IPC HDBK 001S
IPC HDBK 001S
INTERCONNECTING IPC-HDBK-001
AND PACKAGING
ELECTRONIC CIRCUITS
IPC-HDBK-001
March 1998 A standard developed by the Institute for Interconnecting
and Packaging Electronic Circuits
Table of Contents
3.7 Facilities ............................................................... 8
PREAMBLE/FOREWORD ............................................. 1
3.7.1 Environmental Controls....................................... 8
FORMAT ........................................................................ 1 3.7.2 Temperature and Humidity.................................. 8
1.0 Scope...................................................................... 1 3.7.3 Lighting ................................................................ 8
1.1 Purpose................................................................. 1 3.7.4 Field Assembly Operations.................................. 8
1.2 Classification ........................................................ 1 3.8 Soldering Tools and Equipment .......................... 8
1.3 Measurement Units and Applications ................. 2 3.8.1 Soldering Tools and Equipment .......................... 8
1.3.1 Verification of Dimensions .................................. 2 3.8.2 Thermal Profile of the Hand Soldering
Process.................................................................. 8
1.4 Definition of Requirements ................................. 2
3.8.3 Constant Output Soldering Irons......................... 9
1.4.1 Hardware Defects and Process Indicators .......... 3
3.8.4 Temperature Controlled Soldering Irons............. 9
1.4.2 Material and Process Nonconformances ............. 3
3.8.5 Selection of Hand Soldering Tools ..................... 9
1.5 Process Control Requirements ............................ 3
3.8.6 Soldering Iron Tip Selection ............................. 10
2.0 APPLICABLE DOCUMENTS ................................... 4
4.0 MATERIALS............................................................ 11
2.1 IPC ...................................................................... 4
4.1 Solder ................................................................. 11
2.2 EIA ...................................................................... 5
4.1.1 Solder Alloys...................................................... 12
2.3 Joint Industry Standards ...................................... 5
4.1.2 Low Temperature Solders.................................. 14
2.4 Documents Referenced in IPC-HDBK-001 ........ 5
4.1.3 High Temperature Solders ................................. 17
2.4.1 IPC........................................................................ 5
4.1.4 No-Lead Solders ................................................ 17
2.4.2 Department of Defense........................................ 5
4.1.5 Standard Solder Nomenclatures ........................ 17
2.4.3 Alpha Metals, Inc. ............................................... 5
4.1.6 Properties of Solder ........................................... 19
2.4.4 ASTM................................................................... 6
4.1.7 Material and Process Interactions ..................... 21
2.4.5 Sandia National Laboratories .............................. 6
4.1.8 Selecting Materials for Fatigue
2.4.6 AIA....................................................................... 6 Environments ..................................................... 23
2.4.7 UL ........................................................................ 6 4.2 Flux .................................................................... 23
2.4.8 ACGIH ................................................................. 6 4.2.1 Other Flux Considerations................................. 25
2.4.9 EMPF ................................................................... 6 4.2.2 Types of Fluxes.................................................. 27
3.0 GENERAL REQUIREMENTS................................... 6 4.3 Solder Paste........................................................ 31
3.0.1 PWBs.................................................................... 6 4.3.1 Solder Powder.................................................... 31
3.1 Order of Precedence ............................................ 6 4.3.2 Particle Shape Effects ........................................ 31
3.1.1 Conflict................................................................. 6 4.3.3 Solder Particle Size Effects ............................... 31
3.1.2 Specialized Processes and Technologies ........... 6 4.3.4 Oxide Content in Solder Paste .......................... 32
3.2 Terms and Definitions.......................................... 6 4.3.5 Metals Content .................................................. 32
3.2.1 Manufacturer (Assembler) ................................... 6 4.3.6 Paste Viscosity ................................................... 32
3.2.2 Objective Evidence .............................................. 7 4.3.7 Determination of Correct Paste Volume ........... 32
3.2.3 Proficiency............................................................ 7 4.4 Solder Preforms ................................................. 33
3.2.4 Supplier ............................................................... 7 4.5 Cleaning Agents................................................. 33
3.2.5 User ...................................................................... 7 4.6 Polymeric Coatings............................................ 33
3.2.6 Process Indicator.................................................. 7 4.6.1 Temporary Maskants.......................................... 33
3.2.7 Disposition ........................................................... 7 4.6.2 Conformal Coating and Encapsulants............... 34
3.3 Requirements Flowdown ..................................... 7 4.6.3 Spacers (Permanent and Temporary) ................ 36
3.4 Material and Process Compatibility .................... 7 4.7 Adhesives ........................................................... 36
3.5 Personnel Proficiency .......................................... 8 4.8 Chemical Strippers............................................. 37
3.6 ESD ...................................................................... 8 4.9 Heat Shrinkable Soldering Devices .................. 37
iii
IPC-HDBK-001 March 1998
iv
March 1998 IPC-HDBK-001
10.0 COATING AND ENCAPSULATION ................... 96 Appendix C Placement Guidelines for Through-
Hole Mount Devices .............................. 110
10.1 Conformal Coating ............................................ 96
10.1.1 Application......................................................... 97 Appendix D Material and Process Compatibility
Testing .................................................... 110
10.1.2 Performance Requirements................................ 98
10.1.3 Rework of Conformal Coating.......................... 99 Appendix E Statistical Process Control ..................... 110
v
IPC-HDBK-001 March 1998
Figure 3-1 Thermal Profile of a Soldering Iron Tip ............. 9 Figure 6-26 Vertical Mounting of Freestanding................... 61
Figure 4-1 Phase Diagram for Eutectic Solder ................. 12 Figure 6-27 Typical Configuration of Components
with Dual Non-Axial Leads .............................. 61
Figure 4-2A Eutectic Solder Microstructure......................... 13
Figure 6-28 Mounting of Components with Dual
Figure 4-2B Eutectic Solder Microstructure......................... 13 Non-Axial Leads .............................................. 61
Figure 4-3 Property Changes as a Function of Figure 6-29 End Mounting................................................... 61
Temperature..................................................... 14
Figure 6-30 Mounting with Feet on Standoffs..................... 62
Figure 4-4 Stress Relaxation with Time and
Temperature..................................................... 15 Figure 6-31 Non-Resilient Footed Standoffs....................... 62
Figure 4-5 Cyclical Deformation Leading to Joint Figure 6-32 Acceptable Lead Configurations...................... 62
Failure .............................................................. 15 Figure 6-33 Configuration of Ribbon Leads for
Figure 4-6 Property Change with Strain Rate................... 15 Through-Hole Mounting ................................... 63
Figure 4-7 Properties vs. Thermal Cycle .......................... 16 Figure 6-34 Lead Bends...................................................... 63
Figure 4-8 Properties vs. Vibration.................................... 16 Figure 6-35 Through-Hole Mounting Methods .................... 64
Figure 4-9 Yield Strength Increases with Grain Size........ 16 Figure 7-1 Creating a Thermal Bridge in Hand
Soldering.......................................................... 65
Figure 4-10 Tensile Strength Increases with Grain Size .... 16
Figure 9-1 Solder Wetting and Contact Angles................. 94
Figure 4-11 Total Elongation Decreases as Grain Size
Increases ......................................................... 16 Figure 9-2 Acceptable Interfacial Hole Fill ........................ 95
Figure 4-12 Resistance to Fatigue Decreases as Figure 9-3 Minimum Acceptable Hole Fill ......................... 96
Strain Increases............................................... 16
Figure 4-13 Tin Lead Phase Diagram................................. 21
Figure 4-14 Young’s Equation for the Process of
Tables
Wetting ............................................................. 21
Figure 4-15 Force Wetting Curves ...................................... 27 Table 1-1 Metric Prefixes .................................................... 2
Figure 4-16 Resin Acid Combinations................................. 28 Table 1-2 Conversion Formulae.......................................... 2
Figure 6-1 Heat Sinking Device ........................................ 47 Table 1-3 Requirements by Product Class ......................... 3
Figure 6-2 Lead Forming Forces ...................................... 48 Table 4-1 Common Physical Property Values for
Eutectic or Near Eutectic Tin/Lead Solder........ 13
Figure 6-3 Hand Stripper................................................... 49
Table 4-2 Effect of Temperature on Lap
Figure 6-4 Hole Obstruction .............................................. 50 Shear Strength PSI (Pa) ................................... 14
Figure 6-5 Rolled Flange Discontinuities .......................... 50 Table 4-3 Properties of Some Common Tin-Lead-
Figure 6-6 Flare Angles..................................................... 51 Bismuth Alloys................................................... 17
Figure 6-7 Rolled Flange................................................... 51 Table 4-4 Composition, Alloy Name, and Melting
Figure 6-8 Terminal Mounting Techniques ........................ 52 Point of Indium Alloys ....................................... 18
Figure 6-9 Wire and Lead Wrap Around ........................... 52 Table 4-5 Properties of Some Common High
Temperature Alloys............................................ 18
Figure 6-10 Side Route Connections and Wrap
on Bifurcated Terminal ..................................... 52 Table 4-6 J-STD-006 Solder Forms .................................. 18
Figure 6-11 Top and Bottom Route Terminal Table 4-7 J-STD-006 Flux Types and Designating
Symbols ............................................................ 18
Connection....................................................... 53
Table 4-8 J-STD-006 Flux Percentage Classifications ..... 19
Figure 6-12 Continuous Run Wire Wraps ........................... 54
Table 4-9 Standard Solder Powders ................................. 19
Figure 6-13 Hook Terminal Connections............................. 54
Table 4-10 Description System for Solid Solder ................. 19
Figure 6-14 Pierced or Perforated Terminal Wire Wrap ..... 55
Table 4-11 Intermetallic Compounds and Diffusion
Figure 6-15 Insulation Clearance Measurement................. 55 Constants for Near-Eutectic SnPb Solders ...... 22
Figure 6-16 Service Loop for Lead Wiring.......................... 55 Table 4-12 Temperature Constants ai of Coefficient of
Figure 6-17 Stress Relief Examples ................................... 56 Thermal Expansion (ppm/3C)
of Some Electronic Packaging Materials .......... 24
Figure 6-18 Wire Wrap ........................................................ 56
Table 4-13a Flux Classifications per J-STD-004,
Figure 6-19 Wire Wrap Around Terminal Post .................... 56
Amendment 1.................................................... 26
Figure 6-20 Wire Wrap Around Terminal Post .................... 56
Table 4-13b Guidelines for Cleaning by Flux Type............... 26
Figure 6-21 Surface Mount Device Lead Forming.............. 58
Table 4-14 Flux Nomenclature Cross Reference................ 27
Figure 6-22 Maximum Toe Curl........................................... 58
Table 4-15 Some Acids and Salts Used as Activators in
Figure 6-23 Surface Mounted and Butt Mounted DIPs ...... 59 Fluxes................................................................ 29
Figure 6-24 Component Bridging ........................................ 60 Table 4-16 Common Activators Used for WSF................... 30
vi
March 1998 IPC-HDBK-001
Table 4-17 Mesh Size vs. Particle size for Table 7-7 Advantages and Disadvantages of Vapor
Solder Powders Used in Solder Paste ............. 31 Phase Soldering................................................ 74
Table 4-18 Recommended Viscosities of Solder Pastes.... 32 Table 7-8 Thermal Data for Electronic Materials .............. 74
Table 4-19 Effects of Parameters on Viscosity ................... 32 Table 7-9 Problems and Solutions in Vapor Phase
Table 4-20 Coating Designators and Thickness Range ..... 34 Soldering ........................................................... 75
Table 4-21 Conformal Coating Characteristics ................... 35 Table 7-10 IR Radiation ...................................................... 75
Table 5-1 Levels of Allowable Solder Impurities for Table 7-11 Advantage and Disadvantages of IR
Sn60Pb40 and Sn63Pb37 Solders Soldering ........................................................... 75
(Weight %) ........................................................ 44 Table 7-12 Characteristics of Infrared Sources for SMT
Table 6-1 Lead Forming Troubleshooting Chart ............... 48 Soldering ........................................................... 76
Table 6-2 Damaged Strand Limits .................................... 48 Table 7-13 Comparison of Laser Soldering Systems ......... 78
Table 7-1 Baking Times and Temperatures ...................... 66 Table 9-1 PTHs with Component Leads Minimum
Acceptable Conditions ...................................... 96
Table 7-2 Maximum Storage Times After Bakeout ........... 67
Table 9-2 Terminal Soldering Requirements..................... 96
Table 7-3 Common Screen Parameters ........................... 72
Table 10-1 Preferred Conformal Coating Removal
Table 7-4 Common Screening Problems and Methods .......................................................... 100
Solutions ........................................................... 73
Table 12-1 d2 Values......................................................... 104
Table 7-5 Needle Sizes ..................................................... 73
Table 12-2 A2, D3, D4 Values............................................ 105
Table 7-6 Physical Properties of Vapor Phase Reflow
Fluids................................................................. 74
vii
March 1998 IPC-HDBK-001