FOR CONSTRUCTION
0 Sep.18. 2012 Issue for Construction H.O.HONG H.O.HONG M.G.KIM
B Aug.10. 2012 Issue for Approval H.O.HONG H.O.HONG M.G.KIM
A Jul.04. 2012 Issue for Approval H.O.HONG H.O.HONG M.G.KIM
REV. DATE DESCRIPTION DSGN CHKD APPD
PROJECT :
TWO(2) x 500 MW MONG DUONG 1 THERMAL POWER PLANT
EMPLOYER :
CONSULTANT :
CONTRACTOR :
DESIGNED BY DATE TITLE :
H.O.HONG Aug.10.2012 INSPECTION & TEST PLAN
CHECKED BY DATE FOR ABOVE GROUND PIPING
OF ALLOY STEEL
H.O.HONG Aug.10.2012
APPROVED BY DATE PROJECT NUMBER DOCUMENT NUMBER REV.
M.G.KIM Aug.10.2012 ADB/MD1-TPIP/EPC150911 MD1-0-T-030-05-00072 0
TWO(2) X 500MW MONG DUONG 1 THERMAL POWER PLANT
INSPECTION AND TEST PLAN FOR ABOVE GROUND PIPING OF ALLOY STEEL REV. 0
TABLE OF CONTENTS
1.0 MATERIAL VERIFICATION
2.0 WELDING INSPECTION
3.0 NDE BEFORE PWHT
4.0 PWHT
5.0 NDE AFTER PWHT
6.0 WALK DOWN INSPECTION BEFORE PRESSURE TEST
7.0 PRESSURE TEST
8.0 ATTACHMENT
# 1 WALK DOWN INSPECTION REPORT BEFORE
PRESSURE TEST
# 2 PRESSURE TEST REPORT
# 3 WELDING INSPECTION RECORD
# 4 CHECK LIST BEFORE WELDING
HYUNDAI ENG. & CONST. CO., LTD.
DISCIPLINE : Piping
ITP No. ITP-P-100
INSPECTION & TEST PLAN DESCRIPTION OF WORK :
Rev. No. 0
TWO(2) X 500MW MONG DUONG 1 THERMAL POWER PLANT PAGE 1 OF 2
Above Ground Piping of Alloy Steel
DATE Sep. 18. 2012
REFERENCES INSPECTION INVOLVEMENT
REPORTING
NO. DESCRIPTION OF INSPECTION / TEST (PROCEDURE, SPEC. REMARK
FORMAT SUBCON HDEC EMPLOYER
CODE & STANDARDS)
1 Material Verification(Including material test certificate Material Spec. / ERQ 4.11 ITP-P-100-01 W R R
with heat number)
2 Welding Inspection ASME IX / ASME B31.1.
1) WPS/PQR / ERQ 4.11 R R R
2) Welder Qualification R R R
3) Fit-up ITP-P-100-01/02 W S S
4) Dimension Check ITP-P-100-01 W S S
5) Final Visual ITP-P-100-01/02 W W S
3 NDE before PWHT ASME B31.1 / ERQ 4.11 NDE REPORT W S/R R
1) NDE Procedure/Personnel Qualification
2) 2) NDE Inspection
3)
4 PWHT ASME B31.1 / ERQ 4.11 PWHT REPORT W S/R R
5 Hardness Check after PWHT ASME B31.1 / ERQ 4.11 HARDNESS W S/R R
(Only 9Cr material be applied ) REPORT
6 NDE after PWHT(If required) ASME B31.1 / ERQ 4.11 NDE REPORT W S/R R
1) NDE Procedure/Personnel Qualification
2) NDE Inspection
7 Walk Down Inspection before Pressure Test As per Design DWG ITP-P-100-03 W W S
/ ERQ 4.11
LEGEND H : HOLD POINT PREPARED BY REVIEWED BY APPROVED BY
W : WITNESS POINT
R : DOC. REVIEW H. O. HONG H. O. HONG M. G. KIM
S : SURVEILLANCE HDEC QA/QC HDEC QA/QC HDEC QA/QC
HYUNDAI ENG. & CONST. CO., LTD.
DISCIPLINE : Piping
ITP No. ITP-P-100
INSPECTION & TEST PLAN DESCRIPTION OF WORK :
Rev. No. 0
WO(2) X 500MW MONG DUONG 1 THERMAL POWER PLANT PAGE 2 OF 2
Above Ground Piping of Alloy Steel
DATE Sep. 18. 2012
REFERENCES INSPECTION INVOLVEMENT
REPORTING
NO. DESCRIPTION OF INSPECTION / TEST (PROCEDURE, SPEC. REMARK
FORMAT
CODE & STANDARDS) SUBCON HDEC EMPLOYER
8 Pressure Test ASME B31.1 / ERQ 4.11 ITP-P-100-04 H H W
1) Review the Pressure Test Package.
2) Pneumatic Test
3) Hydrostatic Test
LEGEND H : HOLD POINT W : WITNESS POINT R: DOCUMENT REVIEW S : SURVEILLANCE
HYUNDAI ENG. & CONST. CO., LTD.
CHECK LIST BEFORE WELDING
TWO(2) X 500MW MONG DUONG 1 THERMAL POWER PLANT
ISO DWG. NO.: SYSTEM:
P&I NO.: LINE NO:
NO. CHECK ITEM RESULT REMARK
1 Material Verification
2 Verifying WPS
3 Verifying Welder’s ID
4 Visual / Dimensional Check
5 Edge Preparation Inspection
6 Preheating(If required)
7 Heat Treatment(If required)
8 Others
REMARKS :
SIGNATURE DATE
SUBCONTRACTOR :
CONTRACTOR :
EMPLOYER :
FORM NO. ITP-P-100-01
HYUNDAI ENG. & CONST. CO., LTD.
WELDING INSPECTION RECORD
TWO(2) X 500MW MONG DUONG 1 THERMAL POWER PLANT
ISO Drawing No : Rev. No : P&ID No :
Line No : System :
Dia. Welding Visual NDE(RT/UT/MT/PT)
Joint No. Sch. Welder No. PWHT REMARK
(㎜) Date Report No.
Fit-up Final Kind Result
No.
SUBCONTRACTOR CONTRACTOR EMPLOYER
SIGN
DATE
FORM NO. ITP-P-100-02
HYUNDAI ENG. & CONST. CO., LTD.
WALK DOWN INSPECTION REPORT BEFORE PRESSURE TEST
TWO(2) X 500MW MONG DUONG 1 THERMAL POWER PLANT
TEST PACKAGE NO.: ISO DWG NO.:
P&ID NO.: LINE NO.:
SYSTEM :
NO. CHECK ITEM RESULT REMARK
1 Material Verification
2 Correct Dimension, Location and Orientation
3 Welding Completed
4 NDE Completed
5 PWHT Completed
6 Valve, In-Line Item and Equipment Completed
7 Support and Hanger Installation
8 Others
REMARKS :
SIGNATURE DATE
SUBCONTRACTOR :
CONTRACTOR :
EMPLOYER :
FORM NO. ITP-P-100-03
HYUNDAI ENG. & CONST. CO., LTD.
PRESSURE TEST REPORT
TWO(2) X 500MW MONG DUONG 1 THERMAL POWER PLANT
TEST PACKAGE NO.: ISO DWG NO.:
P&ID NO.: LINE NO.:
SYSTEM : DATE OF TEST:
TYPE OF TEST : DESIGN PRESSURE / TEMP :
□ HYDROSTATIC □ PNEUMATIC □ OTHERS REQUIRED TEST PRESSURE :
TEST MEDIUM / TEMP : ACTUAL TEST PRESSURE :
PRESSURE GAUGE SERIAL NO.:
PRESURE HOLDING TIME : MIN., START : FINISH :
SKETCH OF TEST BOUNDARIES :
RESULT : ACCEPT REJECT
REMARK :
SIGNATURE DATE
SUBCONTRACTOR :
CONTRACTOR :
EMPLOYER :
FORM NO. ITP-P-100-04
