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RH2P High-Accuracy Milling Tool

The document discusses the RH2P type high hard radius mill. It has high-accuracy ground inserts and bodies that work in harmony to provide high accuracy processing. The RH2P features corner radii of 2mm, negative edge rake angles to improve toughness and reduce wear, and is recommended for roughing and semi-finishing of pre-hardened and hardened steels over 55HRC. It provides more stable cutting performance compared to other mills.

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Juan Renteria
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0% found this document useful (0 votes)
278 views12 pages

RH2P High-Accuracy Milling Tool

The document discusses the RH2P type high hard radius mill. It has high-accuracy ground inserts and bodies that work in harmony to provide high accuracy processing. The RH2P features corner radii of 2mm, negative edge rake angles to improve toughness and reduce wear, and is recommended for roughing and semi-finishing of pre-hardened and hardened steels over 55HRC. It provides more stable cutting performance compared to other mills.

Uploaded by

Juan Renteria
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

RH2P type

High hard Radius Mill RH2P

N e w P ro d u c t N e w s No.1303E-9 2022-11
RH2P, indexable cutter,
will go to the field for conventional solid endmills.
High-accuracy-ground inserts and
high-accuracy bodies are in harmony.

JP4105
Semi
Roughing Finishing
JP4115 Applications
Finishing

Copper Carbon steels Stainless steels Pre-hardened steels Hardened steels Hardened steels
Alloy steels Tool steels Hardened steels 45~55HRC 55~62HRC
30~45HRC

Features
01 RH2P adopts high-accuracy-ground inserts
(H grade) and high-accuracy bodies.
・Combination of high-accuracy-ground inserts (H grade) and high-accuracy bodies
improves edge runout accuracy and stable cutting performance.

Features
02 RH2P adopts cornerR 2mm
03 Negative edge shape

02
Corner R : 2mm
・RH2P adopts cornerR 2mm in order to reduce the remains by programming R.
01 High-accuracy grinding grade insert

Features
03 RH2P adopts exclusive negative edge shape.
・By having negative setting of the rake angle against the axial direction, RH2P improves toughness of edges and reduces wear.

Figure Wear reduction effect of negative edge shape

【Setting for conventional method】 Axial rake angle:


Axial rake angle:Positive Positive
drawing of edge
An enlarged

【Setting for latest method】 Axial rake angle:


Axial rake angle:Negative Negative
drawing of edge

The contact area of flank and


An enlarged

work material was minimized.


Reduce the wear
about 46%

02
Comparison between ASM and RH2P

ASM type Category RH2P type

For high-feed Sholder face Inserts For high-feed


processing milling processing processing

Type of low cutting resistancee with breaker Edge shape Flat type inserts high-toughness

M grade Accuracy H grade

・ASM can perform high-feed processing and sholder face ・RH2P performs high-accuracy processing by combination of
milling processing. high-accuracy-ground inserts and hi-accuracy bodies.
・Low cutting force due to inserts has breaker. Features ・Edge toughness is fine, due to flat type inserts.
・Economical inserts (M grade). ・RH2P reduces the wear of flank, by adopting the negative edge
shape.

・For roughing process for carbon steels and stainless steels. ・For roughing process and semi-finishing process of pre-hardened steels.
Recommended
・Sholder face milling as depth of cut under 2mm. ・For roughing process and semi-finishing process of hardened
cutting
steels (over 55HRC).
applications
・For unstable cutting (for example :nitrided materials).

Features of AJ Coating series Layer structure AJ Coating


・Employs an AlTiN layer with a new composition created by increasing the Al
Coating structure Welding-resistant
content of conventional layers. low-cutting-force
・Excellent wear resistance, chipping resistance, and heat resistance! coating surface layer

New technology!!
Coating with
・The new layer with high Al content employs a new composition and optimizes the excellent wear
resistance and
structure to improve wear resistance and chipping resistance! chipping resistance
・Employs a low-friction-effect coating with excellent welding resistance as the
top-most surface layer. This reduces welding of the work and decreases cutting
Carbide
force!

PVD Technology Grade for machining pre-hardened or hardened materials JP4115


Features Figure Recommended grades map
140 0.6
・Employs a fine carbide substrate with an excellent wear resistance and JP4115 JP4105
Cutting speed Vc(m/min)

toughness and the new “AJ coating” to provide improved cutting performance. 120 0.5

・Exhibits excellent cutting performance when high-efficiency processing for less


100 0.4
ap(mm)
than 50HRC.
80 0.3

Strong fields 60 0.2

・Hardened steel of less than 50HRC, pre-hardened steels.


40 0.1
30 40 50 60
Hardness(HRC)

PVD Technology Grade for machining high-hardness materials JP4105


Features Figure Cutting performance
0.6
・Employs an ultra-fine cemented carbide substrate and the new "AJ Coating" to
improve wear resistance.
VBmax (mm)

0.4 Conventional JP4105


・Excellent wear resistance when machining high hardness materials of 50HRC or
higher. 0.2

Strong fields 0
0 5 10 15
Cutting length (m)
・Hardened steels (50 to 60 HRC): SKD11, SKD61, SKH, SUS420, etc. Work material:SKD11(61HRC) Tool:ASRS2032-5
Insert:EPNW0603TN-8
Cutting conditions:
Vc=80m/min f z=0.2mm/t ap×ae=0.5×21mm
Dry ※Single-flute cutting
03
Line Up
Shank type RH2P1 S ( )- Numeric figure in a circle .

DCONMS
DCX
RE=2 LH
LF

Fig-1 Regular type

DCONMS
DCX
RE=2 LH
LF
Recommended
fastening torque
Fig-2 Undercut type
0.5N・m
Size (mm)
No. of
Item code Stock Shape
flutes DCX LF DCONMS LH

RH2P1008S-1 ● 1 8 75 10 16 Fig-1
RH2P1010S-2 ● 2 10 80 10 20 Fig-1
RH2P1010S08-2 ● 2 10 80 8 20 Fig-2
RH2P1012S-3 ● 3 12 80 12 20 Fig-1
RH2P1012S10-3 ● 3 12 80 10 20 Fig-2
RH2P1016S-4 ● 4 16 90 16 25 Fig-1
RH2P1020S-5 ● 5 20 105 20 25 Fig-1

Modular Type RH2P1 M- Numeric figure in a circle .

LF
THSZMS DRVS
DCONMS

Fig-3
DHUB
DCX

Modular type
Recommended
fastening torque
L1
0.5N・m
RE=2 L2

Size (mm)
No. of
Item code Stock
flutes DCX LF DCONMS THSZMS DHUB L1 L2 DRVS

RH2P1008M-1 ● 1 8 19 6.5 M6 9.4 5.5 14.5 7


RH2P1010M-2 ● 2 10 17 6.5 M6 9.4 5.5 14.5 7
RH2P1012M-3 ● 3 12 17 6.5 M6 9.8 5.5 14.5 7
RH2P1016M-4 ● 4 16 22 8.5 M8 12.8 5.5 17 10
RH2P1020M-5 ● 5 20 25 10.5 M10 17.8 5.5 19 15
RH2P1025M-6 ● 6 25 25 12.5 M12 20.8 5.5 22 17
RH2P1032M-8 ● 8 32 27 17 M16 28.8 6 23 22
【Note】Do not apply lubricants such as grease, etc. to the “contact faces” and “modular screws” of the “modular mill”, “special shanks” and “special arbor”.

Inserts
P Carbon steels :General cutting, First recommended

H High hardness materials :General cutting, Second recommended

W1 AJ Coating Size (mm)


RE Item code Tolerance
class
JP4105 JP4115 RE INSL S W1
INSL S

EPHW0402TN-2 H ● ● 2 6.215 2 4.2

●:Stocked Items.
04
Parts
Parts Clamp screw Screw driver Screw anti-seizure agent
Shape
Fastening torque
Cutter body (N・m)
RH2P10... 240-140 0.5 104-T6 P-37

The Shanks for Modular Mill


■ Carbide Shank
LF LF

LB1 LS LB1 LS

DCONWS
DCONWS

DCONMS
DCONMS

BD1

D1
BD1

THSZWS THSZWS
A type C type
LF

LB1 LS
DCONWS

DCONMS
BD1

THSZWS
E type

Size (mm) With/


Item code Stock Type Cutter without
DCONWS THSZWS LF LB1 LS BD1 DCONMS D1 body air hole
ASC10-6.5-74-24Z ● 74 24 50
φ8 ※2
ASC10-6.5-84-34Z ● 84 34 50
6.5 M6 9.3 10 - A φ10 -
ASC10-6.5-114-49Z ● 114 49 65 φ12 ※1
ASC10-6.5-114-24Z ● 114 24 90
ASC12-6.5-74-24Z ● 74 24 50
φ8 ※2
ASC12-6.5-94-44Z ● 94 44 50
6.5 M6 11 12 11.5 C φ10 ※2 -
ASC12-6.5-129-64Z ● 129 64 65
φ12
ASC12-6.5-129-24Z ● 129 24 105
ASC16-8.5-95-30Z ● 95 30 65
ASC16-8.5-120-55Z ● 120 55 65
ASC16-8.5-140-75Z ● 8.5 M8 140 75 65 14.5 16 15.5 C φ16 ○
ASC16-8.5-160-95Z ● 160 95 65
ASC16-8.5-160-30Z ● 160 30 130
ASC20-10.5-120-50Z ● 120 50 70
ASC20-10.5-170-90Z ● 170 90 80
φ20
10.5 M10 18.5 20 19.5 C ○
ASC20-10.5-220-120Z ● 220 120 100
ASC20-10.5-270-150Z ● 270 150 120
ASC20-10.5-220-50Z ● 220 170
10.5 M10 50 18.5 20 19.5 C φ20 ○
ASC20-10.5-270-50Z ● 270 220
ASC25-12.5-145-65 ● 145 65 80
ASC25-12.5-215-115 ● 215 115 100 φ25
12.5 M12 23 25 - E ○
ASC25-12.5-265-145 ● 265 145 120
ASC25-12.5-315-195 ● 315 195 120
ASC25-12.5-265-65 ● 265 200
12.5 M12 65 23 25 - E φ25 ○
ASC25-12.5-315-65 ● 315 250
ASC32-17-160-80 ● 160 80 80
ASC32-17-210-110 ● 210 110 100
ASC32-17-260-140 ● 17 M16 260 140 120 28 32 - E φ32 ○
ASC32-17-310-190 ● 310 190 120
ASC32-17-360-240 ● 360 240 120
ASC32-17-260-80 ● 260 180
ASC32-17-310-80 ● 17 M16 310 80 230 28 32 - E φ32 ○
ASC32-17-360-80 ● 360 280
【Note】①Commercial milling chucks or shrink-fit holders can be used.
②Dimensions of black figure are when RH2P-M is attached.
Dimensions of blue figure are when RH2P-M(Ø8) is attached.
Dimensions of red figure are when RH2P-M(Ø10,Ø12) is attached.
③For ※1, since the cutter diameter is larger than the shank diameter, there is no interference at the shank.
④For ※2, since the diameter of the cutter is smaller than that of the shank, interference may be a concern.

●:Stocked Items. 05
Line Up
Red screw arbor
H ■Caution
φC1 φC 10 ●
Some of the indexable end mills cannot be attached to the RED
φC 2 G H1 screw arbor. Please check your indexable end mills for
conformance to the dimensions, or please contact MOLDINO Tool
Engineering, Ltd.
φD
● Because cutting resistance is greater than the tool holder
connection force associated with the machine spindle, please
5
L1 M reduce the recommended cutting conditions by 50% for the RED
screw arbors marked with ※. Otherwise, the tool holder shank may
L Dimensions for the Modular Mill mounting
experience fretting corrosion or fall out of the machine spindle.

Size(mm) Rigidity Size(mm) Rigidity


Weight value Weight value
Stock

Stock
Item code (kg) (μm)
Item code (kg) (μm)
G φD H H1 φC L M L1 φC1 φC2 δ G φD H H1 φC L M L1 φC1 φC2 δ
BT40-RSG8-105-M25 105 80 1.4 0.6 BT50-RSG10-200-M25 200 25 175 5.6 0.5
BT40-RSG8-135-M25 135 25 110 1.8 0.7 BT50-RSG10-165-M50 165 115 4.4 0.8
BT40-RSG8-165-M25 165 140 2.1 0.8 BT50-RSG10-195-M50 195 50 145 4.7 0.9
BT40-RSG8-130-M50 130 80 1.4 1.5 BT50-RSG10-225-M50 225 175 5.7 1.0
BT40-RSG8-160-M50 160 50 110 1.8 1.7 BT50-RSG10-190-M75 190 115 4.5 1.6
BT40-RSG8-190-M50 190 140 2.1 1.8 BT50-RSG10-220-M75 220 75 145 4.8 1.7
BT40-RSG8-155-M75 155 80 1.5 3.1 BT50-RSG10-250-M75 250 175 5.8 1.8
BT40-RSG8-185-M75 M8 8.5 18 6.5 15 185 75 110 30 32 1.9 3.4 BT50-RSG10-215-M100 215 115 4.5 2.7
M10 10.5 22 6.5 19 36 38
BT40-RSG8-215-M75 215 140 2.2 3.5 BT50-RSG10-245-M100 245 100 145 4.8 2.9
BT40-RSG8-170-M90 170 140 1.5 4.5 BT50-RSG10-275-M100 275 175 5.8 2.9
BT40-RSG8-200-M90 200 90 110 1.9 4.8 BT50-RSG10-235-M120 235 115 4.6 3.9
BT40-RSG8-230-M90 230 140 2.2 4.9 BT50-RSG10-265-M120 265 120 145 4.9 4.2
BT40-RSG8-185-M105 185 80 1.6 6.2 BT50-RSG10-295-M120 295 175 5.9 4.2
BT40-RSG8-215-M105 215 105 110 2.0 6.7 BT50-RSG10-255-M140 255 115 4.7 5.5
BT40-RSG8-245-M105 245 140 2.3 6.8 BT50-RSG10-285-M140 285 140 145 5.0 5.8
BT40-RSG10-125-M25 125 100 1.8 0.4 BT50-RSG10-315-M140 315 175 6.0 5.8
BT40-RSG10-155-M25 155 25 130 2.2 0.5 BT50-RSG12-140-M25 140 115 4.6 0.2
BT40-RSG10-185-M25 185 160 2.4 0.7 BT50-RSG12-170-M25 170 25 145 5.0 0.3
BT40-RSG10-150-M50 150 100 1.9 0.8 BT50-RSG12-200-M25 200 175 5.8 0.4
BT40-RSG10-180-M50 180 50 130 2.3 1.0 BT50-RSG12-165-M50 165 115 4.7 0.5
BT40-RSG10-210-M50 210 160 2.5 1.2 BT50-RSG12-195-M50 195 50 145 5.1 0.6
BT40-RSG10-175-M75 175 100 2.0 1.6 BT50-RSG12-225-M50 225 175 5.9 0.6
BT40-RSG10-205-M75 M10 10.5 22 6.5 19 205 75 130 36 38 2.4 1.8 BT50-RSG12-190-M75 190 115 4.9 0.8
BT40-RSG10-235-M75 235 160 2.6 2.0 BT50-RSG12-220-M75 220 75 145 5.3 1.0
BT40-RSG10-200-M100 200 100 2.0 2.7 BT50-RSG12-250-M75 250 175 6.1 1.0
BT40

BT40-RSG10-230-M100 230 100 130 2.4 3.0 BT50-RSG12-215-M100 215 115 5.0 1.3
BT40-RSG10-260-M100 260 160 2.6 3.3 BT50-RSG12-245-M100 M12 12.5 22 6 24 245 100 145 43 45 5.4 1.5
BT40-RSG10-220-M120 220 100 2.1 4.0 BT50-RSG12-275-M100 275 175 6.2 1.6
BT40-RSG10-250-M120 250 120 130 2.5 4.3 BT50-RSG12-240-M125 240 115 5.2 2.1
BT40-RSG10-280-M120 280 160 2.7 4.6 BT50-RSG12-270-M125 270 125 145 5.6 2.3
BT40-RSG12-125-M25 125 100 2.0 0.3 BT50-RSG12-300-M125 300 175 6.4 2.4
BT40-RSG12-155-M25 155 25 130 2.4 0.4 BT50-RSG12-265-M150 265 115 5.3 3.0
BT50

BT40-RSG12-185-M25 185 160 2.7 0.5 BT50-RSG12-295-M150 295 150 145 5.7 3.3
BT40-RSG12-150-M50 150 100 2.1 0.5 BT50-RSG12-325-M150 325 175 6.5 3.4
BT40-RSG12-180-M50 180 50 130 2.5 0.7 BT50-RSG12-290-M175 290 115 5.5 4.2
BT40-RSG12-210-M50 210 160 2.8 0.9 BT50-RSG12-320-M175 320 175 145 5.9 4.6
BT40-RSG12-175-M75 175 100 2.3 0.9 BT50-RSG12-350-M175 350 175 6.7 4.6
BT40-RSG12-205-M75 M12 12.5 22 6 24 205 75 130 43 45 2.7 1.1 BT50-RSG16-140-M25 140 115 4.8 0.2
BT40-RSG12-235-M75 235 160 3.0 1.3 BT50-RSG16-170-M25 170 25 145 5.4 0.2
BT40-RSG12-200-M100 200 100 2.4 1.4 BT50-RSG16-200-M25 200 175 6.6 0.2
BT40-RSG12-230-M100 230 100 130 2.8 1.6 BT50-RSG16-165-M50 165 115 5.0 0.3
BT40-RSG12-260-M100 260 160 3.1 1.9 BT50-RSG16-195-M50 195 50 145 5.6 0.4
BT40-RSG12-225-M125 225 100 2.6 2.1 BT50-RSG16-225-M50 225 175 6.8 0.4
BT40-RSG12-255-M125 255 125 130 3.0 2.4 BT50-RSG16-190-M75 190 115 5.3 0.5
BT40-RSG12-285-M125 285 160 3.3 2.8 BT50-RSG16-220-M75 220 75 145 5.9 0.6
BT40-RSG16-125-M25 125 25 2.6 0.2 BT50-RSG16-250-M75 250 175 7.0 0.6
BT40-RSG16-150-M50 150 50 2.8 0.3 BT50-RSG16-215-M100 215 115 5.5 0.7
BT40-RSG16-175-M75 M16 17 25 6 29 175 75 100 52 54 3.0 0.5 BT50-RSG16-245-M100 245 100 145 6.1 0.9
BT40-RSG16-200-M100 200 100 3.2 0.8 BT50-RSG16-275-M100 275 175 7.2 0.9
BT40-RSG16-225-M125 ※ 225 125 3.4 1.2 BT50-RSG16-240-M125 240 115 5.7 1.1
BT50-RSG8-120-M25 120 95 4.0 0.6 BT50-RSG16-270-M125 M16 17 25 6 29 270 125 145 52 54 6.3 1.3
BT50-RSG8-150-M25 150 25 125 4.3 0.7 BT50-RSG16-300-M125 300 175 7.4 1.3
BT50-RSG8-180-M25 180 155 4.8 0.7 BT50-RSG16-265-M150 265 115 5.9 1.6
BT50-RSG8-145-M50 145 95 4.0 1.5 BT50-RSG16-295-M150 295 150 145 6.5 1.8
BT50-RSG8-175-M50 175 50 125 4.3 1.7 BT50-RSG16-325-M150 325 175 7.7 1.8
BT50-RSG8-205-M50 205 155 4.8 1.7 BT50-RSG16-290-M175 290 115 6.1 2.2
BT50-RSG8-170-M75 170 95 4.1 3.1 BT50-RSG16-320-M175 320 175 145 6.7 2.4
BT50-RSG8-200-M75 M8 8.5 18 6.5 15 200 75 125 30 32 4.4 3.4 BT50-RSG16-350-M175 350 175 7.9 2.5
BT50

BT50-RSG8-230-M75 230 155 4.9 3.4 BT50-RSG16-315-M200 315 115 6.3 3.0
BT50-RSG8-185-M90 185 155 4.9 4.4 BT50-RSG16-345-M200 345 200 145 6.9 3.2
BT50-RSG8-215-M90 215 90 125 4.4 4.8 BT50-RSG16-375-M200 375 175 8.1 3.3
BT50-RSG8-245-M90 245 155 4.9 4.8 BT50-RSG16-340-M225 340 115 6.5 3.9
BT50-RSG8-200-M105 200 95 4.2 6.2 BT50-RSG16-370-M225 370 225 145 7.1 4.1
BT50-RSG8-230-M105 230 105 125 4.5 6.6 BT50-RSG16-400-M225 400 175 8.3 4.2
BT50-RSG8-260-M105 260 155 5.0 6.6 A63-RSG8-105-M25 105 80 1.3 0.6
A63

BT50-RSG10-140-M25 140 115 4.3 0.4 A63-RSG8-135-M25 M8 8.5 18 6.5 15 135 25 110 30 32 1.4 0.7
M10 10.5 22 6.5 19 25 36 38
BT50-RSG10-170-M25 170 145 4.6 0.5 A63-RSG8-165-M25 165 140 1.9 0.8

No mark:Manufactured upon request only. Delivery time is about ten days after an order received.

06
Size(mm) Rigidity Size(mm) Rigidity
Weight value Weight value

Stock

Stock
Item code (kg) (μm)
Item code (kg) (μm)
G φD H H1 φC L M L1 φC1 φC2 δ G φD H H1 φC L M L1 φC1 φC2 δ
A63-RSG8-130-M50 130 80 1.3 1.5 A100-RSG8-230-M105 230 125 3.1 6.7
M8 8.5 18 6.5 15 105 30 32
A63-RSG8-160-M50 160 50 110 1.4 1.7 A100-RSG8-260-M105 260 155 3.6 6.6
A63-RSG8-190-M50 190 140 1.9 1.7 A100-RSG10-140-M25 140 115 3.1 0.4
A63-RSG8-155-M75 155 80 1.4 3.1 A100-RSG10-170-M25 170 25 145 3.5 0.5
A63-RSG8-185-M75 185 75 110 1.5 3.4 A100-RSG10-200-M25 200 175 4.4 0.5
A63-RSG8-215-M75 215 140 2.0 3.4 A100-RSG10-165-M50 165 115 3.2 0.8
M8 8.5 18 6.5 15 30 32
A63-RSG8-170-M90 170 80 2.0 4.4 A100-RSG10-195-M50 195 50 145 3.6 1.0
A63-RSG8-200-M90 200 90 110 1.5 4.8 A100-RSG10-225-M50 225 175 4.5 1.0
A63-RSG8-230-M90 230 140 2.0 4.9 A100-RSG10-190-M75 190 115 3.3 1.6
A63-RSG8-185-M105 185 80 1.5 6.2 A100-RSG10-220-M75 220 75 145 3.7 1.8
A63-RSG8-215-M105 215 105 110 1.6 6.6 A100-RSG10-250-M75 250 175 4.6 1.8
M10 10.5 22 6.5 19 36 38
A63-RSG8-245-M105 245 140 2.1 6.7 A100-RSG10-215-M100 215 115 3.3 2.7
A63-RSG10-125-M25 125 100 1.6 0.4 A100-RSG10-245-M100 245 100 145 3.7 2.9
A63-RSG10-155-M25 155 25 130 1.9 0.5 A100-RSG10-275-M100 275 175 4.6 2.9
A63-RSG10-185-M25 185 160 2.3 0.6 A100-RSG10-235-M120 235 115 3.4 4.0
A63-RSG10-150-M50 150 100 1.7 0.8 A100-RSG10-265-M120 265 120 145 3.8 4.2
A63-RSG10-180-M50 180 50 130 2.0 1.0 A100-RSG10-295-M120 295 175 4.7 4.2
A63-RSG10-210-M50 210 160 2.4 1.2 A100-RSG10-255-M140 255 115 3.5 5.6
A63-RSG10-175-M75 175 100 1.8 1.6 A100-RSG10-285-M140 285 140 145 3.9 5.8
A63-RSG10-205-M75 205 75 130 2.1 1.8 A100-RSG10-315-M140 315 175 4.8 5.8
A63-RSG10-235-M75 235 160 2.5 2.0 A100-RSG12-140-M25 140 115 3.4 0.3
M10 10.5 22 6.5 19 36 38
A63-RSG10-200-M100 200 100 1.8 2.7 A100-RSG12-170-M25 170 25 145 3.7 0.4
A63-RSG10-230-M100 230 100 130 2.1 2.9 A100-RSG12-200-M25 200 175 4.7 0.4
A63-RSG10-260-M100 260 160 2.5 3.2 A100-RSG12-165-M50 165 115 3.5 0.5
A63-RSG10-220-M120 220 100 1.9 4.0 A100-RSG12-195-M50 195 50 145 3.8 0.6
A63-RSG10-250-M120 250 120 130 2.2 4.2 A100-RSG12-225-M50 225 175 4.8 0.6
A63-RSG10-280-M120 280 160 2.6 4.5 A100-RSG12-190-M75 190 115 3.7 0.8
A63

A63-RSG10-240-M140 240 100 2.0 5.6 A100-RSG12-220-M75 220 75 145 4.0 1.0
A63-RSG10-270-M140 270 140 130 2.3 5.9 A100-RSG12-250-M75 250 175 5.0 1.0
A63-RSG10-300-M140 300 160 2.7 6.2 A100-RSG12-215-M100 215 115 3.8 1.4
A63-RSG12-125-M25 125 100 1.9 0.3 A100-RSG12-245-M100 M12 12.5 22 6 24 245 100 145 43 45 4.1 1.6
A63-RSG12-155-M25 155 25 130 2.3 0.4 A100-RSG12-275-M100 275 175 5.1 1.6
A63-RSG12-185-M25 185 160 2.7 0.5 A100-RSG12-240-M125 240 115 4.0 2.1
A63-RSG12-150-M50 150 100 2.0 0.5 A100-RSG12-270-M125 270 125 145 4.3 2.4
A100

A63-RSG12-180-M50 180 50 130 2.4 0.6 A100-RSG12-300-M125 300 175 5.3 2.4
A63-RSG12-210-M50 210 160 2.8 0.8 A100-RSG12-265-M150 265 115 4.1 3.0
A63-RSG12-175-M75 175 100 2.2 0.9 A100-RSG12-295-M150 295 150 145 4.4 3.4
A63-RSG12-205-M75 205 75 130 2.6 1.0 A100-RSG12-325-M150 325 175 5.4 3.4
A63-RSG12-235-M75 235 160 3.0 1.3 A100-RSG12-290-M175 290 115 4.3 4.3
M12 12.5 22 6 24 43 45
A63-RSG12-200-M100 200 100 2.3 1.4 A100-RSG12-320-M175 320 175 145 4.6 4.6
A63-RSG12-230-M100 230 100 130 2.7 1.6 A100-RSG12-350-M175 350 175 5.6 4.6
A63-RSG12-260-M100 260 160 3.1 1.9 A100-RSG16-140-M25 140 115 4.0 0.2
A63-RSG12-225-M125 225 100 2.5 2.1 A100-RSG16-170-M25 170 25 145 4.5 0.2
A63-RSG12-255-M125 255 125 130 2.9 2.4 A100-RSG16-200-M25 200 175 5.7 0.2
A63-RSG12-285-M125 285 160 3.3 2.7 A100-RSG16-165-M50 165 115 4.2 0.3
A63-RSG12-250-M150 250 100 2.6 3.1 A100-RSG16-195-M50 195 50 145 4.7 0.4
A63-RSG12-280-M150 280 150 130 3.0 3.4 A100-RSG16-225-M50 225 175 5.9 0.4
A63-RSG12-310-M150 310 160 3.4 3.8 A100-RSG16-190-M75 190 115 4.5 0.5
A63-RSG16-140-M25 140 25 2.8 0.2 A100-RSG16-220-M75 220 75 145 5.0 0.6
A63-RSG16-165-M50 165 50 3.2 0.4 A100-RSG16-250-M75 250 175 6.1 0.6
A63-RSG16-190-M75 190 75 3.6 0.6 A100-RSG16-215-M100 215 115 4.7 0.8
A63-RSG16-215-M100 M16 17 25 6 29 215 100 115 52 54 2.8 0.9 A100-RSG16-245-M100 245 100 145 5.2 0.9
A63-RSG16-240-M125 ※ 240 125 2.8 1.3 A100-RSG16-275-M100 275 175 6.3 0.9
A63-RSG16-265-M150 ※ 265 150 3.2 1.9 A100-RSG16-240-M125 240 115 4.9 1.1
A63-RSG16-290-M175 ※ 290 175 3.6 2.5 A100-RSG16-270-M125 M16 17 25 6 29 270 125 145 52 54 5.4 1.3
A100-RSG8-120-M25 120 95 2.6 0.6 A100-RSG16-300-M125 300 175 6.5 1.3
A100-RSG8-150-M25 150 25 125 2.9 0.8 A100-RSG16-265-M150 265 115 5.1 1.6
A100-RSG8-180-M25 180 155 3.4 0.8 A100-RSG16-295-M150 295 150 145 5.6 1.8
A100-RSG8-145-M50 145 95 2.6 1.5 A100-RSG16-325-M150 325 175 6.7 1.8
A100-RSG8-175-M50 175 50 125 2.9 1.7 A100-RSG16-290-M175 290 115 5.3 2.2
A100-RSG8-205-M50 205 155 3.4 1.7 A100-RSG16-320-M175 320 175 145 5.8 2.4
A100

A100-RSG8-170-M75 M8 8.5 18 6.5 15 170 95 30 32 2.7 3.1 A100-RSG16-350-M175 350 175 7.0 2.5
A100-RSG8-200-M75 200 75 125 3.0 3.4 A100-RSG16-315-M200 315 115 5.5 3.0
A100-RSG8-230-M75 230 155 3.5 3.4 A100-RSG16-345-M200 345 200 145 6.0 3.2
A100-RSG8-185-M90 185 95 2.7 4.5 A100-RSG16-375-M200 375 175 7.2 3.3
A100-RSG8-215-M90 215 90 125 3.0 4.9 A100-RSG16-340-M225 340 115 5.7 3.9
A100-RSG8-245-M90 245 155 3.5 4.8 A100-RSG16-370-M225 370 225 145 6.3 4.2
A100-RSG8-200-M105 200 105 95 2.8 6.3 A100-RSG16-400-M225 400 175 7.4 4.2

■ Standard accessories ● Coolant duct(HSK)


■ Caution ● The Modular Mill is not a standard accessory.
● Pull stud is not a standard accesorry.
● Please check your Modular Mills for conformance to the dimensions.

δ
About the rigidity value 1kgf (9.8N)
A rigidity value represents the amount of deflection for the entire holder and tool when a bending load of 1 kgf (9.8 N) is applied δ (μm)
to the tip of the tool. The smaller the numerical value is, the higher the rigidity and the more accurate the machining.

07
Recommended Cutting Conditions
ae

ap
※Red indicates primary recommended grade.

Recommended φ8 / φ10 / φ12 / φ16 / φ20 / φ25 / φ32 /


Work material Cutting conditions
grade 1 flute 2 flutes 3 flutes 4 flutes 5 flutes 6 flutes 8 flutes

vc (m/min) 130 130 130 130 130 130 130


n (min-1) 5,180 4,140 3,450 2,590 2,070 1,660 1,290
※ f z (mm/t) 0.4 0.5 0.5 0.5 0.5 0.5 0.5
Pre-hardened steels
JP4115 v f (mm/min) 2,070 4,140 5,170 5,180 5,170 4,980 5,160
(40HRC or less)
ap (mm) 0.3 0.35 0.4 0.4 0.4 0.4 0.4
ae (mm) 4.5 5 7 9.5 12 15 19
Q (cm3/min) 2.8 7.2 14.5 19.7 24.8 29.9 39.2
vc (m/min) 100 100 100 100 100 100 100
n (min-1) 3,980 3,180 2,650 1,990 1,590 1,270 1,000
f z (mm/t) 0.4 0.5 0.5 0.5 0.5 0.5 0.5
Pre-hardened steels v f (mm/min) 1,590 3,180 3,970
JP4115 3,980 3,970 3,810 4,000
(40∼50HRC)
ap (mm) 0.3 0.35 0.4 0.4 0.4 0.4 0.4
ae (mm) 4.5 5 7 9.5 12 15 19
Q (cm3/min) 2.1 5.6 11.1 15.1 19.1 22.9 30.4
vc (m/min) 90 90 90 90 90 90 90
n (min-1) 3,580 2,870 2,390 1,790 1,430 1,150 900
f z (mm/t) 0.4 0.4 0.4 0.4 0.4 0.4 0.4
Hardened steels JP4105
v f (mm/min) 1,430 2,290 2,860 2,860 2,860 2,760 2,880
(50∼55HRC) JP4115 ap (mm) 0.2 0.3 0.3 0.3 0.3 0.3 0.3
ae (mm) 4.5 5 7 9.5 12 15 19
Q (cm3/min) 1.3 3.4 6.0 8.2 10.3 12.4 16.4
vc (m/min) 75 75 75 75 75 75 75
n (min-1) 2,990 2,390 1,990 1,490 1,190 960 750
f z (mm/t) 0.3 0.4 0.4 0.4 0.4 0.4 0.4
Hardened steels
(55∼60HRC) JP4105 v f (mm/min) 890 1,910 2,380 2,380 2,380 2,300 2,400
ap (mm) 0.15 0.2 0.2 0.2 0.2 0.2 0.2
ae (mm) 3 4 5 6.5 8 10 13
Q (cm3/min) 0.4 1.5 2.4 3.1 3.8 4.6 6.2
vc (m/min) 65 65 65 65 65 65 65
n (min-1) 2,590 2,070 1,730 1,290 1,040 830 650
f z (mm/t) 0.25 0.3 0.3 0.3 0.3 0.3 0.3
Hardened steels v f (mm/min)
JP4105 640 1,240 1,550 1,540 1,560 1,490 1,560
(60∼62HRC)
ap (mm) 0.15 0.15 0.15 0.15 0.15 0.15 0.15
ae (mm) 3 4 5 6.5 8 10 13
Q (cm3/min) 0.3 0.7 1.2 1.5 1.9 2.2 3.0
【Note】
①Use the appropriate coolant for the work material and machining shape.
②These conditions are for general guidance; in actual cutting conditions adjust the parameters according to your actual machine and work-piece conditions.
③For slotting or ramping, feed rate should be set to 70% as recommended cutting conditions.
④When using an RH2P1010S08-2 or RH2P1012S10-3 undercut type shank, as a general rule the feed rate per flute (f z) should be reduced to 50~70% of the value listed in the
recommended cutting conditions.
⑤Ensure to exchange the insert at the correct time to ensure safety of the tool-body.
⑥The evacuation of swarf can cause burns, cuts or damage to the eyes please ensue the correct safety cover is fitted around the machine, and necessary personal protection
equipment is worn by the machine operator.
⑦Due to fire risks do not use cutting oil as a coolant.

Ramping / Helical milling


(mm)
Tool dia.(mm) φ8 φ10 φ12 φ16 φ20 φ25 φ32
Max. ramp angle ° Less than 0.5 ° (max. 1.0 °)
Helical milling / Hole dia.(mm) 10-15 13-19 17-23 25-31 33-39 43-49 57-63
For hole diameters outside the ranges listed above, a pilot hole should be drilled before milling.

08
Field data

01 Comparison of tool life for pre-hardened steels【HPM-Pro(40HRC)】


Work material:HPM-Pro vc =120m/min(n =2,387min-1) fz=0.5mm/t(vf=1,193mm/min) 
Cutting
ap × ae= 0.3×10mm Single-tip cutting Air-blow 
condition
Machine:Vertical type Machining center(Equivalent to BT30)

0.3
RH2P1016M-4【EPHW0402TN-2(Equivalent to JP4115)】
Conventional φ16 RH2P φ16
Flank wear VBmax(㎜)

Conventional φ16 (Equivalent to JP4115)


0.2
25min 54min

0.1

0
0 10 20 30 40 50 60
Process time T(min)

Improved tool life by reduced wear of flank surface.

02 Field data for pre-hardened steels【HPM38(52HRC)】


Work material:HPM38(52HRC) 
Cutting
vc =70m/min(n =1,858min-1) fz=0.4mm/t(vf=2,453mm/min) ap × ae= 0.15×5mm 
condition
Machine:Vertical type Machining center(Equivalent to BT40)

Model shape Figure Wear condition : after 60 minutes of cutting

Conventional RH2P type

VBmax = 0.206mm VBmax = 0.064mm

Flank wear to be 1/3 as that by conventional tool.

03 Field data for hardened steels【SKD11(60HRC)】


Tool:RH2P1012M-3(φ12-R2, 3 flutes),
0.5
RH2P1012M-3 φ12-3NT
EPHW0402TN-2(Equivalent to JP4105) Conventional A φ12-2NT
Flank wear VB (mm)

0.4
Conventional A:Radius tool(φ12-R3.5, 2 flutes)  Conventional B φ12-2NT
Conventional B:Radius tool(φ12-R3.5, 2 flutes) 0.3
v f = 1,486mm/min
vc=70m/min fz=0.4mm/t ap × ae= 0.15×6mm Dry cutting  v f = 2,229mm/min
0.2
v f = 1,486mm/min
・More multi-flute design improves the cutting efficiency
than conventional tool. 0.1 1.5 times the
performance
・Less cutting force by 30%
0
・Improved tool life by grade for hardened steels. 0 25 50 75 100
Cutting distance L (m)

09
Field data

04 Nitrided die and mold for automotive parts【SKD61+ nitriding process】


Item code:EPHW0402TN-2 Tool dia.:φ10(mm) 2 flutes Grade:Equivalent to JP4115
Cutting
condition
vc =78m/min(n =2,480min-1) fz=0.25mm/t(vf=1,240mm/min) ap × ae= 0.2×4mm
Swarf amount:0.992cm3/min Tool life:50min. Process time:420min

Figure Wear condition photo: After 50 ‐ minutes processing Direct milling of re-sink, conventionally exclusively by electro-discharge.
The process of making an electrode can be reduced.
Can reduce polishing time, after electric discharge machining.

05 Comparison of performance with RH2P and solid end mill on diecasting


Target Cost reduction in cutting process for 5DCX roughing
Work material:Equivalent to SKD61(50HRC) Roughing process (Overhang:62mm)
Tool:RH2P1012M-3(φ12-R2, 3 flutes) , EPHW0402TN-2(Equivalent to JP4105)

Cutting
vc = 110m/min fz = 0.5mm/t(vf = 4,400mm/min) ap= 0.25mm Q = 8.8cm3
condition
4 flutes Solid end mill(φ12-R1.5, 4 flutes)
vc = 143m/min fz = 0.25mm/t(vf = 3,800mm/min) ap= 0.15mm Q = 4.5cm3

Comparison of process cost

Conventional Improved condition


Tools Solid end mill RH2P1012M-3
Cutting conditions

Tool dia., flutes φ12mm 4 flutes φ12mm 3 flutes


Cutting speed 143m/min(3,800min -1) 110m/min(2,900min -1)
Feed speed 3,800mm/min(0.25mm/t) 4,400mm/min(0.5mm/t)
ap 0.15mm 0.25mm
ae 8mm 8mm
Swarf amount 4.5cm3 8.8cm3
Tool life 400min 200min
Process time 300min 150min
Comparison of
process cost

Machining cost 41,300JPY 22,400JPY


Conventional 41,300JPY
Improved condition 22,400JPY(▲46%)
Process time : Reduce 150minutes.
Result Processing costs : Reduce about 18,900JPY(▲46%)
Don’t need control re-grinding items.

・Tool cost is reduced by replacing solid endmill to RH2P.


・Re-grinding operation is not necessary.
・Tool life deviation control after re-grinding is not necessary.

10
Product Work Tool dia.
DCX Item code Cutting conditions Result
items material
(mm)

RH2P1010M-2 vc = 110m/min Performance of RH2P is improved as compared


Plastic SKD61
mold (40HRC) 10 EPHW0402TN-2 v f = 3,500mm/min with the conventional 4-flutes solid end [Link]
(Equivalent to JP4115) ap = 0.3mm is 0.05mm and below after 100minutes process.

SKD61 + RH2P1010S-2 vc = 78m/min RH2P can perform the nitriding treatment


Nitriding
materials nitriding 10 EPHW0402TN-2 v f = 1,120mm/min material, it could process only by electrical
process (Equivalent to JP4115) ap = 0.2mm discharge machining before.

RH2P1012M-3 vc = 65m/min
Parts YXR3 EPHW0402TN-2 v f = 1,530mm/min 1/2 process time, 2 times tool life compared to
12
making (60HRC)
(Equivalent to JP4105) ap = 0.15mm conventional solid endmill.

RH2P1012M-3 vc = 104m/min
SKD61
Forging die
(45HRC) 12 EPHW0402TN-2 v f = 4,000mm/min Still normal wear even after 120 minutes processing.
(Equivalent to JP4115) ap = 0.4mm

RH2P1025M-6 vc = 60m/min
SKD11 Twice as long tool life upon interrupted cutting of
Forging die (56HRC) 25 EPHW0402TN-2 v f = 2,760mm/min
grooved surface.
(Equivalent to JP4105) ap = 0.2mm

RH2P1025M-6 vc = 110m/min
Die casting SKD61 Twice as much swarf as conventional corner
25 EPHW0402TN-2 v f = 4,200mm/min
mold (49HRC) radius insert.
(Equivalent to JP4105) ap = 0.3mm

11
The diagrams and table data are examples of test results, and are not guaranteed values.
“ ” is a registered trademark of MOLDINO Tool Engineering, Ltd.

Attentions on Safety
1. Attentions regarding handling
(1)When removing the tool from the case(package), be careful not to drop it on your foot or drop it onto the tips of your bare fingers.
(2)When actually setting the inserts, be careful not to touch the cutting flute directly with your bare hands.

2. Attentions regarding mounting


(1)When preparing for use, be sure that the inserts are firmly mounted in place and that they are firmly mounted on the arbor, etc.
(2)If abnormal chattering occurs during use, stop the machine immediately and remove the cause of the chattering.

3. Attentions during use


(1)Before use, confirm the dimensions and direction of rotation of the tool and milling work material.
(2)The numerical values in the standard cutting conditions table should be used as criteria when starting new work. The cutting conditions should be adjusted
as appropriate when the cutting depth is large, the rigidity of the machine being used is low, or according to the conditions of the work material.
(3)The inserts are made of a hard material. During use, they may break and fly off. In addition, cutting chips may also fly off. Since there is a danger of injury to
workers, fire, or eye damage from such flying pieces, a safety cover should be installed and safety equipment such as safety glasses should be worn to
create a safe environment for work.
  ・Do not use where there is a risk of fire or explosion.
  ・Do not use non-water-soluble cutting oils. Such oils may result in fire.
(4)Do not use the tool for any purpose other than that for which it is intended, and do not modify it.

Official Web Site


[Link]
Head Office
Hulic Ryogoku Bldg. 8F, 4-31-11, Ryogoku, Sumida-ku, Tokyo, Japan 130-0026 Database for selection Cutting Tool Products【TOOL SEARCH】
International Sales Dept. : TEL +81-3-6890-5103 FAX +81-3-6890-5128 Search Web

Europe MOLDINO Tool Engineering Europe GmbH Brazil MMC METAL DO BRASIL LTDA.
Itterpark 12, 40724 Hilden,Germany. Rua Cincinato Braga, 340 13° [Link] Vista – CEP 01333-010 São Paulo – SP ., Brasil
Tel +49-(0)2103-24820 Fax +49-(0)2103-248230 Tel +55(11)3506-5600 Fax +55(11)3506-5677

China MOLDINO Tool Engineering (Shanghai), Ltd. Thailand MMC Hardmetal (Thailand) Co.,Ltd. MOLDINO Division
Room 2604-2605, Metro Plaza, 555 Loushanguan Road, Changning Disctrict,Shanghai, 200051, China 622 Emporium Tower, Floor 22/1-4, Sukhumvit Road, Klong Tan, Klong Toei,
Tel +86-(0)21-3366-3058 Fax +86-(0)21-3366-3050 Bangkok 10110, Thailand
Tel +66-(0)2-661-8175 Fax +66-(0)2-661-8176
America MITSUBISHI MATERIALS U.S.A. CORPORATION
DETROIT OFFICE Customer service India MMC Hardmetal India Pvt Ltd.
41700 Gardenbrook Road, Suite 120, Novi, MI 48375-1320 U.S.A. H.O.: Prasad Enclave, #118/119, 1st Floor, 2nd Stage, 5th main, BBMP Ward #11, (New #38),
Tel +1(248) 308-2620 Fax +1(248) 308-2627 Industrial Suburb, Yeshwanthpura, Bengaluru, 560 022, Karnataka, India.
Tel +91-80-2204-3600
Mexico MMC METAL DE MEXICO, S.A. DE C.V.
Av. La Cañada No.16, Parque Industrial Bernardo Quintana, El Marques, Querétaro, CP 76246, México
Tel +52-442-1926800 DISTRIBUTED BY:

Specifications for the products listed in this catalog are subject to change 2022-11
(ME-T0)
without notice due to replacement or modification. Printed using
vegetable oil ink. Printed in JAPAN 2013-3:FP

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