Tower Crane Operator Candidate Handbook - 120122a
Tower Crane Operator Candidate Handbook - 120122a
CANDIDATE HANDBOOK
• TOWER CRANE OPERATOR
HB CODE: 50022 FORM: 102 Copyright 2004–2022 National Commission for the Certification of Crane Operators. All rights reserved. TCO CH REV 12/22 ii
Table of Contents
Introduction................................................................................................................ 1
Program Description.......................................................................................................................1
CCO Examination Development.....................................................................................................1
Certification Policies................................................................................................... 2
Eligibility.........................................................................................................................................2
CCO Written Examinations.............................................................................................................2
CCO Practical Examinations...........................................................................................................2
CCO Certification Time Frames.......................................................................................................2
Recertification Requirements..........................................................................................................2
Code of Ethics for Certified Crane Operators..................................................................................3
Disciplinary Policy...........................................................................................................................3
Substance Abuse Policy..................................................................................................................3
Certification Cards..........................................................................................................................3
Change of Address.........................................................................................................................3
Reference List........................................................................................................... 11
Practical Examination Process.................................................................................. 12
Practical Examination Outline.................................................................................. 13
HB CODE: 50022 FORM: 102 Copyright 2004–2022 National Commission for the Certification of Crane Operators. All rights reserved. TCO CH REV 12/22 iii
Introduction
TOWER CRANE OPERATOR
PROGRAM DESCRIPTION job task analysis. This study identified the knowledge and
skills necessary for safe crane operations. A representa-
The National Commission for the Certification of Crane tive number of crane operators then validated that the
Operators (CCO) is an independent, nonprofit organiza- knowledge recommended by the experts was vital to safe
tion formed in 1995 to set standards for fairly measuring operations. The study and survey were then used to gener-
the knowledge and proficiency required for the safe opera- ate the test blueprints and content specifications.
tion of cranes. CCO currently administers a nationwide
program of certifications for crane operators and related Development of the CCO Tower Crane Operator Written
trades, including riggers and signalpersons. Examination involved a panel of crane operation content
experts who worked with CCO staff to write and review
Based on extensive discussions with representatives from all questions used in the examination. Each examination
all segments of business and industry who recognize the contains a unique combination of questions from the
impact of safety issues, CCO has identified the following question bank. These questions are selected for the exami-
potential benefits of operator certification: nation on the basis of the content areas, as defined by the
• Fewer accidents, injuries, and fatalities test blueprints.
• Reduced risk of loss Similarly, the Tower Crane Operator Practical Examina-
• Assurance of operator’s abilities tion was developed as a fair and objective assessment of
the essential skills a crane operator needs to operate tower
• Less property damage
cranes safely.
• Improved safety records
These exams were developed over a one-year period by
• Enhanced public image of crane operators an CCO task force made up of experts from all aspects of
All candidates are required to pass both the Written and the crane industry—crane operators, training directors,
Practical Examination(s) to be certified. managers, supervisors, manufacturers—who together
represent many thousands of hours of crane-related
As detailed in this handbook, candidates may take the experience. This task force teamed its knowledge and
Practical Examination on the following tower crane types: experience with CCO’s exam development expertise.
• Hammerhead
CCO guided the task force in establishing key elements of
• Luffing jib the program, including identifying essential skills, select-
• Self-erecting ing tasks, standardizing test conditions, developing the
scoring process, establishing reliability among tests, and
The initial certification period is for five years. To maintain creating flexible application and scheduling procedures.
their certification, certificants are required to recertify
prior to their expiration date. Periodic written examina- In concert with the Tower Crane Task Force, CCO also
tion is necessary to ensure that certificants’ knowledge designed the Practical Exam Proctor Program, whereby
of industry standards, equipment, and safety practices CCO trains and credentials CCO-certified crane operators
keeps pace with changes in these areas. CCO’s subject to administer CCO practical examinations.
matter experts, working in conjunction with psychometric
consultants, reviewed the speed of such change in the
industry and researched other comparable certification
and licensing programs before determining that this goal
could be achieved by setting the examination interval at
five years. Little, if any, additional benefits, it is believed,
would accrue by more frequent testing. A practical (skills)
examination is not required for recertification, as long as
the certificant meets specified experience requirements.
HB CODE: 50022 FORM: 102 Copyright 2004–2022 National Commission for the Certification of Crane Operators. All rights reserved. TCO CH REV 12/22 1
Certification Policies
TOWER CRANE OPERATOR
HB CODE: 50022 FORM: 102 Copyright 2004–2022 National Commission for the Certification of Crane Operators. All rights reserved. TCO CH REV 12/22 3
How to Apply for CCO Exams
WRITTEN AND PRACTICAL
The following exam administration options are available Applications may be submitted at any time, but no less
for CCO written exams: than five business days before your preferred exam date.
Once the application has been processed, candidates will
Online Proctored Testing (OPT)
receive a scheduling authorization email with specific
Take your exam(s) online using your internet-connected instructions on how to schedule the schedule the date,
computer. You will be monitored by a live online proctor time, and location their exam. Scheduling exam appoint-
for the full duration of the exam. You can test from almost ments occurs through PSI. Once scheduled, candidates
anywhere, 24/7/365. Computers must meet minimum will receive a CCO appointment confirmation email with
technical requirements as found at www.nccco.org/ the date, time, and location of their appointment.
techreq. For more information, go to www.nccco.org/OPT.
Candidates will receive exam results immediately follow-
Applications may be submitted at any time, but no less ing testing.
than two business days before your preferred exam date.
Paper/Pencil Testing (PPT)
Once the application has been processed, candidates will
receive a scheduling authorization email with specific Take your exam(s) via paper/pencil on a specific date,
instructions on how to schedule the date and time of their time, and location. If interested in paper/pencil testing,
exam. Scheduling exam appointment occurs through the go to www.nccco.org/findwritten to find a PPT exam
myCCO portal. Once scheduled, candidates will receive a administration convenient to you; then contact the Test
CCO appointment confirmation email with the date and Site Coordinator to confirm availability.
time of their appointment. Paper/pencil CCO written examinations are electronically
Candidates will receive preliminary exam results immedi- scored by CCO. For this reason, it is important to complete
ately following testing. the answer sheet according to the instructions provided
by the Written Exam Proctor on the day of the exam.
Candidates will receive credit only for answers recorded
on the scannable answer sheet. Answers marked in the
HB CODE: 50022 FORM: 102 Copyright 2004–2022 National Commission for the Certification of Crane Operators. All rights reserved. TCO CH REV 12/22 4
test booklet(s) will NOT be counted toward a candidate’s • To cancel an application email [email protected].
score. • Refunds, minus a cancellation fee, will be issued
within 30 days of the cancellation.
RESCHEDULING/CANCELLATION
• Candidates who miss their exam appointment, or
The following policies apply should a candidate be unable
miss the cancellation deadline will forfeit their fees.
to attend the scheduled exam appointment.
Emergency Cancellation
Online Proctored Testing (OPT)
Only the following are considered grounds for emergency
• Candidates may reschedule or cancel their exam cancellation:
appointment at no cost through the myCCO portal at
least one minute prior to the exam start time. • Called to work—supporting documentation required:
letter from employer
• Candidates who are 15 minutes late for their
appointment, miss their exam appointment entirely, • Candidate illness—supporting documentation
or do not test within six months of their application required: doctor’s note
submission will forfeit their fees. • Family death—supporting documentation required:
• Note that candidates who scheduled testing through death certificate or obituary notice
OPT are able to cancel and reschedule through EOT if To be considered for an emergency cancellation:
they so choose, at no additional cost.
• Candidates must notify CCO within seven business
Event Online Testing (EOT) days following the exam date.
• Candidates may reschedule or cancel their exam • To cancel an application, email [email protected]
appointment at no cost by contacting their Test Site along with required supporting documentation.
Coordinator as long as the exam has not been started. • Refunds, minus a cancellation fee, will be issued
• Candidates who decide not to take exams, or do not within 30 days of the cancellation.
test within six months of application submission will • Candidates who miss their exam, decide not to take
forfeit their fees. exams, or cancel after the deadline will forfeit their
• Note that candidates who scheduled testing through fees.
EOT are able to cancel and reschedule through OPT if
they so choose, at no additional cost. IDENTIFICATION AT THE TEST SITE
Computer-Based Testing (CBT) Candidates must bring valid (not expired) government-
issued photo identification that includes date of birth to
• Candidates may reschedule their exam appointment the test site on the day of the test administration. Candi-
at no cost through PSI as long as they do so at least 24 dates will be required to sign the test site roster upon entry
hours prior to the exam start time. to the testing area.
• To reschedule or unschedule exams:
Acceptable forms of photo identification may include a
– Log into PSI account, or current:
– Call PSI at 833-333-4752 • Passport
• Candidates who do not cancel their appointment by • Government–issued driver’s license
the deadline, miss their exam appointment, arrive late
• Military identification card
for their appointment, decide not to take exams, or do
not test within six months of application submission • U.S. Government–issued alien registration card
will forfeit their fees. NOTE: Candidates without appropriate identifica-
Paper/Pencil Testing (PPT) tion documents will NOT be admitted to take the CCO
examination(s) and all fees will be forfeited.
Standard Cancellation
• Candidates may cancel their application as long as
they do so at least seven business days prior to the
exam date.
HB CODE: 50022 FORM: 102 Copyright 2004–2022 National Commission for the Certification of Crane Operators. All rights reserved. TCO CH REV 12/22 5
SCORE REPORTING hour with an authorization code for each practical exam
they are approved to take. Candidates have up to six
Online Proctored Testing (OPT) and Event Online
months to take their practical exam before their authoriza-
Testing (EOT) tion expires.
• Candidates will receive preliminary exam results Please note the following requirements:
immediately following testing.
• Candidates will not be permitted to take a practical
• Candidates results will also be available in the myCCO
exam without their authorization code.
Portal and mobile phone app.
• Candidates must take the authorized practical exam
Computer-Based Testing (CBT) by the expiration date. No extensions permitted.
• CBT candidates will receive their test results • Applications cannot be cancelled, refunded, or
immediately following their exams and should retain transferred to another candidate.
these score reports for their records.
• On test day candidates must bring a valid
• Candidates results will also be available in the myCCO government-issued photo ID (passport, driver’s
mobile phone app. license) with date of birth.
Paper/Pencil Testing (PPT)
• Paper/pencil CCO written examinations are
electronically scored by CCO. For this reason, it is
important to complete the answer sheet according to
the instructions provided by the Written Exam Proctor
on the day of the exam. Candidates will receive credit
only for answers recorded on the scannable answer
sheet. Answers marked in the test booklet(s) will NOT
be counted toward a candidate’s score.
• Examination results are emailed to candidates
approximately 12 business days after the examination
administration.
HB CODE: 50022 FORM: 102 Copyright 2004–2022 National Commission for the Certification of Crane Operators. All rights reserved. TCO CH REV 12/22 6
Written Examination Process
TOWER CRANE OPERATOR
Arrangements for persons with disabilities will be pro- • A candidate’s signature on the answer sheet or roster
vided upon request, in conformance with the Americans for the administration of the examination confirms
with Disabilities Act (ADA). that the candidate has read and understands the
above statements.
Professional documentation in support of a request for
accommodation must be submitted to CCO no later than Candidate Question Comment Forms
four weeks prior to the scheduled test date. For further Computer-based testing candidates may provide com-
information about testing accommodations, see the ments for any question by clicking on the “Comments”
complete CCO Testing Accommodations Policy at: button to the left of the Time button. This opens a dialogue
www.nccco.org/accommodations. box where candidates may enter comments.
HB CODE: 50022 FORM: 102 Copyright 2004–2022 National Commission for the Certification of Crane Operators. All rights reserved. TCO CH REV 12/22 7
In the event that score review of a failing candidate’s
answer sheet results in a passing score, the score review
fee will be refunded in full.
HB CODE: 50022 FORM: 102 Copyright 2004–2022 National Commission for the Certification of Crane Operators. All rights reserved. TCO CH REV 12/22 8
Written Examination Outline
TOWER CRANE OPERATOR
The Tower Crane Written Examination tests the following 7. Understand the proper crane configuration.
knowledge areas relating to the operation of tower cranes. 8. Be familiar with standard minimum and maximum
Domain 1: Site tie-in spacing and maximum tower height above
• Approximately 10% of test tie-ins.
9. Be familiar with proper installation of internal
Domain 2: Erection, Climbing, and Dismantling climbing collars, support beams, wedges, and
• Approximately 25% of test
climbing apparatus.
Domain 3: Operations 10. Be familiar with proper installation of top climbing
• Approximately 50% of test units and tie-in collars, struts, and lower braces.
Domain 4: Technical Knowledge 11. Know proper position of top climbing unit
• Approximately 15% of test after climbing procedures in accordance with
manufacturer’s specifications.
Domain 1: Site
12. Be familiar with proper travel rail installation and
Approximately 10% of test maintenance.
1. Know how to assess suitability of the supporting
DOMAIN 3: OPERATIONS
surface.*
Approximately 50% of test
2. Know how to determine if there is adequate room for
outriggers and tail swing.* 1. Know how to inspect the crane for proper condition
and complete required records.
3. Know how to locate and identify site hazards and
restrictions such as electric power lines, air-rights, or 2. Know how and when to communicate with
other hazardous systems and public access areas. management, crew, and signalperson.
4. Be familiar with basic requirements for power 3. Know standard method hand signals as specified by
sources, fusing, disconnects, lightning protection, and OSHA.
grounding. 4. Know how to shut down and secure the crane
5. Be familiar with the necessity to protect the crane’s properly when leaving it unattended.
foundation. 5. Know the manufacturer’s recommendations for
* 1 and 2 refer to self-erecting tower cranes only operating in various weather conditions.
6. Know how to verify the weight of the load and the
DOMAIN 2: ERECTION, CLIMBING, AND rigging.
DISMANTLING 7. Understand basic load rigging procedures.
Approximately 25% of test
8. Know how to perform basic maintenance.
1. Know proper erection, climbing, and dismantling
9. Know the crane operator responsibilities contained in
procedures specified by the manufacturer in the
ASME B30.3 and specified by OSHA.
operator’s manual.
10. Know how to use operator aids and limiting devices.
2. Know general notes and warnings to be applied
during climbing procedures. 11. Know the proper procedures for operating safely
under special conditions—e.g., traveling with
3. Know the maximum allowable wind speeds during
suspended loads; approaching two blocking;
erection, climbing, dismantling, and operation.
operating near electric power lines; lifting loads from
4. Understand the proper procedures for bolting and/or beneath the surface of the water; handling loads out
pinning connections. of the operator’s vision (“in the blind”); and using
5. Understand the maximum freestanding height suspended personnel platforms.
allowed. 12. Know the proper procedures for load control during
6. Understand the proper counterweight configurations the use of handheld tag lines.
and/or central ballast requirements.
HB CODE: 50022 FORM: 102 Copyright 2004–2022 National Commission for the Certification of Crane Operators. All rights reserved. TCO CH REV 12/22 9
13. Know emergency response procedures—e.g., fire
control, electric power line contact, and control
malfunction.
14. Understand federal, state, and local regulations and
ASME B30.3 regulations pertaining to the operation of
the crane.
15. Know how to review planned crane operations and
requirements with site supervision.
16. Understand tower crane load charts.
HB CODE: 50022 FORM: 102 Copyright 2004–2022 National Commission for the Certification of Crane Operators. All rights reserved. TCO CH REV 12/22 10
Reference List
TOWER CRANE OPERATOR
The following reference materials are used by CCO’s CCO TOWER CRANE REFERENCE $29.50
Examination Committee to verify the accuracy of CCO test MANUAL
questions.
Order by Internet: http://www.nccco.org/store/
Candidates are strongly advised to become familiar with
manufacturers’ load charts in preparing for CCO certifica-
tion examinations. (Prices shown current at press time.) IPT’S CRANE AND RIGGING TRAINING $34.00
MANUAL (2005) + S&H $10.00
ASME, B30.3 (2019) $72.00 Order by Internet: http://www.iptbooks.com/
TOWER CRANES Order by Mail:
And successive addenda
IPT Publishing and Training Ltd.
ASME, B30.29 (2018) $42.00 P.O. Box 9590
SELF-ERECTING TOWER CRANES Edmonton, Alberta, T6E 5X2 Canada
ph: 780-962-4548; fax: 780-962-4819
Order by Internet: https://www.asme.org/
codes-standards/find-codes-standards Payments accepted: VISA, MasterCard, American Express,
check, money order
Order by Mail:
American Society of Mechanical Engineers
BOB’S RIGGING & CRANE HANDBOOK
22 Law Drive, Box 2900
Fairfield, NJ 07007 Desk size: $24.00
ph: 800-843-2763; fax: 201-882-1717 Pocket Size: $13.00
Payments accepted: Check, VISA, MasterCard, American Order by Internet: http://www.donpellow.com/
Express, Discover, Diner’s Club Order by Mail:
Pellow Engineering Services
OCCUPATIONAL SAFETY AND HEALTH 406 West 50th South
ADMINISTRATION, U.S. DEPARTMENT OF LABOR Kansas City, MO 64112
CODE OF FEDERAL REGULATIONS, PART 1926 ph: 877-473-5569; fax: 816-931-4113
SUBPART CC—CRANES AND DERRICKS IN Payments accepted: VISA, MasterCard, check, money order
CONSTRUCTION; SUBPART R—STEEL ERECTION;
AND PART 1926.251—RIGGING EQUIPMENT
CFR 1926 Subpart CC: https://www.osha.gov/laws-regs/
regulations/standardnumber/1926
HB CODE: 50022 FORM: 102 Copyright 2004–2022 National Commission for the Certification of Crane Operators. All rights reserved. TCO CH REV 12/22 11
Practical Examination Process
TOWER CRANE OPERATOR
HB CODE: 50022 FORM: 102 Copyright 2004–2022 National Commission for the Certification of Crane Operators. All rights reserved. TCO CH REV 12/22 12
Practical Examination Outline
TOWER CRANE OPERATOR
• Swing, trolley, or hoist as necessary to place the test • Timing stops when you have placed the test weight
weight on the ground completely within the Load on the ground in the Stop Circle and the Proctor
Circle. has given you a stop signal. The task is not complete
until the load is placed completely within the outside
• The Proctor will then give the hoist and swing signal, perimeter of the circle and the Proctor has given you
and this will indicate that you should then hoist and a stop signal. If the Proctor does not give you a stop
swing to place the test weight on the ground in the signal, this indicates the weight is not within the
Start Circle. circle, and the task continues to be timed.
• Do not let any part of the test weight make contact • The Proctor will then detach the test weight from the
with the PVC barriers that surround the Load and load hook.
Start Circles.
• At the Proctor’s direction, swing the load hook to the
• Timing ends when you have placed the test weight on Start Circle and allow the Proctor to attach the chain
the ground in the Start Circle. The task is not complete in readiness for the next candidate. Remain in the cab
until the load is placed completely within the outside or at the operator’s station until the Proctor gives you
perimeter of the circle and the Proctor has given you a clear indication that you may leave. Set the swing
a stop signal. If the Proctor has not given you a stop brake and lock before leaving.
HB CODE: 50022 FORM: 102 Copyright 2004–2022 National Commission for the Certification of Crane Operators. All rights reserved. TCO CH REV 12/22 15
TASK 4: SAFE SECURING PROCEDURES
• Describe the procedures you would follow to secure
the crane at the end of the work day.
POST-TEST PROCEDURES
Once you have completed the Practical Examination:
• The Proctor will record your performance.
• The Proctor is not permitted to review your score
sheet or discuss your performance on the test.
• Exam results will be mailed to you within
approximately twelve working days of CCO’s receipt of
the score sheet.
• If you have made formal application to test on other
cranes, return to the candidate briefing area.
• If you have completed all of your tests, you must leave
the test site.
HB CODE: 50022 FORM: 102 Copyright 2004–2022 National Commission for the Certification of Crane Operators. All rights reserved. TCO CH REV 12/22 16
NATIONAL COMMISSION FOR THE
CERTIFICATION OF CRANE OPERATORS
2750 Prosperity Avenue, Suite 505
Fairfax, VA 22031-4312
Phone: 703-560-2391
[email protected]
www.nccco.org