STRUCTURAL PROPERTIES AND OTHER DETAILS AS PER IS 808

Dimensions Sectional Properties Connection Details Max. size

MB DESIGNATION of Flange
MASS AREA D B t T Flange Slope, R1 R2 Ix Iy rx ry Zx Zy h1 h2 b1 C g g1 (Min) Rivet Cy
kg/m cm2 mm mm mm mm Max a, deg mm mm cm4 cm4 cm cm cm3 cm3 mm mm mm mm mm mm mm cm
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
MB 100 8.9 11.40 100 50 4.7 7.0 98.0 9.0 4.5 183.0 12.9 4.00 1.05 36.6 9.16 65 17.5 35.5 3.5 35 55 12
MB 125 13.3 17.00 125 70 5.0 8.0 98.0 9.0 4.5 445.0 38.5 5.16 1.51 71.2 11.0 89.2 17.9 35.3 3.7 35 55 12
MB 150 15.0 19.10 150 75 5.0 8.0 98.0 9.0 4.5 718.0 46.8 6.13 1.57 95.7 12.5 113.9 18.05 37.6 3.9 40 55 12
MB 175 19.6 25.00 175 85 5.8 9.0 98.0 10.0 5.0 1260.0 76.7 7.13 1.76 144.0 18.0 134.5 20.25 42.25 4.25 50 55 12
MB 200 24.2 30.80 200 100 5.7 10.0 98.0 11.0 5.5 2120.0 137.0 8.29 2.11 212.0 27.4 152.7 23.65 47.15 4.35 55 60 16
MB 225 31.1 39.70 225 110 6.5 11.8 98.0 12.0 6.0 3440.0 218.0 9.31 2.34 306.0 39.7 173.3 25.85 51.75 4.75 60 60 20
MB 250 37.3 47.50 250 125 6.9 12.5 98.0 13.0 6.5 5130.0 335.0 10.40 2.65 410.0 53.5 194.1 27.95 59.05 4.95 65 65 22
MB 300 46.0 58.60 300 140 7.7 13.1 98.0 14.0 7.0 8990.0 486.0 12.40 2.86 599.0 69.5 241.5 29.25 66.25 5.25 80 65 22
MB 350 52.4 66.70 350 140 8.1 14.2 98.0 14.0 7.0 13600.0 538.0 14.30 2.84 779.0 76.8 288 31 65.95 5.55 80 65 22
MB 400 61.5 78.40 400 140 8.9 16.0 98.0 14.0 7.0 20500.0 622.0 16.20 2.82 1020.0 88.9 334.4 32.8 65.55 5.95 80 70 22
MB 450 72.4 92.20 450 150 9.4 17.4 98.0 15.0 7.5 30400.0 834.0 18.20 3.01 1350.0 111.0 379.2 35.4 70.3 6.2 90 70 22
MB 500 86.9 111.00 500 180 10.2 17.2 98.0 17.0 8.5 45200.0 1370.0 20.20 3.52 1810.0 152.0 424.1 37.95 84.9 6.6 100 75 28
MB 550 104.0 132.00 550 190 11.2 19.3 98.0 18.0 9.0 64900.0 1830.0 22.20 3.73 2360.0 193.0 467.5 41.25 89.4 7.1 100 75 32
MB 600 123.0 156.00 600 210 12.0 20.3 98.0 20.0 10.0 91800.0 2650.0 24.20 4.12 3060.0 252.0 509.7 45.15 99 7.5 100 80 25, 32

MC 75 7.14 9.10 75.00 40.00 4.80 7.50 96.00 8.50 2.40 78.50 12.90 2.94 1.19 20.90 4.81 41.4 16.8 17.80 5.90 21.00 12.00 1.32
MC 100 9.56 12.20 100.00 50.00 5.00 7.70 96.00 9.00 2.40 192.00 26.70 3.97 1.48 38.40 7.71 64 18 22.70 6.20 28.00 50 16.00 1.54
MC 125 13.10 16.70 125.00 65.00 5.30 8.20 96.00 9.50 2.40 425.00 61.10 5.05 1.91 68.10 13.40 85.40 19.80 30.00 6.50 35.00 55.00 22.00 1.95
MC 125* 13.70 17.50 125.00 66.00 6.00 8.10 96.00 9.50 2.40 435.00 64.40 4.98 1.92 69.60 13.80 1.92
MC 150 16.80 21.30 150.00 75.00 5.70 9.00 96.00 10.00 2.40 788.00 103.00 6.08 2.20 105.00 19.50 106.70 21.70 34.80 6.90 40.00 55.00 25.00 2.20
MC 150* 17.70 22.60 150.00 76.00 6.50 9.00 96.00 10.00 2.40 813.00 110.00 6.00 2.20 108.00 20.20 2.17
MC 175 19.60 24.90 175.00 75.00 6.00 10.20 96.00 10.50 3.20 1240.00 122.00 7.04 2.21 141.00 23.00 128.40 23.30 34.70 7.20 40.00 55.00 25.00 2.19
MC 175* 22.70 27.60 175.00 76.00 7.50 10.20 96.00 10.50 3.20 1310.00 136.00 6.89 2.22 150.00 24.50 2.14
MC 200 22.30 28.50 200.00 75.00 6.20 11.40 96.00 11.00 3.20 1830.00 141.00 8.02 2.22 181.00 26.40 150.20 24.90 34.50 7.60 40.00 60.00 25.00 2.20
MC 200* 24.30 31.00 200.00 76.00 7.50 11.40 96.00 11.00 3.20 1910.00 151.00 7.85 2.21 191.00 27.50 2.12
MC 225 26.10 33.30 225.00 80.00 6.50 12.40 96.00 12.00 3.20 2710.00 188.00 9.02 2.37 241.00 33.00 170.90 27.10 36.80 7.90 45.00 60.00 25.00 2.31
MC 225* 30.70 39.00 225.00 82.00 9.00 12.40 96.00 12.00 3.20 2960.00 219.00 8.71 2.37 263.00 36.00 2.22
MC 250 30.60 39.00 250.00 80.00 7.20 14.10 96.00 12.00 3.20 3880.00 211.00 9.92 2.37 307.00 38.50 192.50 28.70 36.50 8.60 45.00 65.00 25.00 2.30
MC 250* 34.20 43.50 250.00 82.00 9.00 14.10 96.00 12.00 3.20 4080.00 244.00 9.68 2.37 326.00 40.90 2.23
MC 250* 38.10 48.50 250.00 83.00 11.00 14.10 96.00 12.00 3.20 4340.00 268.00 9.46 2.35 347.00 43.20 2.19
MC 300 36.30 46.30 300.00 90.00 7.80 13.60 96.00 13.00 3.20 6420.00 313.00 11.80 2.60 428.00 47.10 240.70 29.60 41.20 9.10 50.00 65.00 28.00 2.35
MC 300* 41.50 52.80 300.00 92.00 10.00 13.60 96.00 13.00 3.20 6900.00 345.00 11.40 2.56 460.00 49.80 2.26
MC 300* 46.20 58.80 300.00 100.00 8.30 13.50 96.00 14.00 4.80 10000.00 434.00 13.60 2.82 576.00 57.30 2.44
MC 350 42.70 54.40 350.00 100.00 8.30 13.50 96.00 14.00 4.80 10000.00 434.00 13.60 2.82 576.00 57.30 288.10 30.90 46.00 9.60 60.00 65.00 28.00 2.44
MC 400 50.10 63.80 400.00 100.00 8.80 15.30 96.00 15.00 4.80 15200.00 508.00 15.40 2.82 760.00 67.00 332.80 33.60 45.70 10.10 60.00 70.00 28.00 2.42
By : UAS TCE Consulting Engineers Limited Project CE PROJECT
Date : 06-07-2010 Doc. No TCE-5594A-CV-CALC-0010
Client:Chennai Petroleum Corporation Limited,Chennai
Chd By : PRA Subject Moment Connection
Date : 06-07-2010 Job No : 55
5494A Office : DV Dept : CV Rev. No R0

1.Column properties 2.Beam properties

MB150
MB 150 MB
MB150150
Self weight of section Kg/m = 15 Self weight of section Kg/m = 15
Depth of section, Dc mm = 150 Depth of section, Db mm = 150
Thk of flange, Tc mm = 8 Thk of flange, Tb mm = 8
Thk of web, twc mm = 5 Thk of web, twb mm = 5
Width of flange, Bc mm = 75 Width of flange, Bb mm = 75
Area of section, Ac mm2 = 19.1 Area of section, Ab cm2 = 19.1
Izz of section, Izzs cm4 = 718 Izz of section, Izzs cm4 = 718
Zzz of section cm3 = 95.7333 Zzz of section cm3 = 95.7333
Iyy of section, Iyys cm4 = 46.8 Iyy of section, Iyys cm4 = 46.8
Zyy of section cm3 = 12.48 Zyy of section cm3 = 12.48
Root Radius,Rc,mm= 9 Root Radius,Rb,mm= 9
h2,mm= 18.05 h2,mm= 18.05
g1,mm= 55 g1,mm= 55
g,mm= 40 g,mm= 40
c,mm= 3.9 c,mm= 3.9
h1,mm= 113.9 h1,mm= 113.9

Yield Stress for steel, (fy) = 250.00 N/mm2

Young's modulas (E) = 210000.00 N/mm2

SHEAR CAPACITY OF THE BEAM

Permissible shear stress = 0.4*fy = 100 N/mm2
Web Area = 750.00 mm2
Vertical Shear Capacity = 75.00 KN
60 % Shear Capacity = 45.00 kN
Design Shear Forces for Connection Design(Hv) = 45.00 kN

MOMENT CAPACITY OF THE BEAM

Permissible bending stress = 0.66*fy = 165 N/mm2
Major Axis
Moment capacity = 15.796 kN-m
100 % Moment capacity = 15.80 kN-m
Design Moment for Connection Design = 15.80 kN-m column
A
AXIAL FORCE CAPACITY OF THE BEAM
Permissible Axial tension/compressive stress = 150 N/mm2 P
Axial capacity = 286.5 kN D
Design Axial force for Connection Design = 286.50 kN
5 % Axial Capacity = 14.325 kN
SIZING OF HAUNCH
B C
Haunch member section = MB 150
Actual depth of Haunch from u/s of beam (Dh) = 150 mm
Depth of haunch from top of beam (D) = 300 mm
Haunch slope from column flange should >45ο (θ) = 45 deg
Leverarm distance (Lr) = D-Tfb/2-thf/2 = 290.34 mm
1.Haunch Flange properties :-
Width of the flange plate (bh)=Bb = 75 mm
Thickness of the flange plate(thf) = 8 mm
2.Haunch Web properties :-
Thickness of the Web plate (Th) = 5 mm
Length of haunch (Lh) = 150.00 mm

DISTRIBUTION OF FORCES
Axial force capacity of the beam P = 14.325 kN
Moment capacity of beam M = 15.80 kNm
Tension in top flange T = M/(D-(thf*cos θ))+P/2
= 15.796/(0.3-(0.008*COS45) + 7.1625
= 60.8 kN
Compr at level of bottom flange of haunch Fc = M/(D-tf)+P/2
= 15.796/(0.3-(0.008)) + 7.1625
= 61.3 kN
Force in inclined flange of haunch F = Fc/sin φ
= 86.63 kN
Force in the bottom flange of beam C3 = M/(Db-Tb)+P/2
= 118.40 kN
Shear force b/w haunch web & beam flange C2 = C3-Fc
= 57.14 kN

FILE NAME: HAUNCH PLATE MOMENT CONNECTION .XLS TCE FORM NO : 010 R1
By : UAS TCE Consulting Engineers Limited Project CE PROJECT
Date : 06-07-2010 Doc. No TCE-5594A-CV-CALC-0010
Client:Chennai Petroleum Corporation Limited,Chennai
Chd By : PRA Subject Moment Connection
Date : 06-07-2010 Job No : 55
5494A Office : DV Dept : CV Rev. No R0

RESISTANCE OF COLUMN FLANGE IN BENDING (A) :-

The column flange is required to resist tension force in the beam flange
Effective flange width (Beff) = tc+2Rc+7Tc but <= tc+2Rc+7(Tc/Tb)*Tc
tc = thk of web of column Tc = thk of flange of column
Rc = Root radius of coulmn sect. Tb = thk of flange of beam
Beff = 79.00 mm
0.7*Bb = 52.50 mm
Column flange tension capacity (Ptc) = Beff x Tb x σat
= 94.80 > 60.8
Check for column stifners = No column stiffners are required
Net area of stiffner = Adopt Nominal 10mm thk
Thick of stiffner if required Tstiff= T*10^3*D/(0.66*fy) =
Thickness of stiffner if Provided = Adopt Nominal 10mm thk A

RESISTANCE OF COLUMN WEB IN TENSION (A) :-

The spread of tension force T is taken as 1:2.5, as shown in fig:
Size of fillet weld = 4 mm
Throat thk of fillet weld sf = 2.828 mm
Eff length for calc tension capacity of Column flange = (Tb + 2sf + 5(Tc+Rc))
= 98.656 mm
Tension capacity of the unstiffened column web (Pt) σat x tc x (Tb + 2sf + 5(Tc+Rc))
= 73.99 kN
Force in Tension flange (T) = 60.83 kN
Check for column stifners = No column stiffners are required
Net area of stiffner reqd Asn = Adopt Nominal 10mm tk mm2
Width of stiffener available bs = (Bc-tc) = 67.00 mm
Thickness of stiffner if required Tstiff = Asn/(bs) = 0.00 mm
Thickness of stiffner if provided = Provide 10mm thk stiffener

RESISTANCE OF COLUMN WEB IN COMPRESSION (B) :-

Column web crushing (bearing)
Assuming 6mm thk fillet weld at junction of haunch plate & col flange,
Assuming 6mm fillet weld, throat thk sf = 4.242 mm
Stiff bearing length (b1) = 16.48 mm
Length obtained by a 1:2.5 dispersion through
the column flange and root radius (n2) = 85.00 mm
Total dispersion length (b1+n2) = 101.48 mm
Design strength of column for bearing = (b1+n2) x twc x σbearing
Permissible bearing stress = 0.75*fy = 187.50 N/mm2
Column crushing resistance (Pc) = 95.14 kN
Force in Tension or Compression flange (T or C) = 60.83 kN No Column stiff's are required
Column web buckling
Stiff bearing length (b1) = 16.48 mm (Refer Step 2A,BCSA Conn grp
Length obtained by a 1:1 dispersion through Joints in steel constn,
half the depth of column (n1) = 150.00 mm Moment Connections)
Total disperssion = 166.48 mm
Assuming flange of the column not restrained against rotation & translation,eff length = 4 x dwc
Slenderness ratio for column web buckling (λ) = 4dwc/(tcxsqrt(3))
Height of the web of the column section, d1 = 113.90 mm
Slenderness ratio for column web buckling (λ) = 52.61
Compressive strength of column = 130.86 N/mm2 from table 5.1B IS:800
Column web buckling resistance (Pb) = 108.93 kN
Force in Tension or Compression flange (T or C) = 60.83 kN No Column stiff's are required

Therefore resistance of col web in compression Fc = min of Pb & Pc

= 95.14 kN

RESISTANCE OF HAUNCH FLANGE IN COMPRESSION (C) :-

Haunch flange bearing capacity
Thickness of haunch flange thf = 8.00 mm
Width of haunch flange Bb = 75.00 mm
Compression resistance of haunch flange Pc = 0.75 x σy x Bb x thf
= 112.50 kN
< 86.63 kN Flange thk is sufficient

Design of welds
The top flange of the beam is welded by full strength butt weld to the flange of the column hence no check is required.

CHECK FOR WELD BETWEEN HAUNCH WEB TO U/S OF BEAM

Length available for weld (leff) = 2*(Dh x tanφ - (thf/cosφ))
= 277.37 mm
size of weld s1 = 6.00 mm
Throat thk of weld tw = 4.24 mm
Capacity of the weld S = 103.54 kN
Compression at haunch flange (C1) = 57.14 kN

FILE NAME: HAUNCH PLATE MOMENT CONNECTION .XLS TCE FORM NO : 010 R1
By : UAS TCE Consulting Engineers Limited Project CE PROJECT
Date : 06-07-2010 Doc. No TCE-5594A-CV-CALC-0010
Client:Chennai Petroleum Corporation Limited,Chennai
Chd By : PRA Subject Moment Connection
Date : 06-07-2010 Job No : 55
5494A Office : DV Dept : CV Rev. No R0
< 103.54 kN Weld Size is sufficient

FILE NAME: HAUNCH PLATE MOMENT CONNECTION .XLS TCE FORM NO : 010 R1
By : UAS TCE Consulting Engineers Limited Project CE PROJECT
Date : 06-07-2010 Doc. No TCE-5594A-CV-CALC-0010
Client:Chennai Petroleum Corporation Limited,Chennai
Chd By : PRA Subject Moment Connection
Date : 06-07-2010 Job No : 55
5494A Office : DV Dept : CV Rev. No R0

RESISTANCE OF BEAM WEB IN COMPRESSION (D):-

Beam web crushing (bearing)
Assuming 6mm thk fillet weld at junction of haunch plate & col flange,
Assuming 6mm fillet weld, throat thk sf = 4.242 mm
Stiff bearing length (b1) = 19.80 mm
Length obtained by a 1:2.5 dispersion through
the beam flange and root radius (n2) = 85.00 mm
Total dispersion length (b1+n2) = 104.80 mm
Design strength of column for bearing = (b1+n2) x twb x σbearing
Beam crushing resistance (Pc) = 98.25 kN
Force in Tension or Compression flange (T or C) = F x Cosφ
= 61.26 kN No beam stiffners are required

Beam web buckling

Stiff bearing length (b1) = 19.80 mm (Refer Step 2A,BCSA Conn grp
Length obtained by a 1:1 dispersion through Joints in steel constn,
half the depth of beam (n1) = 150.00 mm Moment Connections)
Total disperssion = 169.80 mm
Slenderness ratio for column web buckling (λ) = (dwc/twb)xsqrt(3))
Height of the web of the beam section, dwb = 113.90 mm
Slenderness ratio for column web buckling (λ) = 39.46
Compressive strength of column = 140.88 N/mm2 from table 5.1B IS:800
Column web buckling resistance (Pb) = 119.61 kN
Force in Tension or Compression flange (T or C) = 61.26 kN No beam stiffners are required

Therefore resistance of beam web in compression Bc = min of Pb & Pc

= 98.25 kN

SHEAR CAPACITY OF CONNECTION :-

Max shear capacity of connection Hv = 45.00 kN
axial load on connection P = 14.33 kN
Size of weld to be provided s2 = 8 mm
Weld length available Lw = (h2(beam)+(Dh-thf/cosφ))
= 118.40 mm
Shear stress in weld due to vertical load τvf = 67.20 N/mm2
Shear stress in weld due to axial load τva = 21.39 N/mm2
Resultant Shear stress τvr = √(τva2+τvf2)
= 70.52 N/mm2
< 88.00 N/mm2 Weld Size is sufficient
Max capacity of connection Vallow = 58.93 kN
> 45.00 kN Safe
Checks
Depth of haunch = 150 mm Haunch Sect = MB 150
Length of haunch = 150.00 mm
Column flange in bending = No column stiffners are required
Column flange in tension = No column stiffners are required
Column web in bearing = No Column stiff's are required
Column web in buckling = No Column stiff's are required
Haunch flange in bearing = Flange thk is sufficient
Beam web in bearing = No beam stiffners are required
Beam web in buckling = No beam stiffners are required
Shear capacity of Connection = Safe
Weld between haunch & beam = Weld Size is sufficient

FILE NAME: HAUNCH PLATE MOMENT CONNECTION .XLS TCE FORM NO : 010 R1