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Drilling Program WOEN-5 PDF

1. This document provides the drilling program for well WOEN-5 TP220, including objectives to drill to a total depth of 4,000 meters. 2. The well design involves setting and cementing conductor, surface, intermediate, and production casing strings. Extensive pressure testing, mud logging, coring, and wireline logging programs are outlined. 3. Detailed histories of offset wells are presented to inform the drilling of WOEN-5, including encountered lithologies, drilling challenges, and lessons learned. Risks are assessed and mitigation measures are described for each well section.

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0% found this document useful (0 votes)
225 views

Drilling Program WOEN-5 PDF

1. This document provides the drilling program for well WOEN-5 TP220, including objectives to drill to a total depth of 4,000 meters. 2. The well design involves setting and cementing conductor, surface, intermediate, and production casing strings. Extensive pressure testing, mud logging, coring, and wireline logging programs are outlined. 3. Detailed histories of offset wells are presented to inform the drilling of WOEN-5, including encountered lithologies, drilling challenges, and lessons learned. Risks are assessed and mitigation measures are described for each well section.

Uploaded by

Houria Houria
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
You are on page 1/ 69

Activité E-P

Division Forage Drilling Program Addresses:


Direction des Opérations WOEN-5 See List Bellow
Hassi Messaoud

Ref.: /SH/E-P/FOR/OPR/PFN/23 Date: 25- 04 - 2023

WEST OGLET NASSER-5 (WOEN-5)


TP220

Distribution List:
Le Directeur des Operations Electronic Copy
Le Directeur Engineering et Programmes Electronic Copy

Le Chef de Pole Forage Nord Electronic Copy

Le Chef du Département Ingénierie Electronic Copy

Le Chef de Projet Electronic Copy

Le Chef du Département Amguid Messaoud Electronic Copy

Le Chef du Projet, Périphérique Hassi Messaoud Electronic Copy

Le Superintendant Forage PFN Electronic Copy

L’ingénieur Fluides, Département Ingénierie Electronic Copy

L’ingénieur Cimentation, Département Ingénierie Electronic Copy

Le Superintendant Fluides et Ciment Electronic Copy

Le Superviseur Forage TP-220 Electronic Copy


Le Chef du chantier TP-220 Electronic Copy
Le Responsable de la Documentation Electronic Copy
Open Wells Team Electronic Copy
Le Directeur des Operations, ENTP Electronic Copy

Prepared by Reviewed by Approved by


Drilling Engineer Drilling Superintendent Project Manager North Pole Manager

A.SAADAOUI M.F.HAMROUNI S - HEDED

WOEN-5 TP220 Drilling Program Page 1


1 WELL SUMMARY 4
1.1 QHSE and communication to well integrity....................................................................................................................... 4
1.1 ACTION TO BE TAKEN IN COMPLETION PHASE : ........................................................................................................... 4
1.2 QHSE Objectives .......................................................................................................................................................... 5
1.3 Well Integrity .............................................................................................................................................................. 5
1.4 Well Overview ............................................................................................................................................................. 6
1.5 Well Data ......................................................................................................................................................................... 6
1.6 Well objectives ................................................................................................................................................................. 6
1.7 Maps of Roads and Access to location .............................................................................................................................. 7
1.7.1 Roads ............................................................................................................................................................................... 7
1.8 General location ............................................................................................................................................................... 8
1.9 Offset Wells ................................................................................................................................................................. 9
1.10 Lithology Prognosis ................................................................................................................................................... 10
2. ENGINEERING & ANALYSIS ............................................................................................................................................. 11
2.1 Time Summary .......................................................................................................................................................... 11
2.1.1 Time Details .......................................................................................................................................................... 11
2.1.2 Drilling Curve ........................................................................................................................................................ 11
2.2 Casing Design ............................................................................................................................................................ 12
2.3 Pressure Tests ........................................................................................................................................................... 13
2.3.1 BOP Configurations and Tests ............................................................................................................................... 13
2.3.2 Shoe Bond Test (SBT) and Formation Integrity Test (FIT) ....................................................................................... 13
2.4 Expected Reservoir Pressure and Temperature gradient: ........................................................................................... 14
2.4.1 Reservoir Pressure: ............................................................................................................................................... 14
3. SERVICES ........................................................................................................................................................................ 14
3.1 Drilling Fluid Summary .............................................................................................................................................. 14
3.2 Casing Cementing and Centralization ......................................................................................................................... 14
3.2.1 Casing Centralization ............................................................................................................................................ 14
3.2.2 Casing Cementing ................................................................................................................................................. 15
3.3 Drill Bits Program ...................................................................................................................................................... 15
4. EVALUATION .................................................................................................................................................................. 16
4.1 Survey Program ......................................................................................................................................................... 16
4.2 Coring Program ...................................................................................................................... Erreur ! Signet non défini.
4.3 Logging Program ........................................................................................................................................................ 16
4.4 Testing Program ........................................................................................................................................................ 16
5. OPERATIONS SUMMARY ................................................................................................................................................ 16
5.1 Offset Wells History................................................................................................................................................... 16
5.2 Pre-Spud Requirements ............................................................................................................................................. 22
5.3 36" OH x 30" Conductor pipe [ 00m – 85m] ............................................................................................................... 23
5.3.2. Risk Assessment.................................................................................................................................................... 23
5.3.3. Preparation to drill ............................................................................................................................................... 23
5.3.4. Material requirement ........................................................................................................................................... 24
5.3.5. BHA Detail ............................................................................................................................................................ 24
5.3.7. Detail Procedure ................................................................................................................................................... 24
5.3.7.1. Drilling ............................................................................................................................................................. 24
5.3.7.2. Running and Cementing Casing ........................................................................................................................ 25
5.3.7.3. Wellhead Installation ....................................................................................................................................... 26
5.4 Surface Section – 26" Hole x 18"5/8 Casing [85m to 557m] ........................................................................................ 27
5.4.1 Section Objectives ................................................................................................................................................ 27
5.4.2 Risks / Potential Problems .................................................................................................................................... 27
5.4.3 Preparation to Drill ............................................................................................................................................... 27
5.4.4 Materiel requirement ........................................................................................................................................... 28
5.4.5 BHA Detail and Bit ................................................................................................................................................ 29
5.4.5.1 BHA ...................................................................................................................................................................... 29
5.4.5.2 Bit and drilling parameters.................................................................................................................................... 29
5.4.7 Detail Procedure ................................................................................................................................................... 29
5.4.7.1 Drilling .................................................................................................................................................................. 29
5.4.7.2 Running and Cementing Casing ............................................................................................................................. 30
5.4.8 Wellhead Installation ............................................................................................................................................ 31
5.4.9 BOP and Wellhead Drawing .................................................................................................................................. 32
5.5 16" x 13 ⅜" Intermediate Casing [ 557m – 2257m]..................................................................................................... 33
5.5.1 Section Objectives ................................................................................................................................................ 33
5.5.2 Risk Assessment.................................................................................................................................................... 33
5.5.3 Preparation to Drill ............................................................................................................................................... 34
5.5.4 Material Requirements ......................................................................................................................................... 35

OEN-9 TP220 Drilling Program Page 2


5.5.5 BHA Detail and bit ................................................................................................................................................ 36
5.5.5.1 BHA ...................................................................................................................................................................... 36
5.5.5.2 Bit and parameters ............................................................................................................................................... 36
5.5.6 Detail Procedure ................................................................................................................................................... 37
5.5.6.1 Drilling .................................................................................................................................................................. 37
5.5.6.2 Running and Cementing Casing ............................................................................................................................. 37
5.5.6.3 Wellhead installation ............................................................................................................................................ 38
5.6 12 ¼" x 9 ⅝" Produc on Casing [2257m – 3655m] ..................................................................................................... 40
5.6.1 Section Objectives ................................................................................................................................................ 40
5.6.2 Risks / Potential Problems .................................................................................................................................... 40
5.6.3 Preparation to Drill ............................................................................................................................................... 41
5.6.4 Material Requirements ......................................................................................................................................... 42
5.6.5 BHA Detail and Bit ................................................................................................................................................ 43
5.6.5.1 Bit and parameters ............................................................................................................................................... 44
5.6.7 Detail Procedure ................................................................................................................................................... 44
5.6.7.1 Drilling: ................................................................................................................................................................. 44
5.6.7.2 Running and cementing Casing ............................................................................................................................. 45
5.6.7.3 Wellhead Installation ............................................................................................................................................ 45
5.7 8 ½" x 7" Production Casing [ 3655m – 3997m] .......................................................................................................... 48
5.7.1 Objectives ............................................................................................................................................................. 48
5.7.2 Risks / Potential Problems .................................................................................................................................... 48
5.7.3 Preparation to Drill ............................................................................................................................................... 49
5.7.4 Material Requirements ......................................................................................................................................... 50
5.7.5 BHA Detail and Bit: ............................................................................................................................................... 51
5.7.5.1 Drilling BHA: ................................................................................................................................................................... 51
5.7.5.2 Coring BHA ..................................................................................................................................................................... 51
5.7.7 Detail Procedures ................................................................................................................................................. 52
6. APPENDIX ............................................................................................................................................................................... 54
6.1 STUCK PIPE PREVENTION (Hole Cleaning Recommendations) ......................................................................................... 54
6.1.1 Drilling: .......................................................................................................................................................................... 54
6.1.2 Connections: .................................................................................................................................................................. 54
6.1.3 Circulating the Hole Clean: (Hole Cleaning Recommendations) ....................................................................................... 54
6.1.4 POOH: ............................................................................................................................................................................ 54
6.1.5 RIH: ................................................................................................................................................................................ 55
6.2 QHSE: ............................................................................................................................................................................. 55
6.2.1 QHSE Objective: ............................................................................................................................................................. 55
6.2.2 Environmental: ............................................................................................................................................................... 56
6.2.3 People and Material: ...................................................................................................................................................... 56
6.3 Standard Procedures and Contingencies: ........................................................................................................................ 56
6.3.1 Well Control: .................................................................................................................................................................. 56
6.3.1.1 General Guidelines: ........................................................................................................................................................ 56
6.3.1.2 Shut-in Procedure: ......................................................................................................................................................... 57
6.3.2 Shoe Bond Tests (SBT) and Formation Integrity Tests (FIT): ............................................................................................ 58
6.3.3 Stuck Pipe: ..................................................................................................................................................................... 59
6.3.4 Drilling Mud Losses ........................................................................................................................................................ 60
6.3.5 Pumping Procedure for Acid Pill: .................................................................................................................................... 60

WOEN-5 TP220 Drilling Program Page 3


1. WELL SUMMARY

1.1 QHSE and communication to well integrity


This drilling program reflects the contribution from multi-disciplinary teams of Sonatrach. It is design for
cost effective, well integrity and meeting the HSE standards and requirements.
Any change to this program during the well construction process shall be discussed and agreed by the
Sonatrach Project drilling team.

1.1 Action to be taken in completion phase :


Several actions should be taken by the drilling supervision team on the rig site during the completion phase,
in order to prepare a good rig, move and to prepare the rig for the next well, you will find some important
points as listed below:
 Prepare the list of the reserves with the contractor team and start to work on them during
completion phase until lifting all requirements by the beginning of the next well.
 Prepare the rig move plan and discuss it with the contractor team.
 Start the operation of putting a double metallic fence around the pits (Wet, dry and Water pits) in
order to protects animals from falling down, for instance Camels or cattle, install a metallic plate on
the fence with a mention in Arabic language: Danger (Toxic and moving sands).
 Place a metallic plate on the wellhead with a mention of the well name.
 Proceed to install a metallic protective cage around the Well head.
 At the entrance of the rig site install a metallic plate with a mention of DANGER in Arabic as well.
You will find below some illustrating photos on how fencing pits and protecting well heads

WOEN-5 TP220 Drilling Program Page 4


1.2 QHSE Objectives
The goal is to carry out all operations with no accidents, no harm to people and no damage to the
environment.
All works are to be carried out in compliance with all the relevant statutory requirements, Sonatrach HSE
Policies and Standards.
The major objectives of the well:
 Zero LTI, No Accident, No Incident
 To reduce all emissions and discharges to the environment.
 Full compliance with Sonatrach waste management procedures.
 Procedures and Bridging Documents will be implemented for accident and HSE Observations (to
raise awareness of potential dangers).
 To help minimizing incidents and to allow statistical analysis of HSE performance.
 Drill and complete well as per the well objectives in safe and efficient manner.
 Safety shall be the overriding factor in matters relating to drilling operations, especially where
onsite decisions are taken on operational activities.

1.3 Well Integrity

The integrity of the well must shows:


 Quality Cement Bond for all required casings and Liners
 Zonal isolation between all aquifers, reservoirs, sub zones, and units
 Well accessibility for future well intervention
 Good quality of data acquisition (coring, logging and testing)

WOEN-5 TP220 Drilling Program Page 5


1.4 Well Overview
1. Execute the well without accidents, incidents or environmental damage.
2. Complete all operations in accordance to Sonatrach standard HSE guidelines.
3. Drill to TD @ 4017m within Global NPT < 15 %.
4. Evaluate the objectives reservoirs.
5. Achieve logging acquisition objectives.
6. Gather information and lessons learned for further drilling optimization.

1.5 Well Data

Well Name WEST OGLET NASSER-5 (OEN-5)

Bloc 415b
Basin Amguid Messaoud
Périmètre Touggourt Est ɪɪ
Coordinates UTM (F32) X= 319 303.756 m Y = 3 768 115.405 m
Coordinates Geographies M= 7°04'56.00217"E L= 32°14'15.38481"N

Gird coordinates Zs= 134.215 m Zt= 144.915 m


Profile Vertical
Well type Development

Objective Targets Trias (Série inférieure @ 3917m) ---- main objective

Well Total Depth (RKB) 4017m


Formation at TD SILURIAN
Target Days 65 days to TD
Drilling rig TP220

1.6 Well objectives


1. Evaluate the Trias Série Inf, main objectif reservoir for the presence of hydrocarbons.
2. Maintain a vertical hole with a maximum of 3º inclination.
3. Zero LTI, no accident, no incident and no adverse environmental impact.
4. Safety is always the first objective for all rig-site operational activities.
5. Complete all operations in accordance to Sonatrach standard HSE guidelines to have no accidents and no
adverse environmental impact.
6. No damage to the environment, no oil spills.
7. Drill well to TD in safe and efficient manner.
8. Data acquisition (logging, mud logging).
9. NPT < 15%.
10. In addition, the testing program could be modified based on data acquired during drilling and logging of
different interpretations.
11. Achieve well objectives with minimum cost.
12. Water well OEN-101 far 5.6 km from location ( Q = 15m3/h) PEHD line ( SARL AMANE)

WOEN-5 TP220 Drilling Program Page 6


1.7 Maps of Roads and Access to location
1.7.1 Roads

WOEN-5 TP220 Drilling Program Page 7


1.8 General location

WOEN-5 TP220 Drilling Program Page 8


1.9 Offset Wells

WELL X coor Ycoor Distance (Km)


WOEN-5 319303,76 3570711,51 -
SOEN-1 326697,13 3568115,41 7,84
OEN-1 320893,20 3560360,90 10,47
OEN-2 325539,57 3564327,65 8,92
WOEN-1 312669,70 3558467,00 13,93
BEK-1 306898,75 3565169,34 13,59
BEK-2 311824,70 3563780,40 10,20
OEN-3 321432,10 3567066,18 4,22
WOEN-2 316740,20 3565719,10 5,61
WOEN-3 314450,80 3562194,97 9,80
WOEN-4 316389,03 3559449,99 11,63

WOEN-5 TP220 Drilling Program Page 9


1.10 Lithology Prognosis

WOEN-5 TP220 Drilling Program Page 10


2. ENGINEERING & ANALYSIS
2.1 Time Summary
2.1.1 Time Details

WOEN-5 TIME PLAN


ACTIVITY DEPTH (m) TIME (Days) CUM Days CUM DRILLING Days
SPUD 0,00 m 0,00 days 0,00 days 0,00 days
DRILL 36" HOLE SECTION 85,00 m 1,87 days 1,87 days 1,87 days
FLATE TIME 85,00 m 2,05 days 3,92 days 1,87 days
DRILL 26" HOLE SECTION 542,00 m 5,15 days 9,07 days 7,02 days
FLATE TIME 542,00 m 3,58 days 12,65 days 7,02 days
DRILL 16" HOLE SECTION 2273,00 m 9,18 days 21,83 days 16,20 days
FLATE TIME 2273,00 m 8,26 days 30,09 days 16,20 days
DRILL 12 1/4" HOLE SECTION 3697,00 m 9,50 days 39,59 days 25,70 days
FLATE TIME 3697,00 m 8,90 days 48,49 days 25,70 days
DRILL 8 1/2" HOLE SECTION 4017,00 m 16,51 days 65,00 days 42,21 days
COMPLETION 4017,00 m 30,00 days 95,00 days 42,21 days

2.1.2 Drilling Curve

WOEN-5 TP220 Drilling Program Page 11


2.2 Casing Design

WOEN-5 TP220 Drilling Program Page 12


2.3 Pressure Tests
2.3.1 BOP Configurations and Tests
Working Pressure
Section Wellhead Test Pressure (psi)
(psi)
20’’3/4. 3K Annular BOP 3000 250/1350
20’’3/4. 3K Mud Cross with Choke & 2” Kill Lines/Valves
18"5/8 X 16" Choke Manifold 3000 250/1350
20’’3/4. 3K Spacer
Casing Head Housing 20’’3/4. 3K x 18"5/8 3000 375

13’’5/8 10K BOP Annular 10000 250/3000


Variable pipe rams ( 3’’1/2 x 5’’1/2) 10000 250/3000
Blind shear Rams 10000 250/3000
13’’5/8 10K Mud Cross with Choke & 2” Kill Lines/Valves
10000 250/3000
13"3/8 X 12"1/4 Choke Manifold
pipe rams ( 5’’1/2) 10000 250/3000
Adapter 13’’5/8 5K x 13’’5/8 10K 5000 /
Casing head Spool 20"3/4 x 3K x 13’’5/8 x 5K 5000 1350
Casing Head Housing 20"3/4 x 3K x 18"5/8 3000 /

13-5/8” BOP Annular 10000 250/5000


Variable pipe ram 10000 250/6500
Blind shear Rams 10000 250/6500
13-5/8” Mud Cross with Choke & 2” Kill Lines/Valves
10000 250/6500
Choke Manifold
9"5/8 X 8"1/2
Pipe rams (with emergency kill line) 10000 250/6500
Adapter 11” 10K x 13’’ 5/8 10K 10000
Casing Head Spool 13’’5/8 5K x11” 10K 10000 3150
Casing Head Spool 20"3/4 3K x 13”5/8 5K 5000 /
Casing Head Housing 20"3/4 3K x 18"5/8 3000 /

* Don’t forget to retrieve wear bushing before each BOP test.


* Variable rams and pipe rams should be changed before start new section when necessary.
* Use tester plug in 8 1/2" hole section to test BOP @ 10K psi, if troubles with tester plug we used tester cup
* In case, of using the cup tester do not exceed 60% of the internal yield strength of the last casing.

2.3.2 Shoe Bond Test (SBT) and Formation Integrity Test (FIT)
CSG / Formations Depth (m) Hole Size (in) Mud Wt (sg) EMW (sg) Surface
Pressure (psi)
SBT 13"3/8 2273 12 1/4" 2,25 2,49 775
FIT 12 1/4" OH 3697 12 1/4" 2,25 2,38 683

Please refer and follow up SH standard procedures for FIT and SBT operation
The pressure test values are subject to change based on the actual MW in hole and casing shoe
depth, actual surface pressures should be calculated using actual well conditions.

WOEN-5 TP220 Drilling Program Page 13


Procedure: Increase pressure slowly to target surface pressure. If pressure starts to decline before
the target pressure is reached, then stop pumping and record the bleed off pressure.
A short trip should be conducted after FIT for hole conditioning

2.4 Expected Reservoir Pressure and Temperature gradient:


2.4.1 Reservoir Pressure:
According to (well Schematic) received from SH/PED:

Reservoirs Depth (m) Pressure (psi) EMW (sg)/WO safety margin


Serie Inférieur 3917 8381 1.50

3. SERVICES
3.1 Drilling Fluid Summary
Densit Elec
MBT PV YP LGS
Phase Type y O/W Ratio pH Stab
(kg/m3) (cps) (lb/100ft2) (%vol)
(sg) (V)
36" & 26" Bentonite 1.05 80-110 ALAP 50-60 - <5% 10-12 -
16" OBM 1.30 - ALAP 18-24 70/30-85/15 <5% - > 600
12 1/4" OBM 2.25 - ALAP 08 to 10 90/10-85/15 <5% - > 600
8 1/2" OBM 1.55 - ALAP 10 to 14 90/10 <5% - > 1000

3.2 Casing Cementing and Centralization


3.2.1 Casing Centralization

Casing Size Shoe Track Centralization

2 cent + 2 SCollar per joint for first 2 joints


1 cent + 1 SCollar on joints 3 & 4
Float Shoe with Stab-
18"5/8 1 cent + 1 SCollar per 4 joints for remaining joints to surface
in Guide
1 cent + 1 SCollar for the last joint at surface
TOTAL = 18 Cent + 18 SCollars
2 cent + 2 SCollar per joint for first 2 joints
1 cent + 1 SCollar on joints 3 & 4
Float Shoe 1 cent + 1 SCollar per 4 joints for remaining joints in open
13"3/8 2 Joint Casing hole
Float Collar 1 cent + 1 SCollar per 2 joints 200m into 18-5/8” casing
1 cent + 1 SCollar for the last joint at surface
TOTAL = 51Cent + 51 SCollars
2 cent + 2 SCollar per joint for first 2 joints
1 cent + 1 SCollar on joints 3 & 4
Float Shoe 1 cent + 1 SCollar per 3 joints for remaining joints in open
9"5/8 2 Joints Casing hole
Float Collar 1 rigid cent + 1 SCollar per 2 joints 200m into 13-3/8” casing
1 rigid cent + 1 SCollar for the last joint at surface
TOTAL = 44 Cent + 10 Rigid Cent + 54 SCollars

WOEN-5 TP220 Drilling Program Page 14


2 cent + 4 SCollar per joint for first 2 joints
1 cent + 2 SCollar on joints 3 & 4
Float Shoe
2 Joints Casing 1 cent + 2 SCollar per 3 jts remaining joints in open hole
7” csing
Float Collar 1 rigid cent + 2 SCollar per 2 joints in csg overlap
r
1 rigid cent + 2 SCollar for the last joint at surface
TOTAL = 14 Cent + 43 Rigid Cent + 114SCollars
Note: Centralization is an estimate and requirements may change with actual hole conditions
Note: Centralization is an estimate and requirements may change with actual hole conditions
Final centralization program will be included in cementing program for each casing based on caliper log.
Optimum standoff will be applied to get the best cement isolation

3.2.2 Casing Cementing


Shoe Estimated Simulated ECD
Casing Cement Type Volume
Depth (m) BHST ºC Csg Shoe/TD
Lead - 1.58sg Bentonitic from 100 m
Lead - 100% OH excess
18"5/8 542 43 above the shoe to surface 1,58/1,69
Tail - 50% OH excess
Tail - 1.90 sg to 100 m above the shoe
Lead - 1.35sg light from top of
barremian to 200 m inside the previous
Lead - caliper + 10%
13"3/8 2273 99 casing 1.37/1.70sg
Tail - caliper + 10%
Tail - 1.90sg F/bottom to top of
barremian
Single stage – 2.27sg f/bottom to 200m
9"5/8 3697 106 caliper + 10% 2.31/2.34sg
inside 13"3/8

Single stage - 1.90sg f/bottom to 50m


7" Casing 4017 118 Caliper + 10% 1.78/1.82sg
above top of HB
If losses are experienced while drilling and running casing add, fibers to slurry to minimize losses (see more details in
16" section/running and cementing casing).

3.3 Drill Bits Program


Hole Bit
Proposed Bit No of Bits Jets/TFA Proposed Backup
size Supplier
36"
A1GRC (NEW) 1 6 x14 + 1x14 DBS T11 good (RR)

26" ES24V (NEW) 1 3x18 + 1x16 VAREL GTX-CMS03(RR)


T609S good rr (PDC) good mill
16" TKC96 (New) 1 12 x 12 NOV
tooth (RR)
TK66 good (RR)
12 ¼" MI616LHBPX (NEW) 1 3x20 + 6x18 NOV
Mill tooth (RR)
Q507FX good (RR)
GT85DHHE (New) 1 8 x 12 HDBS
MSI713M good (RR)
8 ½”
NOV DSF811M good (RR)
TK73 (New) 1 7 x 12
Mill tooth good (RR)
Note: Bit Program subject to change based on bit available on stock

WOEN-5 TP220 Drilling Program Page 15


4. EVALUATION
4.1 Survey Program
The wellbore will be surveyed for inclination only by dropping TOTCO at all casing points and intermediate
bit trips, deviation log will be planned in sections where rotary BHA is used, if using RSS inclination will be
surveyed by MWD.

4.2 Logging Program


Phase Open Hole Cased Hole
No Logging No Logging
36" x 26" x 18" 5/8
Gamma Ray - Sonic (P & S) – Densité - Caliper (GR GR to surface Behind casing
16" x 13" 3/8
jusqu'en surface)
Gamma Ray - Sonic (P & S) – Densité – Caliper CBL-VDL-CCL of 13" 3/8 casing
12" ¼ x 9" 5/8
GR Spectral - Caliper - Sonic Dipôle (P & S : mode full
wave) - Résistivité Gamma Ray - Caliper - Densité – CBL-VDL-CCL of 9" 5/8 casing
Neutron
Outil de Résonance Magnétique (en option selon l’état Après la pose du casing 7" :
du Borehole) Un log de cimentation
8" ½ x 7" Imagerie électrique & Acoustique (en option selon approprié du 7".
l’état du Borehole)
Outil de Minéralogie
Mesure de pression optionnelle (selon l’interprétation
pétrophysique et l’état du Borehole)

In case of losses while cementing, perform IBC or SBT with CBL-VDL logs before drill next
section, if cementing quality is bad, consider cementing remedial job before to drill next section.
4.3 Testing Program
Testing program depends on shows during drilling and logging interpretation.
5. OPERATIONS SUMMARY
5.1 Offset Wells History

Well /Rig Spud Casing Mud Criticals


Drilling 36" hole to section TD at 95m (Mio Pliocene), with no problem,
1.05sg except the issue of communication at the cellar.
30” Csg @ 89m
WBM Run 30" to 37m, set at this depth, POOH casing an perfomed wiper trip,
then RIH casing to 89m, cement casing a this depth.
18"⅝ - Drilling 26" with slick BHA ;
1.05 sg
87,5# - K55 BTC - casing point at 551m (S.Anhydritic at 510m)
WBM
@ 550 m Ran and cement 18 5/8" casing without issue.
Drilling 16" hole section;
- Soft drilling to casing point at 2248m (38m into L.Anhydritic formation)
WOEN-2
- POOH with back-reaming through some intervals; f/1735m t/1716m (
TP169 13"⅜ - 68# -
1,30sg Malm) , f/1434m t/1120m(Neocomian , Barremian, Aptian).
13/10/2021 N80 BTC
OBM -Total mud losses while Pull out = 17m3.
@2247m
-Logging; Max temp=99,84°C. Inclination 0,5°.
RIH 13 3/8" casing to bottom and adjust string at 2247m, recorded 21m3
mud losses while running. Perform cement , recorded 22m3 mud losses.
Drilling 12 1/4" hole:
9-5/8” 47# - Drill 01 m in new formation and Perform a positive SBT @ 2,48sg EMW.
2,25 sg
53.5# csg @ - Resume drilling to casing point at 3672m.
OBM
3671m - Pull out with back-reaming in Trias S4, Lias S3, HB & Lias Salifere, string got
stuck @3050m -got free after jarring down (Lias S3)

WOEN-5 TP220 Drilling Program Page 16


- Perform a positive FIT at 2,38sg EMW.
- Logging ; Max temp=107°C. Wiper trip.
RIH 9 5/8" casing to bottom, and cement same as per program.
7'' - 32# Drilling 8 1/2" hole;
P110 - Cut core n°01 from 3825m to 3852m (Trias T1-T2)
1.56sg
N.Vam - TD confirmed at 4150m (QUARTZITES DE HAMRA @ 4119m)
OBM
Column Logging Max temp=118°C
4150m RIH and cement 7" liner.

drilled 36" hole section to 23m, After this we turned to drill with 26" Bit
because of shale zone, we turned back to drill with 36" Bit until we got
communication on cellar at 73m and for that we performed cellar cement
WBM plug, after this we continued to casing point @ 96m, pulled drill string out to
30" @ 95m
1,05sg surface freely.
Run 30" casing to bottom freely. Performed cement job, and we did not
have cement at surface after pumping 39m3 of slurry. Performed cement
top job.
Drilled 26" hole section to 104m, again we had communication on cellar,
and performed cement plug was successful. Continued drilling, got partial
losses from 110m to 138m
@ 139m (total losses +/-20m3), spot 10m3 of LCM & 20m3 LCM (350kg/m3)
18" 5/8 K55
WBM without success. Performed 05-cement plug & the last one with dynamic
87.5# BTC
1,05sg squeeze. After this got partial losses, spot 15m3 LCM (250kg/m3) (losses
@ 528m
decreased to 1.5m3). continued d86rilling to csg point @ 529m, POOH. Run
wiper trip with soft&hard reaming. Average
OEN-2
Run 18" 5/8 casing K55 87.5# BTC to bottom freely. Performed cement job
TP220
without issues (got cement at surface).
mai-2020
drilled 16" hole section to 13"3/8 casing point @ 2186m. pulled string out to
13"3/8 casing
OBM surface soft to hard backreaming. Performed logging operations.
N80 68# BTC
1,30sg Run 13"3/8 casing N80 68# BTC to bottom freely. Performed cement job
@ 2185m
without issues (got cement at surface).

performed 13" 3/8 casing SBT to EMW= 2.45sg, resume drilling to 9" 5/8
CSG 9"5/8-53.5
casing point @3623m without issues, short wiper trip, pulled string out
& 47#-P110- OBM
freely. Performed logging operations. Performed FIT to EMW= 2.35 sg. Run
N.VAM 2,25sg
wiper trip & pulled string out freely.
@ 3622m
Run mixt CSG 9"5/8-53.5 & 47#-P110-N.VAM to bottom and cemented
successfully.
Drilling to 1st coring point @ 3875m without issues. Coring n°01 from
7" 32# P110
OBM 3875m-3893m (trias serie inferieur). Resume drilling to 7” casing point (TD)
N.VAM
1,55sg @4015m, short trip, logging, wiper trip & pulled string out freely.
@ 4014m
Run CSG 7" 32# P110 N.VAM to bottom and cemented successfully.

Drilling 36" hole section. Pooh to surface & Clean bit at 20m and 23m (Bit
Balled Up). POOH, due to slow ROP at 25m, change BHA by 26” BHA.
* Drilling with 26” BHA to 44m, POOH and change BHA to 36’’ BHA.
* Hole opening and Drilling 36” hole to 56m, partial losses 7-8m3/hr at 52m,
pump LCM 280kg/m3.
BEK-2 TP137
1.05sg * high torque from 42m to 56m, pump 30m3 of nut plug and POOH to
December- 30” Csg @ 99m
WBM check BHA.
2019
* Clean bit and Stabilizers and resume drilling to section TD at 100m with
full return. (Hard formation from 66m to 80m). POOH freely.
* RUN 30" conductor pipe X52 157.5#.
* perform 30" cement job full return, and got cmt at surface.
* Top job 7m3.

WOEN-5 TP220 Drilling Program Page 17


RIH 26" packed hole BHA, Drilling 26" hole section.
* At 279m Got partial losses 13m3/h pump 20m3 of LCM.
* At 283m Got total losses 30 m3/h (52m in Senonian Carbonate).
* POOH freely, RIH OEDP and set 1st LCP 20m3 of 1.58sg. RIH 26” slick BHA
and circulate 12m3/hr losses.
* RIH OEDP, pump 10m3 LCM and set 2nd LCP 20m3 of 1.58sg.
RIH 26” slick BHA, drill out cement plug, partial losses at 265m and total at
270m.
18"⅝ -
* Set 3rd losses cement plug @260m (Pump 20m3 of LCM followed by 20m3
87,5# - K55 1.05sg
slurry 1.58sg).
BTC WBM
* RIH 26" slick BHA drill out CMT partial losses 2m3/hr , drill new formation
@ 433 m
to 293m and POOH.
* RIH 26" packed hole BHA, drilling 26" hole section. Pump 30m3 of nut plug
@326m and 364m to remedy bit balling (suspected due to an increase in
pressure).
* continue drilling with full return to CSG point at 434m. POOH and Run
18"5/8 CSG 87.5# K55 BTC freely.
* Perform 18"5/8 cementing job. And got total losses after pumping 4m3 of
Tail slurry (Level seen at 9m bellow cellar).
RIH 16" packed hole BHA and drilling 16’’ hole section, circulate 20m above
Aptian formation and drill through it with reduced parameters.
* At 1351m Slow ROP and high torque, POOH found Near bit ring out and
wear on IBS.
13"⅜ - 68#
1.30 sg * RIH 16” BHA and observe partial losses 01m3/hr. spot 10m3 LCM
- P110 BTC
OBM 200kg/m3 at Aptian formation. Evaluate losses -full return-
@2225m
* resume drilling 16” hole section with full return to csg point at 2226m.
POOH freely (Totco 1°).
Logging, Run 13-3/8” csg freely. Cmt job without issue (Ejected at surface
(10 m3 Spacer+02 m3 contaminated mud+06 m3 of cement).
Run 12”1/4 BHA, displace OBM 1.30 sg by OBM 2,25 sg. SBT at 2.50sg
positive.
Drilling to 2239m (13m drilled in new formation) and got decrease in MW to
2.05sg and Big quantity of barite flooded on shale shakers due to mud
instability).
Stop drilling & treat mud, took too much time to treath mud and recover its
9-5/8” csg @ 2,25sg
caracteristics Mw, Yp, Electric stability, filtrate,…
3699m OBM
Resume drilling with same bit R713DGHX to 2284m (lias anhydritique), got
slow ROP then Pull out to surface, the bit was graded 0-1-WT-A-X-I-PN-PR
RIH with RR bit T806S and resume drilling to casing point at 3700m (2m in
Trias Argileux Inf formation)
Perform FIT @ EMW 2.38sg –POSITIVE.
Logging, Run 9-5/8’’ casing freely. Cement job without issue.
Drilling 8.5’’ section to section TD at 4085m, with performing two coring
7” csg 32# P110
1,55sg intervals.
NVAM @
OBM Logging, then run casing 7" 32# P110 N.VAM freely. Cement job without
4084m
issue.
Drilling 6” hole to 4150m with coring in 01 interval.
Logging, scrapping 7” csg, DST n°1 (DST barefoot in Gres Ouargla).
6” open hole 1,55sg Set abandonment CMT plug at 4150m, drill out CMT to 4030m. scrapping 7”
abandoned OBM csg
Perforation at 7” csg (Trias serie inferieur: F/3936.5m to 3975m). Perform
DSTn°2 (SI).

WOEN-1 Drill 36” hole section with rock bit T11CPT to 14m no progress due to bit
TP225 1.05sg balling
30” Csg @ 95m
Feb-2020 WBM Drill with 26” with SB115C f/14m to 35m (100% Sand)
Hole opening 26’’-36 and continue drilling without any sign of losses to

WOEN-5 TP220 Drilling Program Page 18


96m, pull out freely to surface
Run OIL STATES 30” casing (Quick lock) to bottom and perform cement job
without issues.
Run with packed hole BHA and drill 26” hole section with rock bit
18"⅝ - ERT24GMRS and drilling to casing point at 481m without losses, pull out to
1.05sg
87,5# - K55 BTC surface freely, Totco 0.5°
WBM
@ 480 m Run casing 18 5/8” 87.5# K55 BTC to bottom and perform cement job
without losses, and return cement.
Run with packed hole BHA and the bit T609S, displace WBM 1.05sg by OBM
1.30sg
Drilling 16” to casing point at 2139 m 42 in Lias anhydritique formation, the
bit drilled 1658m with average ROP= 22.31m/hrs
This section was drilled with controlled parameters recommended by
13"⅜ - 72# -
1.30 sg sonatrach due to jar failures recorded in several wells
P110 BTC
OBM Pull out freely in open hole, Medium to hard back reaming @ interval [612m
@2138m
- 480m] (Turonian + Sen anhydritique ), Totco 1°
Logging GR - Caliper – Sonic,
Run CSG 13"3/8 68# N80 BTC to bottom and perform cement job without
major issues, Get return of cement at surface, good CBL-VDL has been
recorded thereafter.
Run with packed hole BHA and new bit TK66, displace OBM 1.30sg by OBM
2.25sg, perform SBT at 2.50sg positive.
Drilling 12 ¼ hole section to 3635m.
Pull out drill striEN-2ng in open hole with hard backreaming in several
intervals f/3346m t/3302m ( Lias Argileux sup), f/2921m t/2890 (Lias S3),
9-5/8” 47#
2,25sg f/2810m t/2797m (Lias S1+S2), f/2501m t/2470m (Lias salifere)
53.5# csg @
OBM Resume pull out freely to shoe and perform FIT at 2.38sg positive
3637m
Run back to bottom for short trip, then POOH freely to surface, Decide drill
to 3638m (03m Trais argileux top@3635m)
Pull out freely to shoe and perform FIT at 2.38sg positive
Run 9 5/8” casing 47# 53.5# to bottom and perform cement job without
issues

Drilling 8 ½ hole section to coring point at 3743m (T1+T2), cut core N°01,
resume drilling to coring point N°02 at 3858m (Serie Inf ), cut core N°02,
resume drilling to at 3899m
High torque observed and unible to drill w/full parametres f/3898m and get
caving on shakers
7'' - 32#
Pump 05m3 HI-VIS HI-DENSE 1.85sg Yp=60 lb / ft2, Pull out for check BHA
P110
1.55 sg and bit, found near bit stabilizer eroded at base
N.Vam
OBM resume drilling to final TD 4000m (18m in Gres ourgla formation)
Column
Logging, the decision was to resume drilling and coring twice on Gres ourgla
4150m
formation
cut core N°03, resume drilling to 4074m (QHAMRA), cut core N°04, resume
drilling final TD to 4150m (QHAMRA).
Logging operation
Run 7” CSG 32# P110 NVAM and perform cement job without issues.

36" hole section: spud date 15-04-2020 18:00


Start drilling 36" hole section with reduced parameters WOB 0-1t, RPM 60-
100 Q=1000-1500lpm, POOH at 16m, clean bit.
WBM
30" @ 93m Resume drilling with 26" bit to 51m, got repair on TDS for 8hours, then
1,05sg
POOH drill string to surface.
RIH with 36" BHA and hole opening [Q=2400lpm, WOB=2-4T, RPM=50-
60tr/min]. Then continue drilling with same parameters

WOEN-5 TP220 Drilling Program Page 19


to section TD at 93m, recoded partial losses 8 to 10m3/h while drilling at
61m, and cured with 5m3 LCM.
Circulate and sweep hole with 05m3 LCM 300kg/m3, no losses recorded.
Then POOH drill string to surface with; bit was
1-1-WT-A-E-I-BU-TD and totco reading was 01°.
Run with 30’’ casing (EP 15,88mm API 5LGR X52 PSL2 QUICK LOCK) and
centralized same, adjust column at 92.5m.
RIH with 4 ½" stinger, stab in and tested same. M/U circulating head and
cementing line, tested same at 2500psi, performed
cementing job as per program (52m3 slurry d=1.90sg) with no major issues,
got cement at surface. Pulled out stinger to surface.
Nipple up and welded riser and connected flow line. R/U, M/U and RIH with
26" BHA (TCGES24V new bit). Tag cement at 91m,
drilled out same and float shoe.
36" hole section took end on April 18th 2021 at 23h15
Drill 26" section, with parameters [WOB= 2-8T, Q=2500 L/min, SPP=390psi,
RPM=40-50rpm]. Got partial mud losses while drilling
from 98m to 102m in Mio Pliocene formation, decrease flow rate to
1500lpm, spot and squeeze 04m3 LCM, recovered full mud
return.
Continue drilling [Q=2800-3200lpm, WOB= 5-15t, RPM=60-90rmp], section
TD confirmed at 554m (Senonian Anhydritc @ 516m).
18"5/8 csg
Circulate and sweep hole with 10m3 hi-vis then POOH freely to surface.
87,5# K55 BTC
OEN-3 WBM Totco reading was 0,5°.
@ 554m 40m
TP169 1,05sg Run 18" 5/8 casing (87.5# K55 BTC ;47jts)) and adjusted it at 553m, then
into lias
05/04/2020 cement same with stinger without any issues [ 112.48 m3
anhydritique
lead slurry 1.58sg + 23,47 m3 tail slurry 1.90sg].
Cut and beveled 18" 5/8 casing and nipple up 20 3/4" - 3Kpsi casing head
housing and BOPs.
M/U and RIH 16" BHA [new PDC bit Si913MBPX SN°:JV0778], tag cement at
552m. Displace 1.05sg WBM by 1.30sg OBM. Drill
out cement and 26" float shoe.
26" hole section took end on April 25th 2020 at 10h00.
The 16" Section was started on April 25th 2021 at 10:00. Drill 16" section
from 554m to 13’’3/8 csg point@ 2238m, POOH with
Meduim to Hard Back Reaming.
A wiper trip was performed, then the casing 13 3/8" N80 68# BTC has been
run to bottom without problems. Cement job was done
perfectly, got Final bump plug & while test column pressure decrease from
2800psi to 350Psi, and weight decrease from 181m to
149m.
After that hang BOP, the casing was cut and set on the slips. The CHS
20''3/4.3K x 13"5/8 5K was installed and pressure tested
13"3/8 csg 68#
then the 13-5/8” 10K BOP was nippled up and pressure tested too.
P110 BTC @
OBM 12 1/4” BHA was picked up, RIH & tag cement at 1782m, run with wash
2238m, 40m
1,30sg down & tag float collar @ 2213m.
into
Test Column at 500 & 1000 Psi –ok, at 1500psi –No success.
lias anhydritic
Run with WINDOW MILL & WATER MELON & work interval from 1782m to
1787m.
RIH OEDP & set 04 squeeze cement plug at 1787m. each time the casing test
was Negative.
RIH OEDP & set 5th squeeze cement plug at 1787m.
Drill out cement & test Casing at 2800psi for 10 mn –Positive test.
Run 13”3/8 Scaper & scrap casing, then perform Logging (CBL-VDL-CCL-GR-
CASTI).
RIH 12 1/4” BHA with wash down from 1798m to 2212m, then displace
OBM 1.30sg by OBM 2,25sg.

WOEN-5 TP220 Drilling Program Page 20


Drill out cement & float Eqt.
Run 12 ¼" semi packed hole BHA equipped with R713DGHX 12"1/4 New
PDC bit, tag cement at 2212m. Displace hole with 2.25sg
OBM, then drill out cement and casing equipment’s [WOB=2-8T RPM=40-
60tr/min Q=2400-2800 lpm, SPP= 3300Psi] to 2238m.
Drilling 12 ¼" hole to 2239m (01 in new formation), then circulate to
homogenize mud (Q=2400lpm//SPP=2800psi,
din=dout=2.25sg). Performed a positive SBT at EMW 2.43sg, Pmax 572psi,
Pstab 535psi.
Resume drilling 12 ¼" hole section, pump fresh water from time to time due
to increase in pressure, 9 5/8 ’’ casing point confirmed at
3675m (02m in Trias Argileux inf formation).
Circulate and pull out to 13 3/8" casing shoe at 2237m with back- reaming
at different intervals in S4, Lias Argileux sup, Lias S3, Lias
S1+S2 formations.
9"5/8 csg 53,5
Circulate for hole clean then, performed a positive FIT at 2.34sg EMW
/47# P110
(Pressure stabilized at 505psi).
N.VAM @ OBM
Performed short trip to bottom then POOH to to surface with backreaming
3675m 2,25sg
through many intervals. At surface bit dull grading
at the top of
1-1-WT-A-X-I-NO-TD.
trias arg. inf
Perform logging, maximum temperature recorded from last circulation was
107.9°C hole volume= 119.9m3 cement volume 47.7m3.
Run for wiper trip, and condition hole, circulate at bottom, drop totco, then
pull out to surface; totco reading was 0.5°.
Run mixed 9 5/8" casing (53.5# & 47#) Nvam, P110, and perform cement
job as per program with final bump, bleed off – no return
recovered, set column casing as cemented at 216ton, cut casing at 14.5cm,
then install 13"5/8 5K* 11’’ 10K ITAG CHS, and test
same at 3175psi, N/U BOP 13 5/8" and test same.
L/D excess 5 ½" DP, P/U, M/U and RIH with 8 ½" packed hole BHA (new PDC
bit GT85DHHE). Displace hole with 1.55sg OBM in
two stages, Tag cement at 3643m, then drilled out same and float
equipment.
12 ¼" hole section took end in June 6th 2021 at 20H30.
Make up and run 8 ½’’ packed hole BHA tag cement at 3643m, displace
2.25sg OBM by 1.55sg (in two stages), drilling float collar,
cement and shoe, drilling 8 ½’’ hole section with new PDC bit GT85DHHE to
3906m in Trias serie inférieur formation, circulate pull
out to surface.
RIH with ENSP coring BHA 7’’x4’’ CBBL, cut core 18m in and pull out, 100%
core recovery.
Resume drilling 8½’’ hole section with same bit to 2nd coring point at
4085m in Gres d’ouaregla formation. Circulate and POOH to
7" csg 32# P110 surface.
N.VAM OBM RIH with ENSP coring BHA 7’’x4’’ CBBL, cut core 18m, and pull out, 100%
@4160m 1,55 - core recovery.
25m into Argil 1,57sg Resume drilling 8½’’ hole section with PDC RR bit GT84HE, final depth
El Gassi confirmed at 4160m (29m into QH formation). Circulate and
POOH to surface.
Logging operations; 1st run set with logging tools at 3868m. Performed
wiper trip and work on tight spots from 3870m to 3922m,
circulate at bottom (observed caving on shakers).
Resume logging operations; set with logging tools at same depth (logged till
this depth).
Perform wiper trip, work on tight spots (3873m to 3896m, lost rotation and
circulation while reaming many times). Circulate at bottom
and treated mud.

WOEN-5 TP220 Drilling Program Page 21


Change logging company (WFD) and resume logging operations; set with
logging tools at 4013m.
Perform wiper trip and work on tight spots (3890m to 4160m), circulate for
hole clean and POOH, got stuck at 3920m (got free after
working string). Decision to run and cement 7" liner at 4055m. Run back to
bottom and circulate for mud treatment; Sweep hole with
30m3 bridging plug, Increased mud weight from 1.55 to 1.57 sg, Increased
mud YP from 10 to 16 lbs/100ft², Spot 4m³ Hi-vis Hi-dens
pill (1.90 sg) @ 4160m-4050m.

5.2 Pre-Spud Requirements

1. Check rig water supply, the rig should have a provision of minimum 1000 m3 of water.
2. Prepare a minimum of 450m3 Bentonitic spud mud as described in drilling fluids section.
3. Check that the required materials for drilling fluids (including LCM material) and cement for surface
section are complete & tested.
4. Confirm the alignment of the derrick, rotary table over the conductor pipe.
5. Measure wellhead, cellar and RT heights to GL. Record this on the daily report.
6. Prepare the 20 ¾" x 3K BOP’s, Spacer and Mud Cross.
7. Make sure mud has PH of 12.
8. Solids control equipment has to be run at all times – shakers, de-sander, and de-silter.
9. Ensure all required materials and equipment are on location. BHA components should be tallied for
length, OD, ID and fishing neck (if applicable). The gauge on all stabilizers for this hole section should
be checked.
10. Have the primary drill bit ready with proper nozzles.
11. Make sure a center jet is installed in the bit. A backup bit should be on location if available.
12. Make sure mud has sufficient surfactant to minimize bit and stabilizer balling.
13. Have a top wiper plug available for 18 5/8" casing for contingency if stinger job cannot be performed.
14. Inspect 30" and 18 5/8" casing to ensure sufficient length to case to the planned section depth.
15. IPN beams to centralize the 30" & 18"5/8 casing must be on location. Ensure they are of sufficient
length to span across the cellar.
16. Inspect casing head and associated equipment. Ensure all components are available to Nipple up the
13 5/8" BOP stack for next section.
17. Measure the height of the 20 ¾" 3Kx18”5/8 CHH and the two casing spools to be used on the well.
These measurements will be needed to determine the height at which to do the final cut on the 18 5/8"
casing.
18. Confirm that the flow line is properly spaced out.
19. Install and test cellar pumps and lines leading to cutting pit (A back-up cellar pump must be available).
20. Install pump liners 6"1/2 to accommodate 3000 lpm at minimal pump pressure.
21. Perform mud pump efficiency tests and record in the daily drilling report.
22. Make sure that the proper sized shale shaker screens are installed and there is sufficient stock at rig
site.
23. Make sure that the drill string components have been inspected, cleaned and calibrated as per
Sonatrach policies.

WOEN-5 TP220 Drilling Program Page 22


24. Inspect Stabilizers. Preferred stabilizers are spiral integral blade with 3 blades. A maximum wear of
1/16" is tolerated.
25. Make-up & rack back 36" BHA.
26. Make sure the stinger is on site, “O” rings are in good condition, and spare parts are available on site
and confirm that it fit with 30’’ shoe & 18”5/8 shoe.
27. Pick up about 3800m 5" x 4’’1/4 TJ 6’’3/8 x 3’’3/4 HT50 DS.
28. In case of losses prepare 30m3 LCM ( 350 kg/m3).
29. Make sure that the circulating head 30” on sit or made new one in the rig.
30. Fill conductor pipe with 1.05sg mud before spud to check for any leak on the cellar.
31. Conduct a “pre-spud” meeting onsite to advise on the following:

Well objectives and any anticipated drilling problems.


Stress the importance to respect the security regulations. The Sonatrach Drilling Supervisor has final
authority regarding the security of rig personnel and equipment.
Stress the importance of Sonatrach HSE guidelines.
Emphasize this is an development well and that well control precautions shall be taken into consideration
such as recording of slow pump rates on each tour, using a trip tank to fill the hole on trips, check drill
breaks in reservoir interval, maintain enough kill mud on location…. etc.
32. Review 26" hole well program section & SH/ Procedures before spud.
33. Lash down 42" conductor pipe to prevent falling down while drilling.

5.3 36" OH x 30" Conductor pipe [ 00m – 85m]


5.3.1. Section Objective

To set 30" casing and cement with good bond across the unconsolidated formations near to
the surface to 85m, and secure plate form to give a good structural support for the 26" drilling
operations.
5.3.2. Risk Assessment
The surface formation is unconsolidated and unstable and may tend to cave in during
drilling operations. It is important that mud properties and mud equipment are in good
shape before spud in the well.
Loss of returns is possible if the drill rate is too high such that EMW gets too high. Mud
weight out should be maintained at 1.07sg or lower. If total loss of returns is experienced,
the pipe should be pulled from the hole to prevent sticking.
Important risk for Bit Balling, need to make sure that:
- The bit has a center jet installed
- The PH in the mud is in the right range (10 – 12).
- Optimize the hydraulic while drilling, use high flow rate 3000 lpm minimum.
- Optimize the drilling parameters, high RPM and light WOB
- Preventive use of Drilling Surfactant.
5.3.3. Preparation to drill
1. Prepare a minimum of 450m3 bentonite spud mud.
2. Solids control equipment has to be run at all times – shakers, de-sander, and de-silter.
3. Have material to sweep the hole with Hi-Vis pills and LCM.
4. Mud pump swabs, liners (6 ½") and valve seats should be inspected and make sure they
are in good/new condition to start a new well.
5. Have the primary drill bit ready.
6. Check that the required materials for drilling fluids are available as per the drilling fluids
program.

WOEN-5 TP220 Drilling Program Page 23


7. Ensure the stinger is on site, "O" rings are in good condition, and spare parts are available
on site.
8. Inspect 30" quick lock casing to ensure sufficient length in case to the planned section
depth of 85 meters.
 Stab-in shoe should be welded onto the bottom joint.
9. IPN beams to centralize the 30" casing must be on location. Ensure they are of sufficient
length to span across the cellar.
10. Have jet cellar on location already tested.
11. Prepare 30m3 of LCM (Important! this is after the approval of FC SI & Drilling SI)
12. Tie-up the 42" conductor pipe to the substructure before running the 26" BHA

5.3.4. Material requirement


Type Description
Wellhead No well head is planned for this section
Bits 26" RR MT Tricon bit+36" Tricon Bit A1GRC (NEW)
BHA Shock Sub 9 ½" + 02x Stabilizer 36"
Casing 85 m + Excess of 30" Standard grade + Casing Elevator+Slips
Shoe 30" x 3" Stab-in Shoe
Cementing Stinger 4 ½" IF + Circulating head
Survey Totco, landing Ring

5.3.5. BHA Detail


Section Type Nbr of OD ID Length Weight Bouy Cuml Cuml
Joints Wt. Bouy Wt Length
(in) (in) (m) (kg/m) (t) (t) (m)
Drill Pipe 19.50# G105 1 5 4.25 15 32.55 0.35 12.14 85
Heavy Weight 5 5 3 46.50 86.45 3.48 11.79 70.00
X/O 1 9.500 3.000 0.91 323.11 0.25 8.30 28.47
Drill Collar 2 9.500 3.000 18.60 323.11 5.20 11.88 40.36
Stabilizer 35”7/8 1 9.500 3.000 3.50 403.88 1.22 6.67 21.76
Drill Collar 1 9.500 3.000 9.30 323.11 2.60 5.45 18.26
Stabilizer 35 7/8 1 9.500 3.000 3.50 403.88 1.22 2.85 8.96
Shock Sub 1 9.500 3.000 4.00 323.11 1.12 1.62 5.46
Bit Sub 1 9.500 3.000 0.90 323.11 0.25 0.50 1.46
Tricone Bit (MT) 1 36.000 NA 0.56 NA 0.25 0.25 0.56
Mud Weight =1.05 sg Buoyancy = 0.866

5.3.6. Detail Procedure


5.3.6.1. Drilling
1. Mud return during circulation & cementing will be to the cellar and transfer to the waste pit
by cellar jet.
Because of the slow ROP experienced in the offset well due to bit balling when drilling
through shale formation it’s wise to start drilling in 26" hole until the sand appears +/- 40m,
then hole opening to 36".
2. Make-up 26" slick BHA and RIH washing down inside conductor pipe and drill out cement if
encountered.
3. Start to drill 26" hole with slight drilling parameter and limited flow rate to 1800/2000lpm to
avoid washing out the weak formation around the conductor pipe. At +/-40m POOH, L/D 26"
bit and M/U 36" BHA as per BHA table below and resume drilling

WOEN-5 TP220 Drilling Program Page 24


Drilling Parameters
Interval Flow WOB RPM
(m) (lpm) (t)
0 – 20 500 1 60 - 80
20 – 85 1500 – 2000 1–5 60 - 100
4. Mud weight in should be maintained at 1.05 sg and mud weight out should not exceed 1.07sg.
If these values are exceeded, then drilling should be stopped to circulate until mud weight is
back under control. (eject mud if necessary)
5. If partial losses occur, attempt to cure with LCM pill. If total losses, POOH immediately filling
up back side with mud &stand back the BHA.
6. Analysis has shown that tripping in and out the hole faster than 3 minutes per stand can
create excessive swab and surge pressures. Since bit balling is also a potential issue in this
section (increased swab/surge effect) it is important to take the necessary time to make
connections so the hole remains stable.
7. At casing point: sweep hole and circulate well clean, POOH for wiper trip, work interval as
required.
8. Run back to bottom with change the position of stabilizers (l/down shock tool), circulate hole
clean spot heavy viscous pill to aid in wellbore stability while running 30" conductor.
9. L/D string stabilizer.
10.Cut the 42" conductor pipe close to the base of cellar.

5.3.6.2. Running and Cementing Casing


1. Rig up to run 30" casing.
2. If 30" elevator is not available so proceed as follow;
Install IPN beams across rotary table, be certain that IPN beams are of sufficient length to
safely span the rotary table diameter (empty space) and hold the full weight of the 30"
casing.
Weld ears on to the side of the casing joints. Ears should be dimension of 200mm by
200mm square and 20mm thick with a 40mm diameter hole in the center.
Secure lift cables through the ear holes & lift the 1st 30" joint (with stab-in shoe already
welded on) via this cable.
Lower casing joint until the ears are resting on the IPN (Rotary table).
Release the cable from the lift ears.
Pick up the next joint of casing with lift cables. Align this joint of casing over the joint
which is hanging and connect via slip-on connection.
Pick up the string of 30" now hanging over the wellbore and cutoff the lower set of ears
which were resting on the IPN (rotary table).
Repeat this process until the 30" casing is at desired setting depth.
3. Install IPN beams across cellar. Be certain that IPN beams are of sufficient length to safely span
the cellar diameter and hold the full weight of the 30" casing.
4. Set the casing on the IPN
5. Secure casing to prevent pumping out of hole while cementing.
6. Make-up and run in hole with centralized stinger. Establish circulation above stab-in shoe.
7. Stab into shoe and slack-off. Establish circulation up 30" x 36" annulus. Check that there is no
flow on inside of 30" casing.
8. Rig up cementing lines and test to 1000 psi.
9. Be prepared to mix and pump 100% open hole excess cement slurry. (Reference cement
program.) Pump cement until cement returns observed at surface or all cement has been
pumped.
10. Sting out from shoe and confirm float holds. Pump with fresh water to clean out stinger.

WOEN-5 TP220 Drilling Program Page 25


11. Pull out of hole
5.3.6.3. Wellhead Installation
12. Remove IPN beams.
13. Make final cut on 30" casing to allow for bell nipple rig-up
14. No BOPs will be used on the 26" hole section.
15. Clean up casing OD and cellar.

WOEN-5 TP220 Drilling Program Page 26


5.4 Surface Section – 26" Hole x 18"5/8 Casing [85m to 542m]

5.4.1 Section Objectives


Primary objectives are to isolate the weak surface formations and provide a good casing shoe for drilling the
long 16" section. The 18 5/8" surface casing should be set approximately +40 m below the top of the Senonian
Anhydritic.
Maintain a vertical hole < 1º inclination.

5.4.2 Risks / Potential Problems


High risk of loss returns in Eocene and Senonian Carbonate formations if the ROP is too high such that EMW
gets too high. Mud weight out should be maintained at 1.08 sg or lower. If total loss of returns is experienced,
the pipe should be pulled from the hole to prevent sticking.
Recommendation:
In case of partial losses < 20 m3/hrs; Pump 20 m3 LCM.
In case of partial losses > 20 m3/hrs or Total losses; pull out immediately with filling the annulus
minimum twice the steel volume of DP. Set cement plug(s)

5.4.3 Preparation to Drill

1. Solids control equipment has to be run at all times – shakers, de-sander, and de-silter.
2. Have material to sweep the hole with Hi-Vis pills.
3. Make sure mud has pH 10-12 and sufficient surfactants. Evidence of excessive balling and wellbore
stability issues above pH 12.
4. Bit should have center jet installed.
5. Ensure all required materials and equipment are on location. BHA components should be tallied for
length; OD, ID, and fishing neck (if applicable). The gauge on all stabilizers for this hole section should
be checked.
6. Have the primary drill bit ready with proper nozzles installed. A backup bit should be on location.
7. Cementing company should have a tank on site to pump required volume of cement, displacement fluid.
8. Make sure the stinger is on site, “O” rings are in good condition, and spare parts are available on site.
9. Have a top wiper plug available for 18 5/8" casing for contingency if stinger job cannot be performed.
10. Inspect 18 5/8" casing to ensure sufficient length to case to the planned section depth.
11. Inspect casing head and associated equipment. Ensure all components are available to NU 20 ¾" BOP
stack for drilling the 16" section.
12. Measure the height of the 20 ¾" 3K Casing Head Housing and the two casing spools to be used on the
well. These measurements will be needed to determine the height at which to do the final cut on the
18 5/8" casing.
13. All stabilizers should be spiral providing 270º coverage.

WOEN-5 TP220 Drilling Program Page 27


5.4.4 Materiel requirement

General Description Units Qty Spare Total Supplier


Drill string
26" TCI NEW, nozzles 3x18 + 1x16 center jet & bit breaker ea 1 0 1 SH
26" MT RR bit, nozzles (3x16+1x16),center jet & bit breaker ea 1 0 1 SH
String Stabilizer – 25 ⅞" gauge, 7 ⅝" REG ea 2 0 2 ENTP
Near Bit Stabilizer – 25 ⅞" gauge, 7 ⅝"REG ea 1 0 1 ENTP
Shock Sub – 9 ½" OD, 7 ⅝"REG ea 1 0 1 Rental
TOTCO and Landing Rig ea 1 0 1 ENTP
Bit breaker for 26” bit ea 1 0 1 ENTP
03 Points Caliper ea 1 0 1 ENTP
Bit Caliper ea 1 0 1 ENTP
Casing Equipment
Stab-in Shoe – 18 ⅝" 87.5#, K55, BTC ea 1 0 1 SH
Casing – 18 ⅝"87.5#, K55, BTC m 542 50 592 SH
Dope Pail 3 1 4 SH
Baker Lock Can 1 0 1 SH
Stop Collars ea 18 5 23 SH
Centralizers (with nails) ea 18 5 23 SH
Casing Drift - 17.567" ea 1 1 2 ENTP
Casing Running Equipment
Single Joint Elevator ea 1 1 2 ENTP
Side Door Elevator ea 1 1 2 ENTP
Casing Slips ea 1 1 2 ENTP
Power Tong with Unit ea 1 1 2 Rental
Manual Rotary Tong ea 1 0 1 ENTP
"I" Beams for landing casing (4m long) ea 4 4 8 ENTP
Cellar Pump ea 1 0 1 ENTP
Long Link for casing ea 1 0 1 ENTP
Drift for 18 5/8” casing ea 1 0 1 ENTP
Cementing Equipment
Cement Stinger - with spare set of O-rings ea 1 0 1 SH
Drill Pipe Centralizer for 5.5" DP inside 18 ⅝"casing; used with ea 1 0 1 SH
stinger
18 ⅝" top plug for con ngency ea 1 0 1 SH
Cementing Head for drill pipe 5 " ea 1 1 2 ENTP
Safety chains to hold down casing while cementing ea 1 1 2 ENTP
C-Plate for 5.5 " DP for RIH with stinger and DP ea 1 1 2 ENTP
Cementing Unit equipped with chiksans, cementing manifold, and
ea 1 0 1 Rental
circulating swage
Connection Elbow ea 1 0 1 ENTP
Well Head
Casing Head Housing – 20 ¾" 3K X 18 ⅝" Slip Lock ea 1 0 1 SH
Ring gaskets RX-74 for Casing head housing CHH ea 1 0 1 SH
Ring gaskets RX-74 ea 1 0 1 ENTP
Cup Tester for 18 ⅝" casing ea 1 1 2 ENTP

WOEN-5 TP220 Drilling Program Page 28


5.4.5 BHA Detail and Bit

5.4.5.1 BHA
Nbr of Cuml Cuml
OD ID Length Weight Buoy Wt.
Section Type Joints Buoy Wt Length
(in) (in) (m) (kg/m) (t) (t) (m)
Drill Pipe 19.50# G105 37 5,00 4.25 340,76 32,55 9,60 47,22 542,00
Heavy Weight 6 5,00 3,00 55,80 73,40 3,54 37,62 201,24
XO 1 8,000 2,813 1,00 223,04 0,19 34,08 145,44
Drill Collar 12 8,000 2,813 111,60 223,04 21,56 33,89 144,44
X/O 1 9,500 3,000 1,00 323,11 0,28 12,33 32,84
Drill Collar 2 9,500 3,000 18,60 323,11 5,20 12,05 31,84
Stabilizer 25”7/8 1 9,500 3,000 2,40 403,88 0,84 6,85 22,54
Drill Collar 1 9,500 3,000 9,30 323,11 2,60 6,01 20,14
Stabilizer 25”7/8 1 9,500 3,000 2,40 403,88 0,84 3,41 10,84
Short DC 1 9,500 3,000 3,00 323,11 0,84 2,57 8,44
Shock Sub 1 9,500 3,000 3,28 323,11 0,92 1,73 5,44
NB Stabilizer 25”7/8 1 9,500 3,000 1,60 403,88 0,56 0,81 2,16
Tricone Bit 1 26,000 NA 0,56 NA 0,25 0,25 0,56
Mud Weight sg 1,05 Buoyancy = 0,866
Note:
 Ensure a float valve and TOTCO ring are included in the BHA
 Check Totco Ring, Float valve, Bit & stabilizers diameter while tripping in and out of hole.
5.4.5.2 Bit and drilling parameters

26" BIT
Bit Type ES24V – NEW-
BHA Type Packed hole
Interval 85 - 542m

Formations Mio-Pliocene, Eocene, Sen. Carbonate,Sen.Anhydritique.

Flow Rate 500–3200lpm


Nozzles 3 x 18 + Central jet 1 x 16
WOB 5-25 tons
RPM 60-120
Avg ROP Max 10 m/hr – Controlled ROP

NB: Use slow flow (about 1500lpm) for the 1st meters, ROP is limited up to maximum of 10m/h.

5.4.6 Detail Procedure

5.4.6.1 Drilling
1. Hold safety meeting.
2. Drill 26" hole with packed hole BHA:
Control ROP and check mud weight out, don’t exceed 1.08sg especially in weak formation and
avoid over loading annulus, if ROP higher than 10m/h ream the stand to discharge annulus.
3. Drill out if any cement inside conductor pipe with controlled parameters.

WOEN-5 TP220 Drilling Program Page 29


4. At section TD, circulate hole clean with Hi-Vis pills, drop TOTCO and POOH.
Notes: Work out any tight spots while POOH. If hole is in good conditions do not conduct a wiper
trip.
5. Cut conductor pipe close to the base of cellar.

5.4.6.2 Running and Cementing Casing


1. Verify equipment on location for running casing:
2 x 4 m long IPN (base plate) inspected.
18 ⅝" conven onal casing side door elevator.
One landing joint prepared according to casing point and rotary table
height.
Cellar pump.
Stinger with centralizer
18 ⅝" circula ng swedge.
2. Prepare the casing & install centralizers per well program.
3. Hold safety meeting.
4. Rig up casing running tools.
5. Make up stab in shoe. Baker Lock the first two joints. Check and verify that the float equipments are
functioning properly.
6. Continue RIH with 18 ⅝" casing (87.5#, K55, BTC) to 1 joint above the planned depth, fill every joint.
Circulate if the hole condition dictates. Use conventional slips and side door elevators. Circulate the
displaced mud from the cellar with the jet pump.
7. Rig up 18 ⅝" circula ng head and run last joint washing down. Make up the landing joint with the
minimum torque, tag bottom, check and confirm the final space out.
8. Centralize the 18 ⅝" casing string with metal rig-made slips in the 30" conductor (Figure-1 below).
9. Install IPN to the 18 ⅝" casing on top of the cellar.
10.Install the 18 ⅝" casing elevator between the IPN and the next joint couple. The side door elevator
needs to be landed on top of the IPN.
11. Hang casing on IPN with side door elevator at the top of the cellar below casing coupling. Land
casing.
12. Disconnect, pull out and lay down the landing joint (Figure-2 bellow)
13. Clean cellar.
14. Re-check the condition of the "O" rings of the cementing stinger.
15. Run cementing stinger assembly (Figure 2) with one balloon centralizer on the first joint.
16. Hold the stinger with the 5 " grip elevators.
17. Set the stinger and circulate, ensuring that there is no return from inside the casing string (problems
latching the stinger).
18. Install the cement lines and the circulating head; test the lines to 3000 psi.
19. Perform pre-job safety meeting with all the personnel involved in the operation. Discuss job data,
procedures, safety, environment (cementing fluids disposal) and assign responsibilities.
20. Pump the cement slurry as per cementing program. If cement returns are observed at surface before
starting the tail slurry, switch to mixing tail slurry and finish the job.
21. Displace with water using the cementing unit and under displace the cement according to final
program.
22. Check that float valve is holding and unset the cement stinger.
23. Pull out 1 stand of drill pipe.
24. Circulate cement stinger a minimum bottom up.
25. POOH cement stinger string, following the safety procedures at all times.

WOEN-5 TP220 Drilling Program Page 30


5.4.7 Wellhead Installation
1. Clean cellar.
2. Remove IPN beams, elevators, etc.
3. Make final cut on 18 ⅝" casing, cut should be made such that the top of the final casing spool
(13” ⅝. 5K x 11" . 10K) will be approximately at ground level (maximum 10 cm above GL)
when it is installed after running 9 ⅝" casing.
4. Install casing head housing 20 ¾" 3K x 18 ⅝". Base plate should sit on conductor.
5. Ensure top of casing head is level. Adjust as necessary.
6. Pressure test connection to 375 psi using test port.
7. N/U 20” ¾ .3K BOP annular with spacer-spool and mud cross as per SH procedures.
8. Install bell nipple and flow line. Install hydraulic control hoses.
9. Test BOP, choke and kill line with tester cup.

WOEN-5 TP220 Drilling Program Page 31


5.4.8 BOP and Wellhead Drawing

WOEN-5 TP220 Drilling Program Page 32


5.5 16" x 13 ⅜" Intermediate Casing [ 557m – 2273m]

5.5.1 Section Objectives


Primary objective is to cover the lower pressure formations before penetrating the higher pressure Lias
formations. The 13 3/8" casing should be set approximately +/-40m below inside the Lias Anhydritic formation.

5.5.2 Risk Assessment


This section normally requires back reaming out of hole and reaming back down on trips. The Senonian
Salifere, Turonian, and Cenomanian formations present tight hole problems in the shallow portion of
the hole section and the Malm, Neocomien and Barremian can cause pipe sticking in the deeper
section. Care should be exercised on all trips out to limit over pull and begin back reaming with tight
hole conditions. After reaching casing point, pull out to surface, check bit and stabilizers.
Pipe sticking across the salt sections can often be solved by spotting sufficient fresh water to cover the
salt section. Stuck pipe can also be freed by spotting 15% HCL across the stuck interval. Acid spotting
is also acceptable across the Turonian where fresh water should not be used.
Hole may become sticky in the Malm and Dogger formations. It may be necessary to increase mud
weight.
Loss circulation is considered as a risk for this section especially when it comes to dolomites and
limestone of Aptian. The risk is present while drilling and cementing.
Albian is a water bearing formation which contains pore pressure of up to 1.16sg. Drilling 16" hole
section requires mud weight of up to overcome the wellbore stability issues.
Identified Risk/Hazard Mitigation Contingency
1. Use short neck between bit and NB Stab to 1. Use very low back reaming and
avoid hole spiraling and vibrations. reaming weights
Normally requires back 2. Avoid excessive changes in drilling 2. Spot fresh water across sticky salt
reaming out of hole and parameters sections.
reaming back down on trips 3. Consider a short trip back to casing shoe 3. Spot 15% HCL across the Turonian
after drilling through Cenomanien (20m
above Aptian)
1. Contingency LCM has to be available on 1. Control Mud properties as per
site to be spotted on bottom. program.
2. Response as per loss circulation strategy in 2. Ensure sufficient hole cleaning to
appendix section. avoid cutting overloading annulus.
Loss
3. Sufficient mud in reserve pits. 3. Control casing running speed to
Circulation
4. Cement and additive available as avoid surge pressure.
contingency if losses cannot be cured by 4. Design Lead Cement with light slurry
LCM.
5. Fiber to be added to the cement slurry.
1. As first action move to the opposite 1. Proper MW selection to provide the
direction of stuck. Circulate, rotate and try to required support for the wellbore even
condition hole. Refer to Berkine SP Briefing when the pumps are off (no ECD) is
Document. essential to prevent the tight hole.
2. Spot water pill (or acid pill in Turonian) to Planned minimum 1.30sg MW can be
release the pipe in case of no movement. increased marginally if hole condition
Refer to Berkine SP Briefing Document. dictates.
3. Have cutting and fishing equipment ready 2. Utilizing under saturated mud system
Tight Hole/ Stuck Pipe
on location. FPI tool shall be ordered with with 18-19% weight concentrated NaCl
wireline truck. and scheduled fresh water sweeps have
4. Have enough contingency cement on shown a big improvement in getting rid
location for side track plug at worst case of the salt layers movement and
scenario. consequent tight holes for IOC’s
operating in Berkine. This
recommendation was brought up to
Sonatrach’s attention and was rejected.

WOEN-5 TP220 Drilling Program Page 33


3. Refer to Berkine Stuck Pipe Briefing
Document for recommended drilling
practices.

1. 3K BOP is installed and tested. Hard Shut 1. Keep MW as program to provide


In and Drillers Method to be utilized. sufficient overbalance for Albian
2. Rig Contractor Supervisory staff to be (1.16sg max PP).
IWCF certified. 2. To keep hole full at all times
Water
2. Scheduled well control drills. especially in case of loss circulation.
Influx
3. Conduct SCR and update kill sheet as per 3. Use tripping sheet to ensure no
procedure. swabbing. Tripping out with controlled
4. Sufficient Barite, LCM and kill mud to be speed not to swab the well. Run swab
on location as per Sonatrach Procedures. simulation.

5.5.3 Preparation to Drill


1. Oil base mud should be on location and ready for change out into the system.
2. It is preferred that the mud should have a yield point on the higher side of the programmed range
of 16-24 lb/100ft2
3. Ensure all materials and equipment required is on location. BHA components should be tallied for
length; OD, ID, and fishing neck (if applicable).
4. Stabilizers used in this hole section should have 100% wrap with 270° degrees of coverage. The
gauge on all stabilizers for this hole section should be checked. Tolerance is 1/16" under gauge.
5. A near bit stabilizer should be sized with bit to minimize the distance from the back of the gauge of
the bit to the edge of the stabilizer blade. It is preferable for this distance to be about 26" distance
or as close to this as possible. Older stabilizers with shorter top body are preferable.
6. Mud tanks to be properly cleaned to receive OBM. Centrifuges to be operational, mud bucket
operational on rig floor.
7. Have primary drill bit ready with proper nozzles installed. Backup bit should be on location.
8. Ensure BHA will have a float valve and TOTCO ring.
9. Bit runner should be on location and monitor all the drilling parameters.
10. It is important that consistent drilling parameters (WOB, RPM, Flow rate) be used with little variation
to avoid hole spiraling and get maximum bit performance. The driller should be on the brake at all-
time monitoring these parameters.
11. When tripping out, use trip tank to fill the hole according to Sonatrach guidelines. Compare actual
fill volume to theoretical and alert drilling supervisor if actual fill is less or more than theoretical.
Back reaming parameters: (1-5T, 50-70 tr/min, 1200 lpm / 3000 – 7000 lbs.ft), depending of
formation, example: Turonian (1-2T, 50-70 tr/min, 1200lpm / 4000 - 7000 lbs.ft)
12. Inspect 13 3/8" casing to ensure sufficient length to case to the planned section depth.
13. Inspect casing head and associated equipment to ensure all components are available to NU 13 5/8"
BOP stack for drilling the 12 ¼" section. A drilling spool adaptor will be required from 13 5/8" 5K to
13 5/8" 10K.
14. Cementing company should have a tank on site to pump required volume of cement, displacement
fluid.

WOEN-5 TP220 Drilling Program Page 34


5.5.4 Material Requirements
Item Description Units Qty Spare Total Supplier
Drill string
16" PDC bit NEW , nozzles 9x12 , bit breaker ea 1 0 1 SH
16" mill tooth bit (rerun) – 7 ⅝" REG, nozzles, bit ea 1 0 1 SH
Near Bit Stabilizer–15 15/16"gauge,7 ⅝"REG Box-Box ea 1 0 1 ENTP
String Stabilizers - 15-15/16" gauge, 7 ⅝" REG ea 2 0 2 ENTP
Drilling Jar - 8" OD, 6 ⅝" REG with Flex joint ea 1 0 1 Rental
TOTCO and Landing Rig ea 1 0 1 ENTP
Bit breaker for PDC ea 1 0 1 ENTP
Bit breaker for Tricone ea 1 0 1 ENTP
03 Points Caliper ea 1 0 1 ENTP
Bit Caliper ea 1 0 1 ENTP
Casing Equipment
Float Shoe – 13 ⅜" ea 1 0 1 SH
Float Collar – 13 ⅜" ea 1 0 1 SH
Casing – 13 ⅜" 68# N80 BTC m 2273 100 2373 SH
Casing Pup Joints - 68# N80 BTC (3, 5 and 7 m) set 1 0 1 SH
Dope Pail 3 0 3 SH
Baker Lock for Shoe Track Can 1 0 1 SH
Centralizers – 13 ⅜" Casing, Bow Type ea 51 10 61 SH
Stop Collars ea 51 10 61 SH
Nails - for Centralizers & Stop Collars LOT 1 0 1 SH
Casing Drift - 12.258 and 12.25 ea 2 0 2 ENTP
X-over ( Well control) 13 3/8” BTC Pin* 5 ½” FH Box ea 1 0 1 Rental
Casing Running Equipment
Single Joint Elevator ea 1 1 2 ENTP
Side Door Elevator ea 1 1 2 ENTP
Manual Casing Slips ea 1 1 2 ENTP
500t Spider Slips for 13 ⅜" casing ea 1 1 2 ENTP
500t Spider Slip Elevator for 13 ⅜" casing ea 1 1 2 ENTP
Power Tong with Unit ea 1 1 2 Rental
Manual Rotary Tong ea 1 0 1 ENTP
Long link for casing ea 1 1 2 ENTP
Klepo protectors ea 2 1 3 ENTP
Safety Clamp ea 1 0 1 ENTP
Automatic Fillup Tool ea 1 0 1 Rental
Cementing Equipment
Double Plug Cementing Head, 13 ⅜" BTC Pin x 2" ea 1 0 1 Rental
Cementing Wiper Plugs, Top and Bottom set 1+1 0 1+1 SH
Circulating Swage – 13 ⅜" BTC Pin x 2" WECO ea 1 1 2 Rental
Cementing Unit equiped with chiksans and cementing ea 1 0 1 Rental
Pumping T for connection to standpipe manifold and
ea 1 0 1 Rental
cementing chicksans
Wellhead
Casing Head Spool – 20 ¾" 3K x 13 ⅝" 5K with ring ea 1 0 1 SH
Casing Hanger ea 1 0 1 SH
Tester Cup for 13 ⅜" 68# Casing ea 1 1 2 ENTP
Ring gaskets RX-74 for Casing head housing CHH ea 1 0 1 SH
Ring gaskets BX-160 ea 1 1 2 ENTP
Casing Cutter ea 1 0 1 Rental

WOEN-5 TP220 Drilling Program Page 35


5.5.5 BHA Detail and bit

5.5.5.1 BHA
Nbr
Cuml Cuml
of OD ID Length Weight Bouy Wt.
Section Type Bouy Wt Length
Joints
(in) (in) (m) (kg/m) (t) (t) (m)
Drill Pipe 19.50# G105 221 5,00 4.25 2057,75 32,55 57,46 94,07 2273,00
Heavy Weight 6 5,00 3 55,80 73,40 3,41 36,61 215,25
XO 1 8,000 2,810 1,00 223,11 0,19 33,20 159,45
Drill Collar 3 8,000 2,810 28 223,11 5,21 33,01 158,45
Drilling Jar 1 8,000 2,810 9,30 223,11 1,73 27,80 130,45
Drill Collar 9 8,000 2,810 83.00 223,11 15,44 26,07 121,15
X/O 1 9,500 3,000 1,00 323,11 0,27 10,63 38,15
Drill Collar 2 9,500 3,000 18,60 323,11 5,01 10,36 37,15
Stabilizer 15-15/16” 1 9,500 3,000 1,60 403,88 0,54 5,35 18,55
Drill Collar 1 9,500 3,000 9,30 323,11 2,51 4,81 16,95
Stabilizer 15-15/16” 1 9,500 3,000 1,65 403,88 0,56 2,30 7,65
Short Drill Collar 1 9,500 3,000 4,00 323,11 1,08 1,75 6,00
NB Stabilizer 15-15/16” 1 9,500 3,000 1,60 403,88 0,54 0,67 2,00
Bit 1 16,000 NA 0,40 NA 0,13 0,13 0,40
Mud Weight sg. 1,30 Bouyance 0,834
Note:
Ensure a float valve and TOTCO ring are included in the BHA
Check Totco Ring, Float valve, Bit & stabilizers diameter while tripping in and out of hole.

5.5.5.2 Bit and parameters


16" BIT

Bit Type TKC96

BHA Type Packed hole


Senonien Anhydritique, Senonien Salifere, Turonien,
Formations Cenomanien, Albian, Aptien, Barremian, Neocomien, Malm, Dogger
(Argileux/Lagunaire) and Lias Anhydritique
Interval 542- 2273m

Flow Rate 2800 lpm

Nozzles 9*12

WOB 10-20 Tons

RPM 80-160

WOEN-5 TP220 Drilling Program Page 36


5.5.6 Detail Procedure

5.5.6.1 Drilling

1. Hold safety meeting.


2. Make up 16" bit and packed hole BHA per program and run in hole.
3. Run the last stand with washing to tag cement inside the casing to avoid bit plug.
4. Displace water based mud by 1.30sg OBM to start as follows:
Rotate and reciprocate drill pipe during displacement
Do not shut off pumps until OBM returns are at surface (d(in)=d(out)=1.30sg)
Take slow pump rates and pump efficiency
5. Drill out cement, shoe and the first meters at reduced parameters until all the stabilizers are out of
the casing.
6. Drill ahead, Flow rate needs to be high 2800lpm. Ensure mud weight is increased to 1.30sg with a
yield point of 20-24 lb/100ft2 before penetrating the Senonien Salifere formation.
7. Stop Drilling at 20m above the Aptian formation and circulate hole clean
8. Do not exceed maximum flow rate of 2200 lpm through the Aptian.
9. Drill the lower part of the Albian and the Aptian with reduce flow rate +/- 2200lpm and controlled
drilling parameters until top of barremianis confirmed by rig site geologiste.
If partial losses occur, pump total 10 m3 LCM plug and displace it at balance (See Appendix)
and resume drill to 20m below the formation losses.
If total losses, POOH immediately and Run Open End Drill Pipe to set cement plug.
10. Continue drilling to Malm formation; slow down the RPM where the presences of hard stringers will
premature damage the bit if high RPM’s are utilized. Using offset well data, try to predict the onset
of these hard stringers and slow the rotary to below 80 RPM prior to their penetration.
11. If tight hole experienced while making connection, ream each connection twice.
12. Follow up the shakers for cavings inform SV at the time.
13. At casing point, pump Hi-Vis pill, circulate hole clean and ensure OBM is in good condition for logging.
14. Drop Totco & POOH; perform flow check at casing shoe. (Expect tight hole problems in Senonien
Salifere, Turonian and Cenomanien. Pull the string slowly checking tight spots (overpull and torque)
do not over pull more than 3 tons. In case of tight hole, ream down and work intervals.
15. If stuck pipe experienced in Senonien Salifere formation, pump 8m3 of Fresh Water pill isolated with
two diesel spacers of 2m3 each, while trying to move up and down the BHA. (See Appendix)
16. Rig up wireline loggers and run logs as directed (include deviation log to record inclination and
azimuth). Rig down wireline loggers.
17. RIH for wiper trip if hole condition dictates
18. Pump Hi-vis pill & Circulate to condition mud and POOH with break out 16" STB.
19. Retrieve the wear bushing before start running 13 3/8" casing.
20. The 12 ¼" section mud should be prepared while 16" hole is being drilled.

5.5.6.2 Running and Cementing Casing

1. Read SH/FOR drilling practices related to casing and cementing


2. Prepare the 13 3/8" (68#, N80, BTC) casing while drilling the 16" section (Drift, install centralizers
as per cement program and screw the float shoe on the first joint with tube-lock).
3. Hold pre job meeting with people involved.
4. Rig up casing running tools to run 13 3/8" casing.
5. Make up float shoe, 2 joints of casing 68#, N80, BTC, and float collar. Tube-lock the first three
joints.
6. Check the floats.
7. RIH with 13 3/8" casing 68#, N80, BTC with filling up continuously with fill up tool and confirm the
fill up every 10 joints.

WOEN-5 TP220 Drilling Program Page 37


8. At casing shoe, change side door elevator to spider elevator. Circulate for 15min.
9. Wash at least last two joints or as per hole conditions dictate.
10. Verify the final space out (ensure that the casing coupling is not in the wellhead).
11. Be sure that last joint is correctly drifted (ID & OD) to ensure right set on hanger.
12. R/U cement head & lines. Ensure both rig & cement pumps can be utilized without breaking lines.
Test cement lines to 4000 psi.
13. Circulate and condition hole with rig pumps. Reduce Yield Point and Gels per instructions from
mud engineer. Take pump efficiency while circulating.
14. Pump spacer, slurry, and displacement according to cement program. Displace with rig pumps
and slow pump rate prior to bumping plugs. Do not over displace cement more than ½ of shoe
track volume.
15. Switch to cement unit and pressure test casing to 3000 psi for 10 minutes. Bleed off pressure and
check for back flow.
16. R/D cementing equipment.
Notes:
The pumps are inspected prior the job and found free of washouts or foreign materials.
The efficiency of both pumps is determined by pumping known volumes of fluid prior to the job.
Only one pump is used at a time during cement displacement to minimize potential errors during
the job.
All cementing lines must be tested.
If losses are recorded while drilling, running Casing or before cement job, automatically add
fibers to lead slurry as preventive action to reduce losses.

5.5.6.3 Wellhead installation

1. L/D annular BOP 20 ¾" 3K+ mud cross + spacer


2. Hang the 13 ⅜" Casing in the CHH as cemented. Cut and dress at required length.
3. Install casing spool 20” ¾ . 3K x 13” ⅝ . 5K
4. Test the spool to 60 % CSG collapse pressure (~1350 psi) through test port.
5. Nipple up 13 ⅝" 10K BOP with adapter spool between BOP and casing spool.
6. Make up and run tester cup. Pressure test BOP as per SH test program.
7. Ensure that casing Head valves are open during BOP tests.
8. After finishing BOP pressure test install wear bushing.

WOEN-5 TP220 Drilling Program Page 38


BOP and Wellhead Drawing

Rotary Table

Bell Nipple

Annular
13 5/8'' - 5 K

13 5/8'' Flg x 10 000 psi BX 159

PIPE RAM S

C.I.W Double
Type 'U'
13 5/8'' - 10 K

BLIND SHEAR RAM S

13 5/8'' Flg x 10 000 psi BX 159

4 1/16'' x 10 000 psi 4 1/16'' x 10 000 psi


13 5/8'' x 10K
Mud cross

Kill Line 13 5/8'' Flg x 10 000 psi


BX 159 Choke Line

PIPE or VARIABLE RAMS

Ground Floor 13 5/8'' Flg x 10 000 psi BX 159


13-5/8'' Flg x 5000 psi BX 160

13-5/8'' Flg x 5000 psi BX 160

13 5/8'' CHS

20-3/4'' Flg x 3000 psi R74 or RX74

18 5/8'' CHH

30'' C.P
Cellar Floor 18 5/8''

N O T A T S C A LE
9-5/8" Csg

WOEN-5 TP220 Drilling Program Page 39


5.6 12 ¼" x 9 ⅝" Produc on Casing [2273m – 3697m]

5.6.1 Section Objectives


The objectives of this section is to isolate all the high pressurized zones (Lias Horizon B, Lias Salifere) and
provide a strong casing shoe to allow safe drilling of 8 ½" section. The 9 ⅝" casing must be set +/-3m max
inside the Trias argileux (G30) formation at 3697m. Final 9 5/8” casing point will be defined by the
geologist on site.

5.6.2 Risks / Potential Problems


The Lias section includes the abnormally pressured Horizon “B” aquifer of saturated saltwater. Mud
weight of 2.25sg is planned to contain the HB aquifer and to control the salt intervals. Contaminated
mud should be isolated in a separate tank for treatment or be back loaded to the liquid mud plant to be
treated. Hole conditions should be monitored to determine whether additional mud weight is required
to control swelling formations.
The 9 5/8” casing point is critical, it cannot be set deeper than 3m inside Lias Argileux; otherwise heavy
losses will be experienced into the Triassic formation due to the high MW required in the Lias Salt. It is
important to drill and case this phase as quickly as possible to not allow for salt and shale zones time to
flow or swell which could cause re-drilling of the phase.

Identified
Mitigation Contingency
Risk/Hazard
1. Penetration rate has to slow down while drilling
close to the theoretical section TD and frequent
1. Contingency LCM material and cement bottoms up for sample collection has to be made
material has to be available on site in case in order to enable the Well site Geologist to
of losses. determine the correct casing seat point.
Casing Seat
2. Study loss circulation strategy in 2. An OH FIT at 2.38sg EMW is planned to be
Selection / Loss
appendix and prepare for handling losses. conducted at the end of drilling phase to test the
Circulation
3. In case of massive losses, spot cement section integrity before running casing in order to
plugs to improve OH competency for prevent induced losses due to surge pressure and
running casing and cementing. ECD while cementing.
3. Wire line logging to confirm penetration into
Trias Argileux. Deepen well if necessary.
1. 10K BOP is tested as per procedure. Well
shut in and killing methods have to be
agreed among all parties beforehand.
2. Rig Contractor Supervisory staff to be
WC certified.
1. Maintain mud properties as program (especially
3. 13 ⅜" casing is designed and tested to
mud weight).
withstand maximum anticipated surface
2. Try to avoid LC due to surge pressure (BHA/bit
pressure.
Abnormal balling, high RIH speed, etc), Try to keep the hole
4. Formation integrity below the casing
Pore Pressure and full at all times during loss circulation.
shoe will be tested to 2.49sg EMW to
Brine Influx 3. Use trip sheet to ensure hole is filled up
ensure min 25bbl kick tolerance.
properly.
5. Conduct SCR and update kill sheet as per
4. Tripping out with controlled speed in order not
procedure.
to swab the well.
6. Conduct scheduled kick drills.
7. Ensure flow-out meter and PVT in good
condition and are properly used by driller.
8. Mud logger to monitor pit volume
closely

WOEN-5 TP220 Drilling Program Page 40


1. Condition mud to lower YP and ensure good
hole condition before POOH for running casing.
2. Run simulation to determine casing Running
speed. Run casing at controlled speed to limit
surge pressure to pre- determined valve.
3. Circulate at different depths to break gel.
4. Establish circulation slowly and gradually and
1. Pump LCM to cure losses. increase flow rate in stages. Ensure full return is
Loss during RIH 2. Add fiber into slurry if losses exist. obtained without losses each time before
casing/ cementing 3. Pull casing to cure losses if losses are increasing flow rate.
severe. 5. Set max circulation flow rate and pressure with
result from simulation, especially when tagging
bottom.
6. Design cement slurry properly with procedure.
7. Run Cement software to ensure bottom hole
pressure will not exceed FIT value.
8. Monitor pressure closely during cementing,
adjust rate as needed
1. Maintain mud properties in range.
2. Circulate hole clean before POOH.
3. Ensure hole cleaning during drilling.
4. Don’t try to pull through salt formation, back
ream through salt formation as precaution to avoid
1. Spot fresh water around BHA if
stuck pipe. Get depth of salt formation from mud
getting stuck in salt, let it soak and work to
logging and plan back reaming operation before
free the pipe.
tripping.
Stuck pipe in salt 2. Check drilling jar certificate before RIH,
5. Avoid long pipe stationary times. Rotate pipe
Monitor jar working hours.
and circulate if repair rig equipment.
3. Fishing package for 12 ¼" BHA available
6. Limit max over pull to 10 ton at tight spots;
on the rig.
Increase Over pull in stages (5 ton, 10 ton), slack
off string to confirm it’s free each time before
increasing over pull, If indication of BHA being held
up while slack off, stop attempting to pull. Lower
string and make up Kelly, ream the tight spots.

5.6.3 Preparation to Drill

1. OBM should be prepared tested before displacing.


2. Maintain a minimum of 200 tons of Barite on site.
3. Choose the optimum size for bit nozzles to provide good hydraulics for high MW.
4. A preventive maintenance of TDS, DW and mud pumps should be done while interphase.
5. Make all personnel aware about the potential risks of kick & losses.
6. Liners (6") and valve seats should be inspected to make sure they are in good or new condition to
start a new section.
7. Inspect 9 ⅝" casing to ensure sufficient length to case to planned section depth.
8. Ensure all materials and equipment required are on location. BHA components should be tallied for
length; OD, ID, and fishing neck (if applicable).
9. Stabilizers used in this hole section should have 100% wrap with 270 degrees of coverage. The
gauge on all stabilizers for this hole section should be checked. Tolerance is 1/16" under gauge.

WOEN-5 TP220 Drilling Program Page 41


10. A near bit stabilizer should be sized with bit to minimize the distance from the back of the gauge
of the bit to the edge of the stabilizer blade. It is preferable for this distance to be about 22"
distance or as close to this as possible.
11. Have primary drill bit ready with proper nozzles installed. Backup bit should be on location.
12. Inspect casing spool and associated equipment. Ensure all components are available to hang off 9
⅝" casing and to nipple up BOP stack for drilling the 8 ½" section.
13. Ensure that the casing spool 13 ⅝" 5K x 11"10K and the adapter DSA 11" 10K x 13 ⅝" 10K are
available in the rig, these will be installed after running 9 ⅝" casing.
14. Ensure BHA has a float valve & a TOTCO ring.
15. Cement Company should have a tank on site to pump required volume of cement, displacement
fluid.

5.6.4 Material Requirements


N° Description Sub Description Units Qty Spare Total Supplier
Drill String
1 12 ¼" PDC New Bit 6 blades, 6 5/8" REG, 8*18 ea 1 0 1 SH-DDO
1 12 ¼" RR PDC Bit 6 blades, 6 5/8" REG, 8*18 ea 1 0 1 SH-DDO
2 12 ¼" MT For Cement /Junk Drilling ea 1 0 1 SH-DDO
3 String Stabilizer 12 3/16" OD, 7 5/8" REG ea 2 0 2 ENTP
4 NB Stabilizer 12 3/16" OD, 7 5/8" REG Box - Box ea 1 0 1 ENTP
5 Drilling Jar w/ flex joint 8" OD, 6 5/8" REG ea 1 0 1 Rental
6 Casing Scraper Scraper for 9 5/8" 47- 53.5 ppf ea 1 0 1 Rental
7 TOTCO and Landing Ring Casing ea 1 0 1 ENTP
Drill String Handling Tools
1 Bit breaker (PDC) For 12 ¼" PDC bit. Comes with bit ea 1 0 1 SH-DDO
2 Bit breaker (Tricone) 12 ¼"Tricone Bit ea 1 0 1 ENTP
3 3 Point Caliper To gauge 12 1/4 " stabilizers ea 1 0 1 ENTP
4 Bit Caliper For 12 ¼" Bit ea 1 0 1 ENTP
Casing Equipment
1 Float Shoe 9 5/8", 53.5#, P110, BTC ea 1 0 1 SH-DDO
2 Float Collar 9 5/8", 53.5#, P110, BTC ea 1 0 1 SH-DDO
4 Casing 9 5/8", 47#, P110, BTC m 2200 200 2400 SH-DDO
5 Casing 9 5/8", 53.5#, P110, BTC m 1497 100 1597 SH-DDO
6 Csg Pup Joints (2, 3, 6m) 9 5/8", 47#, P110, BTC ea 2 - 2 SH-DDO
7 Dope For casing Pail 3 - 3 SH-DDO
8 Baker Lock For casing Can 1 - 1 SH-DDO
9 Centralizer 9 5/8" Bow Type ea 44 10 54 SH-DDO
10 Centralizer 9 5/8" Rigid Type ea 10 5 15 SH-DDO
11 Stop Collar For centralizers ea 54 10 64 SH-DDO
12 Nails For centralizers and stop collars Lot Lot - Lot SH-DDO
13 Cementing Wiper plugs Top Plug for 9 5/8" 47-53.5# ea 1 - 1 SH-DDO
14 Cementing Wiper plugs casing Plug for 9 5/8" 47-53.5#
Bottom ea 1 - 1 SH-DDO
15 Drift casing
8.5" Special drift 9 5/8" casing ea 1 - 1 SH-DDO
16 X-Over (Well Control) 9 5/8" BTC Pin x 4 ½" IF Box ea 1 - 1 Rental
Casing Running Equipment
1 Single Joint Elevator Elevator for 9 5/8" Casing ea 1 1 2 ENTP
2 Casing Slip 9 5/8" Manual Casing Slip ea 1 1 2 ENTP
3 Side Door Elevator SD Elevator for 9 5/8" Casing 150T ea 1 1 2 ENTP

WOEN-5 TP220 Drilling Program Page 42


4 Spider Slips 500t Spider Slips package for 9 ea 1 - 1 ENTP
5 Spider Slips Type 500t Spider Slip Type Elevator ea 1 - 1 ENTP
6 Hydr. Power Tong + HPU 9 5/8" Hydraulic Power Tongs & ea 1 1 2 Rental
7 Manual Rotary Tong HPU
Manual Rotary Tongs for 9 5/8" ea 1 - 1 ENTP
8 Long Links for casing Casing
Weldless links, 500t, 3 ½" x 192" Set 1 1 2 ENTP
9 Klepo Protectors 9 5/8" Klepo Protectors ea 2 1 3 ENTP
11 Safety Clamp Safety Clamp for 9 5/8" Casing ea 1 - 1 ENTP
12 Automatic Casing Fill up For 9 5/8" casing ea 1 - 1 Rental
Cementing Equipment
1 Cement Head Double Plug, 9 5/8" BTC x 2" ea 1 - 1 Rental
WECO
2 Circulating Swage 9 5/8" BTC Pin x 2" Weco ea 1 - 1 Rental
3 Cementing Unit Cementing Unit + Chiksans + ea 1 - 1 Rental
Manifold
For connection to standpipe
4 Pumping T or Y peace ea 1 - 1 Rental
manifold and Cementing Chiksans
Wellhead & Well Control Equipment
1 11" x 10K Wellhead 11"10K Top x 13 5/8" 5K Bottom ea 1 - 1 SH-DDO
2 System
Ring Gaskets CHS
BX-160 Ring Gasket (for 13 5/8" x ea 1 - 1 SH-DDO
3 Ring Gaskets 5K)
BX-158 Ring Gasket (for 11" x ea 1 1 2 SH-DDO
4 Cup Tester 10K)Tester for 9 5/8" 47-53.5#
Cup ea 1 1 2 ENTP
5 Casing Cutter Casing Cold Cutter for 9 5/8" 47- ea 1 - 1 Rental
53.5#
5.6.5 BHA Detail and Bit

OD ID Length Weight Bouy Wt. Cuml Bouy Cuml


Nbr of
Section Type Wt Length
Joints
(in) (in) (m) (kg/m) (t) (t) (m)
Drill Pipe 19.50# G105 374 5, 00 4.25 3482,32 32,55 80.81 111,94 3697,00
Heavy Weight 6 5,00 3 55,80 73,40 2,98 31,13 214,68
XO 1 8,000 2,810 1,00 223,11 0,16 28,15 158,28
Drill Collar 3 8,000 2,810 28 223,11 4,45 28,00 157,28
Drilling Jar 1 8,000 2,810 9,30 223,11 1,48 23,54 129,28
Drill Collar 9 8,000 2,810 83,00 223,11 13,20 22,06 119,98
X/O 1 9,500 3,000 1,00 323,11 0,23 8,86 36,98
Drill Collar 2 9,500 3,000 18,60 323,11 4,29 8,63 35,98
Stabilizer 12-3/16” 1 9,500 3,000 1,60 403,88 0,46 4,34 17,38
Drill Collar 1 9,500 3,000 9,30 323,11 2,14 3,88 15,78
Stabilizer 12-3/16” 1 9,500 3,000 1,60 403,88 0,46 1,74 6,48
Short DC 1 9,500 3,000 3,00 323,11 0,69 1,28 4,88
NB Stabilizer 12-3/16” 1 9,500 3,000 1,60 403,88 0,46 0,59 1,88
Bit 1 12,250 NA 0,28 NA 0,13 0,13 0,28
Mud Weight sg. 2,25 Bouyance 0,713

Note: Ensure a float valve and TOTCO ring are included in the BHA.
Check Totco Ring, Float valve, Bit & stabilizers diameter while tripping in and out of hole.

WOEN-5 TP220 Drilling Program Page 43


5.6.5.1 Bit and parameters

12"1/4 BIT
Bit Type MI616LHBPX –New
BHA Type Packed Hole
Interval 2273 - 3697m
Lias Anhydritique, Lias Salifere, Horizon B, S1+ S2, S3,
Formation
Lias Argileux, Trias S4 & Trias Arg Inf
Flow Rate 2800 lpm
Nozzles 9*20
WOB 5 - 20 Tons
RPM 100 – 160
Avg ROP 18m/hr

5.6.6 Detail Procedure

5.6.6.1 Drilling:
1. Hold safety meeting
2. Make up 12 ¼" bit and BHA per program and run in hole.
3. Run in hole and tag cement, Record actual top cement.
4. If there was no plug bump in cementing 13”3/8 casing. Test csg @ 3000psi.
5. If there was a final bump and the casing was tested, continue Drill out cement, plugs and
float collar, continue drill out cement inside casing to 05m above shoe, confirm hard
cement
6. Displace hole with 2.25sg OBM. to start as follows:

Rotate and reciprocate drill pipe during displacement


Do not shut off pumps until OBM returns are at surface d(in)=d(out)=2.25sg
Take slow pump rates and pump efficiency

7. Continue drill out cement, shoe and drill ahead 1m in new formation.
8. Pull out to shoe and circulate hole clean.
9. Perform SBT to 2.49sg using cement unit. Increase pressure slowly to equivalent pressure.
If pressure starts to decline before the target pressure is reached, then stop pumping and
record the bleed off pressure.
Sonatrach SBT Procedures Must be followed.
Constant volume to be pumped while observing the pressures.
10. Drill ahead 12 ¼" hole with controlled drilling parameters till get all stabilizers out of casing
shoe, increase drilling parameters progressively, mud weight could be increased if hole
condition dedicated.
11. Continue drilling ahead as per program to casing point. Volumes should be closely
monitored for signs of losses/ kicks.
12. Pump and circulate out a water pill to clean inside BHA from any eventual salt
crystalized( to be confirmed with SI/FC)
13. At 9 5/8" casing point will be +/-3m in Trias Argileux formation (G10) ; it will be called by the
rig site geologist.
14. At casing point, circulate hole clean.
15. Pull out to 13 ⅜" casing shoe, work on ght spots as required.
16. At casing shoe, circulate ¼ hour to break gels & Perform FIT at 2.38sg EMW at bottom,
through choke line.

WOEN-5 TP220 Drilling Program Page 44


17. Run back to bottom for short trip after the FIT; circulate Hole clean to homogenize mud,
Drop Totco, and POOH;
Use trip tank, compare actual fill volume to theoretical to detect any
gain/loss while tripping.
18. Rig up wire line loggers and run logs as directed (include deviation log to record
inclination and azimuth). Rig down wire line loggers.
After logging interpretation confirm with SH/EXP if the drilled depth is the right
casing seating depth.
19. A wiper trip may be done depending on hole conditions.
20. POOH to surface for run casing, soft break out 12 ¼" BHA and rack in the derrick.
21. Retrieve wear bushing before start running 9 5/8" casing.

5.6.6.2 Running and cementing Casing


1. Read SH/FOR drilling practices related to casing and cementing.
2. Prepare the 9 ⅝" casing while drilling the 12 ¼" section (Drift, install centralizers as per
cementing program & screw the float shoe on the first joint with baker-lock).
3. Hold pre job meeting with all people involved.
4. Rig up casing running tools to run 9 ⅝" casing.
5. Make up float shoe, 2 joints of casing, and float collar. Baker-Lock the first three joints.
6. Check the floats. Run in hole 9 ⅝" mix casing (47# & 53.5# -P110-BTC).
7. Run in hole about 1497m of 9 ⅝" 53.5# P110, BTC and followed by 2200m of 9 ⅝" 47# P110,
BTC (run the last 3 joints 9 5/8” casing 53.5# P110 BTC to ensure BOP pressure test 6500psi
with tester cup).
8. Filling up continuously and confirm the fill up every 10 joints.
9. At 1500m, change side door elevator to spider elevator.
10. At the 13 ⅜" casing shoe, break circulation.
11. Wash down at least the last two joints or as per hole conditions dictate.
12. Verify the final space out (Ensure that the casing coupling is not in the wellhead).
13. R/D casing running equipment and rig up cementing head and lines. Ensure both rig and
cement pumps can be utilized without breaking lines.
14. Test cement lines at 5000 psi.
15. Circulate and condition hole with rig pumps. Reduce Yield Point to less than 10 lb/100 ft2 (see
mud engineer). or as otherwise instructed by SH/Mud engineer. Monitor well closely for mud
losses.
16. Take pumps efficiency while circulating.
17. Hold pre job safety meeting. And make sure all "procedure for cementing" is applied and used,
involving all concerned people.
18. Pump spacer, slurry, and displacement according to cement program. Displace with rig pumps
and slow pump rate prior to bumping plugs.
19. Switch to cement unit and pressure test casing to 3500 psi for 10 minutes.
20. If the plug does not bump at the calculated displacement volume over displace with maximum
half-shoe track volume.
21. Record operational data on cementing job chart. Bleed off pressure slowly & record the return
volume, check the floats.
22. R/D cementing equipment.

5.6.6.3 Wellhead Installation


1. N/D bell nipple, flow line and Lift BOP stack.
2. Install 9⅝" casing hanger, Set and hang 9 ⅝" casing as cemented.
3. Cut & bevel 9 ⅝" casing with hydraulic cold cu er.
4. Lay down 9 5/8" landing joint.

WOEN-5 TP220 Drilling Program Page 45


5. L/D adapter flange 13 5/8” 5K* 13 5/8” 10K.
6. Install casing spool 13 ⅝" 5K x 11"10K & pressure test it to 3150 psi, (60% of 9 ⅝" collapse
pressure).
7. Install adapter spool 11"10K x 13 ⅝" 10K.
8. Nipple up 13 ⅝" 10K BOP.
9. Ensure that casing spool valves are open on top casing spool 20”3/4 . 3K x 13”5/8 . 5K during
BOP tests.
10. Connect the kill and choke lines.
11. Pressure test BOP and all well control equipment as per test program (ensure casing spool
valves are open during BOP test).
12. L/D 12 ¼" BHA, Excess 5 " DP.

WOEN-5 TP220 Drilling Program Page 46


BOP and Wellhead Drawing

Rotary Table

Be ll Nipple

Annular
13 5/8'' - 10 K

13 5/8'' Flg x 10 000 psi BX 159

PIPE RAMS

C.I.W Double
Type 'U'
13 5/8'' - 10 K

BLIND SHEAR RAMS

13 5/8'' Flg x 10 000 psi BX 159

4 1/16'' x 10 000 psi 4 1/16'' x 10 000 psi


13 5/8'' x 10K
Mud cross

Kill Line 13 5/8'' Flg x 10 000 psi


BX 159 Choke Line

PIPE or VARIABLE RAMS

13 5/8'' Flg x 10 000 psi BX 159


Ground Floor
11'' Flg x 10 000 psi BX 158

11'' CHS

13-5/8'' Flg x 5000 psi BX 160

13 5/8'' CHS

20-3/4'' Flg x 3000 psi R74 or RX74

18 5/8'' CHH

30'' C.P

Cellar Floor 18 5/8''

13 3/8''
N O T A T S C A LE
9-5/8" Csg

WOEN-5 TP220 Drilling Program Page 47


5.7 8 ½" x 7" Production Casing [ 3697m – 4017m]

5.7.1 Objectives
 The objective here is to evaluate the target reservoirs. The pay zone formations will be covered
with 7" production Casing.
 The drilling program plan to set 7" casing at 50m inside Silurian at +/-4017m.

5.7.2 Risks / Potential Problems


 Potential reservoirs could be pressured above existing mud weight resulting in well control kicks.
Flow checks should be conducted on all drilling breaks.
 It is important to maintain sufficient mud weight to control the well without excessive mud weight
increases, which might cause differential sticking or loss of returns.
Identified Mitigation Contingency
Risk/Hazard
1. Decrease MW and make a U- 1. Mud weight has to start with the minimum possible
tube effect. value of 1.55sg.
2. Spot pipe releasing agents 2. The mud properties such as filtrate and mud cake has
such as pipe lax & AVA tension. to be strictly controlled to avoid high filtration rate and
3. Ensure drilling jar is certified provide a quality mud cake in front of the formation.
and running under hour limit. 3. CaCO3 will be added to mud system in order to act as
Differential
4. Try to free the pipe according bridging agent and control the mud fluid loss to the
Sticking
to Berkine stuck pipe briefing formation.
document. 4. Rig contractor should have an active PMS to minimize
5. Fishing package to be standby maintenance requirements and reduce the time that
on rig. drilling is stopped.
5. Minimize pipe stationary/connections time, have
contingency plan to move pipe for different emergency
scenarios.
1. 10K BOP is installed and 1. Ensure mud weight maintained as program.
tested. 2. Measure mud weight if there is any doubt: gas cut
2. Hard Shut In and Drillers mud, water contamination, etc.
Method to be utilized. 3. Perform flow check if there is indication of gas- cut
3. Rig Contractor Supervisory mud, water-contaminate mud; circulate through choke to
staff to be WC certified. condition mud if required.
4. 9 ⅝" casing is tested to 4. Keep the hole full at all times, even if there is losses
withstand maximum anticipated down hole.
surface pressure. 5. Keep sufficient surface OBM volume as per
Well 5. Keep sufficient Cement and requirements of IPM standard and Sonatrach
Control Mud weighting material on rig as requirements.
per Sonatrach policies. 6. Keep sufficient LCM on rig as per this program.
7. Regular trip drills and kick 7. Tripping out with controlled speed in order not to
drills have to be performed. swab the well.
8. Perform flow checks as per 8. Fill hole continuously, use trip sheet to ensure hole is
procedure. filled properly.
9. Conduct SCR and update kill 9. Monitor connection gas, background gas and trip gas
sheet as per requirement of and take proper action.
procedure.
10. PVT and flow meter shall be
maintained in good condition

WOEN-5 TP220 Drilling Program Page 48


and used properly.
11. Mud logging is 2nd frontline
to detect kick.
1. Ensure good hole cleaning to
carry caving out of hole.
2. Mud logger to report to WSS if
caving is found on shaker.
1. Maintain mud properties as per program.
3. Increase mud weight if
Hole wash out 2. Avoid big/rapid ECD change to formation.
necessary.
and caving 3. Avoid un-necessary back reaming.
4. Adjust cement slurry volume
based on caliper log.
5. In case of hole pack off due to
caving, refer to Berkine stuck
pipe briefing document for
procedures and guidelines.
1. Have contingency bit on 1. Gain existing experience from bit
location to change the bit if pre- 2. Supplier/operator to select most suitable bit and
mature failures occur. proper drilling parameters.
3. Capture lessons learnt from each bit run and apply it
Bit premature
for next bit planning/operation.
failure 4. Bit runner from bit supplier to run bit with optimum
parameters.
5. Avoid excessive vibration to bit by applying optimum
drilling parameters.

5.7.3 Preparation to Drill


1. Conduct a “pre-section” meeting onsite before start drilling to focus on the main concern on this
particular section.
2. Check and test all well control equipment, certificates, test equipment as per SH procedures before
drilling this section.
3. Perform BOP drill for 02 ENTP crew as per SH procedure & repeat same as required.
4. Oil base mud should be prepared at the last section.
5. Ensure minimum of 200 tonnes of Barite on location.
6. Inspect 7" casing to ensure sufficient length to case to the planned section depth.
7. Make all personnel aware about the potential risks of stuck pipe, kick & losses, especially mud-logging
crew.
8. Ensure all materials and equipment required is on location. BHA components should be tallied for
length; OD, ID, and fishing neck (if applicable).
9. Stabilizers used in this hole section should have 100% wrap with 270 degrees of coverage. The gauge
on all stabilizers for this hole section should be checked. Tolerance is 1/16” undergauge.
10. A near bit stabilizer should be sized with bit to minimize the distance from the back of the gauge of
the bit to the edge of the stabilizer blade. It is preferable for this distance to be about 12” distance or
as close to this as possible.
11. Have primary drill bit ready with proper nozzles installed. Backup bit should be on location.
12. Ensure BHA will have a float valve and a TOTCO ring installed.
13. Verify quantities and types of LCM on rig. Need to have large size materials available.
14. Cementing company should have a tank on site to pump required volume of cement, displacement
fluid.

WOEN-5 TP220 Drilling Program Page 49


5.7.4 Material Requirements
N° Description Sub Description Units Qty Spare Total Supplier
Drill String
1 8 ½" PDC 8 blades ea 2 0 2 SH-DDO
2 8 ½" MT For Cement /Junk Drilling ea 1 0 1 SH-DDO
4 String Stabilizer 8 7/16" OD, 4 ½" REG ea 2 1 3 ENTP
5 NB Stabilizer 8 7/16" OD, 4 ½" REG , 4" IF ea 1 1 2 ENTP
6 Drilling Jar 6 1/2" OD, ea 1 0 1 Rental
7 Casing Scraper Scraper for 7" Casing ea 1 0 1 Rental
Scraper for 9 5/8" Casing
8 Casing Scraper ea 1 0 1 Rental
(Contingency – In case CBL is
Drill String Handling Tools
1 Bit breaker (PDC) For 8 ½" PDC bit. Comes w/bit. ea 1 0 1 SH-DDO
2 Bit breaker (Hybrid) For 8 ½" Hybrid bit. Comes w/bit. ea 1 0 1 SH-DDO
3 Bit breaker For 8 ½" Impregnated bit. Comes ea 1 0 1 SH-DDO
4 Bit breaker (Tricone) 8 ½" Tricone Bit ea 1 0 1 ENTP
5 Bit breaker (Tricone) 6" Tricone Bit ea 1 0 1 ENTP
6 3 Point Caliper To gauge 8 ½" stabilizers ea 1 0 1 ENTP
7 Bit Caliper For 8 ½" Bit ea 1 0 1 ENTP
8 Bit Caliper For 6" Bit ea 1 0 1 ENTP
9 TOTCO and Landing ea 1 0 1 ENTP
Casing Equipment
1 Float Shoe 7", 32#, P110, N. Vam ea 1 0 1 SH-DDO
2 Float Collar 7", 32#, P110, N. Vam ea 1 0 1 SH-DDO
4 Casing 7", 32#, P110, N. Vam m 4017 200 4217 SH-DDO
5 Liner Hanger System ea ea 1 - 1 SH-DDO
with TOP Packer
6 Dope For casing Pail 3 - 3 SH-DDO
7 Baker Lock For casing Can 1 - 1 SH-DDO
8 Centralizer 7" souple ea 15 5 20 SH-DDO
Centralizer 7” rigide ea 43 5 48 SH-DDO
9 Stop Collar For centralizers ea 107 10 117 SH-DDO
10 Nails For centralizers and stop collars Lot Lot - Lot SH-DDO
11 Drift 6.00" for 7" casing ea 1 - 1 SH-DDO
12 X-Over (Well Control) 7" New VAM Pin x 4½" IF Box ea 1 - 1 Rental
Casing Running Equipment
1 Single Joint Elevator SJ Elevator for 7" Casing ea 1 1 2 ENTP
2 Casing Slip 7" Manual Casing Slip ea 1 1 2 ENTP
3 Side Door Elevator SD Elevator for 7" Casing 150T ea 1 1 2 ENTP
4 Spider Slips 350T Spider Slips package for 7" ea 1 - 1 ENTP
5 Spider Slips Type 350T Spider Slip Type Elevator for ea 1 - 1 ENTP
6 Hydraulic Power Tong 7" Hydraulic Power Tongs & ea 1 1 2 Rental
+ Power Unit Hydraulic Power Unit
11 Safety Clamp Safety Clamp for 7" Casing ea 1 - 1 ENTP
Automatic Casing Fill
12 For 7" 29-32# N. Vam casing ea 1 - 1 Rental
up Tool
Cementing Equipment
1 Cement Head cementing head ea 1 - 1 Rental
2 Circulating Swage 7" N. VamPin x 2" Weco ea 1 - 1 Rental
3 Cementing Unit Cementing Unit + Chiksans ea 1 - 1 Rental
Wellhead & Well Control Equipment
Tubing head full
To use for completion
1 package and wear ea 1 - 1 SH-DPR
11" 10K x 7 1/16" 10K
bushing + Master

WOEN-5 TP220 Drilling Program Page 50


5.7.5 BHA Detail and Bit:

5.7.5.1 Drilling BHA:


Cum Cum
Nbr of OD ID Length Weight Buoy Wt.
Section Type Buoy Wt Length
Joints
[in) [in] [m] [kg/m] [T] (T) (m)
Drill Pipe 19.50# G105 406 5,000 4,25 3773,05 32,55 98.37 122.47 4017
Heavy Weight 6 5,000 3,000 55,80 73,96 3,31 24,10 243,95
X/O 1 6,500 2,813 1,00 136,55 0,11 20,80 188,15
Drill Collar 2 6,500 2,813 18,60 136,55 2,03 20,69 187,15
Drilling Jar 1 6,500 2,813 9,30 136,55 1,02 18,66 168,55
Drill Collar 15 6,500 2,813 139,50 136,55 15,26 17,64 159,25
Stabilizer 8 7/16" 1 6,500 2,813 2,40 170,68 0,33 2,38 19,75
Drill Collar 1 6,500 2,813 9,30 136,55 1,02 2,05 17,35
Stabilizer 8 7/16" 1 6,500 2,813 2,40 170,68 0,33 1,03 8,05
Short Drill Collar 1 6,500 2,813 3,00 136,55 0,33 0,71 5,65
NB Stabilizer 8 7/16" 1 6,500 2,813 2,40 170,68 0,33 0,38 2,65
Bit 1 8,500 NA 0,25 250,00 0,05 0,05 0,25
Mud Weight sg. 1,55 Buoyancy = 0,801

5.7.5.2 Coring BHA


Cum Cum
Nbr of OD ID Length Weight Buoy Wt.
Section Type Buoy Wt Length
Joints
[in) [in] [m] [kg/m] [T] (T) (m)
Drill Pipe 19.50# G105 406 5,000 4,25 3773,05 32,55 98.37 122.47 4017
Heavy Weight 6 5,000 3,000 55,80 73,96 3,31 24,10 243,95
X/O 1 6,500 2,813 1,00 136,55 0,11 20,80 188,15
Drill Collar 2 6,500 2,813 18,60 136,55 2,03 21,00 189,65
Drilling Jar 1 6,500 2,813 9,30 136,55 1,02 18,96 171,05
Drill Collar 15 6,500 2,813 139,50 136,55 15,26 17,95 161,75
X/O 1 6,750 2,813 1,00 149,72 0,12 2,69 22,25
Core Barrel 1 6,750 2,813 21,00 149,72 2,52 2,57 21,25
Core head 1 8,500 NA 0,25 250,00 0,05 0,05 0,25
Mud Weight sg. 1,55 Buoyancy = 0,801

1.1.1
8"1/2 BIT
Bit Type GT85DHHE New
BHA Type Packed hole
Interval 3697-4017m
Formation Trias
Flow Rate 1500 -1800lpm
Nozzles 8*12
WOB 6 - 14 Tones
RPM 80-120

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5.7.6 Detail Procedures
5.7.6.1 Drilling

1. Review and respect SH standard drilling practices & procedures.


2. Hold safety meeting.
3. Make up 8 ½" bit and packed BHA.
4. Break circulation after picking up BHA to ensure string is clean.
5. Continue run in hole and tag cement. Record actual top of cement.
6. Displace remaining 2.25sg OBM with 1.55sg OBM and drill out cement, Take slow pump rates
and pump efficiency.
7. Test column to 3500psi if bump plug wasn’t recorded.
8. Perform kick drill with circulation through chock manifold before drill out shoe track for two
crew.
9. Drill out shoe track and cement with reduced parameters, then continue drilling using full
parameters when stabilizers out of casing.
10. Volumes should be closely monitored for signs of losses or kicks.
11. If any troubles are observed when start drilling after few meters below 9 5/8” casing shoe
(abnormal torque, drag, stuck pipe issue), then POOH to casing shoe, contact drilling
superintendent to evaluate the situation prior to resume drilling.
12. It’s important to watch the volume and shape of cuttings coming over the shakers (report them
to the base for orders) because this can be an early alert for hole problems, other key
indicators include excessive torque and stick-slips while drilling and high drag pulling out of
the hole. Mud weight, rheology may need to be adjusted.
13. Drill ahead to casing point at 4017m expected 50m in Silurian , if caving start appearing over
the shakers pump a high density pill and monitor amount and size of cuttings. Do not use high
density pills more than necessary.
14. Carefully monitor the mud rheology and hole condition while drilling, connections and tripping
in/out of hole.
15. At bottom, pump high density pill and circulate hole clean and ensure OBM is in good
conditions for logging.
16. Pull out of hole for a wiper trip to casing shoe See with SH/SI, work in tight intervals as
required, run back to bottom, circulate hole clean and POOH to surface.
17. Rig up wire-line loggers and run logs as directed. Run in hole with 8-1/2” drill string for wiper
trip to bottom.
18. Circulate and condition mud for cement job.
19. Ensure rig pump efficiency has been checked and recorded.
20. POOH and prepare to run 7” casing. during the last wiper trip prior to run casing POOH with
soft break DP.

5.7.6.2 Running & Cementing 7" Casing

NB: Prepare the 7" casing while drilling the 8"1/2 section (Drift, install centralizers/well program & screw
the float shoe on the first joint with baker-lock).

1. Read SH/FOR drilling practices related to casing and cementing.

WOEN-5 TP220 Drilling Program Page 52


2. Discuss operations with liner hanger representative before starting to ensure everyone
understands the operation and to make sure nothing is missing or needed.
3. Retrieve wear bushing if already installed.
4. Hold pre job meeting with all people involved.
5. Rig up casing running tools to run 7" casing.
6. Make up float shoe, 2 joints of casing 7" and float collar. Baker-Lock the all connections.
7. Check the floats and Continue RIH 7" casing as per casing program.
8. Filling up continuously and confirm the fill up every 10 joints.
9. At 1500m, change side door elevator to spider elevator.
10. At the 7" casing shoe, circulate for 15min.
11. Wash down at least the last two joints or as per hole conditions dictate.
12. Verify the final space out (Ensure that the casing coupling is not in the wellhead).
13. R/U cementing head & lines. Ensure both rig & cement pumps can be utilized without breaking lines.
Test cementing lines.
14. Circulate & condition hole. Reduce YP to less than 10 lb/100 ft2 (see mud engineer).
15. Take pumps efficiency while circulating.
16. Pump spacer, slurry & displacement according to cementing plan. Displace with cement unit & slow
the pump rate prior to bumping plug.
17. Switch to cement pump & pressure test casing to 3500 psi for 10 minutes. Bleed off pressure & check
for flow back.
5.7.6.3 Wellhead installation
BOP Configuration to remain the same as while drilling 8 ½” Hole Section (Change lower pipe rams to
fix 3 ½’’ , upper variable 2 7/8’’ -5’’ or other instructions from SI).

WOEN-5 TP220 Drilling Program Page 53


6. APPENDIX

6.1 STUCK PIPE PREVENTION (Hole Cleaning Recommendations)

6.1.1 Drilling:
 Maintain sufficient mud weight to stabilize the wellbore: Observe the shakers every 30 minutes for
caving:
 If caving are observed, take a picture of the caving volume on the shaker screen. Collect several of the
largest pieces of caving. Clean and photograph the caving on a white background (with a ruler). Email the
pictures to the Drilling Superintendent and Drilling Engineer
 Report the caving event to the Mud loggers for recording onto the Real-Time Drilling Screen at the
time observed. Record the caving event (not cuttings) on the DDR. Report the amount, size and shape of the
caving.
 If approved by HMD, increase the MW to stabilize the wellbore. Continue observing the shakers for
changes in caving volume. If possible, addition increases in MW may be required if caving are still returning.

 Maintain minimum fluid loss (3cc/30-min or less).


Use a liquid fluid loss additive to stabilize the shale, Gillsonite, lignite or G-Seal for OBM; Proposal for WBM.

6.1.2 Connections:
 Prepare the drill crew and equipment to minimize non-circulating time on connections.
 Move the drill string slow and smoothly to minimize wellbore pressure surges.
 Maintain drilling SPM/RPM rates and slowly back ream (5min/stand) to the last connection depth.
Slowly ream (3min/stand) the stand back to bottom.
 If caving are present, ream the hole 2 to 3-timesto circulate the caving away from the top of the BHA.
 Pump a Hi-Density Sweep if hole cleaning problems are observed (caving on shaker. erratic torque and
drag, erratic pump pressure, hole trying to pack-off).
 After pulling off the slips, increase rotation first and then slowly increase circulation to break the gels
and minimize wellbore pressure surge.

6.1.3 Circulating the Hole Clean: (Hole Cleaning Recommendations)


 Circulate at maximum pump rate limited by the Equivalent Circulating Density (ECD). Rotate at +/-60 RPM
and reciprocate the drill string slow and smoothly to improve hole cleaning.
 Pump Hi-Density sweeps to ensure the hole is clean.
 Circulate a minimum of 1.5 to 2 times bottoms-up strokes.
 Continue circulating until the shakers are clean and the sweeps are returning empty of cuttings and
cavings. Depending on hole problems and hole angle, several bottoms-up circulations may be required.

6.1.4 POOH:
 The Drilling Supervisor shall develop a Trip-Out Procedure to provide the Driller with written instructions
on:
 Pipe pulling speeds relative to stand count (bit depth);
 The initial over-pull limit (8 to 10 tons for example);
 The stand count and MD of tight spots observed on previous trips;
 The stand count and MD of the casing shoe;
 Any other tripping issues.
 The Drilling Supervisor shall be on the floor for the first 10-stands and remain on the floor until all tripping
issues are resolved.
 The Driller shall follow the schedule for pipe pulling speeds relative to stand count. If the initial overpul

WOEN-5 TP220 Drilling Program Page 54


limit is reached, perform a 30-min circulation test. Do not attempt to pull through the tight spot without
HMD approval.
 Run-in 1 to 2-stands. Circulate and rotate for 30 to 40-minutes.
 Slowly pull out on the elevators observing for the depth of overpul.
 If the tight spot is at the same depth, the problem is wellbore geometry.
- Back ream through the tight spot at drilling circulating rate.
- Circulate the hole clean before continuing the trip.
 If the tight spot has moved up-hole, the problem is hole cleaning.
- Run-in 1 to 2-stands; repeat the Hole Cleaning Recommendations and
circulate the hole clean before continuing the trip.

6.1.5 RIH:
 The Drilling Supervisor shall develop a Trip-In Procedure to provide the Driller with written
instructions on:

 Pipe running speeds relative to stand count (bit depth);


 The initial Set-Down limit (¼ of the available Over-Pull Limit);
 The stand count when the bit reaches the casing shoe;
 The stand count and MD of tight spots observed on the trip-out and on previous trips;
 Any other tripping issues.

 The Drilling Supervisor shall be on the floor for the last 5-stands to bottom and remain on the floor
until the next operation has started and all issues are resolved.
 The Driller shall follow the schedule for pipe running speeds relative to stand count. Maximum pipe
running speed shall not exceed 1-min/stand.
 If the initial set-down limit is reached, Do Not attempt to push through the tight spot without HMD
approval.

 Pull back 1-stand and make-up the top drive or Kelly.


 Ream/back ream through the tight spot at drilling circulating rate.
 Circulate the hole clean from the bottom of the tight spot using the Hole Cleaning
Recommendations before continuing the trip.
6.2 QHSE:
Safety shall be the overriding factor in matters relating to drilling operations especially where
onsite decisions are taken on operational activities

6.2.1 QHSE Objective:


The objective is to comply with the safety and environmental standards of Sonatrach and to
achieve the following objectives:
 No environmental spills and minimum environmental impact.
 No serious, major or catastrophic service quality incidents.
 Daily QHSE events reporting.
 Project QHSE forward plan to cover all the QHSE issues and Remedial Work Plan (RWP) to
improve the QHSE level.
 PTW, Permit to Work System for non-routine activities.
 Ensure Job Safety Analysis (JSA) or pre job safety operational meetings will be held with all
personnel involved in the next operation in order to clearly identify safety risks and precautions.
 Clearly address the importance of stepping, handling and lifting.
 Perform and record a weekly STOP tour with all leaders of the companies on locations.
 The STOP cards will be used as the risk reporting tool.
 HARC (Hazard Analysis and Risk Control) for any operation on the rig site where it is not clear
how the risk will be mitigated.

WOEN-5 TP220 Drilling Program Page 55


 Muster areas should be clearly identified in the location and communicated to all personnel.
 Kick drill – weekly, or more frequent as decided by Drilling Supervisor. The kick will be recorded
on daily operation report.
 Trip drills – on trips, or more frequent as decided by the Drilling Supervisor.
 BOP test – Will be performed as per Sonatrach BOP Testing Standard Procedures. Must be
reported along with the duration in the daily drilling report.
 Fire Drill – monthly.
6.2.2 Environmental:
 Daily cleaning of location and living camp.
 Proper disposal of any waste.
 Segregation of the waste (Plastic, Metallic...).
 At the end of the wells, the disposal areas have to be properly closed.
 Ensure human waste pits are built as per standards & cleaned/closed after completion of the
well.
 Do not put wastes in the cellar.
 Before leaving the location, install an identification sign on the wellhead and to the location
entrance. Make sure the location is properly cleaned as per Sonatrach procedure.

6.2.3 People and Material:


 Any safety area has to be properly signed and indicated.
 Clean the drill floor as many times as required.
 All personnel entering the location must have all required PPE.
 Hold daily safety and tool box meetings prior to special operations.
 Verify personnel certifications and perform periodic inspections of equipment and products.
 Rig induction has to be done for all new arrival and rig visitors.

6.3 Standard Procedures and Contingencies:


6.3.1 Well Control:
6.3.1.1 General Guidelines:
1. Proper tripping procedures are critical and should be enforced at all times:
a. The Driller shall ensure a full opening safety valve (FOSV) is available on the rig floor in
the open position. Crossovers will be available such that the safety valve can be made
up to all tubular connections that are in the hole.
b. Tripping speeds should be controlled in critical sections of well.
c. Trip sheets will be filled out by the driller before each trip with calculated volumes.
During the trip the driller will record the actual volumes and compare actual hole fill
volumes with calculated volumes.
d. Any variations of hole fill volumes should be reported immediately to Drilling
Supervisor.
e. Any change in the drilling parameters, such as rate of penetration, gas levels, mud
properties, cuttings, etc. must be brought to the attention of the Drilling Supervisor who
will decide on the necessary precautions or action.
f. Slow Circulating Rates (SCR)
g. Always take the slow circulating rate pressures from the gauge from which you will kill
the well. In most cases that will be the gauge on the remote choke panel.
h. SCR will be taken every shift and when there is a change in mud weight or BHA.
i. Update active kill sheet with new SCR.
2. Maintenance and inspection of Well Control Equipment

WOEN-5 TP220 Drilling Program Page 56


1) Visual inspection of accumulator will be made by the Driller every shift to confirm
proper line up of valves and pressures.
2) Visual inspection of BOP stack will be made by the Driller every shift to confirm BOPs are
clean and in good repair, all hydraulic lines are secured and leak free, and all manual
wellhead valves are in the proper position. The cellar should be pumped out whenever
possible.
3) Visual inspection of manifold should be made by the Driller every shift to confirm proper
line up of valves for Hard-Shut in.
4) Pressure Gauge Synchronization (Stand Pipe, Driller’s Console, Choke Manifold, Remote
Choke, and Mud Logger). Each shift the Driller should confirm that all critical pressure
gauges are operating and reading correctly. Any gage that is in error should be reported
to the Drilling Supervisor and taken out of service until repaired.
3. Pit Management / Pit Level
a. No operation that may affect mud pit levels should be commenced, without the full
knowledge of the Driller, the Mud Engineer, the Derrick man and the Mud Loggers.
Maintain proper communication.
b. The Driller will be expected to react to any unexplained pit gain by immediately closing
in the well.
c. Changes to the active mud system should only be made after the Driller has given his
approval. The mud loggers should be informed before and after any changes. The Driller
and the mud loggers should be informed before any processing pumps are switched on
or off
d. The Mud Engineer should always be present at the shakers to monitor bottoms up after
trips, flow checks etc.
e. During drilling operations, Pit Volume Totalizer (PVT) sensors must be operational for all
pits in the active system including the sand traps.
f. The PVT levels that trigger the alarm will be determined by the Senior Drilling Supervisor
and Tool pusher. The alarm threshold of the PVT sensors must be correctly adjusted by
the Driller. The PVT sensors must also be monitored at all times by the mud loggers.
g. During drilling, if the PVT sensors indicate increased pit volume, it must be assumed that
this indicates a kick and the appropriate actions must be taken.
h. Additions should not be made to the mud system following a trip until bottoms up has
been circulated.

6.3.1.2 Shut-in Procedure:


1. Key Points:
1. The “Hard Shut-in Method” has been selected as the method of shutting in on a flowing well.
2. The initial shut-in will always be on the annular preventer.
3. The drill string will be positioned to NOT have a tool joint in the pipe rams.
4. The shut in procedures will be clearly posted on the drill floor and all crews will be briefed and
trained in their application.
2. Shut-In Procedure While Drilling
 Observe or suspect well is flowing.
 Stop rotary and pick up off bottom with the pumps running. Space out drill string to ensure pipe
rams can be closed if required.
 Stop pumps.
 Close the annular.
 Record pressures at the BOP, choke, and standpipe at ½ minute intervals.
 Inform the Drilling Supervisor and Tool pusher.

WOEN-5 TP220 Drilling Program Page 57


3. Shut-In Procedure While Tripping
 Observe or suspect well is flowing.
 Set the string in slips. Stab the FOSV (Full Opening Safety Valve) in open position & M/U.
 Close the FOSV and pick up to the predetermined space out height.
 Close the Annular
 Reset the slips and make up the top drive.
 Confirm the top drive IBOP’s are open and then open the FOSV. Pull the slips.
 Record pressures at the BOP, choke, and standpipe at ½ minute intervals
 Inform the Drilling Supervisor and Tool pusher.
4. Shut in Procedure with No Drill String in the Hole
 Open choke line HCR valve(s)
 Close the blind-shear rams
 Record pressures at the BOP, choke, and standpipe at ½ minute intervals
 Notify Tool pusher and Drilling Supervisor.
Once the well has been shut-in, preparations can be made to run a kill string into the well. Stripping
the drill string using the annular preventer needs to be evaluated as a function of the pressure
underneath the shear rams. This may require a snubbing unit installation.
5. Shut-in with Wire line in Hole / Pipe
 A well kick may occur with wire line either in the hole or inside the drill string.
 At all times when wire line is run inside the drill string a FOSV shall be installed.
 If the pressure rating of the wire line lubricator permits, pull the wire line into the logging
pressure control equipment and close FOSV. If well pressures become too high the wire line
should be cut and dropped inside the drill string before the FOSV is closed.
 Mechanical cutters shall be on the drill floor at any time wire line is being run.
 If the well begins to flow while open hole logging, mechanically cut the cable and close the shear
rams

1.1.1.1.1.1.1.1.1 Note that shear rams will not cut and subsequently seal pipe with wire line inside.
6. Drill Pipe Float Valve Pump-Off Test / (Plugged Ported Float)
 Line up the mud pumps to the drill pipe.
 Pump in small increments, 50 – 100 psi into the drill string. Run pumps as slow as possible
(bump the pumps) to open float flapper valve.
 Record DP and CSG pressure, if the CSG pressure does not increase, the float is still closed and
Shut-in-Drill pipe Pressure (SIDPP) is less than the underbalance in the drill string.
 When CSG pressure is seen to rise, pumping should be stopped immediately - the float has
opened.
 Record SIDPP, this now reflects the amount of underbalance in the string. This is the value to be
used when calculating Kill Weight Mud.

6.3.2 Shoe Bond Tests (SBT) and Formation Integrity Tests (FIT):

1.1.1.1.1.1.1.1.2 Preparation:
 Check and evaluate hole conditions.
 Perform cementing unit function test.
 Ensure that stack is lined up properly so that minimum number of valves is exposed to the system.
 Ensure mud system homogenization (MWin = MWout). Report this value in daily drilling report.

1.1.1.1.1.1.1.1.3 Operational Sequence:


1. Drill out shoe and drill 3-5m of new formation.

WOEN-5 TP220 Drilling Program Page 58


2. Circulate bottoms up to have confirmation of new formation, check shakers for clean hole.
3. Pull bit into casing. Disconnect top drive and rig up test lines. Pick up and position pipe so that
there is no tool joint in rams.
4. Pressure test lines to ensure there are no leaks. Bleed off pressure. Close upper pipe rams. Ensure
that stack is lined up properly so that minimum amount of valves is exposed to system pressure.

Note 1: For reference purposes, look at casing pressure test volume/pressure plot in order to be
able to easier identify deflection from plastic behavior.
Note 2: Station 1 person at BOP to watch for leaks during the test (check with Co-Man) Station 2
person at suction tank to record volume per time (backup to flow sensor) Station 3 person at pressure
gauge to record pressure versus time (backup to pressure sensor)
5. Begin pumping at slow constant rate of 0.5 bbl/min (0.25 if is possible) Record time, volume, and
pressure during pressure up at each 0.5 bbl increment, both electronically through cement unit
sensors and manually with people stationed at tanks and pressure gauges. Communication
between flow monitor and pressure monitor should be maintained so that pressure readings are
taken at 0.5 bbl increments. Keep a constant flow rate.
6. Continue pumping until reach the SBT or FIT equivalent density (Perform calculations according to
the MW in hole). Monitor pressure during shoe bond test, at first sign of leak off during SBT or FIT.
Stop the test and report leak off value to the office.
7. Synchronize time to zero at pumps down. Once pumps have stopped, hold pressure for 10 minutes,
or until pressure stabilizes (whichever comes first), recording surface pressure.
8. Bleed pressure with ¼ of the choke and flow through cement equipment at constant rate. Person
stationed at return tank shall record flow back with time.
9. After pressure drops below half of the estimated closure pressure open the choke 100%.
10. Bleed off pressure back to cement unit tanks. Open valves to rig choke manifold to ensure no
pressure is trapped in annulus before opening pipe rams.
11. Disconnect cement unit.
12. Connect top drive. Move the bit below the shoe.

6.3.3 Stuck Pipe:


If circulation and rotation are possible, make every effort to maintain. The best chance to free pipe
usually occurs immediately after sticking. The first action may determine whether the pipe ever
becomes free.

1.1.1.1.1.1.1.1.4 Pipe Becomes Stuck While Picking Up and Bit is Off-Bottom


1. Jar down!
2. Prepare 10m3 heavy pill and pump while working pipe.
3. If pipe becomes free, back ream the tight section. Be careful to apply very low back reaming
force (1-3 tons).

1.1.1.1.1.1.1.1.5 Pipe Becomes Stuck While Running in Hole or Bit is On Bottom


1. Pull maximum 25 tons overpul and jar up.
2. Prepare 10m3 heavy pill and pump while working pipe.
3. If pipe becomes free, ream down the tight section.
If pipe does not free with initial actions, contact the Drilling Superintendent regarding maximum
surface loads which may be applied to drill string and to begin preparation for placement of spotting
acid pills or other spotting fluids.

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6.3.4 Drilling Mud Losses

1.1.1.1.1.1.1.1.6 Partial Losses


1. Reduce pump rate, keep hole full, and pull off bottom.
2. Pump and spot pill as follows.
26” Hole Section
Sweep with pills comprising 100-114 Kg/m3 pre-hydrate Bentonitic followed by pills comprising 71 –
86 Kg/m3 coarse and medium LCM (mica, nut plug, and Quick Seal).
16” and 12 ¼” Hole Section
Sweep with pills comprising 71 – 86 Kg/m3 medium to fine LCM pills.
8 ½” and 6”Hole Section
Partial Losses (2-10 m3/hr)
Mix and sweep hole with 8m3 LCM pill through bit as follows:
 30 kg/m3 CaCO3 (50 micron)
 30 kg/m3 CaCO3 (150 micron)
 30 kg/m3 Mix II or Ultra Seal XP
 3 kg/m3 VG-69
Heavy to Complete Losses
Mix and spot 12m3 LCM pill through open ended drill pipe as follows:
 150-250 kg/m3 CaCO3 (50 micron)
 250-450 kg/m3 CaCO3 (150 micron)
 150 kg/m3 Magma Fiber M or UltraSeal C
 3 kg/m3 VG-69

1.1.1.1.1.1.1.1.7 Total Losses


1. Pull the drill string into casing and attempt to regain circulation. If returns cannot be regained,
then POOH and stand back BHA.
2. RIH with open-ended drill pipe to TD. Be sure to circulate last 2-3 joints to bottom even though
there are no returns to surface.
3. Pump 25 m3 of cement slurry and displace as a balanced plug in drill pipe and hole annulus.
4. POOH and WOC to gel.
5. Attempt to fill hole.
a. If hole will stay full, RIH with drilling BHA and drill out cement. If full returns are
sustained after drilling to TD, then continue drilling ahead. If full returns are lost again,
then repeat steps 2-5.
b. If hole does not stay full:
c. RIH with open ended drill pipe to TD being sure to circulate beginning above theoretical
cement top. Repeat steps 3-5.
d. If drill pipe will not run to TD with circulation, then a decision must be made whether
to drill out cement before placement of the next cement plug.

6.3.5 Pumping Procedure for Acid Pill:


 Place the pumping units and the trucks, ensuring safe exit routes.
 Perform the pre-job safety meeting with all personnel on location:
 Explain risks related to the operation.
 Explain the roles in the operation.
 Rig up all equipment.
 Pressure test lines to 5,000 psi for 15 min.
 Pump 2m3 spacer of similar density to drilling mud. It should be compatible with both drilling mud
and the acid.
WOEN-5 TP220 Drilling Program Page 60
 Pump 2m3 corrosion inhibitor
 Pump specified volume (see below) of HCl acid at 15% with corrosion inhibitor.
 Pump 1 m3 of tail spacer.
 Displace acid pill and stage as per specified procedure (below).
 Leave the pill in the open hole to actuate for 2 hours (after initial spotting) or until pipe is free.
 Circulate the fluids with high flow rate (reduce the flow rate when the pill is at surface because the
reaction produced by the formation might produce carbonic gas).

1.1.1.1.1.1.1.1.8 Safety Note


 Request the MSDS (Materiel Safety Data Sheet) of the products to be used.
 Prepare a safety perimeter around the operational area.
 PPE utilization is mandatory.
 Limit personnel movement around the working areas.

1.1.1.1.1.1.1.1.9 Acid Volume and Displacement


When the drill string is stuck at the bit with rotation, pump acid pills in 5m3 batches and displace
until 1m3 is displaced past the bit. Then slowly displace the acid in 500 liter volumes every 15 minutes.
When drill string is stuck with no rotation possible, pump acid in 10m3 batches and displace until
the acid covers the entire BHA. Then slowly displace the acid in 500 liter volumes every 15 minutes.
The acid (or other spotting fluid) should be close to the same density as the drilling mud. A spacer of similar
density should be pumped between acid and drilling mud which is compatible with both.

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