Scribd
Upload
86 views

Project Buck Converter PDF

The document summarizes the design of a buck converter with the following parameters: - Input voltage from 3 PV panels connected in series ranging from 40-60V. - Output voltage of 14.4V to charge a 12V lithium battery. - Switching frequency of 40kHz. It provides the calculations to determine the key components of the buck converter including: the duty cycle, inductor value, wire size, output capacitance, and snubber circuit values. The design aims to charge a lithium battery from photovoltaic panels using a buck converter.

Uploaded by

Afif Teguh Baharuddin
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
86 views

Project Buck Converter PDF

The document summarizes the design of a buck converter with the following parameters: - Input voltage from 3 PV panels connected in series ranging from 40-60V. - Output voltage of 14.4V to charge a 12V lithium battery. - Switching frequency of 40kHz. It provides the calculations to determine the key components of the buck converter including: the duty cycle, inductor value, wire size, output capacitance, and snubber circuit values. The design aims to charge a lithium battery from photovoltaic panels using a buck converter.

Uploaded by

Afif Teguh Baharuddin
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 5

WORKSHOP KOMPONEN MAGNETIK DAN ELEKTRONIK

Project of Buck Converter

Disusun oleh :
Kelompok 4
Zaidaan Nasywaa Dzuruwah (2320600045)
Ganindra Anggara Putra Akhdan (2320600053)
Muhammad Nidhom Mujahid (2320600058)

Dosen Pengampu :
Ir. Moh. Zaenal Efendi, MT.

PROGRAM STUDI D4 TEKNIK ELEKTRO INDUSTRI


POLITEKNIK ELEKTRONIKA NEGERI SURABAYA
2022/2023
PROJECT WORK BUCK CONVERTER 2022

Design the Buck Converter as Battery Charging having following parameters :


 𝑉𝑠 from three PV’s of 100 WP with specification: 𝑉𝑚𝑝 = 20 Volt ; 𝐼𝑚𝑝 = 5 A that are
connected in series. From experiment data is known that 𝑉𝑠(max) = 60 Volt and
𝑉𝑠(min) = 40 Volt
 Load : battery lithium 20 Ah, 12 Volt with charging current about 15% of Ah
 𝑉𝑜 = 14.4 Volt
 𝑆𝑤𝑖𝑡𝑐ℎ𝑖𝑛𝑔 𝐹𝑟𝑒𝑞𝑢𝑒𝑛𝑐𝑦 (𝑓𝑠 ) = 40 kHz

Components :
Q : MOSFET IRFP460
D : MUR 1560 (Ultra Fast Recovery Diode)
Inductor (L) : Ferrit Core 3535 with Cross sectional are (𝐴𝑐 = 1.96 cm2) ;
Bobbin diameter (𝐷𝑏𝑜𝑏 = 17 mm)
Rs : Snubber resistor (1k Ohm, 10 Watt)
Cs : Snubber capacitor (2.5 nF, 1 kVolt)
Ds : Snubber diode (FR3017)

Please search data sheet of IRFP460; MUR 1560

SOLUTION
 Duty Cycle
𝑉𝑜
𝐷=
𝑉𝑠
14.4 𝑉𝑜𝑙𝑡
𝐷= = 0,24
60 𝑉𝑜𝑙𝑡
 Filter Inductor :
1 𝑉𝑜 + 𝑉𝑓 1
𝐿 = [ ] × (𝑉𝑠(max) − 𝑉𝑜 ) × [ ]×
𝑓 𝑉𝑠(max)+ 𝑉𝑓 ∆𝑖𝐿
∆𝑖𝐿 = 20% × 𝐼𝐿(𝑎𝑣𝑔)
20
∆𝑖𝐿 = 100 × 5 = 1 A
𝑉𝑓 = Diode Forward-Voltage(from data sheet of diode red: MUR1560)=1.5 Volt
1 14.4 + 1.5 1 1
𝐿=[ ] × (60 − 14.4) × [ ]× =[ ] × 45.6 × 0.2585 × 1
40𝑘 60 + 1.5 1 40𝑘
𝐿 = 0.000025 × 45.6 × 0.25853 × 1 = 0.00029469 𝐻 = 294.69 𝜇𝐻
 The maximum inductor current
∆𝑖𝐿
𝑖𝐿(max) = 𝑖𝐿(𝑎𝑣𝑔) + ;
2
𝑉
𝑖𝐿(𝑎𝑣𝑔) = 𝑅𝑜 = 𝐼𝑜 = 5 𝐴 ;
1
𝑖𝐿(max) = 5 + = 5,5 𝐴
2
 Winding number of inductor
𝐿 × 𝑖𝐿(max)
𝑛= 104 ; 𝐵𝑚𝑎𝑥 = 0.25 𝑇𝑒𝑠𝑙𝑎 ; 𝐴𝑐 = 1.96 𝑐𝑚2
𝐵𝑚𝑎𝑥 × 𝐴𝑐
294.69 × 10−6 × 5,5 4
𝑛= 10
0.25 × 1.96
0.00162
𝑛= 104
0.49
𝑛 = 33.07745 (Calculated)
𝑛 = 33 (In Use)
 Wire Size is based on RMS current of inductor
∆𝑖𝐿 2
= √(𝑖𝐿(𝑎𝑣𝑔)) + ( 2 )
2
𝑖𝐿(rms)𝑡
√3

1 2
𝑖𝐿(rms)𝑡 = √(5)2 + ( 2 )
√3

𝑖𝐿(rms)𝑡 = √25 + 0.083 = 5.00833 𝐴


 Calculation of Wire Size
 Cross Sectional Area of Wire (𝑞𝑤 )
𝑖𝐿(𝑟𝑚𝑠)𝑡
𝑞𝑤(𝑡) = ; 𝐽 = 4.5 𝐴/𝑚𝑚2 (𝑐𝑢𝑟𝑟𝑒𝑛𝑡 𝑑𝑒𝑛𝑠𝑖𝑡𝑦)
𝑗
5.00833
𝑞𝑤 = = 1.11296 𝑚𝑚2
4.5
 Diameter of Wire (𝑑𝑤 )
4
𝑑𝑤(𝑡) = √ × 𝑞𝑤(𝑡)
𝜋

4
𝑑𝑤(𝑡) = √ × 1.11296 = 1.19041 𝑚𝑚
𝜋
 Recalculate by assuming number of split wire (∑ 𝑆𝑝𝑙𝑖𝑡)
𝑖𝐿(𝑟𝑚𝑠)𝑡 5.0083
𝑖𝑙(𝑟𝑚𝑠)𝑠𝑝𝑙𝑖𝑡 = = = 0.31301875 𝐴
∑ 𝑠𝑝𝑙𝑖𝑡 16
𝑖𝐿(𝑟𝑚𝑠)𝑠𝑝𝑙𝑖𝑡 0.31301875
𝑞𝑤(𝑡)𝑠𝑝𝑙𝑖𝑡 = = = 0.0695597 𝑚𝑚2
𝐽 4.5
4
𝑑𝑤(𝑡)𝑠𝑝𝑙𝑖𝑡 = √𝜋 × 𝑞𝑤(𝑡)𝑠𝑝𝑙𝑖𝑡
4
= √𝜋 × 0.0695597 = 0.297601 𝑚𝑚 (𝐶𝑎𝑙𝑐𝑢𝑙𝑎𝑡𝑒𝑑 )
𝑑𝑤(𝑡)𝑠𝑝𝑙𝑖𝑡 = 0.3 𝑚𝑚 (𝐼𝑛 𝑈𝑠𝑒)
(∑ 𝑠𝑝𝑙𝑖𝑡)𝐶ℎ𝑜𝑜𝑠𝑒𝑛 = (∑ 𝑠𝑝𝑙𝑖𝑡 ) + (∑ 𝑠𝑝𝑙𝑖𝑡)𝑎𝑑𝑑𝑖𝑡𝑖𝑜𝑛𝑎𝑙 = 16 + 3 = 19
 Wire Size
Diameter of bobbin PQ3535 (𝐷𝑏𝑜𝑏 ) = 17 𝑚𝑚 = 1.7 𝑐𝑚
Circumference of Bobbin (𝐾𝑏𝑜𝑏 ) = 𝜋 × 𝐷𝑏𝑜𝑏 = 𝜋 × 1.7 = 5.34071 𝑐𝑚
 Total Wire Length
Total Wire Length = (𝑛(𝑤𝑖𝑛𝑑𝑖𝑛𝑔) × 𝐾𝑏𝑜𝑏 × Σ 𝑠𝑝𝑙𝑖𝑡) + 40% ∗ (𝑛(𝑤𝑖𝑛𝑑𝑖𝑛𝑔) ×
𝐾𝑏𝑜𝑏 × Σ 𝑠𝑝𝑙𝑖𝑡)
Total Wire Length = (33 × 5.34071 × 19) + 40% ∗ (33 × 5.34071 × 19)
Total Wire Length = 3348.62517 + 1339.450068 = 4688.075238 cm = 4688 cm
= 47 m
 Output Capacitance :
∆𝑄 ∆𝑖𝐿 . 𝑇 ∆𝑖𝐿
𝐶𝑜 = = =
∆𝑉𝑜 8∆𝑉𝑜 8 × 𝑓 × ∆𝑉𝑜
1
𝐶𝑜 =
8 × 40000 × 0.0144
1
𝐶𝑜 =
4608
𝐶𝑜 = 0.000217 𝐹 ( 𝐶𝑎𝑙𝑐𝑢𝑙𝑎𝑡𝑒𝑑 ) = 217 𝜇𝐹 = 220 𝜇𝐹 ,50 𝑉𝑜𝑙𝑡 ( 𝐼𝑛 𝑈𝑠𝑒 )
∆𝑄 ∆𝑖𝐿 . 𝑇
∆𝑉𝑜 = =
∆𝑉𝑜 8𝐶𝑜
𝑤ℎ𝑒𝑟𝑒 ∆𝑉𝑜 = ±0.1% × 𝑉𝑜 = 0.001 × 𝑉𝑜
∆𝑉𝑜 = 0.001 × 14.4 = 0.001 × 14.4
∆𝑉𝑜 = 0.0144 𝑉
 Snubber Circuit
𝑖𝑂𝑁 × 𝑡𝑓𝑎𝑙𝑙
𝐶𝑠 ≈
2 × 𝑉𝑂𝐹𝐹
5 × 58 × 10−9
𝐶𝑠 ≈
2 × 60
5 × 58 × 10−9
𝐶𝑠 ≈
120
290 × 10−9
𝐶𝑠 ≈
120
𝐶𝑠 ≈ 2.41667 𝑛𝐹
𝐶𝑠 ≈ 2.5. 𝑛𝐹, 1𝑘 𝑉𝑜𝑙𝑡 ( 𝐼𝑛 𝑈𝑠𝑒 )
𝐷𝑇
𝑅𝑠 <
2 × 𝐶𝑠𝑛𝑢𝑏𝑏𝑒𝑟
0.24 × 25 × 10−6
𝑅𝑠 <
2 × 2.41667 × 10−9
𝑅𝑠 < 1.24138 × 103
𝑅𝑠 < 1.24138 × 103
𝑅𝑠 < 1241.38 𝑂ℎ𝑚
𝑅𝑠 = 1𝑘 𝑂ℎ𝑚 . 10 𝑊𝑎𝑡𝑡 ( 𝐼𝑛 𝑈𝑠𝑒 )

You might also like