRE DETECTOR TURB. COMPT 316 C
5 45 FT-2A,2B FIRE DETECTOR TURB. COMPT 316 C
6 45 FT-3A,3B FIRE DETECTOR TURB. COMPT 316 C
7 45 FT-9A,9B FIRE DETECTOR TURB. COMPT 316 C
8

10. HYDROULIC SUPPLY

SETTING LOCATION
ID ITEM SERVICE SEJARAH
BEFORE AFTER TB LBP
1 63 HQ-1 LOW HYD. OIL SUPPLY PRESS. ALARM 79 BAR
 2 FH1 DAN 2 HYD. OIL SUPPLY FILTER
3 VAB 1 HYD. OIL SYSTEM AIR BLEED VALVE 10,34 BAR
4 VPR 3 COMPENSATOR HYD. SUPPLY PUMP 87,9
5 VR 21 MAIN HYD. OIL SUPPLY PUMP PRESS. RELIEF VALVE 93 BAR
6

11. FLOW HEATING VENT

SETTING LOCATION
ID ITEM SERVICE SEJARAH
BEFORE AFTER TB LBP
1 23 BT-1 MOTOR SPACE HEATER FOR 88 BT
2 23 HA-1 SPACE HEATER ACCESSORY COMPARTEMENT
3 26 BT-1 TURB. COMPART. HIGH TEMP. ALARM 135 C
4 26 HA-1 ACCESSORY COMPART THERMOSTAT 10 C
5 49 HA-1 ACCESS COMPT. SPACE HEATER OVERLOAD ( PART OF 23 HA-1)
6 88 BT-1 COOLING AIR FAN MOTOR AND ACCESS COMPT
7 88 HA-1 SPACE HEATER BLOWER MOTOR ACCESS. COMPT
8
9
10
11

12. AREA IGV

SETTING LOCATION
ID ITEM SERVICE SEJARAH
BEFORE AFTER TB LBP
1 20TV TURB. COMPRESSOR IGV SOLENOID VALVE
2 90 TV-1 TURB. IGV SERVO VALVE
3 96 TV-1 IGV LVDT
4 96 TV-2 IGV LVDT
5 HM3-1 IGV SYSTEM
6 VH3-1 IGV ACTUATOR ASSY.
7

13. CONTROL DEVICE TURBINE

SETTING LOCATION
ID ITEM SERVICE SEJARAH
BEFORE AFTER TB LBP
1 39 V-1A VIBRATION SENSOR TURBINE
2 39 V-1B VIBRATION SENSOR TURBINE
3 39 V-3A VIBRATION SENSOR TURBINE
4 39 V-3B VIBRATION SENSOR TURBINE
5 39 V-4A VIBRATION SENSOR TURBINE
6 39 V-4B VIBRATION SENSOR TURBINE
7 77 NH-1 HIGH PRESS SET MAG PICK UP SPEED
8 77 NH-2 HIGH PRESS SET MAG PICK UP SPEED
9 77 NH-3 HIGH PRESS SET MAG PICK UP SPEED
10 95 SP-1 S/D 10 SPARK PLUG COMBUTION CHAMBER
11 95 TR-1 S/D 10 IGNITION TRANSFORMER FOR 95 SP
12 CT_DA-1 DAN 2 COMP. DISCHARGE TEMPERATURE
13 CT_IF-1 DAN 2 COMP. INLET THERMOCOUPLE
14 TT_WS1A0-1 DAN 2 TURB. WHEELSPACE TEMP 1 ST STG AFT ( OUTER )
15 TT_WS1F0-1 DAN 2 TURB. WHEELSPACE TEMP 1 ST STG FORWARD ( OUTER )
16 TT_WS1F1-1 DAN 2 TURB. WHEELSPACE TEMP 1 ST STG FORWARD ( INNER )
17 TT_WS2A0-1 DAN 2 TURB. WHEELSPACE TEMP 2 ND STG AFT ( OUTER )
18 TT_WS2F0-1 DAN 2 TURB. WHEELSPACE TEMP 2 ND STG FWD ( OUTER )
19 TT_WS3A0-1 DAN 2 TURB. WHEELSPACE TEMP 3 RD STG AFT ( OUTER )
20 TT_WS3F0-1 DAN 2 TURB. WHEELSPACE TEMP 3 RD STG FWD ( OUTER )
21 TT_XD-1 S/D 18 EXHAUST STACK THERMOCOUPLE TEMP. CONTROL DETECTOR
22

14. GT AIR FILTER

SETTING LOCATION
ID ITEM SERVICE SEJARAH
BEFORE AFTER TB LBP
1 PDI-151 PRESSURE GAUGE INDICATION AIR FILTER DURRECELL-AMERKLEEN
2 PDI-152 PRESSURE GAUGE INDICATION AIR FILTER DURRECELL-ATMOSPHERE
3 PDSH-153 PRESSURE SWITCH HIGH AIR FILTER DURRECELL-ATMOSPHERE
4 PDI-154 PRESSURE GAUGE INDICATION AIR FILTER AMERKLEEN - AMERKOOL
5

15. GAS SYSTEM

SETTING LOCATION
ID ITEM SERVICE SEJARAH
BEFORE AFTER TB LBP
1 LSH-154 LEVEL SWITCH HIGH FINAL GAS SEPARATOR
2 LSHH-155 LEVEL SWITCH HIGH HIGH FINAL GAS SEPARATOR
3

16. OIL MIST ELIMINATOR

SETTING LOCATION
ID ITEM SERVICE SEJARAH
BEFORE AFTER TB LBP
1 PDI-152 PRESSURE DIFFERENTIAL GAUGE FILTER COALESCING
2 PDSH-153 PRESSURE DIFFERENTIAL HIGH FILTER COALESCING
3 PI-151 PRESSURE GAUGE OIL MIST INLET
4 LG-154 LEVEL GAUGE OIL SIPHON

17. DAMPER

SETTING LOCATION
ID ITEM SERVICE SEJARAH
BEFORE AFTER TB LBP
1 PSL-153 PRESSURE SWITCH DIVERTER DAMPER OPEN POSITION
2 PSL-154 PRESSURE SWITCH DIVERTER DAMPER CLOSED POSITION
3 ZSL-156A LIMIT SWITCH CLDIVERTER DAMPER CLOSED -A
4 ZSL-156B LIMIT SWITCH CLDIVERTER DAMPER CLOSED -B
5 ZSL-156C LIMIT SWITCH CLDIVERTER DAMPER CLOSED -C
6 ZSH-156A LIMIT SWITCH CLDIVERTER DAMPER OPEN -A
7 ZSH-156B LIMIT SWITCH CLDIVERTER DAMPER OPEN -B
8 ZSH-156C LIMIT SWITCH CLDIVERTER DAMPER OPEN -C
9 ZT-164 STATUS CLOSED DIVERTER DAMPER
10 ZT-165 STATUS OPEN DIVERTER DAMPER