0% found this document useful (0 votes)
168 views17 pages

Extrusion en

Uploaded by

Reha Yelken
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
168 views17 pages

Extrusion en

Uploaded by

Reha Yelken
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 17

PLASTIC WORLD SOLUTIONS

PRODUKT PRESENTATION

EXTRUSION AREA

https://www.plasticworldsolutions.com/en/extrusion
IMPORTANT FACTS

 Our company founded in 2017  We have available Certified labs in


Russia and Uzbekistan for R&D
 We are private and independent company  There is our affiliated company in
Kiew, Ukraine
 The main office is located in Nuremberg,  Our business partners are all over the
Germany world
OUR PRODUCTS

SPARE PARTS
BIG-BAGS & PACKAGING
EXTRUSION SERVICES
PRODUCTS
ENGINEERING

© Leistritz
OUR PRODUCTS
LIGNIN based PRODUCTS PLASTIC PRODUCTS / R&D SERVICES

 Oil and chemical binders  Masterbatch LEGAFOAM® 920


SynergySorb®
 Masterbatch 930MB
 Organische dust binder S-Drill™
 3D-Filaments
 Adsorbent Detox-Myco®
 Packaging nets
 Organic expanders for lead-acid
batteries  Nets for surface protection

 Block Filler S-Drill™ - biofillament

 Plasticizer S-Drill™
OUR CLIENTS
PERFORMANCE
OVERVIEW

Process engineering Sales & Engineering


Spare parts Repairs
SPARE PARTS
SCREW ELEMENTS AND BARRELS
 We produce screw elements, barrels, and inliners for different twin-screw extruders and side
feeders.

 We have a broad knowledge base of different twin-screw extruders of various world producers.

 If your equipment is rare or unique, our specialists can replicate a spare part for you with the
highest precision.
SPARE PARTS
DIES, KNIVES, INSERTS AND
OTHERS
Our possibilities include manufacturing every spare part
extruder might need:

 side feeder

 Dies

 Knives (starting from 2mm thickness)

 degassing inserts

 the screw of the side feeders and gravimetric feeders

 coupling shafts

 spare parts gearbox

 the intermediate hopper

 degassing’s vacuum domes

 and many others using the individual specifications


SPARE PARTS
COMPATIBLE WITH
Down below, you can see the list of machines we have the most experience with.

 Berstorff Krauss  Leistritz (HP design or  STR


Maffei MAXX with standart shaft)  SM Platek
 Buhler  Maris  Clextral
 Buss  Mas  Nordson
 NR  GALA
 Coperion  OMC  MAAG
 Icma  SHJ  APV
 Theysohn  GME

© Leistritz
SPARE PARTS
MATERIALS
Code Material Hardness

CPPU Tool steel 61-63 HRC

A 50 Nitrided steel Surface 64 HRC

PMD 23 PM-HSS 62-64 HRC

R 65 Stainless steel 50-55 HRC

F 2700 PM-stainless tool steel 58-60 HRC

HWS PM-tool steel 60-63 HRC

CPOH+ PM-tool steel 58-61 HRC

DMo 5 HSS 60-63 HRC

R17X Stainless tool steel 58-61 HRC

We use innovative and efficient material solutions of European


manufacturers to maintain and hold high quality. You can choose any steel
for the manufacturing of your elements, not only the ones listed here.
SPARE PARTS
MACHINERY

Our producer MANRO GmbH is located in Russia, Tolyatti. In manufacturing company


uses cutting-edge technological solutions of metalworking solutions such as the world’s
leading manufacturers as DMG MORI and HYUNDAI.
SERVICE AND ENGINEERING
REPAIRS AND WEAR
MEASUREMENT
 Barrels may come in 2 varieties when it comes to inliners: with interchangeable inliner and
one-piece type.

 We provide repair services for both cases. There is no need to throw away the entire barrel.
We can repair it even if the inliner is not interchangeable.

 If you are not sure whether the wear is significant or not, we can help you with our wear
measurement services.
Service and engineering
PROCESS ENGINEERING
Additionally, we provide various engineering services such as:

 Process optimization;

 Screw optimisation/screw selection;

 Extrusion line design (a complete project of extrusion line);

 Assistance in the selection of the Material for screws, barrels, and inliners;

 Wear measurement.
SERVICE AND ENGINEERING
ENGINEERING OF NEW AND USED
EQUIPMENT

 We support you in the choice of your new system. We help to


create the most suitable specification fitting for your needs.

 If you want to sell your equipment we can help you. We have


a broad systems of network for this purpose.

 With the help of our resources and databases, you can sell
your equipment much faster and put the funds into good use.
REFERENCES
These are the few projects that we developed and lead by us:

 Engineering and support in order to choose the chiller for a


plastic production factory in Germany.

 Process development for a customer in Ukraine for producing


of masterbatches and compounds on twin-screw extrusion line
for film products;

 Developing unique processes for extrusion of lignin products


for my customer and partner in Belarus;

 Trials preparation with Hosokawa and Pallmann for milling


tests of products for a customer from Estonia
OUR ADVANTAGES
 We are a new start-up, and we pay close
attention to all of our customer's needs.

 We have the fastest way of delivery since we


ship items for each client separately and in the
fastest way possible.

 Our main manufacturing is located in Russia and


Ukraine. Our facilities use only cutting-edge
technologies and equipment. At the same time,
labour cost is cheaper.

 Despite the fact that we have lower prices, we


have the best available materials which we
purchase from European countries (Germany
and Spain).

You might also like