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Tps 40056

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0% found this document useful (0 votes)
98 views34 pages

Tps 40056

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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SLVS612 − APRIL 2006


     
   

FEATURES CONTENTS
D Operating Input Voltage 10 V to 40 V Device Ratings 2
D Output Voltage Tracks External Reference Electrical Characteristics 3
D Programmable Fixed-Frequency Up to Terminal Information 5
100 kHz to 1 MHz Voltage Mode Controller Application Information 7
Design Example 22
D Internal Gate Drive Outputs for High-Side
Additional References 29
and Synchronous N-Channel MOSFETs
D Externally Synchronizable DESCRIPTION
D Programmable Short-Circuit Protection
D Thermal Shutdown The TPS40056 is part of a family of high-voltage,
wide input, synchronous, step-down converters.
D 16-Pin PowerPADt Package (θJC = 2°C/W) The TPS40056 offers design flexibility with a
D Programmable Closed-Loop Soft-Start variety of user programmable functions, including
soft-start, operating frequency, high-side current
APPLICATIONS limit, and loop compensation. The TPS40056 is
also synchronizable to an external supply. It
D DDR Tracking Regulators
incorporates MOSFET gate drivers for external
D Power Modules N-channel high-side and synchronous rectifier
D Networking Equipment (SR) MOSFETs. Gate drive logic incorporates
D Industrial Servers anti-cross conduction circuitry to prevent
simultaneous high-side and synchronous rectifier
conduction. The externally programmable short
circuit protection provides pulse-by-pulse current
limit, as well as hiccup mode operation utilizing an
internal fault counter for longer duration
overloads.
SIMPLIFIED APPLICATION DIAGRAM
+
TPS40056PWP
VIN
1 SYNC ILIM 16

2 RT VIN 15

3 BP5 BOOST 14

VTRKIN 4 EA_REF HDRV 13

5 SGND SW 12
+
6 SS BP10 11

7 VFB LDRV 10 VTT


8 COMP PGND 9
PAD −

UDG−03080


 
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"&#"0  !)) '!!&"&#+

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SLVS612 − APRIL 2006

These devices have limited built-in ESD protection. The leads should be shorted together or the device placed in conductive foam
during storage or handling to prevent electrostatic damage to the MOS gates.

ORDERING INFORMATION
TA PACKAGE PART NUMBER
−40°C to 85°C Plastic HTSSOP(PWP)(1) TPS40056PWP
(1) The PWP package is also available taped and reeled. Add an R suffix to the device type
(i.e., TPS40056PWPR). See the application section of the data sheet for PowerPAD
drawing and layout information.

ABSOLUTE MAXIMUM RATINGS


over operating free-air temperature range unless otherwise noted(2)
TPS40056 UNIT
VIN 45
VFB, SS, SYNC, EA_REF −0.3 to 6
Input voltage range, VIN
SW −0.3 to 45 V
SW, transient < 50 ns −2.5
Output voltage range, VO COMP, RT, SS −0.3 to 6
Output current, IOUT RT 200 µA
Operating junction temperature range, TJ −40 to 125
Storage temperature, Tstg −55 to 150 °C
C
Lead temperature 1,6 mm (1/16 inch) from case for 10 seconds 260
(2) Stresses beyond those listed under “absolute maximum ratings” may cause permanent damage to the device. These are stress ratings only,
and functional operation of the device at these or any other conditions beyond those indicated under “recommended operating conditions” is
not implied. Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability.

RECOMMENDED OPERATING CONDITIONS


MIN NOM MAX UNIT
Input voltage, VI 10 40 V
Operating free-air temperature, TA −40 85 °C

PWP PACKAGE(3)(4)
(TOP VIEW)

SYNC 1 16 ILIM
RT 2 15 VIN
BP5 3 14 BOOST
EA_REF 4 THERMAL 13 HDRV
5 PAD 12
SGND SW
SS/SD 6 11 BP10
VFB 7 10 LDRV
COMP 8 9 PGND
(3) For more information on the PWP package, refer to TI Technical Brief, Literature No. SLMA002.
(4) PowerPADt heat slug must be connected to SGND (pin 5) or electrically isolated from all other pins.

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SLVS612 − APRIL 2006

ELECTRICAL CHARACTERISTICS
TA = −40°C to 85°C, VIN = 12 Vdc, RT = 90.9 kΩ, fSW = 500 kHz, VEA_REF = 1.25 V, all parameters at zero power dissipation (unless
otherwise noted)
PARAMETER TEST CONDITIONS MIN TYP MAX UNIT
INPUT SUPPLY
VIN Input voltage range, VIN 10 40 V
OPERATING CURRENT
Output drivers not switching,
IDD Quiescent current 1.5 3.0 mA
VFB = 1.3 V
BP5
VBP5 Ouput voltage ILOAD = 1 mA 4.5 5.0 5.5 V
OSCILLATOR/RAMP GENERATOR
fOSC Accuracy 9 V ≤ VIN ≤ 40 V 520 580 640 kHz
VRAMP PWM ramp voltage(1) VPEAK−VVAL 2.0
V
VIH High-level input voltage, SYNC 2 5
VIL Low-level input voltage, SYNC 0.8 V
ISYNC Input current, SYNC 5 10 µA
Pulse width, SYNC 50 ns
VRT RT voltage 2.38 2.50 2.58 V
VFB = 0 V, fSW ≤ 600 kHz 90%
Maximum duty cycle
VFB = 0 V, 600 kHz ≤ fSW ≤ 1 MHz 85%
Minumum duty cycle VFB ≥ EA_REF + 0.05 V 0%
SOFT START
ISS Soft-start source current 1.65 2.35 3.05 µA
VSS Soft-start clamp voltage 3.7 V
tDSCH Discharge time CSS = 220 pF 1.6 2.2 2.8
µss
tSS Soft-start time CSS = 220 pF, 0 V ≤ VSS ≤ 1.6 V 100 155 205
BP10
VBP10 Ouput voltage 9.0 9.6 10.3 V
ERROR AMPLIFIER
VEA_REF Error amplifier reference input voltage(1)(2) 10 V ≤ VIN ≤ 40 V 0.2 2.5 V
Input offset voltage 0.5 V ≤ VFB ≤ 2.25 V −6 6 mV
Input offset voltage 0.2 V ≤ VFB ≤ 0.5 V −10 0 10 MV
GBW Gain bandwidth 0.2 V ≤ VFB ≤ 0.5 V 1.5 3.5 MHz
GBW Gain bandwidth 0.5 V ≤ VFB ≤ 2.25 V 2.5 5.0 MHz
AVOL Open loop gain 60 80 dB
IOH High-level output source current 1.5 4.0
mA
IOL Low-level output sink current 2.0 4.0
VOH High-level output voltage ISOURCE = 500 µA 3.2 3.5
V
VOL Low-level output voltage ISINK = 500 µA 0.20 0.35
IBIAS Input bias current VFB = 1.2 V 100 200 nA
(1) Ensured by design. Not production tested.
(2) Common mode range extends to ground, but not tested below 200 mV.

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SLVS612 − APRIL 2006

ELECTRICAL CHARACTERISTICS
TA = −40°C to 85°C, VIN = 12 Vdc, RT = 90.9 kΩ, fSW = 500 kHz, VEA_REF = 1.25 V all parameters at zero power dissipation (unless
otherwise noted)
PARAMETER TEST CONDITIONS MIN TYP MAX UNIT
CURRENT LIMIT
ISINK Current limit sink current 8 10 12 µA
VILIM = 11.7 V, VSW = (VILIM − 0.5 V) 300
Propagation delay to output
VILIM = 11.7 V, VSW = (VILIM − 2 V) 250 ns
tON Switch leading-edge blanking pulse time(1) 100
tOFF Off time during a fault 7 cycles
VILIM = 11.6 V, TA = 25°C −100 −70 −40
VOS Offset voltage SW vs. ILIM VILIM = 11.6 V, 0°C ≤ TA ≤ 85°C −125 −30 mV
VILIM = 11.6 V, −40°C ≤ TA ≤ 85°C −125 −15
OUTPUT DRIVER
tLRISE Low-side driver rise time 48 96
CLOAD = 2200 pF
tLFALL Low-side driver fall time 24 48
ns
tHRISE High-side driver rise time 48 96
CLOAD = 2200 pF, (HDRV − SW)
tHFALL High-side driver fall time 36 72
BOOST BOOST
VOH High-level ouput voltage, HDRV IHDRV = −0.1 A (HDRV − SW) −1.5 V −1.0 V
VOL Low-level ouput voltage, HDRV IHDRV = 0.1 A (HDRV − SW) 0.75
V
BP10 BP10
VOH High-level ouput voltage, LDRV ILDRV = −0.1 A −1.4 V − 1.0 V
VOL Low-level ouput voltage, LDRV ILDRV = 0.1 A 0.5
Minimum controllable pulse width(1) 100 150 ns
SS/SD SHUTDOWN
VSD Shutdown threshold voltage Outputs off 90 125 165
mV
VEN Device active threshold voltage 165 210 260
BOOST REGULATOR
VBOOST Output voltage VIN = 12.0 V 19 20 21 V
SW NODE
ILEAK Leakage current(1) 25 µA
THERMAL SHUTDOWN
Shutdown temperature(1) 165
TSD °C
Hysteresis(1) 20
UVLO
Input voltage UVLO threshold 8.20 8.75 9.25
V
Input voltage UVLO hysteresis 1.0
(1) Ensured by design. Not production tested.

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SLVS612 − APRIL 2006

TERMINAL FUNCTIONS
TERMINAL
I/O DESCRIPTION
NAME NO.
Gate drive voltage for the high side N-channel MOSFET. The BOOST voltage is 9 V greater than the input
BOOST 14 O voltage. A 0.1-µF ceramic capacitor should be connected from this pin to the SW pin.
5-V reference. This pin should be bypassed to ground with a 0.1-µF ceramic capacitor. This pin may be used
BP5 3 O with an external dc load of 1 mA or less.
10-V reference used for gate drive of the N-channel synchronous rectifier. This pin should be bypassed by a 1-µF
BP10 11 O ceramic capacitor. This pin may be used with an external dc load of 1 mA or less.
Output of the error amplifier, input to the PWM comparator. A feedback network is connected from this pin to the
COMP 8 O VFB pin to compensate the overall loop. The comp pin is internally clamped above the peak of the ramp to
improve large signal transient response.
Floating gate drive for the high-side N-channel MOSFET. This pin switches from BOOST (MOSFET on) to SW
HDRV 13 O (MOSFET off).
Current limit pin, used to set the overcurrent threshold. An internal current sink from this pin to ground sets a
ILIM 16 I voltage drop across an external resistor connected from this pin to VCC. The voltage on this pin is compared
to the voltage drop (VIN −SW) across the high side MOSFET during conduction.
EA_REF 4 I Non-inverting input to the error amplifier and used as the reference for the feedback loop.
Gate drive for the N-channel synchronous rectifier. This pin switches from BP10 (MOSFET on) to ground
LDRV 10 O (MOSFET off).
Power ground reference for the device. There should be a low-impedance path from this pin to the source(s)
PGND 9 − of the lower MOSFET(s).
RT 2 I A resistor is connected from this pin to ground to set the internal oscillator and switching frequency.
SGND 5 − Signal ground reference for the device.
Soft-start programming pin. A capacitor connected from this pin to ground programs the soft-start time. The
capacitor is charged with an internal current source of 2.3 µA. The resulting voltage ramp on the SS pin is used
SS/SD 6 I as a second non-inverting input to the error amplifier. Output voltage regulation is controlled by the SS voltage
ramp until the voltage on the SS pin reaches the internal reference voltage , EA_REF V. Pulling this pin low
disables the controller.
SW 12 I This pin is connected to the switched node of the converter and used for overcurrent sensing.
Syncronization input for the device. This pin can be used to synchronize the oscillator to an external master
SYNC 1 I frequency. If synchronization is not used, connect this pin to SGND.
Inverting input to the error amplifier. In normal operation the voltage on this pin is equal to the EA_REF reference
VFB 7 I voltage.
VIN 15 I Supply voltage for the device.

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SLVS612 − APRIL 2006

FUNCTIONAL BLOCK DIAGRAM


ILIM
16
BP10
VIN 15 11
BP10

RAMP
RT 2 + 14 BOOST
Clock
Oscillator
SYNC 1 10 V Regulator
CLK
1.5 VREF 7
7
7 CL
BP5 3 BP5 7 0.7 VREF 7
3−Bit Up/Down
1.5 VREF 7 Fault Counter N−channel 13 HDRV
Reference Driver
COMP 8 Voltages 3.5 VREF 7
BP5 7

7
EA_REF 4 Restart Fault
+ 12 SW
+
VFB 7
BP10
7 Fault 7
+ 0.7 V S Q
CL
7
SS/SD 6 R Q
+ N−channel 10 LDRV
0.7 VREF Driver
7
CLK 7
7

9 PGND
Restart
5
SGND UDG−03081

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SLVS612 − APRIL 2006

APPLICATION INFORMATION

The TPS40056 allows the user to optimize the PWM controller to the specific application.
The TPS40056 is the controller of choice for synchronous buck designs, the output of which is required to track
another voltage. It has two quadrant operation and can source or sink output current, providing the best transient
response.

SW NODE RESISTOR AND DIODE


The SW node of the converter will be negative during the dead time when both the upper and lower MOSFETs
are off. The magnitude of this negative voltage is dependent on the lower MOSFET body diode and the output
current which flows during this dead time. This negative voltage could affect the operation of the controller,
especially at low input voltages.
Therefore, a resistor ( 3.3 Ω to 4.7 Ω) and Schottky diode must be placed between the lower MOSFET drain
and pin 12, SW, of the controller as shown in Figure 10. The Schottky diode must have a voltage rating to
accommodate the input voltage and ringing on the SW node of the converter. A 30-V Schottky such as a BAT54
or a 40-V Schottky such as a Zetex ZHCS400 or Vishay SD103AWS are adequate. These components are
shown in Figure 10 as RSW and D2.

SETTING THE SWITCHING FREQUENCY (PROGRAMMING THE CLOCK OSCILLATOR)


The TPS40056 has independent clock oscillator and ramp generator circuits. The clock oscillator serves as the
master clock to the ramp generator circuit. The switching frequency, fSW in kHz, of the clock oscillator is set by
a single resistor (RT) to ground. The clock frequency is related to RT, in kΩ by Equation (1).

RT + ǒ f SW
1
17.82 10 *6
Ǔ
* 23 kW
(1)

UVLO OPERATION
The TPS40056 uses fixed UVLO protection. The fixed UVLO monitors the input voltage. The UVLO circuit holds
the soft-start low until the input voltage has exceeded the undervoltage threshold.

TRACKING CONFIGURATION (VOUT TRACKING VIN)


Setting the output, VOUT to track another voltage, VTRKIN, is simply a matter of selecting the proper voltage
divider(s) R4,R5,R1 and R6 as shown in Figure 1. The voltage on the EA_REF input should be in the range of
0.2 V to 2.5 V. If the output voltage is less than 2.5 V, resistor R6 can be omitted. For example in the DDR case,
if the voltage VTRKIN ramps up to 2.5 V and it is desired to have VOUT to track it and come up to 1.25 V, set R4=R5
and omit R6. In general, the output voltage, VOUT, in terms of VTRKIN and the two voltage dividers is shown
in Equation (2).

V OUT + V TRKIN ǒR4 R5


) R5
Ǔ ǒR6 R6
) R1Ǔ V
(2)

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SLVS612 − APRIL 2006

TPS40056PWP
R4
4 EA_REF HDRV 13 +
VTRKIN
R5 VOUT
5 SGND SW 12
R3
R1
6 SS BP10 11

7 VFB LDRV 10


8 COMP PGND 9 R6

UDG−06020

Figure 1. Tracking Configuration, VOUT Tracks VTRKIN

BP10 AND BP5


SWITCHING FREQUENCY vs
vs INPUT VOLTAGE
TIMING RESISTANCE
600 10

9
BP10
500
8
RT − Timing Resistance − kΩ

VOUT − Output Voltage − V

7 BP5
400
6

300 5

4
200
3

2
100
1

0 0
0 200 400 600 800 1000 2 4 6 8 10 12 14
VIN − Input Voltage − V
fSW − Switching Frequency − kHz

Figure 2 Figure 3

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SLVS612 − APRIL 2006

APPLICATION INFORMATION

BP5 AND BP10 INTERNAL VOLTAGE REGULATORS


Start-up characteristics of the BP5 and BP10 regulators are shown in Figure 2. Slight variations in the BP5
occurs dependent upon the switching frequency. Variation in the BP10 regulation characteristics is also based
on the load presented by switching the external MOSFETs.

SELECTING THE INDUCTOR VALUE


The inductor value determines the magnitude of ripple current in the output capacitors as well as the load current
at which the converter enters discontinuous mode. Too large an inductance results in lower ripple current but
is physically larger for the same load current. Too small an inductance results in larger ripple currents and a
greater number of (or more expensive output capacitors for) the same output ripple voltage requirement. A good
compromise is to select the inductance value such that the converter doesn’t enter discontinuous mode until
the load approximated somewhere between 10% and 30% of the rated output. The inductance value is
described in equation (3).
ǒVIN * VOǓ VO
L+ (Henries)
V IN DI f SW (3)
where:.
D VO is the output voltage
D ∆I is the peak-to-peak inductor current

CALCULATING THE OUTPUT CAPACITANCE


The output capacitance depends on the output ripple voltage requirement, output ripple current, as well as any
output voltage deviation requirement during a load transient.
The output ripple voltage is a function of both the output capacitance and capacitor ESR. The worst case output
ripple is described in equation (4).

DV + DI ƪ ESR ) ǒ 8
1
CO f SW
Ǔƫ V P*P
(4)
The output ripple voltage is typically between 90% and 95% due to the ESR component.
The output capacitance requirement typically increases in the presence of a load transient requirement. During
a step load, the output capacitance must provide energy to the load (light to heavy load step) or absorb excess
inductor energy (heavy to light load step) while maintaining the output voltage within acceptable limits. The
amount of capacitance depends on the magnitude of the load step, the speed of the loop and the size of the
inductor.

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SLVS612 − APRIL 2006

APPLICATION INFORMATION

Stepping the load from a heavy load to a light load results in an output overshoot. Excess energy stored in the
inductor must be absorbed by the output capacitance. The energy stored in the inductor is described in
equation (5).

EL + 1 L I 2 (Joules)
2 (5)
where:

I2 + ƪ ǒI OH
Ǔ
2
* ǒI OLǓ ƫ
2
ǒ(Amperes)2Ǔ
(6)
where:
D IOH is the output current under heavy load conditions
D IOL is the output current under light load conditions
Energy in the capacitor is described in equation (7).

EC + 1 C V 2 (Joules)
2 (7)
where:

V2 + ƪ ǒV Ǔ * ǒ V Ǔ ƫ
f
2
i
2
ǒVolts2Ǔ
(8)
where:
D Vf is the final peak capacitor voltage
D Vi is the initial capacitor voltage
Substituting equation (6) into equation (5), then substituting equation (8) into equation (7), then setting equation
(7) equal to equation (5), and then solving for CO yields the capacitance described in equation (9).

L ƪ ǒI Ǔ * ǒ I Ǔ ƫ
OH
2
OL
2

CO + (Farads)
ƪ ǒV Ǔ * ǒV Ǔ ƫ
f
2
i
2

(9)

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SLVS612 − APRIL 2006

APPLICATION INFORMATION

PROGRAMMING SOFT START


TPS40056 uses a closed-loop approach to ensure a controlled ramp on the output during start-up. Soft-start
is programmed by charging an external capacitor (CSS) via an internally generated current source. The voltage
on CSS is fed into a separate non-inverting input to the error amplifier (in addition to FB and EA_REF). The loop
is closed on the lower of the CSS voltage or the the external reference voltage EA_REF. Once the CSS voltage
rises above the external reference voltage, regulation is based on the external reference. To ensure a controlled
ramp-up of the output voltage the soft-start time should be greater than the L-CO time constant as described
in equation (10).

t START w 2p ǸL C O (seconds)
(10)

There is a direct correlation between tSTART and the input current required during start-up. The faster tSTART,
the higher the input current required during start-up. This relationship is describe in more detail in the section
titled, Programming the Current Limit which follows. The soft-start capacitance, CSS, is described in
equation (11).
For applications in which the VIN supply ramps up slowly, (typically between 50 ms and 100 ms) it may be
necessary to increase the soft-start time to between approximately 2 ms and 5 ms to prevent nuisance UVLO
tripping. The soft-start time should be longer than the time that the VIN supply transitions between 8 V and 9 V.
2.3 mA
C SS + t START (Farads)
0.7 V (11)

PROGRAMMING CURRENT LIMIT


The TPS40056 uses a two-tier approach for overcurrent protection. The first tier is a pulse-by-pulse protection
scheme. Current limit is implemented on the high-side MOSFET by sensing the voltage drop across the
MOSFET when the gate is driven high. The MOSFET voltage is compared to the voltage dropped across a
resistor connected from VIN pin to the ILIM pin when driven by a constant current sink. If the voltage drop across
the MOSFET exceeds the voltage drop across the ILIM resistor, the switching pulse is immediately terminated.
The MOSFET remains off until the next switching cycle is initiated.
The second tier consists of a fault counter. The fault counter is incremented on an overcurrent pulse and
decremented on a clock cycle without an overcurrent pulse. When the counter reaches seven (7) a restart is
issued and seven soft-start cycles are initiated. Both the upper and lower MOSFETs are turned off during this
period. The counter is decremented on each soft-start cycle. When the counter is decremented to zero, the
PWM is re-enabled. If the fault has been removed the output starts up normally. If the output is still present the
counter counts seven overcurrent pulses and re-enters the second-tier fault mode. See Figure 3 for typical
overcurrent protection waveforms.
The minimum current limit setpoint (ILIM) depends on tSTART, CO, VO, and the load current at turn-on (IL).

I LIM + ƪ ǒC O V OǓ
t START
ƫ ) I L (Amperes)
(12)

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SLVS612 − APRIL 2006

APPLICATION INFORMATION

The current limit programming resistor (RILIM) is calculated using equation (13). Care must be taken in choosing
the values used for VOS and ISINK in the equation. In order to ensure the output current at the overcurrent level,
the minimum value of ISINK and the maximum value of VOS must be used.
I OC R DS(on)[max] V OS
R ILIM + ) (W)
I SINK I SINK (13)
where:
D ISINK is the current into the ILIM pin and is 8.6 µA, minimum
D IOC is the overcurrent setpoint which is the DC output current plus one-half of the peak inductor current
D VOS is the overcurrent comparator offset and is 30 mV, maximum

HDRV

CLOCK

tBLANKING
VILIM
VVIN−VSW

SS

7 CURRENT LIMIT TRIPS


(HDRV CYCLE TERMINATED BY CURRENT LIMIT
TRIP) 7 SOFT-START CYCLES UDG−02136

Figure 4. Typical Current Limit Protection Waveforms

SYNCHRONIZING TO AN EXTERNAL SUPPLY


The TPS40056 can be synchronized to an external clock through the SYNC pin. Synchronization occurs on the
falling edge of the SYNC signal. The synchronization frequency should be in the range of 20% to 30% higher
than its programmed free-run frequency. The clock frequency at the SYNC pin replaces the master clock
generated by the oscillator circuit. Pulling the SYNC pin low programs the TPS40056 to freely run at the
frequency programmed by RT.

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SLVS612 − APRIL 2006

APPLICATION INFORMATION

LOOP COMPENSATION
Voltage-mode buck-type converters are typically compensated using Type III networks. Since the TPS40056
includes no voltage feedforward control, the gain of the PWM modulator must be included. The modulator gain
is described in Figure 5.

A MOD +
V IN
VS
or A MOD(dB) + 20 log ǒ Ǔ
V IN
VS
(14)
Duty dycle, D, varies from 0 to 1 as the control voltage, VC, varies from the minimum ramp voltage to the
maximum ramp voltage, VS. Also, for a synchronous buck converter, D = VO / VIN. To get the control voltage
to output voltage modulator gain in terms of the input voltage and ramp voltage,
VO V VO V
D+ + C or + IN
V IN VS VC VS (15)
Calculate the Poles and Zeros
For a buck converter using voltage mode control there is a double pole due to the output L-CO. The double pole
is located at the frequency calculated in equation (16).

f LC + 1 (Hertz)
2p ǸL CO
(16)
There is also a zero created by the output capacitance, CO, and its associated ESR. The ESR zero is located
at the frequency calculated in equation (17).

fZ + 1 (Hertz)
2p ESR CO (17)
Calculate the value of RBIAS to set the output voltage, VOUT.
V EA_REF R1
R BIAS + W
V OUT * V EA_REF
(18)
The maximum crossover frequency (0 dB loop gain) is calculated in equation (19).
f SW
fC + (Hertz)
4 (19)
Typically, fC is selected to be close to the midpoint between the L-CO double pole and the ESR zero. At this
frequency, the control to output gain has a –2 slope (−40 dB/decade), while the Type III topology has a +1 slope
(20 dB/decade), resulting in an overall closed loop –1 slope (−20 dB/decade).
Figure 5 shows the modulator gain, L-C filter, output capacitor ESR zero, and the resulting response to be
compensated.

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SLVS612 − APRIL 2006

APPLICATION INFORMATION

PWM MODULATOR RELATIONSHIPS MODULATOR GAIN


vs
SWITCHING FREQUENCY
ESR Zero, + 1

AMOD = VIN / VS

Modulator Gain − dB
VS
VC Resultant, − 1

D = VC / VS LC Filter, − 2

100 1k 10 k 100 k
fSW − Switching Frequency − Hz
Figure 5 Figure 6

A Type III topology, shown in Figure 7, has two zero-pole pairs in addition to a pole at the origin. The gain and
phase boost of a Type III topology is shown in Figure 8. The two zeros are used to compensate the L-CO double
pole and provide phase boost. The double pole is used to compensate for the ESR zero and provide controlled
gain roll-off. In many cases the second pole can be eliminated and the amplifier’s gain roll-off used to roll-off
the overall gain at higher frequencies.

C2
(optional)

C1 R2 −1
R3

+1
0 dB
C3 VFB
R1 −1
7 GAIN
−90°
8 COMP
VOUT +
RBIAS
180°
PHASE
−270°
EA_REF
UDG−03099

Figure 7. Type III Compensation Configuration Figure 8. Type III Compensation Gain and Phase

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SLVS612 − APRIL 2006

APPLICATION INFORMATION

The poles and zeros for a type III network are described in equations (20).

f Z1 + 1 (Hertz) f Z2 + 1 (Hertz)
2p R2 C1 2p R1 C3 (20)

f P1 + 1 (Hertz) f P2 + 1 (Hertz)
2p R2 C2 2p R3 C3
The value of R1 is somewhat arbitraty, but influences other component values. A value between 50 kΩ and
100 kΩ usually yields reasonable values.
The unity gain frequency is described in equation (21)

fC + 1 (Hertz)
2p R1 C2 G (21)
where G is the reciprocal of the modulator gain at fC.
The modulator gain as a function of frequency at fC, is described in equation (22).

ǒ Ǔ
2
f LC 1
AMOD(f) + AMOD and G+
fC AMOD(f)
(22)
Minimum Load Resistance
Care must be taken not to load down the output of the error amplifier with the feedback resistor, R2, that is too
small. The error amplifier has a finite output source and sink current which must be considered when sizing R2.
Too small a value does not allow the output to swing over its full range.
V C (max)
R2 (MIN) + + 3.45 V + 1725 W
I SOURCE (min) 2 mA
(23)

CALCULATING THE BOOST AN BP10 BYPASS CAPACITOR


The BOOST capacitance provides a local, low impedance source for the high-side driver. The BOOST capacitor
should be a good quality, high-frequency capacitor. The size of the bypass capacitor depends on the total gate
charge of the MOSFET and the amount of droop allowed on the bypass capacitor. The BOOST capacitance
is described in equation (24).
Qg
C BOOST + (Farads)
DV (24)
The 10-V reference pin, BP10V needs to provide energy for both the synchronous MOSFET and the high-side
MOSFET via the BOOST capacitor. Neglecting any efficiency penalty, the BP10V capacitance is described in
equation (25).

ǒQgHS ) QgSRǓ
C BP10 + (Farads)
DV (25)

www.ti.com 15


SLVS612 − APRIL 2006

APPLICATION INFORMATION

dv/dt Induced Turn−On


MOSFETs are susceptible to dv/dt turn-on particularly in high-voltage (VDS) applications. The turn-on is caused
by the capacitor divider that is formed by CGD and CGS. High dv/dt conditions and drain-to-source voltage, on
the MOSFET causes current flow through CGD and causes the gate-to-source voltage to rise. If the
gate-to-source voltage rises above the MOSFET threshold voltage, the MOSFET turns on, resulting in large
shoot-through currents. Therefore, the SR MOSFET should be chosen so that the CGD capacitance is smaller
than the CGS capacitance.

High Side MOSFET Power Dissipation


The power dissipated in the external high-side MOSFET is comprised of conduction and switching losses. The
conduction losses are a function of the IRMS current through the MOSFET and the RDS(on) of the MOSFET. The
high-side MOSFET conduction losses are defined by equation (26).

P COND + ǒI RMSǓ
2
R DS(on) ǒ1 ) TCR ƪTJ * 25ƫǓ (Watts)
(26)
where:
D TCR is the temperature coefficient of the MOSFET RDS(on)
The TCR varies depending on MOSFET technology and manufacturer but is typically ranges between
.0035 ppm/_C and .010 ppm/_C.
The IRMS current for the high side MOSFET is described in equation (27).

I RMS + I O Ǹd ǒAmperesRMSǓ (27)


The switching losses for the high-side MOSFET are descibed in equation (28).

P SW(fsw) + ǒV IN I OUT t SWǓ f SW (Watts)


(28)
where:
D IO is the DC output current
D tSW is the switching rise time, typically < 20 ns
D fSW is the switching frequency
Typical switching waveforms are shown in Figure 8.

16 www.ti.com


SLVS612 − APRIL 2006

APPLICATION INFORMATION

}
ID2
IO ∆I

ID1
d 1−d

BODY DIODE BODY DIODE


CONDUCTION CONDUCTION

SW

ANTI−CROSS SYNCHRONOUS HIGH SIDE ON


CONDUCTION RECTIFIER ON
UDG−02139

Figure 9. Inductor Current and SW Node Waveforms

The maximum allowable power dissipation in the MOSFET is determined by equation (29).
ǒT J * T AǓ
PT + (Watts)
q JA (29)
where:
P T + P COND ) P SW(fsw) (Watts)
(30)
and θJA is the package thermal impedance.

Synchronous Rectifier MOSFET Power Dissipation


The power dissipated in the synchronous rectifier MOSFET is comprised of three components: RDS(on)
conduction losses, body diode conduction losses, and reverse recovery losses. RDS(on) conduction losses can
be found using equation (32) and the RMS current through the synchronous rectifier MOSFET is described in
equation (31).

I RMS + I O Ǹ1 * d ǒAmperesRMSǓ (31)


The body-diode conduction losses are due to forward conduction of the body diode during the anti−cross
conduction delay time. The body diode conduction losses are described by equation (32).
P DC + 2 IO VF t DELAY f SW (Watts) (32)
where:
D VF is the body diode forward voltage
D tDELAY is the total delay time just before the SW node rises.

www.ti.com 17


SLVS612 − APRIL 2006

APPLICATION INFORMATION

The 2-multiplier is used because the body-diode conducts twice each cycle (once on the rising edge and once
on the falling edge). The reverse recovery losses are due to the time it takes for the body diode to recovery from
a forward bias to a reverse blocking state. The reverse recovery losses are described in equation (33).
P RR + 0.5 Q RR V IN f SW (Watts) (33)
where:
D QRR is the reverse recovery charge of the body diode
The total synchronous rectifier MOSFET power dissipation is described in equation (34).
P SR + P DC ) P RR ) P COND (Watts) (34)

TPS40056 POWER DISSIPATION


The power dissipation in the TPS40056 is largely dependent on the MOSFET driver currents and the input
voltage. The driver current is proportional to the total gate charge, Qg, of the external MOSFETs. Driver power
(neglecting external gate resistance, refer to [2] can be calculated from equation (35).
PD + Qg V DR f SW (Watts) (35)
And the total power dissipation in the TPS40056, assuming the same MOSFET is selected for both the high-side
and synchronous rectifier is described in equation (36).

PT + ǒ 2 PD
V DR
) IQ Ǔ V IN (Watts)
(36)
or

P T + ǒ2 Qg f SW ) I QǓ V IN (Watts)
(37)
where:
D IQ is the quiescent operating current (neglecting drivers)
The maximum power capability of the device’s PowerPad package is dependent on the layout as well as air flow.
The thermal impedance from junction to air, assuming 2 oz. copper trace and thermal pad with solder and no
air flow.
θJA = 36.51°C/W
The maximum allowable package power dissipation is related to ambient temperature by equation (29).
Substituting equation (29) into equation (37) and solving for fSW yields the maximum operating frequency for
the TPS4005x. The result is described in equation (38).

ǒƪ ǒT J*T AǓ
ǒq JA V DDǓ
ƫ
* IQ Ǔ
f SW + (Hz)
ǒ2 Q gǓ (38)

18 www.ti.com


SLVS612 − APRIL 2006

LAYOUT CONSIDERATIONS

The PowerPADt package


The PowerPAD package provides low thermal impedance for heat removal from the device. The PowerPAD
derives its name and low thermal impedance from the large bonding pad on the bottom of the device. For
maximum thermal performance, the circuit board must have an area of solder-tinned-copper underneath the
package. The dimensions of this area depends on the size of the PowerPAD package. For a 16-pin TSSOP
(PWP) package the area is 5 mm x 3.4 mm [3].
Thermal vias connect this area to internal or external copper planes and should have a drill diameter sufficiently
small so that the via hole is effectively plugged when the barrel of the via is plated with copper. This plug is
needed to prevent wicking the solder away from the interface between the package body and the solder-tinned
area under the device during solder reflow. Drill diameters of 0.33 mm (13 mils) works well when 1-oz copper
is plated at the surface of the board while simultaneously plating the barrel of the via. If the thermal vias are not
plugged when the copper plating is performed, then a solder mask material should be used to cap the vias with
a diameter equal to the via diameter of 0.1 mm minimum. This capping prevents the solder from being wicked
through the thermal vias and potentially creating a solder void under the package. Refer to PowerPAD Thermally
Enhanced Package[3] and the mechanical illustration at the end of this document for more information on the
PowerPAD package.

X: Minimum PowerPAD = 1.8 mm


Y: Minimum PowerPAD = 1.4 mm Thermal Pad

4,50 mm 6,60 mm
X
4,30 mm 6,20 mm

1 10
Y

Figure 10. PowerPAD Dimensions

MOSFET Packaging
MOSFET package selection depends on MOSFET power dissipation and the projected operating conditions.
In general, for a surface-mount applications, the DPAK style package provides the lowest thermal impedance
(θJA) and, therefore, the highest power dissipation capability. However, the effectiveness of the DPAK depends
on proper layout and thermal management. The θJA specified in the MOSFET data sheet refers to a given
copper area and thickness. In most cases, a lowest thermal impedance of 40°C/W requires one square inch
of 2-ounce copper on a G−10/FR−4 board. Lower thermal impedances can be achieved at the expense of board
area. Please refer to the selected MOSFET’s data sheet for more information regarding proper mounting.

www.ti.com 19


SLVS612 − APRIL 2006

LAYOUT CONSIDERATIONS

Grounding and Circuit Layout Considerations


The TPS4005x provides separate signal ground (SGND) and power ground (PGND) pins. It is important that
circuit grounds are properly separated. Each ground should consist of a plane to minimize its impedance if
possible. The high power noisy circuits such as the output, synchronous rectifier, MOSFET driver decoupling
capacitor (BP10), and the input capacitor should be connected to PGND plane at the input capacitor.
Sensitive nodes such as the FB resistor divider, RT, and ILIM should be connected to the SGND plane. The
SGND plane should only make a single point connection to the PGND plane.
Component placement should ensure that bypass capacitors (BP10 and BP5) are located as close as possible
to their respective power and ground pins. Also, sensitive circuits such as FB, RT and ILIM should not be located
near high dv/dt nodes such as HDRV, LDRV, BOOST, and the switch node (SW).
The SW pin Schottky diode, D2 in Figure 10, should be placed close to the TPS40056 with short, wide traces
to pins 9 and 12.

20 www.ti.com


SLVS612 − APRIL 2006

DESIGN EXAMPLE

D Input Voltage: 10 Vdc to 14.4 Vdc


D Output voltage: 1.25 V ±1% (1.2375 ≤ VO ≤1.2625)
D Output current: 8 A (maximum, steady state), 10 A (surge, 10ms duration, 10% duty cycle maximum)
D Output ripple: 33 mVP-P at 8 A
D Output load response: 0.1 V => 10% to 90% step load change, from 1 A to 7 A
D Operating temperature: −40°C to 85°C
D fSW=170 kHz
1. Calculate maximum and minimum duty cycles
V O(min) V O(max)
d MIN + + 1.2375 + 0.086 d MAX + + 1.2625 + 0.126
V IN(max) 14.4 V IN(min) 10
(39)
2. Select switching frequency
The switching frequency is based on the minimum duty cycle ratio and the propagation delay of the current limit
comparator. In order to maintain current limit capability, the on time of the upper MOSFET, tON, must be greater
than 400 ns (see Electrical Characteristics table). Therefore
V O(min) t ON
+ or
V IN(max) T SW
(40)

ȡǒ VO(min) Ǔȣ
ȧ VIN(max) ȧ
1 +f +ȧ TON ȧ
T SW SW
ȧ ȧ
Ȣ Ȥ (41)
Using 450 ns to provide margin,

f SW + 0.086 + 191 kHz


450 ns (42)
Since the oscillator can vary by 10%, decrease fSW, by 10%
f SW + 0.9 191 kHz + 172 kHz

and therefore choose a frequency of 170 kHz.


3. Select ∆I
In this case ∆I is chosen so that the converter enters discontinuous mode at 20% of nominal load.
DI + I O 2 0.2 + 8 2 0.2 + 3.2 A (43)

www.ti.com 21


SLVS612 − APRIL 2006

DESIGN EXAMPLE

4. Calculate the power losses


Power losses in the high-side MOSFET (Si7860DP) at 14.4-VIN where switching losses dominate can be
calculated from equation (27).

I RMS + I O Ǹd + 8 Ǹ0.086 + 2.35 A


(44)
substituting (27) into (26) yields

P COND + 2.35 2 0.008 (1 ) 0.007 (150 * 25)) + 0.083 W


(45)
and from equation (28), the switching losses can be determined.

P SW(fsw) + ǒV IN IO t SWǓ f SW + 14.4 V 8A 20 ns 170 kHz + 0.39 W


(46)
The MOSFET junction temperature can be found by substituting equation (30) into equation (29)

T J + ǒP COND ) P SWǓ q JA ) T A + (0.083 ) 0.39) 40 ) 85 + 90 C O

(47)
5. Calculate synchronous rectifier losses
The synchronous rectifier MOSFET has two loss components, conduction, and diode reverse recovery losses.
The conduction losses are due to IRMS losses as well as body diode conduction losses during the dead time
associated with the anti-cross conduction delay.
The IRMS current through the synchronous rectifier from (31)

I RMS + I O Ǹ1 * d + 8 Ǹ1 * 0.126 + 7.48 A


RMS (48)
The synchronous MOSFET conduction loss from (26) is:

P COND + 7.48 2 0.008 (1 ) 0.007(150 * 25)) + 0.83 W


(49)
The body diode conduction loss from (32) is:
P DC + 2 IO V FD t DELAY f SW + 2 8.0 A 0.8 V 100 ns 170 kHz + 0.218 W (50)
The body diode reverse recovery loss from (33) is:
P RR + 0.5 Q RR V IN f SW + 0.5 30 nC 14.4 V 170 kHz + 0.037 W (51)
The total power dissipated in the synchronous rectifier MOSFET from (34) is:
P SR + P RR ) P COND ) P DC + 0.037 ) 0.83 ) 0.218 + 1.085 W (52)
The junction temperature of the synchronous rectifier at 85°C is:
T J + P SR q JA ) T A + (1.085) 40 ) 85 + 128 oC (53)
In typical applications, paralleling the synchronous rectifier MOSFET with a Schottky rectifier increases the
overall converter efficiency by approximately 2% due to the lower power dissipation during the body diode
conduction and reverse recovery periods.

22 www.ti.com


SLVS612 − APRIL 2006

DESIGN EXAMPLE

6. Calculate the inductor value


The inductor value is calculated from equation (3).
(14.4 * 1.25 V) 1.25 V
L+ + 2.1 mH
14.4 V 3.2 A 170 kHz (54)
A 2.9-µH Coev DXM1306−2R9 or 2.6-µH Panasonic ETQ−P6F2R9LFA can be used.
7. Setting the switching frequency
The clock frequency is set with a resistor (RT) from the RT pin to ground. The value of RT can be found from
equation (1), with fSW in kHz.

RT + ǒ f SW
1
17.82 10 *6
Ǔ
* 23 kW + 307 kW N use 309 kW
(55)
8. Calculating the output capacitance (CO)
In this example the output capacitance is determined by the load response requirement of ∆V = 0.1 V for a 1 A
to 7 A step load. CO can be calculated using (9)

2.9 m ǒ(8 A)2 * (1 A)2Ǔ


CO + + 761 mF
ǒ(1.25)2 * (1.15)2Ǔ (56)
Using (4) we can calculate the ESR required to meet the output ripple requirements.

ǒ
33 mV + 3.2 A ESR )
8 761 mF
1
170 kHz
Ǔ (57)
ESR + 10.3 mW * 1.0 mW + 9.3 mW (58)
For this design example two (2) Panasonic SP EEFUEOD471R capacitors, (2.0 V, 470 µF, 12 mΩ) are used.
9. Calculate the soft-start capacitor (CSS)
This design requires a soft−start time (tSTART) of 1 ms. CSS can be calculated on (11)
2.3 mA
C SS + 1 ms + 3.29 nF + 3300 pF
0.7 V (59)

www.ti.com 23


SLVS612 − APRIL 2006

DESIGN EXAMPLE

10. Calculate the current limit resistor (RILIM)


The current limit set point depends on tSTART, VO,CO and ILOAD at start-up as shown in equation (12). For this
design,
940 mF 1.25 V
I LIM u ) 8.0 A + 9.2 A
1 ms (60)
For this design, set ILIM for 11.0 ADC minimum. From equation (13), with IOC equal to the DC output surge current
plus one-half the ripple current of 3.2 A and RDS(on) is increased 30% (1.3 * 0.008) to allow for MOSFET heating.
(0.03)
R ILIM + 12.6 A 0.0104W ) + 15.24 kW * 3.5 kW + 11.74 kW ^ 11.8 W
8.6 mA 8.6 mA (61)
11. Calculate loop compensation values
Calculate the DC modulator gain (AMOD) from equation (14)

A MOD + 12 + 6.0 A MOD(dB) + 20 log (6) + 15.6 dB


2 (62)
Calculate the output filter L-CO poles and CO ESR zeros from (16) and (17)

f LC + 1 + 1 + 3.05 kHz
2p ǸL CO 2p Ǹ2.9 mH 940 mF
(63)
and

fZ + 1 + 1 + 28.2 kHz
2p ESR CO 2p 0.006 940 mF (64)
Select the close-loop 0 dB crossover frequency, fC. For this example fC = 20 kHz.
Select the double zero location for the Type III compensation network at the output filter double pole at 3.05 kHz.
Select the double pole location for the Type III compensation network at the output capacitor ESR zero at
28.2 kHz.
The amplifier gain at the crossover frequency of 20 kHz is determined by the reciprocal of the modulator gain
AMOD at the crossover frequency from equation (22).

ǒ Ǔ
2
ǒ3.05 kHzǓ
2
f LC
A MOD(f) + A MOD +6 + 0.14
fC 20 kHz
(65)
And also from equation (22).

G+ 1 + 1 + 7.14
A MOD(f) 0.14
(66)
Choose R1 = 100 kΩ

24 www.ti.com


SLVS612 − APRIL 2006

DESIGN EXAMPLE

The poles and zeros for a type III network are described in equations (20) and (21).

f Z2 + 1 N C3 + 1 + 522 pF, choose 560 pF


2p R1 C3 2p 100 kW 3.05 kHz (67)

f P2 + 1 N R3 + 1 + 10.08 kW, choose 10 kW


2p R3 C3 2p 560 pF 28.2 kHz (68)

fC + 1 N C2 + 1 + 11.1 pF, choose 10 pF


2p R1 C2 G 2p 100 kW 7.14 20 kHz (69)

f P1 + 1 N R2 + 1 + 564 kW, choose 562 kW


2p R2 C2 2p 10 pF 28.2 kHz (70)

f Z1 + 1 N C1 + 1 + 92.9 pF, choose 100 pF


2p R2 C1 2p 562 kW 3.05 kHz (71)
Calculate the value of RBIAS from equation (17) with R1 = 100 kΩ. Since the output of 1.25-V is within the
EA_REF input specification of 0.5 V to 1.5 V, an RBIAS resistor is not required.

CALCULATING THE BOOST AND BP10V BYPASS CAPACITANCE


The size of the bypass capacitor depends on the total gate charge of the MOSFET being used and the amount
of droop allowed on the bypass cap. The BOOST capacitance for the Si7860DP, allowing for a 0.5 voltage droop
on the BOOST pin from equation (24) is:
Qg
C BOOST + + 18 nC + 36 nF
DV 0.5 V (72)
and the BP10V capacitance from (25) is
Q gHS ) Q gSR 2 Qg
C BP(10 V) + + + 36 nC + 72 nF
DV DV 0.5 V (73)
For this application, a 0.1-µF capacitor is used for the BOOST bypass capacitor and a 1.0-µF capacitor is used
for the BP10V bypass.
Figure 10 shows component selection for the 10-V to 14.4-V to 1.25-V at 8 A dc-to-dc converter specified in the
design example.

REFERENCES
1. Balogh, Laszlo, Design and Application Guide for High Speed MOSFET Gate Drive Circuits, Texas
Instruments/Unitrode Corporation, Power Supply Design Seminar, SEM−1400 Topic 2.
2. PowerPAD Thermally Enhanced Package Texas Instruments, Semiconductor Group, Technical Brief: TI
Literature No. SLMA002

www.ti.com 25
26


SLVS612 − APRIL 2006

+
VIN 330 µF 330 µF

− TPS40056PWP
11.8 kΩ 100 pF
1 SYNC ILIM 16
165 kΩ
RT
VTRKIN 2 RT VIN 15
0.1 µF 22 µF 22 µF
1.0 µF 50 V
50 V
3 BP5 BOOST 14 50 V
R4
10 kΩ 1.0 µF
4 EA_REF HDRV 13 2.9 µH
Si7860DP
CSS +
R5 5 SGND SW 12 R3

www.ti.com
10 kΩ 3300 pF D2 3.3 Ω 10 kΩ
RSW VTT
6 SS BP10 11 D1 R1
470 µF 470 µF
R2 C3 100 kΩ
7 VFB LDRV 10
100 pF 562 kΩ Si7860DP 560 pF
8 COMP PGND 9 1.0 µF
C1 −
10 pF C2 PWP

Figure 11. 12-V to 1.25-V at 8-A DC-to-DC Converter (DDR) Design Example
UDG−03100
PACKAGE MATERIALS INFORMATION

www.ti.com 5-Jan-2022

TAPE AND REEL INFORMATION

*All dimensions are nominal


Device Package Package Pins SPQ Reel Reel A0 B0 K0 P1 W Pin1
Type Drawing Diameter Width (mm) (mm) (mm) (mm) (mm) Quadrant
(mm) W1 (mm)
TPS40056PWPR HTSSOP PWP 16 2000 330.0 12.4 6.9 5.6 1.6 8.0 12.0 Q1

Pack Materials-Page 1
PACKAGE MATERIALS INFORMATION

www.ti.com 5-Jan-2022

*All dimensions are nominal


Device Package Type Package Drawing Pins SPQ Length (mm) Width (mm) Height (mm)
TPS40056PWPR HTSSOP PWP 16 2000 350.0 350.0 43.0

Pack Materials-Page 2
PACKAGE MATERIALS INFORMATION

www.ti.com 5-Jan-2022

TUBE

*All dimensions are nominal


Device Package Name Package Type Pins SPQ L (mm) W (mm) T (µm) B (mm)
TPS40056PWP PWP HTSSOP 16 90 530 10.2 3600 3.5

Pack Materials-Page 3
PACKAGE OUTLINE
PWP0016C SCALE 2.500
TM
PowerPAD TSSOP - 1.2 mm max height
SMALL OUTLINE PACKAGE

6.6 C
TYP
A 6.2
PIN 1 INDEX 0.1 C
AREA 14X 0.65 SEATING
16 PLANE
1

2X
5.1
4.55
4.9
NOTE 3

8
9
0.30
4.5 16X
B 0.19
4.3
0.1 C A B
SEE DETAIL A

(0.15) TYP

2X 0.95 MAX
NOTE 5 4X (0.3)
8 9
2X 0.23 MAX
NOTE 5

2.31 17
0.25
1.75
GAGE PLANE 1.2 MAX

0.75 0.15
1 16 0 -8 0.50 0.05
DETAIL A
A 20

THERMAL 2.46 TYPICAL


PAD 1.75

4224559/B 01/2019
PowerPAD is a trademark of Texas Instruments.
NOTES:

1. All linear dimensions are in millimeters. Any dimensions in parenthesis are for reference only. Dimensioning and tolerancing
per ASME Y14.5M.
2. This drawing is subject to change without notice.
3. This dimension does not include mold flash, protrusions, or gate burrs. Mold flash, protrusions, or gate burrs shall not
exceed 0.15 mm per side.
4. Reference JEDEC registration MO-153.
5. Features may differ or may not be present.

www.ti.com
EXAMPLE BOARD LAYOUT
PWP0016C TM
PowerPAD TSSOP - 1.2 mm max height
SMALL OUTLINE PACKAGE

(3.4)
NOTE 9
(2.46)
16X (1.5)
SYMM METAL COVERED
BY SOLDER MASK
1
16X (0.45) 16 (1.2) TYP

(R0.05) TYP

SYMM 17 (2.31)
(5)
(0.6) NOTE 9
14X (0.65)

( 0.2) TYP
VIA 8 9

SOLDER MASK (1) TYP


DEFINED PAD SEE DETAILS
(5.8)

LAND PATTERN EXAMPLE


EXPOSED METAL SHOWN
SCALE: 10X

SOLDER MASK METAL UNDER SOLDER MASK


METAL
OPENING SOLDER MASK OPENING

EXPOSED METAL EXPOSED METAL

0.05 MAX 0.05 MIN


ALL AROUND ALL AROUND

NON-SOLDER MASK SOLDER MASK


DEFINED DEFINED
SOLDER MASK DETAILS
15.000

4224559/B 01/2019
NOTES: (continued)

6. Publication IPC-7351 may have alternate designs.


7. Solder mask tolerances between and around signal pads can vary based on board fabrication site.
8. This package is designed to be soldered to a thermal pad on the board. For more information, see Texas Instruments literature
numbers SLMA002 (www.ti.com/lit/slma002) and SLMA004 (www.ti.com/lit/slma004).
9. Size of metal pad may vary due to creepage requirement.
10. Vias are optional depending on application, refer to device data sheet. It is recommended that vias under paste be filled, plugged
or tented.

www.ti.com
EXAMPLE STENCIL DESIGN
PWP0016C TM
PowerPAD TSSOP - 1.2 mm max height
SMALL OUTLINE PACKAGE

(2.46)
BASED ON
16X (1.5) METAL COVERED
0.125 THICK
STENCIL BY SOLDER MASK
1
16X (0.45) 16

(R0.05) TYP

(2.31)
SYMM 17 BASED ON
0.125 THICK
STENCIL
14X (0.65)

8 9

SYMM SEE TABLE FOR


DIFFERENT OPENINGS
FOR OTHER STENCIL
(5.8) THICKNESSES

SOLDER PASTE EXAMPLE


BASED ON 0.125 mm THICK STENCIL
SCALE: 10X

STENCIL SOLDER STENCIL


THICKNESS OPENING
0.1 2.75 X 2.58
0.125 2.46 X 2.31 (SHOWN)
0.15 2.25 X 2.11
0.175 2.08 X 1.95

4224559/B 01/2019
NOTES: (continued)

11. Laser cutting apertures with trapezoidal walls and rounded corners may offer better paste release. IPC-7525 may have alternate
design recommendations.
12. Board assembly site may have different recommendations for stencil design.

www.ti.com
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IMPLIED WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE OR NON-INFRINGEMENT OF THIRD
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These resources are intended for skilled developers designing with TI products. You are solely responsible for (1) selecting the appropriate
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Copyright © 2022, Texas Instruments Incorporated

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