Milnor Washer Extractor Hard Mount
Milnor Washer Extractor Hard Mount
Service
36021, 36026,
42026, 42030Vxx
Washer-Extractors
PELLERIN MILNOR CORPORATION POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.
Table of Contents
MAP36VXXDE/19065A
47 2. Drive Assemblies
48 Drive Chart 36021V5J, 36026V5J BMP120027/2012366B
49 Drive Chart 36021V7J BMP000010/2012383B
50 Drive Chart BMP000011/2013352B
51 Motor Mount BMP000008/2013352B
55 3. Bearing Assemblies
56 Main Bearing, Shell & Cylinder Installation 36021,
36026,42026Qxx; 36021,36026V7J; 42026,42030V6J BMP900047/2007086B
58 Main Bearing Assembly 36021F8P; 36021,36026,42026Qxx;
36021,36026V7J; 42026,42030V6J BMP860021/2012164B
60 Bearing Assembly 36021V5J, 36026V5J with Starplate BMP120029/2012376B
62 Main Bearing, Shell, Cylinder Installation 36021V5J,
36026V5J BMP120028/2015384B
Providing we receive written notification of a warranted defect within 30 days of its discovery, we
will—at our option—repair or replace the defective part or parts, EX Factory (labor and freight
specifically NOT included). We retain the right to require inspection of the parts claimed defective in
our factory prior to repairing or replacing same. We will not be responsible, or in any way liable, for
unauthorized repairs or service to our equipment, and this warranty shall be void if the equipment is
tampered with, modified, or abused, used for purposes not intended in the design and construction
of the machine, or is repaired or altered in any way without MILNOR's written consent.
Parts damaged by exposure to weather, to aggressive water, or to chemical attack are not covered
by this warranty. For parts which require routine replacement due to normal wear—such as gaskets,
contact points, brake and clutch linings, belts, hoses, and similar parts—the warranty time period is
90 days.
We reserve the right to make changes in the design and/or construction of our equipment (including
purchased components) without obligation to change any equipment previously supplied.
ANY SALE OR FURNISHING OF ANY EQUIPMENT BY MILNOR IS MADE ONLY UPON THE EXPRESS
UNDERSTANDING THAT MILNOR MAKES NO EXPRESSED OR IMPLIED WARRANTIES OF
MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR USE OR PURPOSE OR ANY OTHER
WARRANTY IMPLIED BY LAW INCLUDING BUT NOT LIMITED TO REDHIBITION. MILNOR WILL NOT
BE RESPONSIBLE FOR ANY COSTS OR DAMAGES ACTUALLY INCURRED OR REQUIRED AS A RESULT
OF: THE FAILURE OF ANY OTHER PERSON OR ENTITY TO PERFORM ITS RESPONSIBILITIES, FIRE
OR OTHER HAZARD, ACCIDENT, IMPROPER STORAGE, MIS-USE, NEGLECT, POWER OR
ENVIRONMENTAL CONTROL MALFUNCTIONS, DAMAGE FROM LIQUIDS, OR ANY OTHER CAUSE
BEYOND THE NORMAL RANGE OF USE. REGARDLESS OF HOW CAUSED, IN NO EVENT SHALL
MILNOR BE LIABLE FOR SPECIAL, INDIRECT, PUNITIVE, LIQUIDATED, OR CONSEQUENTIAL COSTS
OR DAMAGES, OR ANY COSTS OR DAMAGES WHATSOEVER WHICH EXCEED THE PRICE PAID TO
MILNOR FOR THE EQUIPMENT IT SELLS OR FURNISHES.
THE PROVISIONS ON THIS PAGE REPRESENT THE ONLY WARRANTY FROM MILNOR AND NO OTHER
WARRANTY OR CONDITIONS, STATUTORY OR OTHERWISE, SHALL BE IMPLIED.
WE NEITHER ASSUME, NOR AUTHORIZE ANY EMPLOYEE OR OTHER PERSON TO ASSUME FOR US,
ANY OTHER RESPONSIBILITY AND/OR LIABILITY IN CONNECTION WITH THE SALE OR FURNISHING
OF OUR EQUIPMENT TO ANY BUYER.
BMP720097/19036
1
How to Get the Necessary Repair Components
BIUUUD19 (Published) Book specs- Dates: 20081231 / 20081231 / 20081231 Lang: ENG01 Applic: UUU
You can get components to repair your machine from the approved supplier where you got this
machine. Your supplier will usually have the necessary components in stock. You can also get
components from the Milnor® factory.
Tell the supplier the machine model and serial number and this data for each necessary component:
• The component number from this manual
• The component name if known
• The necessary quantity
• The necessary transportation requirements
• If the component is an electrical component, give the schematic number if known.
• If the component is a motor or an electrical control, give the nameplate data from the used
component.
To write to the Milnor factory:
Pellerin Milnor Corporation
Post Office Box 400
Kenner, LA 70063-0400
UNITED STATES
Telephone: 504-467-2787
Fax: 504-469-9777
Email: [email protected]
— End of BIUUUD19 —
2
BNUUUU02 / 2017285A BNUUUU02 0000158094 A.3 7/13/17 1:53 PM Released
These words are trademarks of Pellerin Milnor Corporation and other entities:
Table 1 Trademarks
AutoSpot™ GreenTurn™ Milnor® PulseFlow®
CBW® GreenFlex™ MilMetrix® PurePulse®
Drynet™ Hydro-cushion™ MilTouch™ Ram Command™
E-P Express® Linear Costa Master™ MilTouch-EX™ RecircONE®
E-P OneTouch® Linear Costo™ Miltrac™ RinSave®
E-P Plus® Mentor® MultiTrac™ SmoothCoil™
Gear Guardian® Mildata® PBW™ Staph Guard®
3
Safety—Rigid Washer Extractors
BIUUUS27 (Published) Book specs- Dates: 20051111 / 20051111 / 20060322 Lang: ENG01 Applic: RUU
4
Safety—Rigid Washer Extractors
1.1. Laundry Facility—Provide a supporting floor that is strong and rigid enough to support–with
a reasonable safety factor and without undue or objectionable deflection–the weight of the fully
loaded machine and the forces transmitted by it during operation. Provide sufficient clearance for
machine movement. Provide any safety guards, fences, restraints, devices, and verbal and/or
posted restrictions necessary to prevent personnel, machines, or other moving machinery from
accessing the machine or its path. Provide adequate ventilation to carry away heat and vapors.
Ensure service connections to installed machines meet local and national safety standards,
especially regarding the electrical disconnect (see the National Electric Code). Prominently post
safety information, including signs showing the source of electrical disconnect.
1.2. Personnel—Inform personnel about hazard avoidance and the importance of care and
common sense. Provide personnel with the safety and operating instructions that apply to them.
Verify that personnel use proper safety and operating procedures. Verify that personnel
understand and abide by the warnings on the machine and precautions in the instruction manuals.
1.3. Safety Devices—Ensure that no one eliminates or disables any safety device on the machine
or in the facility. Do not allow machine to be used with any missing guard, cover, panel or door.
Service any failing or malfunctioning device before operating the machine.
1.5. Maintenance—Ensure the machine is inspected and serviced in accordance with the norms of
good practice and with the preventive maintenance schedule. Replace belts, pulleys, brake
shoes/disks, clutch plates/tires, rollers, seals, alignment guides, etc. before they are severely
worn. Immediately investigate any evidence of impending failure and make needed repairs (e.g.,
cylinder, shell, or frame cracks; drive components such as motors, gear boxes, bearings, etc.,
whining, grinding, smoking, or becoming abnormally hot; bending or cracking of cylinder, shell,
frame, etc.; leaking seals, hoses, valves, etc.) Do not permit service or maintenance by
unqualified personnel.
5
Safety—Rigid Washer Extractors
WARNING 4 : Crush Hazards—Contact with the turning cylinder can crush your limbs. The
cylinder will repel any object you try to stop it with, possibly causing the object to strike or stab
you. The turning cylinder is normally isolated by the locked cylinder door.
• Do not attempt to open the door or reach into the cylinder until the cylinder is stopped.
• Do not place any object in the turning cylinder.
• Do not operate the machine with a malfunctioning door interlock.
6
Safety—Rigid Washer Extractors
7
Safety—Rigid Washer Extractors
4.2.1. Careless Operation Hazards—Vital Information for Operator Personnel (see also
operator hazards throughout manual)
WARNING 14 : Multiple Hazards—Careless operator actions can kill or injure personnel,
damage or destroy the machine, damage property, and/or void the warranty.
• Do not tamper with or disable any safety device or operate the machine with a
malfunctioning safety device. Request authorized service.
• Do not operate a damaged or malfunctioning machine. Request authorized service.
• Do not attempt unauthorized servicing, repairs, or modification.
• Do not use the machine in any manner contrary to the factory instructions.
• Use the machine only for its customary and intended purpose.
• Understand the consequences of operating manually.
4.2.2. Careless Servicing Hazards—Vital Information for Service Personnel (see also
service hazards throughout manuals)
WARNING 15 : Electrocution and Electrical Burn Hazards—Contact with electric
power can kill or seriously injure you. Electric power is present inside the cabinetry unless the
main machine power disconnect is off.
• Do not service the machine unless qualified and authorized. You must clearly understand
the hazards and how to avoid them.
• Abide by the current OSHA lockout/tagout standard when lockout/tagout is called for in
the service instructions. Outside the USA, abide by the OSHA standard in the absence of
any other overriding standard.
8
Guards and Covers BMP120031/2012383B
36021V5J, 36026V5J (Sheet 1 of 2)
2 2
9
3
6 7
4
(8 Places)
BMP120031/2012383B
(Sheet 2 of 2)
10
Guards and Covers BMP010013/2002022V
36026V7J,V7W 42026V6J,V6W (Sheet 1 of 3)
11
5
8
6 (8 PLACES)
4
1 2 42026V6J
SHOWN
Guards and Covers BMP010013/2002022V
36026V7J,V7W 42026V6J, V6W (Sheet 2 of 3)
12
5
6
4
3 1
36026V7J 8
SHOWN (8 PLACES)
BMP010013/2002022V
(Sheet 3 of 3)
13
BIWUUI02 (Published) Book specs- Dates: 20001108 / 20001108 / 20100609 Lang: ENG01 Applic: WUU
1. Rigid Machines
Size for size, rigid washer-extractors naturally require a stronger, more rigid floor, foundation, or
other supporting structure than flexibly-mounted models. If the supporting soil under the slab is
itself strong and rigid enough and has not subsided to leave the floor slab suspended without
support, on grade installations can often be made directly to an existing floor slab if it has enough
strength and rigidity to safely withstand our published forces without transmitting undue
vibration. If the subsoil has subsided, or if the floor slab itself has insufficient strength and
rigidity, a deeper foundation, poured as to become monolithic with the floor slab, may be
required. Support pilings may even be required if the subsoil itself is “springy” (i.e., if its
resonant frequency is near the operating speed of the machine). Above-grade installations of rigid
machines also require a sufficiently strong and rigid floor or other supporting structure as
described below.
2. Flexibly-mounted Machines
Size for size, flexibly-mounted machines generally do not require as strong a floor, foundation, or
other supporting structure as do rigid machines. However, a floor or other supporting structure
having sufficient strength and rigidity, as described in Section 3, is nonetheless vitally important
for these models as well.
14
About the Forces Transmitted by Milnor® Washer-extractors
rigidity (i.e., a natural or resonant frequency many times greater than the machine speed with a
reasonable factor of safety); otherwise, the mentioned 360º rotating sinusoidal RMS forces can be
multiplied and magnified many times. It is especially important to consider all potential vibration
problems that might occur due to all possible combinations of forcing frequencies (rotating
speeds) of the machine(s) compared to the natural frequencies of the floor and/or any other
supporting structure(s). A qualified soil and/or structural engineer must be engaged for this
purpose.
Legend
A. Direction of force
B. Load
C. Rotation (Frequency = RPM / 60)
.
Figure 1 above is intended to depict both on-grade and above-grade installations and is equally
applicable to flexibly-mounted washer-extractors, as well as to rigid models installed either
directly on a floor slab or on a foundation poured integrally with the slab. Current machine data is
available from Milnor® upon request. All data is subject to change without notice and may have
changed since last printed. It is the sole responsibility of every potential owner to obtain written
confirmation that any data furnished by Milnor® applies for the model(s) and serial number(s) of
the specific machines.
— End of BIWUUI02 —
15
IBNWOAI01 / 2018212 BNWOAI01 0000170412 A.2 5/21/18 3:17 PM Released
NOTICE: This information may apply to models in addition to those listed above. It
applies to paper tags. It does not apply to the vinyl or metal safety placards, which must
remain permanently affixed to the machine and replaced if no longer readable.
Paper tags on the machine provide installation guidelines and precautions. The tags can be tie-on
or adhesive. You can remove tie-on tags and white, adhesive tags after installation. Yellow adhe-
sive tags must remain on the machine.
The following entries explain the installation tags. Each entry includes: 1) the tag illustration, 2)
the tag part number at the bottom of the tag, and 3) the meaning of the tag.
Display or Action Explanation
Read the manuals before proceeding. This symbol appears on
most tags. The machine ships with safety, operator, and routine
maintenance guides for customer use. Milnor dealer manuals for
installing, commissioning, and servicing the machine are also
available from the Milnor Parts department.
B2TAG88005: This carefully built product was tested and in-
spected to meet Milnor performance and quality standards by
(identification mark of tester).
16
Installation Tag Guidelines
B2T2001028: Look for tags inside the machine. These tags may
identify shipping restraints to be removed or components to be in-
stalled. Do not start the machine until these actions are completed.
17
Installation Tag Guidelines
18
Tag Guidelines for the Models Listed Below
BIUUUI02RQ (Published) Book specs- Dates: 20160713 / 20160713 / 20160713 Lang: ENG01 Applic: RQV 36021C4E
Notice 1 : This information may apply to models in addition to those listed above. It applies to
paper tags. It does not apply to the vinyl or metal safety placards, which must remain
permanently affixed to the machine and replaced if no longer readable.
Paper tags on the machine provide installation guidelines and precautions. The tags can be tie-on
or adhesive. You can remove tie-on tags and white, adhesive tags after installation. Yellow
adhesive tags must remain on the machine.
19
Tag Guidelines for the Models Listed Below
The following entries explain the installation tags. Each entry includes: 1) the tag illustration, 2)
the tag part number displayed st the bottom of the tag, and 3) the meaning of the tag.
Display or Action Explanation
Read the manuals before proceeding. This symbol appears on
most tags. The machine ships with safety, operator, and routine
maintenance guides for customer use. Milnor dealer manuals for
installing, servicing, and commissioning this machine are also
available from the Milnor Parts department.
B2TAG88005: This carefully built product was tested and
inspected to meet Milnor® performance and quality standards by
(identification mark of tester).
20
Tag Guidelines for the Models Listed Below
B2T2001028: Look for tags inside the machine. These tags may
identify shipping restraints to be removed or components to be
installed. Do not start the machine until these actions are
completed.
21
Tag Guidelines for the Models Listed Below
— End of BIUUUI02 —
22
BIWUUI03 / 2017353A BNUUUR02 0000160550 A.2 8/29/17 3:22 PM Released
All Milnor® washer-extractors and CBW® tunnel washers use stainless steel with the AISI 304
specification. This material gives good performance when chemical supplies are correctly ap-
plied. If chemical supplies are incorrectly applied, this material can be damaged. The damage can
be very bad and it can occur quickly.
Chemical supply companies usually:
• supply chemical pump systems that put the supplies in the machine,
• connect the chemical pump system to the machine,
• write wash formulas that control the chemical concentrations.
The company that does these procedures must make sure that these procedures do not cause dam-
age. Pellerin Milnor Corporation accepts no responsibility for chemical damage to the ma-
chines it makes or to the goods in a machine.
23
Prevent Damage from Chemical Supplies and Chemical Systems
Figure 1. Incorrect Configurations That Let the Chemical Supply Go In the Machine by a Siphon
Schematic Views
Legend
P. Pump
T. Chemical tank
S. The siphon occurs above here. Liquid in the gray parts of the chemical tube and tank can go in the machine.
24
Prevent Damage from Chemical Supplies and Chemical Systems
Figure 2. Incorrect Configurations That Let the Chemical Supply Go In the Machine by Gravity
Schematic Views
Legend
P. Pump
T. Chemical tank
D. Chemical tube. Liquid in the gray areas can go in the machine.
25
Prevent Damage from Chemical Supplies and Chemical Systems
Figure 3. Examples of Manifolds for Chemical Tubes. Your equipment can look different.
26
Prevent Damage from Chemical Supplies and Chemical Systems
Prevent leaks.
When you do maintenance on the chemical pump system:
• Use the correct components.
• Make sure that all connections are the correct fit.
• Make sure that all connections are tight.
End of document: BNUUUR02
27
Safety Placard Use and Placement BMP020109/2014356B
36021CPE, NSP, V5J, V5Z & 36026V5J, V5Z (Sheet 1 of 2)
60
Notes: 40
1. Replace placard immediately, if removed or
unreadable.
2. Approximate locations of placards are shown.
Mounting holes are provided on machine.
If aluminum placard use #8 self-tapping screws.
28
20
On Top
REAR VIEW
10
50
---------------------------------------------------------------------ASSEMBLIES------------------------------------------------------------------
none
-------------------------------------------------------------------COMPONENTS------------------------------------------------------------------
all 10 01 10635A NPLT:SHELL FRONT RIDGID-TCATA
all 20 01 10375B NPLT:ELEC HAZARD SMALL-TCATA
all 40 01 10689A NPLT:BELT HAZARD SM TCATA
all 50 01 10699A NPLT:SERV HZRD-PLYEST-TCATA
all 60 01 10377A NPLT:ELEC HAZARD LG-TCATA
29
Safety Placard Use and Placement ISO BMP020110/2014356B
36021CPE, NSP, V5J, V5Z & 36026V5J, V5Z (Sheet 1 of 2)
ISO Placards
shown on this page
Notes:
1. Replace placard im-
mediately, if removed
or unreadable. 30 10
2. Approximate locations
of placards are shown.
Mounting holes are
provided on machine.
If aluminum placard
use #8 self-tapping
screws.
30
20 REAR VIEW
40
---------------------------------------------------------------------ASSEMBLIES------------------------------------------------------------------
none
-------------------------------------------------------------------COMPONENTS------------------------------------------------------------------
all 10 01 10632X NPLT:WE1 RIGID WARNINGS FR
all 20 01 10375 NPLTE:"WARNING" 2X2
all 30 01 10377 NPLTE:"WARNING" 4X4
all 40 01 10632Y NPLT:WE1 RIGID WARNINGS POLY
31
Safety Placard Use and Placement BMP020111/2014386B
36021V7J, V7Z, 36026V7J/W, V7Z & 42026V6J/W, V7Z, 42030V6J, V6Z (Sheet 1 of 2)
Notes:
1. Replace placard immediately, if removed or
unreadable.
2. Approximate locations of placards are shown.
Mounting holes are provided on machine. 20
Use #8 self-tapping screws.
40
REAR VIEW
32
60
10
50
33
Safety Placard Use and Placement ISO BMP020112/2014385B
36021V7J, V7Z, 36026V7J/W, V7Z, 42026V6J/W, V6Z, 42030V6J, V6Z (Sheet 1 of 2)
ISO Placards
shown on this page
Notes:
1. Replace placard im- 20
mediately, if removed
or unreadable.
10
2. Approximate locations
of placards are shown.
If Aluminum Placard
Mounting holes are
provided on machine.
Use #8 self-tapping REAR VIEW
screws.
34
30
35
Service and Maintenance 1
37
Torque Requirements for Fasteners
BIUUUM04 (Published) Book specs- Dates: 20180109 / 20180109 / 20180109 Lang: ENG01 Applic: UUU
The document about the assembly gives the torque requirements for other fasteners. If fastener
torque specifications or threadlocker requirements in an assembly document are different
from this document, use the assembly document.
1. Torque Values
These tables give the standard dimension, grade, threadlocker, and torque requirements for
fasteners frequently used on Milnor® equipment.
Note 1: Data from the Pellerin Milnor® Corporation “Bolt Torque Specification”
(bolt_torque_milnor.xls/2002096).
38
Torque Requirements for Fasteners
Table 2: Torque Values for Standard Fasteners Larger Than 5/16-inch Diameters and No Lubricant
The Grade of the Bolt
Grade 2 Grade 5 Grade 8 Grade BC
Dimension Pound-feet N-m Pound-feet N-m Pound-feet N-m Pound-feet N-m
3/8 x 16 20 27 31 42 44 59 38 52
3/8 x 24 23 31 35 47 50 68 -- --
7/16 x 14 32 43 49 66 70 95 61 83
7/16 x 20 36 49 55 75 78 105 -- --
1/2 x 13 49 66 75 102 107 145 93 126
1/2 x 20 55 75 85 115 120 163 -- --
9/16 x 12 70 95 109 148 154 209 134 182
9/16 x 18 78 106 121 164 171 232 -- --
5/8 x 11 97 131 150 203 212 287 186 252
5/8 x 18 110 149 170 231 240 325 -- --
3/4 x 10 172 233 266 361 376 510 329 446
3/14 x 16 192 261 297 403 420 569 -- --
7/8 x 9 167 226 429 582 606 821 531 719
7/8 x 14 184 249 473 641 668 906 -- --
1x8 250 339 644 873 909 1232 796 1079
1 x 12 274 371 704 954 994 1348 -- --
1 x 14 281 381 723 980 1020 1383 -- --
1 1/8 x 7 354 480 794 1077 1287 1745 1126 1527
1 1/8 x 12 397 538 891 1208 1444 1958 -- --
1 1/4 x 7 500 678 1120 1519 1817 2464 1590 2155
1 1/4 x 12 553 750 1241 1682 2012 2728 -- --
1 3/8 x 6 655 888 1469 1992 2382 3230 2085 2827
1 3/8 x 12 746 1011 1672 2267 2712 3677 -- --
1 1/2 x 6 869 1178 1949 2642 3161 4286 2767 3751
1 1/2 x 12 979 1327 2194 2974 3557 4822 -- --
Table 3: Torque Values for Plated Fasteners with Maximum 5/16-inch Diameters and No Lubricant
The Grade of the Bolt
Grade 2 Grade 5 Grade 8 Grade BC
Dimension Pound-Inches N-m Pound-Inches N-m Pound-Inches N-m Pound-Inches N-m
1/4 x 20 49 6 76 9 107 12 95 11
1/4 x 28 56 6 88 10 122 14 -- --
5/16 x 18 102 12 156 18 222 25 193 22
5/16 x 24 113 13 174 20 245 28 -- --
39
Torque Requirements for Fasteners
Table 4: Torque Values for Plated Fasteners Larger Than 5/16-inch Diameters and No Lubricant
The Grade of the Bolt
Grade 2 Grade 5 Grade 8 Grade BC
Dimension Pound-feet N-m Pound-feet N-m Pound-feet N-m Pound-feet N-m
3/8 x 16 15 20 23 31 33 44 29 38
3/8 x 24 17 23 26 35 37 49 -- --
7/16 x 14 24 32 37 50 52 71 46 61
7/16 x 20 27 36 41 55 58 78 -- --
1/2 x 13 37 49 56 76 80 106 70 93
1/2 x 20 41 55 64 85 90 120 -- --
9/16 x 12 53 70 81 110 115 153 101 134
9/16 x 18 59 79 91 122 128 174 -- --
5/8 x 11 73 97 113 150 159 212 139 186
5/8 x 18 83 110 127 172 180 240 -- --
3/4 x 10 129 173 200 266 282 376 246 329
3/14 x 16 144 192 223 297 315 420 -- --
7/8 x 9 125 166 322 430 455 606 398 531
7/8 x 14 138 184 355 474 501 668 -- --
1x8 188 250 483 644 682 909 597 796
1 x 12 205 274 528 716 746 995 -- --
1 x 14 210 280 542 735 765 1037 -- --
1 1/8 x 7 266 354 595 807 966 1288 845 1126
1 1/8 x 12 298 404 668 890 1083 1444 -- --
1 1/4 x 7 375 500 840 1120 1363 1817 1192 1590
1 1/4 x 12 415 553 930 1261 1509 2013 -- --
1 3/8 x 6 491 655 1102 1470 1787 2382 1564 2085
1 3/8 x 12 559 758 1254 1672 2034 2712 -- --
1 1/2 x 6 652 870 1462 1982 2371 3161 2075 2767
1 1/2 x 12 733 994 1645 2194 2668 3557 -- --
Note 2: The acceptable bolt size ranges for various LocTite® threadlocking products is the LocTite
manufacturer’s general recommendation. Specific applications sometime require that a LocTite product is
applied to a bolt size outside the ranges shown here. For example, Milnor specifies LocTite 242 for use on
certain 1" bolt applications and has confirmed this usage with the LocTite manufacturer. You may see
variances such as this in the documentation for specific machine assemblies.
40
Torque Requirements for Fasteners
41
Torque Requirements for Fasteners
42
Torque Requirements for Fasteners
Table 12: Torque Values for Stainless Steel Fasteners Larger Than 5/16-inch
18-8 Stainless with
316 Stainless 18-8 Stainless Loctite 767
Dimension Pound-feet N-m Pound-feet N-m Pound-feet N-m
3/8 x 16 21 28 20 27 12 16
3/8 x 24 23 31 22 29 13 18
7/16 x 14 33 44 31 42 19 25
7/16 x 20 35 47 33 45 20 27
1/2 x 13 45 61 43 58 26 35
1/2 x 20 47 64 45 61 27 37
9/16 x 12 59 81 57 77 34 46
9/16 x 18 66 89 63 85 38 51
5/8 x 11 97 131 93 125 56 75
5/8 x 18 108 150 104 141 62 84
3/4 x 10 132 179 128 173 77 104
3/4 x 16 130 176 124 168 75 101
7/8 x 9 203 275 194 263 116 158
7/8 x 14 202 273 193 262 116 157
1x8 300 406 287 389 172 233
1 x 14 271 367 259 351 156 211
1-1/8 x 7 432 586 413 560 248 336
1-1/8 x 12 408 553 390 529 234 317
1-1/4 x 7 546 740 523 709 314 425
1-1/4 x 12 504 683 480 651 288 390
1-1/2 x 6 930 1261 888 1204 533 722
1-1/2 x 12 732 992 703 953 422 572
2. Preparation
WARNING 2 : Fire Hazard—Some solvents and primers are flammable.
• Use threadlocker and primers with sufficient airflow.
• Do not use flammable material near ignition sources.
1. Clean all threads with a wire brush or a different tool.
2. Remove the grease from the fasteners and the mating threads with solvent. Make the parts
dry.
Note 3: LocTite 7649 Primer™ or standard solvents will remove grease from parts.
3. Apply a spray of LocTite 7649 Primer™ or equal on the fasteners and the mating threads. Let
the primer dry for one minute minimum.
43
Torque Requirements for Fasteners
Apply the threadlocker only to the areas where the fastener threads and the mating threads
engage.
Legend
A. No threadlocker here
B. Apply here
C. Fill all space with threadlocker
.
3.3. Disassembly—For high-strength threadlocker, apply heat for five minutes. Disassemble with
hand tools while the parts are hot.
For low-strength and moderate-strength threadlocker, disassemble with hand tools.
44
Torque Requirements for Fasteners
Figure 4: Disassembly
Apply Heat to a Small Area Legend
A. How to apply heat to a small fastener
B. How to apply heat to a large fastener
— End of BIUUUM04 —
45
Drive Assemblies 2
47
Drive Chart BMP120027/2012366B
36021V5J, 36026V5J (Sheet 1 of 1)
---------------------------------------------------------------------ASSEMBLIES------------------------------------------------------------------
1 2 A D13 00949 *DRIVECHART=3621V5 5HP 6POLE 3621V5J / STARPLATE
B D13 00959 DRIVE=3626V5 50/60HZ 5HP6POLE 3626V5J / STARPLATE
-------------------------------------------------------------------COMPONENTS------------------------------------------------------------------
A 1 56250B2SF VPUL 2B25.0 (SF) TYPE QD
B 1 56250B3SF VPUL 3B25.0 (SF) TYPE QD
all 2 56Q1KSF 1+1/2" BUSH VPUL QD TYPE SF
all 3 56VB095X VBELT BX95 RAWEDGE COG
A 4 56038B2SH V-PUL 2B3.8/A3.4 (SH) TYPE QD
B 4 56038B3SH V-PUL 3A3.4/B3.8 (SH) TYPE QD
all 5 56Q1GSH 1+3/8" BUSH VPUL QD TYPE SH
48
3
5
Drive Chart BMP000010/2012383B
36021V7J, 36026V7J (Sheet 1 of 1)
---------------------------------------------------------------------ASSEMBLIES------------------------------------------------------------------
1 2
A D13 02960 95000Z DRIVECHART=3626V7 50/60HZ 36026V7J
B D13 02970 DRIVECHART=3621V7 50/60HZ 36021V7J
-------------------------------------------------------------------COMPONENTS------------------------------------------------------------------
all 1 56250B3SF VPUL 3B25.0 (SF) TYPE QD
all 2 56Q1PSF 1+3/4" BUSH VPUL QD TYPE SF
all 3 56VB093X VBELT BX93 RAWEDGE COG 3 REQUIRED
all 4 56030B3SH VPUL 3B3.0/A2.6 3BK32SH (MTO)
all 5 56Q1GSH 1+3/8" BUSH VPUL QD TYPE SH
49
3
5
Drive Chart BMP000011/2013352B
42026V6J,, 42030V6J (Sheet 1 of 1)
1 2 ---------------------------------------------------------------------ASSEMBLIES------------------------------------------------------------------
A D13 01960 95000 DRIVECHART=4226V6 60CYC 42026V6J/Z
B D13 03960 DRIVECHART=4230V6 60CYC 42030V6J/Z
-------------------------------------------------------------------COMPONENTS------------------------------------------------------------------
A 1 56250B3SF VPUL 3B25.0 (SF) TYPE QD 3 GROVE PULLEY
B 1 56250B4E VPUL 4B25.0 (E) TYPE QD 4 GROOVE PULLEY
50
B 4 56034B4SD VPUL 4B3.4 (SD) TYPE QD
A 5 56Q1GSH 1+3/8" BUSH VPUL QD TYPE SH
3 B 5 56Q1MSD 1+5/8" BUSH VPUL QD TYPE SD
5
BMP000008/2013352A Page (1 / 3)
Motor Mount
30015, 30022, 36021, 36026, 42026, & 42030Vxx,Txx
2 (1 spring on
pulley end)
4
See 1
Detail A
(2 springs)
4
15,16
(1 spring on
pulley end)
51
BMP000008/2013352A Page (2 / 3)
Motor Mount
30015, 30022, 36021, 36026, 42026, & 42030Vxx,Txx
(1 spring to 8
the inside) 9
18
7
10
4 Detail A
(4 Places)
15,16
7 3,12
Item 12, tube,
slides over the
shaft to tighten
18 the belt.
(4 places)
36026V7J/Z & 42026V6J/Z
42030V6J/Z only Spring
11
3
8,9,10
4 places
11 7
4
14
2 places
13
4 places
(1 spring on
5,6
pulley end)
(2 Places)
52
BMP000008/2013352A Page (3 / 3)
Motor Mount
30015, 30022, 36021, 36026, 42026, & 42030Vxx,Txx
---------------------------------------------------------------------ASSEMBLIES----------------------------------------------------------------------
A ADB30001 30” DRIVE BASE SNGL MTR ASSY 30015 & 30022T5E/T5X
B ADB30007 ASSY=3015/22V DRIVE BASE 3015V7_, 3022V6_
C ADB3621V5 ASSY=DRIVE BASE 3621V5 3621V5J WITH
STARPLATE
D ADB3626V5 ASSY=DRIVE BASE 36V5 3626V5J WITH
STARPLATE
E ADB3022T5 ASSY=DRIVE 36V7/42V6 3621V7_, 3626V7_,
4426V6_
F ADB12001 DRIVE ASSY 4230V 4230V6J_
-------------------------------------------------------------------COMPONENTS------------------------------------------------------------------
53
Bearing Assemblies 3
55
Main Bearing, Shell, & Cylinder Installation BMP900047/2007086B
36021Q6G/J/P, 36026Q6G/J/P, 36026V7J, 42026Q4G/J/P, 42026Q6G/J/P, 42026V6J, 42030V6J (Sheet 1 of 2)
A 24
27 28
29 30
A
20 21
26 25
VIEW A-A 23
SEE
SHELLFRONT
22 AND DOOR
.015 TO .091
BMP860024
CLEARANCE
BEFORE
TIGHTENING
56
9
14
11 12 8 10 5
.375 .188
-+ 4
3
31 32 33 34 35
17 18 16 20 21 1 13
BMP900047/2007086B
(Sheet 2 of 2)
57
-------------------------------------------------------------------COMPONENTS------------------------------------------------------------------
G,H,J 25 02 02087A EXTRUS*ION-SHELL=36"MACHINES (
A 1 ABN14802 MAIN BRNG ASSY 36QJ/P STD
K,L 25 02 02087B EXTRUS*ION-SHELL=42"OEW (12.5
B 1 ABN14801 36RWP/E BRG ASSY=PARTS
C 1 ABN119001A MAIN BEARING ASSY 4226Q6P/G alL 26 02 02181 GUARD=SHELL MOUNT RING CLIP
C 1 ABN119002A MAIN BEARING ASSY 4226V6P/G
alL 27 15N146 RDMACHSCR 10-24UNC2X1 SS18-8
alL 2 Y2 11320 SPIDER WLDMT=MACHINED 42QHE
alL 28 15G130 HEXMACHSCRNUT 10-24UNC2 SS18-8
alL 3 15K232A HXCPSC 3/4-10X2 GR8 ZC
alL 29 15K046S HEXCAPSCR 1/4-20UNC2A X 2.25 S
alL 4 15U340 LOCKWASH MEDIUM 3/4 ZINCPL
alL 30 15G170 HEXNUT 1/4-20UNC2 SS18-8
alL 5 15G240A HEXNUT 3/4-10UNC2B SAE GR8 ZIN
G,H,J 31 G13 3626QR CONDUIT ASSY, 3626QXP,J,G
alL 6 15K225A HXCPSCR-5/8-11X2.5 GR9 ZINC K,L 31 G13 4226QR CONDUIT ASSY, 4226QXP,J,G
alL 7 15U316 FLTWASH 5/8 ZNC DICR alL 32 12K077 STRAP 1/2" HVY CONDUIT 2-HOLE
alL 8 20C007 THDLOCK CMPD-10CC LCT#222-21 alL 33 15K037 HEXCAPSCR 1/4-20UNC2A X5/8 GR5
alL 9 20C040B SILSEAL RTV CLR10.2 OZ #59575 alL 34 15U180 LOCKWASHER MEDIUM 1/4 ZINCPL
alL 10 20C009 ADH/SEALANT-50CC LCT#277-31 alL 35 15G165 HXNUT 1/4-20UNC2BSAE ZC GR2
alL 11 15U316 FLTWASH 5/8 ZNC DICR
alL 12 15K225A HXCPSCR-5/8-11X2.5 GR9 ZINC
alL 13 X2 11158C SHIM=BRGHOUSE MTG 24GA
D 14 ACA3621Q6 *CYLINDER ASSY 3621Q6
E 14 ACA3626Q6 *CYL ASSY 3626Q6
F 14 ACA4226RWP *CYL ASSY 4226RWP
FF 14 ACA12200 CYL ASSY4230V
alL 15 02 11196 COVER=SHAFT RETAINER=304S/S
D,E 16 02 14359 SPACER SHT RETNR-LG OUR MATL
F 16 02 11186 RETAINER+SPACER-SHAFT=4226
Main Bearing Assembly BMP860021/2012164B
36021F8P, 36021Q6P, 36026Q6G/J/P, 36021V7J, 36026V7J, 42026Q6G/J/P, 42026V6J, 42030V6J (Sheet 1 of 2)
GREASE INLET
NOTE: SEE PREVENTATIVE
MAINTAINENCE/LUBRICATION FOR MAIN BEARING
PROCEDURES IN TECHNICAL (FRONT)
MANUAL FOR INSTRUCTIONS GREASE INLET
ON LUBRICATING AND FLUSHING 31 FOR MAIN BEARING
33 31
BEARINGS AND SEALS (REAR) 33
32 32
35 2 36
10
8
34 15 16
DETAIL "E" 3 24 4
INLET FOR 20
NOTE: THIS REPRESENTATION FLUSHING
11
OF THE SHAFT IS USED ON
6
THE 36021F8P ONLY. 12
1
SEE
A DETAIL "E"
SECTION "C-C"
7
C 9
18 19 14
B 19
18 17 22
25 21
13
5 LEAK-OFF
LEAK-OFF 23 FROM MAIN
FOR FLUSHING CAVITY
B C
SECTION "A-A"
31
33
D 32
35
31
35 32 33
GREASE INLET 27
THESE PARTS NOT USED
ON SOME ASSEMBLIES FOR SEALS
30
31
D 32
33
SEAL LEAK-OFF
26
58
29
A 28
SECTION "D-D" SECTION "B-B" SEALS REAR FRONT
BMP860021/2012164B
(Sheet 2 of 2)
59
A 3 X2 14628 MAINSHAFT 3621QHP 36021F8P
all 33 53A500 SLEEVE DELRIN 1/4"OD#60PT-4
B 3 X2 14562 MAINSHAFT 3621-26 Q6P 36036Q6P
C 3 X2 14560 MAINSHAFT 3621-26 RWP 36021/36026V7J all 34 5SP0CFESSV NPTPLUG1/8SQSLDBLKSTL LVENT125
D 3 X2 11185 MAINSHAFT=4226 QWE 42026Q6P/G
all 35 53A005B BODYMALCON1/4X1/8COMP #B68A-4A
D 3 X2 11185B MAIN SHAFT=4226RWP 42026/42030V6J
all 36 53A031B BODY-EL90MALE.25X1/8 #269C-42B
all 4 X2 14227A CARRIER=REAR BRG+SPCR-3621
all 37 53A501 TUBE INSERT .163"OD #63PT-4-40
all 5 X2 14229L MACH=SEAL HOLDER 4226RWP
all 38 53A500 SLEEVE DELRIN 1/4"OD#60PT-4
all 6 02 14228A SEALSLEEVE+SPACER=2.90LG
all 39 53A059A NUT 1/4"BR.HOLYOKE AND #61A-4
all 7 X2 11158 SEALHOLDER-REAR=SUPPORT MOD
all 8 02 14214L WASHER=SEAL RETAIN &LOCKING
all 9 X2 11158A SPACER=SEALHOLDER-REAR SUPT
all 9 X2 11158C SHIM=BRGHOUSE MTG 24GA
all 10 02 14216L GASKET=SEAL HOLDER 1/16 THK
all 11 56AHW113 TW113 BEARING LOCKWASHER
all 12 56AHN13 N13 BEARING LOCKNUT
all 13 54A335 CUP H414210 TIM 2-24 1/BX+PT#
all 14 54A465 CONE H414249 TIMK 2-51 1BX+PT#
all 15 54A325 CUP TIM #742 1/BX+PART#
all 16 54A426 CONE TIM #749 1/BX+PART#
all 17 24S125 SEAL 4X5X.4 JM#19583 NITRILE
all 18 24S125 SEAL 4X5X.4 JM#19583 NITRILE
all 19 24S125V SEAL 4X5X.4 JM#19583 VITON OPTIONAL VITON SEALS
all 20 56ATW13S TONGUEWASHER SPECIAL FOR N13
Bearing Assembly BMP120029/2012376B
36021V5J, 36026V5J with Starplate (Sheet 1 of 3)
A
32,33,34,35
B
36
31 31
27,28,C
5 5 6 7 8
16 30 30
9,B
2 1 3 B
10,11,26,A
12
60
29,D
C
13
15
30
4,26,A
(not E 15 14 31 20,21,22
shown) Section A-A 23,24,25
37
A
Notes:
A. Apply adhesive to the bolt. 38
B. The seal holder must be fully down before you tighten the fasteners. Vent
C. Apply primer and adhesive to the rear bearing cup and holder housing.
D. Clean the shaft and inner sleeve. Make sure that they are clean and free from oil. Apply adhesive to the shaft, then
apply the sleeve. Make sure of a bond on a minimum of 75% of the surface.
E. Pack grease between these two seals during assembly.
F. Item 17 is not shown. These plugs are used temporarily to prevent dirt from entering unfilled holes.
B-B C-C
Vent Leak-off
from Seals
BMP120029/2012376B
(Sheet 3 of 3)
61
all 8 X2 03573T MACH=BEARING HOUSING 3022 V6
all 9 X2 03659S HOUSE=SEAL+BRG 30M,V7 W/STARPLATE
all 10 15K092B HEXFLGSCR 3/8-16X1 GR8 ZN WITH 242 PATCH
all 11 15U152A FLTWSHR .680OD,.375ID,.0625T
all 12 24S048AAA SEAL 1.625X2.375X.375 CS/BUNA
all 13 54A307308 TIM M802011 2-24/M802048=1.625
all 14 24S052A SEAL 2.559X3.55X.315 CR#25430
all 15 24S053 SEAL 2.625X3.625X.437#10051L5
all 16 X2 13144T HOLDER=DHAFT SEAL 3022V6
all 17 27A253 PLUG FOR 1/2BOLTHOLE CAPLUG #4
all 20 02 03323 SHIM=.003 CRS GREEN
all 21 02 03323A SHIM=.005 CRS BLUE
all 22 02 03323B SHIM=.010 CRS RED
all 23 02 03323C SHIM=.0075 CRS BLACK
all 24 02 03323D SHIM=,020 CRS WHITE
all 25 02 03323E SHIM=.050 CRS CLEAR
all 26 20C007H THDLK REMVBL-#24221
all 27 20C011B RETAIN CMPD ADH LCT#60905 .5CC
all 28 20C006P PRIMER-N #7649 LCT#21348-4
all 29 20C009 THRDLKSEAL LCT#27731 50CC
all 30 5N0E02KG42 NPT NIP 1/4X2.5 TBEGALSTL SK40
Main Bearing, Shell, Cylinder Installation BMP120028/2015384B
36021V5J, 36026V5J with Starplate (Sheet 1 of 3)
8 (4 Places)
1
6
PULLER
MOUNTING 21 10 (4 Places)
CYLINDER HOLES CONSOLE
3 9
8
9
12
13 9 9
SHELL
62
2
21
14
15
BEARING
HOUSING
SHELLFRONT 5 19
4 11
18
B 24
24
11 23
25
18
19 B
19 18
20 19
CYLINDER
SHELL-
FRONT
25 26,27 28,29
5/8"MAX
3/8"MIN
Starplate
16 to Bearing
10
17
63
12
Starplate 6
14
15
13
11 (6 Places) Console 5
Bearing Bearing
Support
1 Console
BMP120028/2015384B
(Sheet 3 of 3)
-------------------------------------------------------------------COMPONENTS------------------------------------------------------------------
all 1 W3 11002J FRAME-BASE WLMT-36V W/STARPLATE
all 2 W3 11060J SHELL WLMT 3626V5J W/STARPLATE
all 3 ACA3621Q4 *CYL ASSY 3621 Q4
all 4 ASF14801 *SHELL FRONT ASSY=3621RWP
64
all 5A A33 09906 BRNG ASSY MAIN 3621/26 W/STARPLATE
all 5B A33 09906V BRNG ASSY MAIN VITON 3621/26 W/STARPLATE VITON
all 6 02 11340 3022 BEARING SPT STARPLATE
all 7 60C171 ORING 8.5"IDX 3/16CS BUNA70 #371
all 8 15K154H INDHEXFLGSCR 1/2-13X1+3/4GR8ZN W/LOCTITE
all 9 15G222B HEXFLGNUT 1/2-13 ZINC SERRATED
all 10 15K147C SKCPSC 1/2-13X1 BLK
all 11 15K224C HEXCAPSCR 5/8-11X2-1/2 S/S 18-
all 12 02 14359 SPACER SHT RETNR-LG OUR MATL
all 13 02 11196 COVER=SHAFT RETAINER=304S/S
all 14 15U350 LOCKWASHER 3/4 MED SS18-8
all 15 15B200 HEXCAPSCR 3/4-10X1+3/4 SS18-8
all 16 02 09126 SHAFTKEY-SS303=OEW'S 2+5/8"L
all 17 15N082 FILMACSCR 8-32UNC2X3/8SS18-8
all 18 15G238 HXNUT 5/8-11UNC2B SAE ZINC GR2
all 19 17W030 SPHERICAL WASHER SET 5/8 M/F
all 20 17R024A07A THREADED ROD 5/8-11X7" ZNPL GR
all 21 15D119 HXTAPSCR 1/2-13X4 GR5 ZNC FTL
all 23 02 02087A EXTRUSION-SHELL=36"MACHINES
all 24 Y2 09031 *SHELL CLAMP RING=36" MACHINE
all 25 02 02181 GUARD=SHELL MOUNT RING CLIP
18 Inch Door Assemblies 4
before 8/2016
65
Installation 18 Inch Door BMP110052/2016283B
3621C4E, 3621V5J/V7J, 3626V5J/V7J, 4226V6J, 4230V6J (Sheet 1 of 2)
5 5
1
C C
Hinge Installation: 3621C4E, 3621Vxx, 3626Vxx
66
B B
4
A A
8
6
5
3626V7J Shown
Installation 18 Inch Door BMP110052/2016283B
3621C4E, 3621V5J/V7J, 3626V5J/V7J, 4226V6J, 4230V6J (Sheet 2 of 2)
10 10 10 10 -------------------------------------------------------------------COMPONENTS------------------------------------------------------------------
A 1 X2 14195B SHELLFRONT I-LOC W/PROX
9 17
9 17 B 1 X2 14195A SHELLFRONT ALL 36" W/ILOCK
Hinge 5,6 Hinge 5,6 C 1 X2 11904R SHELLFRONT STAMPING 42RWP
A 2 A13 03500H ASSY=SHELLDOOR 3621 C4E
Section AA: Upper and Lower Hinge Section AA: Upper and Lower Hinge B 2 A13 03500G ASSY=SHELLDOOR DRAWN, 36XX
3621C4E, 3621Vxx, 3626Vxx 4226V6J, 4230V6J C 2 ASD119001B ASSY=SHELLDOOR W/STIFF, 4226
A 3 EDL00137C INTRLKHSG ASSY=N/O W/PROX 120V
67
BC 3 EDL00337 *INTRLKHSG ASSY=N/LOCK 120V
Minimum latch A 4 02 03669C GASKET=INTRLK HOUSING 8" LONG
13,14 engagment 18,11,19 BC 4 02 03669 GASKET=INTRLK HOUSING
10,11 1/4” +/- 1/16”
12 (6.4mm +/- 1.5mm) all 5 02 09223 DOUBLER=UPPER S/S DOOR HINGE
1 all 6 02 09224 DOUBLER=LOWER S/S DOOR HINGE
B 7 03 11054A SPACER=DOOR HINGE/4226
C 8 03 11054 SPACER=SHELLFRONT/HINGE
Hinge
7,8
AB 9 15G200 HXCPNUT 3/8-16 UNC2A 5/8X1/2
10 4
Door striker all 10 15U245 FLTWASH 3/8 STD COMM 18-8 SS
9
Latch all 11 24G030N ROLLED WASH.379ID NYLTITE 37W
Door Lock (Interlock)
Section BB: Middle of Hinge BC 12 02 02293 DOOR HANDLE NUT GASKET
3 See BMP750046.
AB 13 15K086 HXCAPSCR 3/8-16NCX3/4 SS18-8
Section CC: Door Lock Installation C 14 15K086D HXCAPSCR 3/8-16 UNC2A X 7/8" 1
C 15 15K096 HEXCAPSCR 3/8-16UNC2X1SS18-8
C 16 15K100 HEXCAPSCR 3/8-16X1+1/4 SS18-8
C 17 15G200C HXCPNUT HI 3/8-16 BRASS NIK PL
all 18 15N174 HXCAPSCR 1/4-20UNC X5/8SS188
all 19 15G168 SQNUT 1/4-20UNC2 SS18-8
Door Assembly BMP110053/2011405B
3621C4E, 3621V5J/V7J, 3626V5J/V7J, 4226V6J, 4230V6J (1 of 2)
20,21,22,23
1 11
16
15 (4226 only)
14
See
Detail A
13
22,23,24
12
2 places
C C
18
17 19
See
Detail A Door Assembly Detail:
B 3621C4E,V5J,V7J & 3626V5J,V7J
3626V7J Shown
Door Assembly BMP110053/2011405B
3621C4E, 3621V5J/V7J, 3626V5J/V7J, 4226V6J, 4230V6J (2 of 2)
69
all 6 03 01420G DOOR STRIKER = ILOC
all 7 02 11904K SHIM=DOOR HANDLE=4226RWP
all 8 20C018 ADHESIVE-3M #1357-QT CN
AB 9 02 14431 EXTR BAND STAMPED SS CYLDOOR
C 9 02 11904U BUMPER=CYL DOOR STAMPED42RWP
4 AB 10 02 14168 SPONGE DOORGASKET=BLACK
C 10 02 11904V DOOR GASKET 4226RWP MED BLACK
2 all 11 02 09221 HINGE=SHELL DOOR 18" DRAWN S
all 12 15Q077 SOKSETSCR 1/4-20X1/4 ZINC ALLE
3 all 13 02 02815 PLAIN BRG=DOOR HINGE-NYLON
6
1 all 14 02 12144 PIN-HINGE=20+18" DOORS
8
5 all 15 15U201 FLATWASH 7/80DX3/8IDX.062THK S
7 A 16 02 02817 FLANGE BRG=DOOR HINGE-NYLON
B25
B26 BC 16 54E017 FLGBRG3/8X5/8X1.25BRZ FB610-10
B22 9 22,23,24 all 17 51PB0KM SQUARE PLUG-CAPLUG#1/2-16-18
B23 all 18 60C080 RECESS BUMPER RUBBERLAVELLE #7
10
Section CC: Door Striker all 19 15P103 TRDCUT-F RDHDSLOT 8-32UNCX1/2
Section BB: Door Glass and Gaskets all 20 15K031 BUTSOKCAPSCR 1/4-20X1/2 SS18-8
all 21 24G020N ROLLED WASH.252ID NYLTITE 25W
all 22 15U181 LOCKWASHER MEDIUM 1/4 SS18-8
all 23 15G140 HXCAPNT 1/4-20 #C250=20 NKLPLT
all 24 15N191 FLATMACHSCR 1/4-20X7/8 SS18-8
Interlock Assembly BMP750046/2012383B
(Sheet 1 of 2)
SEE 110V-120V=GREEN
SWITCH 220V-240V=YELLOW
STRIKER
ADJUSTMENT
70
SEE
BOLT FRONT VIEW SIDE VIEW
SPACER
ADJUSTMENT ASSEMBLIES 00AA,00BB,00CC,00DD
71
36021V6J, 3621V5J, 3626V5J
36026V7J, 42026V6J
all 21 03 01444 82293ASPRING .51/1.69/46+CADPL
42030V6J
all 22 03 01445 88481ASPRING .2/.625/.319+CADPL
CC EDL00337A 93207# RR PIVOT PL ASSY=N/LOCK 120V USED ON 00C
(CONTAINS ITEMS 15-28) all 23 03 01445B 75935B TORQUE SPRING (.53 IN-#)CDPL
D EDL00371 94000Z INTERLKHSG=N/LOCK+SWITCH240V 3022V6J,T5J all 24 03 01443 84251AFLATHDRIVET 5/32X2+5/16 ZINC
3022S4J,S4G,S5J
all 25 15H090I STRAIGHT PIN 5/32"DIAX1.75"LG ZINC
3015K4A,S4J,S5G,S5J
AA only 26 03 S1X1 88172B SHIM:DOOR INTLK SOLENOID N4P
DD EDL00271A 93207#*RR PIVOT PL ASSY=N/LOCK 220V USED ON 00D & 00E
(CONTAINS ITEMS 15-28) all 27 27B205080Z SPCRROLL.177ID.218L.027T STLZC
B 27 27B205080E 01ZSPCRROLL.177ID.25L.027TK CSZNC
E EDL00271 88093#INTRLKHSG ASSY=N/LOCK 220V 30022T5E
BB,CC,DD 28 03 01418C 75736B KEEPER=NORMLOCKED SLIDE=ILOC
-------------------------------------------------------------------COMPONENTS------------------------------------------------------------------
all 1 09R014A 05ZMIMI-SW SPDT STAKON #V15G1C26K
all 2 03 01426 77201D HOUSING=FRONT=ILOC
D only 2 03 01426A 94186D HOUSING=FRONT= ILOC W/UNLATC
all 3 03 01427A 77181C HOUSING=REAR=ILOC (C-7)
D only 3 03 01427B 94186D HOUSING=REAR=ILOC W/UNLATCH
all 4 03 01429 75479C PLATE=FNT PIVOT=ILOC
all 5 03 01335 INSULATOR=AUTOSPOT
all 6 03 01425A 92683C DOOR HANDLE EXTENSION
all 7 03 01423 75736B LATCH = INTERLOCK
all 8 03 01417 75100B PLATE=SPACER=ILOC
all 9 03 01418B 75194B KEEPER=LATCH PIN/NOTCH
all 10 03 01418 75100B TAP STRIP=ILOC
20 Inch Door Assemblies after 5
8/2016
73
BMP160021/2017183A Page (1 / 3)
20” Flat Front Door
36021V5Z, 36021V7Z, 36026V5Z, 36026V7Z, 42026V6Z, 42030V6Z
Door Components
This drawing is for the 20 inch door used since August 2016.
For the 18 inch door used prior to August 2016, see BMP110053.
1 13 12
3 B
A A
4
(3 places)
5,6,7,9 11
(7 places)
2 (See 10 (4 places)
BMP130002.) 20 17
5,6,7,9 15,16
19
21
14 Add or remove
shims to the
upper and lower
hinges until the
door locks
properly and
seals.
14
19
5,6,7,9
18
10 22 15,16
74
BMP160021/2017183A Page (2 / 3)
20” Flat Front Door
36021V5Z, 36021V7Z, 36026V5Z, 36026V7Z, 42026V6Z, 42030V6Z
(See BMP130002.)
2 Shellfront
10
4
(6 places)
14 (See 13
BIIFBM13.) Section B-B: Door Installation
Door Assembly:
Door Glass Installation
Install the gasket into the door before
installing the glass. Observe the
location of the rubber seal joint line and
adjust if necessary. C C
D
D
Door Assembly
13 13
12
17,18
12
11
20
75
BMP160021/2017183A Page (3 / 3)
20” Flat Front Door
36021V5Z, 36021V7Z, 36026V5Z, 36026V7Z, 42026V6Z, 42030V6Z
---------------------------------------------------------------------ASSEMBLIES------------------------------------------------------------------
A ASF14803 36V 20" SHELLFRONT DOOR ASSY REFERENCE
3621V,3626V
B ASF119005 42V-20" SHELLFRONT/DOOR ASSY 4226,4230V
C ASD119004 ASSY DOOR=20" FLAT FRONT DOOR ASSEMBLY
-------------------------------------------------------------------COMPONENTS------------------------------------------------------------------
all 1 02 11992 20" DOOR FRAME FLATFRONT MACHINED
all 2 98CMCR0971 DOOR INTERLOCK ASSY V8Z VRJ MILNOR ASSY A33 03226B
all 3 02 11996 DOOR LOCK BOX COVER 20" DOOR
all 4 15K017 BUTSOKCAPSCR 10-24X1/2 SS
all 5 15K052 HXCAPSCR 5/16-18UNC2AX3/4 SS18
all 6 24G027N ROLLED WASH.312ID NYLTITE 31W
all 7 15U246 FLATWASHER 1"ODX25/64IDX1/8"30
all 8 15G192 HXCPNUT 5/16-18UNC2SS18-8 9/16
all 9 15G184 HXCPNUT HI 5/16-18 BRASS NIK PL
all 10 17S2500A DOUBLE END 1/4-20X1-1/8 STUD 1/4 ONE END AND 3/4 ONE END CS
all 11 02 11991 20" SHELL DOOR FLAT FRONT
all 12 02 11993 20" DOOR GASKET FLAT FRONT
all 13 02 11994 20" DOOR GLASS FLAT FRONT
all 14 98CMCR0925 ASSY=DR HNDL MECH
all 15 02 03297A 30" DOOR HINGE SPACER 16GA
all 16 02 03297 30" DOOR HINGE SPACER 14GA
all 17 02 03262 20" FLAT FRONT DOOR HINGE RIGHT
all 18 02 03262A 20" FLAT FRONT DOOR HINGE LEFT
all 19 X2 03296B HING PIN 3022V8
all 20 15K042 BUTSOKCAPSCR 1/4-20NCX1 SS18-8
all 21 15U186 FLATWASHER (USS STD) 1/4" BRASS
all 22 02 04192A .015 SHIM=DOOR MNT PL,3022H7
76
BMP130002/2016434A Page (1 / 3)
Door Lock Mechanism
MCR27E5, MWR27E5; 3015T6X,VRJ,V8Z,VZZ; 30022T6X,VRJ,V8Z,VZZ; MWF27J8, MWF27Z8; 30022X8R
36021V5Z, 36021V7Z, 36026V5Z, 36026V7Z, 42026V6Z, 42030V6Z
Figure 1: Components
DOOR
LOCK
DOOR SOLENOID
LOCK
SWITCH
SEE
DETAILS
A&B
SEE
DETAIL C
DOOR
CLOSED
SWITCH 1
77
BMP130002/2016434A Page (2 / 3)
Door Lock Mechanism
MCR27E5, MWR27E5; 3015T6X,VRJ,V8Z; 30022T6X,VRJ,V8Z; MWF27J8, MWF27Z8; 30022X8R
36021V5Z, 36021V7Z, 36026V5Z, 36026V7Z, 42026V6Z, 42030V6Z
Figure 2: Slider and Settings
2
2
NO NO
AIR GAP AIR GAP
DETAIL A: DETAIL B:
DOOR LOCK SWITCH “OFF” DOOR LOCK SWITCH “ON”
3/16” MINIMUM
CLEARANCE
MEASURE THIS
WHILE THE
SLIDER IS
DOWN.
DETAIL C:
DOOR CLOSED SWITCH
78
BMP130002/2016434A Page (3 / 3)
Door Lock Mechanism
MCR27E5, MWR27E5; 3015T6X,VRJ,V8Z; 30022T6X,VRJ,V8Z; MWF27J8, MWF27Z8; 30022X8R
36021V5Z, 36021V7Z, 36026V5Z, 36026V7Z, 42026V6Z, 42030V6Z
--------------------------------------------------------------------------------------------------COMPONENTS-------------------------------------------------------------------------------
All 1 98CMCR0971 DOOR INTERLOCK ASSY V8Z VRJ MILNOR ASSY A33 03226B
All 2 X2 03306A MACH=GAGE DR LOCK SWITH,MCR
79
Door Handle and Lock Actuator
BIIFBM13 (Published) Book specs- Dates: 20140327 / 20140327 / 20140327 Lang: ENG01 Applic: IFB
Legend
A. Top
B. Detailed view
CC. Cross Section
D. Detailed view
E. instances 4
F. Torsion spring
G. Flange bearing
H. Bolt
I. Thrust washer
J. Retainer ring
K. Do not open the ring more than necessary to get it on the shaft.
L. Spring
M. Roller ball
N. Retainer
.
80
Door Handle and Lock Actuator
Figure 2: Add or remove shims until the door locks correctly and seals.
Detailed views
Legend
N1. Add shims to make the latch looser. Remove shims to make the latch tighter. To add shims, add a
notch to the shims as shown. Then you will not have to remove the handle assembly. When you
remove or add shims, always start with the thinnest shim.
N2. Make a notch as shown.
N3. Put in the machine screw. Put the eye of the torsion spring on the screw then put the flat washer,
lock washer and nut on the screw to hold the eye. Tighten the nut.
N4. Put the free end of the spring into this hole.
P. The shim with the added notch
Q. Rear view
R. Inside view
S. Detailed view
T. Torsion spring
U. The shim thickness is (.230 inches).
V. The shim thickness is (.015 inches).
.
81
Door Handle and Lock Actuator
— End of BIIFBM13 —
82
Chemical and Supply Devices 6
83
Soap Chute Assembly BMP870042/2012383B
(Sheet 1 of 1)
84
X,Y 3 02 10262A 78327B SPLASHPLATE,REAR=42Q SOAPCHT
X,Y 4 02 11932 86361B PLATE-ANTI SPLASH 42 RWP
W,X 5 02 02326A 78252B GUARD-BALCOM SOAP CHUTE
Y 5 02 02326B 89063B GUARD-RWP SOAP CHUTE SPCL
X 6 02 11936 87163C PLATE=ANTISPLASH RWP
Y 6 02 11936A 89063C ANTI-SPLASH PLATE RWP SPCL
BMP000043/2019015A Page (1 / 3)
Peristaltic Supply Assembly
36021V5J, 36026V5J, 36021V7J, 36026V7J, 42026V6J, 42030V6J
36021V5Z, 36026V5Z, 36021V7Z, 36026V7Z, 42026V6Z, 42030V6Z
8
6
11
12
16
10
21
(36021V5J Shown)
85
BMP000043/2019015A Page (2 / 3)
Peristaltic Supply Assembly
36021V5J, 36026V5J, 36021V7J, 36026V7J, 42026V6J, 42030V6J
36021V5Z, 36026V5Z, 36021V7Z, 36026V7Z, 42026V6Z, 42030V6Z
18
17 15 7
5
4
3
2 22
1 13,14
16
19
20 21
18
19
86
BMP000043/2019015A Page (3 / 3)
Peristaltic Supply Assembly
36021V5J, 36026V5J, 36021V7J, 36026V7J, 42026V6J, 42030V6J
36021V5Z, 36026V5Z, 36021V7Z, 36026V7Z, 42026V6Z, 42030V6Z
Parts List
Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the
"Used In" column to identify which components belong to an assembly. The item numbers (1, 2, 3, etc.) assigned to components relate the
parts list to the illustration.
-------------------------------------------------------------------COMPONENTS------------------------------------------------------------------
All 1 5SB0P0EBEO HEXBUSH 3/4X1/4 BRASS 125#
all 2 53A026A HEXPIPNIP.25X.25 AND#122A-B
all 3 96P058A37 1/4"NPT X 1/8"ORIFICE 120V 5/6
all 4 51E507D HOSESTEM BRASS 1/4MPX5/8HOSEID
all 5 27A040 HOSECLAMP 7/16-25/32SS W/SCREW
all 6 60E007C TUBING NYL.REINF.5/8"IDX.8750D
all 7 27A044S HOSECLAMP 11/16-1.25SSCR#64012
8A SA 33 059C ASSY=PERISTALIC/WATER 90 DEG ASTM 3621V_,3626V_
8B 02 03588J PERISTALTIC/WATER INLET 3022H 4226V_, 4230V_
all 9 02 03588C 3642 INLET HOSE
all 10 27A082S HOSECLAMP 2+9/16-3.5SS305SCR
all 11 51PB0GN PLUG PIPE 3/8"NPT P-38 HD POLY
all 12 20C040 SUPERFLEX SILICONE ADH 85GR
all 13 15K038B 1/4-20X 1/2 HEXFLANGE SCREW
all 14 15G178 1/4"-20 HEXFLANGE NUT ZINC
all 15 02 03588L 36/42V PERISTALTIC BOX BRKT
all 16 27A090S HOSECLAMP 13/16-1.5"SS#64016B
all 17 12C055H 1 1/2" CONDUIT HANGER
all 18 27A023A CLAMP RUBBER-CUSH STEEL LOOP
all 19 15P053 8-18X3/4 PPHTEKSSW/MICROSPHERE
all 20 12K105 1" STRAP CONDUIT 2-HOLE
all 21 60E010 TUBINGPOLYBRAID 1"X1.312
All 22 02 03588K 36V PERISTALTIC BOX TOP COVER
87
5 Compartment Supply BMP860026/2012383B
36021BWP, 36021/36026/42026Qxx, 36021/36026/42026/42030Vxx (Sheet 1 of 2)
9 10 5 6
FROM SUPPLY INJECTOR
WATER INLET, SEE WATER
SCHEMATIC.
8 9 10
7
FROM SUPPLY INJECTOR
8
88
FLUSHING MANIFOLD
ASSEMBLY
SEE BMP900019
NOTE: 4
ITEMS 2 & 3
NOT SHOWN
THIS VIEW
1
BMP860026/2012383B
(Sheet 2 of 2)
---------------------------------------------------------------------ASSEMBLIES------------------------------------------------------------------
V GWS119002 INSTAL=SUPPLY INV ASSY RWP 42026Qxx, 42026V6J
42030V6J
W GWS14802 INSTAL=SUPPLY INJ ASSY 36RWP 36021,36026Qxx
36021/36026V5J,36026V7J
X AWS119001A SUPPLY INJ ASSY 3621Q V-W , 36021BWP
Y AWI11007A MANIFOLD=5 FLUSH 36/42Q'S X
Z SA 09 047 COVER=SUPPLY INJECTOR X (CONTAINS ITEMS
2-3)
-------------------------------------------------------------------COMPONENTS------------------------------------------------------------------
X 1 Y2 09096R *SUP-CHOTE 5FLUSH RWP+
Z 2 02 09182 LID=SUPPLY INJECTOR
Z 3 02 09105 HINGE=VALVE ENCLOSURE STNSTL
V,W 4 02 09113 SUPPLY CHUTE SHELL GASKET
X 5 W2 11953 *WLDMT=INJECTOR TUBE ENCL RWP
V 6 02 10266B BRACE SUPPLY INJECTOR 42RWPE
W 6 02 10266C BRACE-SUPPLY INJECTOR 36RWPE
7 5SL0GBEL NPTELB 45DEG STRT 3/8 BRASS125
8 5SCC0GBE NPT COUP 3/8 BRASS 125# 103A-C
9 27A040 H0SE CLAMP 5/16-7/8 SS SCR
10 51E505 HOSESTEM BRASS 3/8H XMPT
89
Flushing Manifold - 5 Compartmant Supply BMP900019/2012383B
36021F8P, 36021BWP, 36021/36026/42026Qxx, 36021/36026V5J 36026V7J 42026V6J,42030V6J (Sheet 1 of 2)
TO SUPPLY
INJECTOR
A ASSEMBLY
BMP860026
B
2 3 2 1
1
90
8 6
6
1
TO
SUPPLY
INJECTOR
ASSEMBLY FROM SUPPY INJECTOR
WATER INLET, SEE
4 WATER SCHEMATIC 6
9
A SECTION "B-B"
FROM SUPPY INJECTOR B
WATER INLET SEE WATER
AND STEAM SCHEMATICS
BMP900050
SECTION "A-A"
---------------------------------------------------------------------ASSEMBLIES------------------------------------------------------------------
Y AWI14001 ASSY=FLUSH MAN 5SUP F8P 120V 36021F8P
Z AWI11007A MANIFOLD=5 FLUSH 36/42Q'S 36021/36026/42026QXX
36021/36026V5J,
36026V7J,42026V6J
42030V6J, 3621BWP
-------------------------------------------------------------------COMPONENTS------------------------------------------------------------------
1 W2 11950S *WLDMT=MAINFOLD-SUPPLY INJ SS
Y 2 02 11952 HOUSING-SUPPLY VALVES
Y 3 02 14730 +FLUSH MNT BRKT TOP
Y 4 02 14730A +FLUSH MNT BRKT BOTTOM
5 02 11954 BKT-3/4" PIPE SUPPORT
6 96P013G37 3/4" 2WAYPLASTCVAL 120V60C
Z 7 02 11952 HOUSING-SUPPLY VALVES
Z 8 02 14833 SUPPLY BRACE 3621 RWP
Z 9 02 11955 REAR PL.-SUPPLY VALVE HSNG
91
Water Piping Assemblies 7
93
Schematic Symbols Key BMP920008/2000302V
(Sheet 1 of 1)
MANUAL EXHAUST
BALLVALVE
94
PNEUMATIC
ACTUATOR
CYLINDER PRESSURE SPECIAL PURPOSE
(DOUBLE ACTING) REGULATOR FILTER/STRAINER
ELECTRIC
VALVE
PIPE POSITIONER
PLUG
CYLINDER
ON/OFF
MODULATING (SINGLE ACTING)
VALVE ELECTRICALLY Y-STRAINER
OPERATED RELIEF
2-WAY VALVE VALVE
CYLINDER
AIR RETRACT FLOW
STEAM VALVE STEAMTRAP
SPRING EXTEND SENSOR
Water Schematic BMP120032/2012383A
36021V5J, 36026V5J, 36021V7J, 36026V7J, 42026V6J, 42030V6J (1 / 2)
FLUSHING WATER
PRESSURE
RELIEF
7 VALVE 6
4 * 5
8
PRESSURE GAGE PRESSURE
REGULATOR
9
OPTIONAL
10 SUPPLY
INJECTOR
OVERFLOW
PERISTALTIC
SUPPLY
SEE BMP000043.
HOT
1 2 SEE BMP860026.
FOR FLUSHING
WATER MANIFOLD, SEE
BMP900019.
CYLINDER
1 2
COLD
WATER
11 12
OPTIONAL
STEAM 13
DRAIN
M
SEWER
SEE
BMP920017
3
*- Pressure regulator must remain set at the factory setting of 28PSI. See BMP900031 for maintenance procedures.
95
BMP120032/2012383A
(2 / 2)
---------------------------------------------------------------------ASSEMBLIES------------------------------------------------------------------
A AVW14822A 36V5 H+C H20 VALASSY-ELECT 36021V5J,36026V5J
B AVW14822 36VU H+C H20 VALASSY-ELECT 36021V7J,36026V7J
C AVW11912V 4226V 1.25ELECT H20 VALVE ASSY 42026V6J, 42030V6J
AB D GWS14802 INSTAL=SUPPLY INJ ASSY 36RWP
C E GWS119002 INSTAL=SUPPLY INV ASSY RWP
-------------------------------------------------------------------COMPONENTS------------------------------------------------------------------
96
Water Inlet Assemblies BMP120030/2012383A
36021V5J, 36026V5J, 36021V7J, 36026V7J, 42026V6J, 42030V6J (1 / 4)
10
11
12
19
13
For Peristaltic
Inlet Assembly,
see BMP000043.
9 18
16
17
7 15
14
3 4,5 3
2
8 1
6 3
4,5 3 2
36021V_, 36026V_
97
Water Inlet Assemblies BMP120030/2012383A
36021V5J, 36026V5J, 36021V7J, 36026V7J, 42026V6J, 42030V6J (2 / 4)
11
10
12
19
For Peristaltic
Inlet Assembly,
see BMP000043.
18
9
15
17
15
14
7
3 4 3 2
8
1
7
3 4 3 2
6
42026V_, 42030V_
98
Water Inlet Assemblies BMP120030/2012383A
36021V5J, 36026V5J, 36021V7J, 36026V7J, 42026V6J, 42030V6J (3 / 4)
10 12
13
11
36021V_, 36026V_
10 12
13
11
42026V_, 42030V_
99
BMP120030/2012383A
(4 / 4)
---------------------------------------------------------------------ASSEMBLIES------------------------------------------------------------------
A AVW14822 36VU H+C H20 VALASSY-ELECT 36021V7J, 36026V7J
B AVW14822A 36V5 H+C H20 VALASSY-ELECT 36021V5J, 36026V5J
C AVW11912V 4226V 1.25ELECT H20 VALVE ASSY 42026V6J, 42030V6J
-------------------------------------------------------------------COMPONENTS------------------------------------------------------------------
all 1 5SP0PHFSS NPT PLUG 3/4 SQ SOLID STL/ZINC
AB 2 5S0PNFA NPT TEE 3/4" GALMAL 150#
C 2 5S1ENFA0P1 NPTTEE 1.25X1.25X3/4 GALMA150#
AB 3 5N0P05AG42 NPT NIP 3/4X5 TBE GALSTL SK40
C 3 5N1E05AG42 NPT NIP 1.25X5 TBE GALSTL SK40
AB 4 96P056C37 3/4"NC 110V PARKER #12F24C2248AAFPH05
C 4 96P152A37 1+1/4"NC 110V W/LEADS BURKERT #US10360
all 5 96P042VA37 DIN CONNECTOR W/CABLE BURK
AB 6 5SP1ADESC NPT PLUG 1" SQ CORED GAL CI
C 6 51P055 NPTPLUG 1.5 SQCORED GALCI 125#
AB 7 5S1ANFA0P1 NPT TEE 1X1X3/4" GALMAL 150#
C 7 5S1KNFA1E1 NPTTEE 1.5X1.5X1.25 GALMAL150#
A 8 5N1A08AG42 NPT NIP 1X8 TBE GALSTL SK40
B 8 5N1A06KG42 NPT NIP 1X6.5 TBE GALSTL SK40
C 8 5N1K07AG42 NPT NIP 1.5X7 TBE GALSTL SK40
A 9 5N1A16AG42 NPT NIP 1"X16"GALVSTL SCH40
B 9 5N1A17RG42 NPT NIP 1X17.875TBE GALSTL S40
C 9 5N1K16AG42 NPT NIP 1.5X16 TBE GALSTL SK40
AB 10 5SL1ANFA NPT ELBOW 90DEG 1" GALMAL 150#
C 10 5SL1KNFA NPT ELBOW 90DEG 1.5" GALMAL 15
A 11 5N1A06KG42 NPT NIP 1X6.5 TBE GALSTL SK40
B 11 5N1A03KG42 NPT NIP 1X3.5 TBE GALSTL SK40
C 11 5N1K06AG42 NPT NIP 1.5X6 TBE GALSTL SK40
AB 12 5SL1ANFA0P NPTELB 90DEG 1X3/4 GALMAL 150#
C 12 5SL1KNFA1E NPTELB 90D 1.5X1.25GALMAL 150#
AB 13 5N0P05AG41 NPT NIP 3/4"X5"TOE GALVSTL S40
C 13 51E099STC DIXON 1.25KINGNIP NPTEND#STC15
all 14 5SB0P0EBEO HEXBUSH 3/4X1/4 BRASS 125#
all 15 53A026A HEXPIPNIP.25X.25 AND#122A-B
all 16 96P058A37 1/4"NPT X 1/8"ORIFICE 120V 5/6
all 17 51E507D HOSESTEM BRASS 1/4MPX5/8HOSEID
all 18 27A040 HOSECLAMP 7/16-25/32SS W/SCREW
all 19 60E007C TUBING NYL.REINF.5/8"IDX.8750D
100
Steam Inlet Assembly BMP010027/2012382B
36021V5J, 36026V5J, 36021V7J, 32026V7J, 42026V6J, 42030V6J (Sheet 1 of 2)
101
9
7 6 3 4 3 1
8
BMP010027/2012383B
(Sheet 2 of 2)
102
Drain Valve Installation BMP010014/2012383B
36021V5J, 36026V5J, 36021V7J, 36026V7J, 42026V6J, 42030V6J (Sheet 1 of 2)
7
4
103
7 5
6 9,10
3
8 1
2
9,11 (36V7,42V6)
12,13 (36V5)
BMP010014/2012383B
(Sheet 2 of 2)
104
BMP920017/2014155A Page (1 / 1)
3 Inch Electric Drain Valve
1 Motor
3 Cover
Seal
Bearing
Washer
Drive Pin 2
Spring Valve Body
Motor Installation
Plate
4
105
Control and Sensing 8
Assemblies
107
MSSMA408BE/9273BV that it has reset. In the released position the arm should rest lightly but definitely against the stop on the micro-switch
case that prevents any further arm movement to the left.
VIBRATION SAFETY SWITCH ADJUSTMENTS
È
For machines with rigid mounted shells, where the machine is bolted to a very substantial foundation, very
B
What the Vibration Safety Switch Does
Ë little machine movement will occur for a given degree of out-of-balance. Under such conditions it may be better to
The vibration safety switch pictured below is an important safety feature. If properly adjusted, the switch will adjust the switch to be very sensitive. With less substantial foundations (e.g., ones where the sub-soil is mushy or
momentarily actuate as a result of repeated machine movement caused by an out-of-balance condition. Table A springy or otherwise not as desirable), considerably greater machine movement will occur for a given degree of
B below illustrates the effect of the vibration safety switch actuation. out-of-balance, in which case a less sensitive vibration switch setting may be indicated.
Adjustments
Ê
When the machine leaves Milnor®, the actuator arm is
B tie-wrapped to prevent damage (except on 30015, 30020, and
30022 models). This tie wrap must be removed after the
machine is set into position but before the machine is op-
erated.
Adjustment of this switch from the factory setting is not
recommended; however, it should be checked for proper
functioning and adjusted if its proper setting is lost.
108
MSSMA408BE/9273BV (1 of 1) that it has reset. In the released position the arm should rest lightly but definitely against the stop on the micro-switch
case that prevents any further arm movement to the left.
VIBRATION SAFETY SWITCH ADJUSTMENTS
È
For machines with rigid mounted shells, where the machine is bolted to a very substantial foundation, very
B
What the Vibration Safety Switch Does
Ë little machine movement will occur for a given degree of out-of-balance. Under such conditions it may be better to
The vibration safety switch pictured below is an important safety feature. If properly adjusted, the switch will adjust the switch to be very sensitive. With less substantial foundations (e.g., ones where the sub-soil is mushy or
momentarily actuate as a result of repeated machine movement caused by an out-of-balance condition. Table A springy or otherwise not as desirable), considerably greater machine movement will occur for a given degree of
B below illustrates the effect of the vibration safety switch actuation. out-of-balance, in which case a less sensitive vibration switch setting may be indicated.
Adjustments
Ê
When the machine leaves Milnor®, the actuator arm is
B tie-wrapped to prevent damage (except on 30015, 30020, and
30022 models). This tie wrap must be removed after the
machine is set into position but before the machine is op-
erated.
Adjustment of this switch from the factory setting is not
recommended; however, it should be checked for proper
functioning and adjusted if its proper setting is lost.
109
Vibration Safety Switch BMP910038/2012383B
(Sheet 1 of 1)
---------------------------------------------------------------------ASSEMBLIES------------------------------------------------------------------
A SAE03 151 * ASSY-VIBRATION SWT=LG CONTR (ALL MODELS EXCEPT
7 8 BWP,CPE)
3015/22 V/T/G/F
3022F,362F, 4232F
3621,3626,4226,4230V
1
3022X,3626X,4226X,4232X
4244, 6044,7244WP/SP
CONTAINS 001,002,
005A-009
B SAE03 151A *ASSY-VIBRATION SWT=BALCOM (MODELS 3621BWP,CPE
9 ONLY)
CONTAINS 001,002,
005B-009
110
-------------------------------------------------------------------COMPONENTS------------------------------------------------------------------
all 1 02 02038 PLATE INSULATING SMALL9NOV51
5A
6 all 2 15P008 TRDCUT PANHD 6-32X1 NIKSTL +WA
A 5 02 15119 BRACKET=VIBSW CAD
B 5 02 10264 BRACKET=SAFESW CAD
all 6 09R020 SWITCH NC VIBR#WZ-2RW84429-P52
all 7 03 01059 VIBSWITCH CLAMP CADSTL
all 8 03 01058 VIBSWITCH WEIGHT-CADSTL
all 9 15P101 TRDCUT-F PANHD 8-32X3/8 NIKSTL
2
BMP180074/2018484A Page (1 / 1)
Temperature Probe
36021V5Z,V7Z 36026V5Z,V7Z 42026V6Z 42030V6Z
Parts List
Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the
"Used In" column to identify which components belong to an assembly. The item numbers (1, 2, 3, etc.) assigned to components relate the
parts list to the illustration.
-------------------------------------------------------------------------------------------COMPONENTS--------------------------------------------------------------------------
all 1 30R0043P TEMP PROBE:THERMISTOR 30K OHMS
111
BMP180079/2018484A Page (1 / 2)
Level Sensing
36021V5Z, 36026V5Z/V7Z 42026V6Z,V6Z
Transducer To Transducer
3
5
1 2
4
7
6
8,9
112
BMP180079/2018484A Page (2 / 2)
Level Sensing
36021V5Z, 36026V5Z/V7Z 42026V6Z,V6Z
Parts List
Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to assemblies are referred to in the
"Used In" column to identify which components belong to an assembly. The item numbers (1, 2, 3, etc.) assigned to components relate the
parts list to the illustration.
-----------------------------------------------------------------------------------------ASSEMBLIES------------------------------------------------------------------------------
A GPS42001 INST=42/36V WATER LEVEL TUBE
---------------------------------------------------------------------------------------COMPONENTS—--------------------------------------------------------------------------
all 1 27A047 HOSECLMP 1/8HOSEID CLIP#5000-2
all 2 60E004NA TUBING CLEAR PVC 3/16"IDX5/16"OD
all 3 12P016 CABLE CLMP-BLACK UL APPROVED
all 4 51E502D HOSESTEM BRASS 1/4"MPX X 3/16"HOSE ID
all 5 5SB0K0EBEO NPTHEXBUSH 1/2X1/4 BRASS 125#
all 6 5SCC0KBE NPT COUP 1/2 BRASS 125#
all 7 51E510 HOSESTEM BRASS 1/2MPX3/4HOSEID
all 8 27A044S HOSECLAMP 11/16-1.25SSCR#64012
all 9 60E008A TUBINGNYLREINF.75"IDX1.025"OD
113