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Install Fip3412 PDF

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173 views

Install Fip3412 PDF

Uploaded by

rahmat sanusi
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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3412 ENGINE INDUSTRIAL 38S13236-16483(SEBP1648 - 05) - Documentation Page 1 of 4

Shutdown SIS

Previous Screen

Product:  ENGINE - MACHINE 
Model:  3412 ENGINE - MACHINE 38S 
Configuration: 3412 ENGINE INDUSTRIAL 38S13236-16483 

Disassembly and Assembly


3412 INDUSTRIAL & MARINE ENGINES
Media Number -SENR7410-04 Publication Date -01/02/2003 Date Updated -26/07/2018

SENR74100017

Fuel Injection Pumps


SMCS - 1251-011; 1251-012

Remove Fuel Injection Pumps

1. Remove the plug from location (1). Install Tool (A) in the hole with the square end down. Move the
governor control to the "ON" position until the track steps against tool (A). The racks are now in
center (zero) position.

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3412 ENGINE INDUSTRIAL 38S13236-16483(SEBP1648 - 05) - Documentation Page 2 of 4

2. Disconnect lines (2) from the fuel injection pumps. Remove washers (3). Put caps on all fuel
openings.

3. Remove bushings (4) with Tool (B).

4. Remove fuel injection pump with Tool (C). Remove spacer (8).

NOTE: When injection pumps, spacers and lifters are removed from the injection pump housing,
keep the parts of each pump together so they can be installed back in their original location.

5. Disassemble the fuel injection pump. Remove ring (6). Make a separation of bonnet (5) from the
plunger and barrel assembly (7).

NOTICE

Be careful when the injection pumps are disassembled. Do not cause


damage to the surface on the plunger. The plunger and barrel for each
pump are made as a set. Do not put the plunger of one pump in the
barrel of another pump. If one part has wear, install a complete new
pump assembly. Be careful when the plunger is put into the bore of the
barrel.

6. Remove the gear segment, washer and spring from the barrel.

7. Remove the ring, spring, collar, and valve from the barrel.

8. Remove spacer (8) from the fuel injection pump bore. Keep spacer (8) with respective fuel
injection pump.

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3412 ENGINE INDUSTRIAL 38S13236-16483(SEBP1648 - 05) - Documentation Page 3 of 4

Install Fuel Injection Pumps

NOTE: Make sure the fuel racks are in the center (zero) position before the fuel injection pumps are
installed.

1. Put plunger (10), washer (5) and spring (9) in position on barrel (4). Put check valve assembly (7),
spring (3) and collar (8) in position in bonnet (6). Connect barrel (6) and barrel (4) together with ring
(2). Keep seal (1) with bonnet for use at installation.

2. Put spacer (13) into position in the pump housing bore. Make sure the correct spacer is with each
pump.

3. Put the space in gear segment (11) in alignment with the groove in barrel (4).

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3412 ENGINE INDUSTRIAL 38S13236-16483(SEBP1648 - 05) - Documentation Page 4 of 4

4. Put the injection pump straight down into the housing bore so the space in gear segment (11) is in
alignment with pin (12) and the groove in barrel (4) is in alignment with dowel (14). Use Tool (C) to
install the pump.

5. Install seal (1) and bushing (15) in the pump housing bore. If the pump is in the correct position,
bushing (15) will turn into the threads of the pump housing with the fingers until it is even with the
housing. Tighten bushing (15) to a torque of 205 ± 14 N·m (150 ± 10 lb ft).

6. Install washers (16).

7. Connect the fuel lines to the injection pumps and tighten the fuel line nuts to a torque of 40 ± 7
N·m (30 ± 5 lb ft) with tool (D).

8. Check for correct installation of the injection pumps with the engine stopped. See Injection Pump
Installation in Testing and Adjusting.

NOTICE

If one or more of the injection pumps have been installed wrong,


damage to the engine is possible if cautions are not taken when the
engine is first started. Make preparation to close off the air intake to
stop the engine, if necessary.

9. Remove Tool (A) and install the plug in the pump housing.

Copyright 1993 - 2022 Caterpillar Inc. Sun Mar 6 11:15:23 UTC+0900 2022 
All Rights Reserved.
Private Network For SIS Licensees.

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