Robotics in Logistics
Robotics in Logistics
The potential is great, but it’s best to focus on specific needs first, say suppliers and users.
CONTENTS
Mobile Robot Adoption by Warehouses Editor’s Note
Will Surge to Half-Million Mark,
Says ABI Research
The sustained increase in order volume is increasing global
W
automation demand, finds research firm. elcome to Robotics 24/7’s
Special Focus Issue
on how logistics is
How to Get to Hyperlocal Fulfillment, Fast leveling up with robotics! We’re
In e-grocery, automated micro-fulfillment centers are catching on, in the midst of a holiday shopping
but for general retailers and e-commerce sellers, other approaches are season after nearly two years of
part of the picture. elevated e-commerce demand,
persistent labor and supply chain
3 Ways in Which Robots Are Helping the problems, and widening adoption of
Supply Chain Industry automation.
From automotive manufacturing to electronics and logistics, If there was a one-size-fits-all solution to
collaborative robots can help improve efficiency, safety, and retention. logistics challenges, it would already be in use.
But robotics suppliers do now have proven systems
Robots Deliver in the Last Mile, Giving for materials handling in numerous environments.
Retailers and Patrons More Options According to ABI Research, warehouses are starting
From college campuses and urban neighborhoods to to bring in mobile robots in larger numbers.
hospitals and hotels, delivery robots are starting to solve the Collaborative robot arms or cobots can work
last-mile problem. alongside human staffers and are also becoming
more widespread. After years of development,
How Can Robots Improve Picking we’re also starting to see more robust picking and
Operations in Warehouses? last-mile delivery systems.
Robots have gone from a “nice to have” to essential during the e- As you consider scaling your robotics fleet or just
commerce boom, but it’s important to understand how they can help getting started, remember that the software and
businesses. management around robots, as well as your own
processes, are also important. We look at how asset
Think of Robots as a Supply Chain Asset management, artificial intelligence, and financing
As warehouses and other operations increasingly turn to robots, they options can help companies of various sizes.
In addition, this digital issue examines the
should be considered an asset rather than some hostile technology. difference between mico-fulfillment and hyperlocal
fulfillment, two buzzworthy phrases in groceries
Warehouses Not Yet Taking Full Advantage of and e-commerce, but not limited to those sectors.
AI, Finds Lucas Systems Study Finally, I spoke with First Financial Equipment
Although warehouse executives are optimistic about AI and automation, Leasing about how its financing options are different
they say they need to learn more, says Lucas Systems. from robotics-as-a-service, or RaaS, models.
After years of business uncertainty, one thing
inVia Robotics Raises $30M in Series C Funding is certain: Forward-thinking logistics providers
From Microsoft, Qualcomm, Hitachi and customers need to maximize their value from
Mobile robot and warehouse optimization software provider plans to use robots immediately!
the funding to expand its global presence. Robotics 24/7 has a full slate of Special
Focus Issues coming in 2022, so keep reading,
First Financial Equipment Leasing Offers to and let us know what you think!
Reduce Risk in Adopting Automation Eugene Demaitre, Editorial Director
In addition to the cloud and simulation, robotics and AI are essential to
Comments? E-mail me at
improving flexibility and reshoring of production, say two tech CEOs.
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www.fortrobotics.com
ROBOT ADOPTION
T
he supply chain industry has surged its warehouse automation efforts, consid-
ering the e-commerce boom and labor scarcities. In addition to systems such as
headphone-enabled voice-picking and exoskeletons that reduce human effort,
mobile robots are proving to be the most prevalent productivity-enhancing solution
in the warehousing sector. Worldwide mobile robot shipments to warehouses will
have a compound annual growth rate (CAGR) of almost 40% from 2021 to 2030 and
exceed 500,000 global shipments in 2030, according to ABI Research.
“Productivity technologies can achieve age, said ABI. This trend falls in line with
far greater return on investment if cor- the fact that the logistics sector has been
rectly combined with other technologies,” experiencing high volume over the past
stated Adhish Luitel, an industry analyst for year, it added.
supply chain management and logistics at Parcel shipping reached 95 billion in
ABI Research. “For example, by combining parcel volume globally in 2020. This vol-
location-tracking data with a voice solution, ume is expected to double by 2026, with
warehouses using a warehouse execution a 14% CAGR between 2020 and 2026.
system (WES) platform can optimize work- “As the shift toward robotics occurs
flows by minimizing distance traveled based with busier warehouses, manual work-
on where the flows can be
worker is.” automated or
Automat- workflows that
ed storage also have tradi-
growing tionally been
In addition to carried out by
mobile robot- highly special-
ics, the growth ized and inflex-
of solutions ible machines
such as auto- could soon be
mated storage carried out by
and retrieval robots that
systems (ASRS) has also been explosive, said can be moved and retrained as needed,”
ABI. Led by companies such as Swisslog, Luitel said.
Bastian Solutions, and Körber, the global These findings are from ABI Re-
ASRS industry is set to be valued at over search’s “Smart Warehousing” market
$18 billion (U.S.) by 2030, with a year-over- data report. This report is part of the
year growth of 9% from 2021 to 2030, said company’s Supply Chain Management and
the research firm. Logistics research service, which includes
ASRS includes a variety of computer- research, data, and ABI Insights. Market
controlled systems for automatically placing Data spreadsheets include data, market-
and retrieving loads from defined storage share analysis, and highly segmented,
locations, which is ideal for high volume of service-specific forecasts of opportunities,
loads being moved into and out of stor- said ABI. g
ffequipmentleasing.com
Capitalizing on the Benefits of
Find out more about how
Automation Through Leasing.
• First Financial can help remove the
financial barriers to automation.
HYPERLOCAL FULFILLMENT
In e-grocery, automated micro-fulfillment centers are catching on, but for general
retailers and e-commerce sellers, other approaches are part of the picture.
M icro-fulfillment is on everyone’s lips these days, or so it seems. Major supermarket chains including
Kroger, Walmart, and H-E-B have started micro-fulfillment center projects, tapping automation
companies that offer robotic, high-density storage and picking systems, which can be placed inside a store
or a so-called “dark store” that fulfills online orders for a compact geographic area.
But for all the attention on the micro- both address the need to meet consumer
fulfillment center (MFC) trend to date, it’s mainly expectations for rapid online order fulfillment.
taking hold in grocery. It does, however, overlap Whether micro-fulfillment will gain much
with the concept of hyperlocal fulfillment, which traction outside of grocery remains to be seen.
almost every retailer or e-commerce brand is In e-grocery, there are some unique order
trying to achieve in some form. The “hyper- and service-level requirements. Online shoppers
local” concept overlaps with other fulfillment typically want same-day home or curbside
network approaches when the aim is enabling delivery for groceries, and you may have 40
next-day or two-day deliveries, including providers items in a customer order, which is higher than
of technology-driven warehousing services, also in most other retail segments. By contrast,
known as “on-demand” warehousing. consumers may be fine with one- or two-day
Micro-fulfillment and on-demand delivery for many other types of goods, though
warehousing aren’t the same thing, but they do expectations tend to be rising.
Automation’s play
“We take under-utilized space at shopping The demand side characteristics that make MFC
malls—not every shopping mall, but with the right automation attractive in grocery are not found in most
shopping mall partners—and convert them into tech- other types of retail, noted Colman Roche, vice president
enabled micro-distribution hubs,” said Bill Thayer, of e-commerce and retail industries at Swisslog, which
co-founder and co-CEO of Fillogic. “We provide a provides MFC automation for customers such as H-E-B
variety of value-added, differentiated services at these Grocery Co. For one thing, most consumers need gro-
locations. E-commerce pick and pack is a big part of ceries once or twice a week in comparison with apparel
what we do right now, but it also includes receiving or home electronics, which are bought less frequently.
optimization, forward staging of inventory, outbound The other big differences is that in grocery, the
shipment optimization, and reverse logistics.” typical number of units per customer order ranges
For general retail, which lacks the high units- between 28 to 38 items, and many consumers want
per-transaction (TPU) found in grocery, having some same-day curbside or home delivery for groceries,
software capabilities at the hubs to direct work and Roche said.
ensure accuracy makes the most sense, said Thayer, Most non-grocery retail outlets don’t have the
rather than trying to shrink down high-density ware- order characteristics found at big supermarkets, making
house automation. MFC automation within retail shops a tougher proposi-
Fillogic has developed its own WMS for its hubs, tion to justify, said Roche.
and it has proprietary software for routing and ship-
ping management, he explained. These software tools,
plus the location of the hubs, are key to the effective-
ness of the Fillogic platform, said Thayer. He did not
rule out adding some mobile robots in the future.
“We live in the last mile because we are operat-
ing from these shopping malls,” said Thayer. “We are
providing retailers with multiple services from the
best physical locations, close to the target consumer
concentrations everybody wants to reach.”
Most retail stores weren’t designed to act as
mini-DCs for e-commerce fulfillment, he said, so it’s a “The sheer quantities in terms of number of
better idea to create small, technology-enabled fulfill- lines per typical order, is vastly higher in grocery than
ment hubs that can aggregate fulfillment operations with your typical online order,” he said. “There are
and capacity for multiple retailers within the mall. just some striking differences between grocery and
As of April 2021, Fillogic already had eight non-grocery that influence why grocers are moving
micro-hubs operating at mall locations in Connecticut, first with micro-fulfillment.”
New York, New Jersey, and Pennsylvania, with plans Some goods-to-person mobile robots are well-
C ollaborative robots, or cobots, were not made to replace workers in supply chains. These
machines were created to improve their working experience. Cobots help their human
counterparts by assisting them in tasks that can be repetitive or even dangerous.
In fact, collaborative robots offer Improving workflow efficiency
advantages during the pandemic, given the Collaborative robots are designed to sense
strict social distancing protocols. With the humans and to safely slow or stop in their
help of cobots and other types of ro- presence. They can also focus on more meticulous
bots, companies like DCL Logistics have and repetitive tasks. This allows human
been able to increase their productivity by workers to focus on more complex processes.
300% without sacrificing employee safety. In supply chains, cobots are often desig-
That said, here are a few ways cobots can nated to pick up items from shelves or handle
assist their human counterparts: delicate materials. The printed circuit board
FR E E E VA LUATI O N
LAST MILE
Robots Deliver
in the Last Mile,
Giving Retailers
and Patrons
More Options
BY JIM ROMEO
© Starship Technologies
L
ast-mile logistics can be a costly but important component of the extended supply chain. Goods must move
from restaurants, fulfillment centers, retail stores, and other points of origin before traveling to customers or us-
ers. They most go through a complex series of transitions to successfully reach their final destinations. These
items are not just parcels—they could be perishables such as groceries or food for dinner that evening.
Typically, last-mile delivery requires a fleet of ficiencies. The mobile robots can enable businesses to scale
vehicles as well as workers who must drive the vehicles and meet expanding demand for same-day deliveries that
and get out to bring orders right to the end users, are ordinarily performed by vehicles and employees.
wherever they may be. In a campus environment such The Cleveron 701 can be driven in low-traffic
as a hotel, a worker must make a separate trip from the areas like suburbs and deliver orders to nearby custom-
kitchen, gift shop, or another location and go directly to ers within 15 to 30 minutes.
the room of the party who had requested goods. The goods come from a retailer or a fulfillment
This entire dynamic is now changing, as the tech- center. The delivery vehicle is supervised remotely, and its
nologies for delivery robots mature. Such systems are ability to efficiently deliver packages within an hour makes
making trips easier and more popular as they become it very competitive with conventional methods.
further developed. The COVID-19 pandemic and paral- In addition to saving time and consumer trips
lel revolution in e-commerce have also driven interest in to the store, the Cleveron 701 also requires less labor.
last-mile delivery robots. This reduces the cost because one teleoperator can
supervise up to 10 robots at the same time.
Cleveron offers customizable vehicle Cleveron said its system is adaptable for different
Cleveron is one of the world’s leading robotics deliv- needs. For example, a temperature-controlled section can
ery companies. The Viljandi, Estonia-based company be added for grocery deliveries. The Cleveron 701 can also
designed its Cleveron 701 robots specifically for retailers be used for parcel deliveries or even as a high-tech coffee
and logistics firms seeking to boost their last-mile ef- robot or an ice cream truck.
Robots have gone from a “nice to have” to essential during the e-commerce
boom, but it’s important to understand how they can help businesses.
W arehouses today have become centers of technological innovation. Technologies like Internet of
Things networks and automation have become standard, as facilities strive for higher productivity
and resiliency. Robotic picking systems have garnered particular attention recently, and for good reason.
Warehouse robots as a whole are becoming increasingly common, with 50,000 facilities using them
by 2025, predicts ABI Research. Pick-and-place robots have seen more interest than most, but the reasons
why may not be immediately clear. Here’s how robots can improve picking operations in warehouses.
Improved efficiency
The most immediately recognizable benefit of robots in picking is that they can improve productiv-
ity. Repetitive tasks are ideal for automation because machines can typically perform them faster than
people, who may find the job tedious. After hours of doing a monotonous task, human workers can
start to grow tired and slow down, but not robots.
THINK OF
ROBOTS AS A
SUPPLY CHAIN
ASSET
BY JIM ROMEO
DHL has expanded its use of mobile robots from Locus Robotics.
T
he end-to-end supply chain is a critical part of today’s globally competitive enterprise. Shipments
get sorted, packaged, and loaded for delivery, ultimately making their way to customers. Within
these processes, there are many moving parts, and robots can improve the efficiency of many of
these functions.
Whether they work alongside people or bots for helping it meet increased demand during
relieve them to do other value-added tasks, tire- the pandemic while also increasing output. Crocs’
less robots have matured in the past few years to managers said the use of Chucks led to fewer er-
be an intrinsic part of many logistics operations, rors and greater efficiency.
from the dock to the destination. • Lift heavy loads: The warehouse race is on, and
warehouse managers are looking for ways to auto-
What can robots do in modern supply chains? mate their processes. One way they’re doing this is
With advances in perception, manipulation, and by using robots that can lift heavy items. FANUC
mobility, groups of robots can increasingly do the has produced robots that can lift cars. Last Decem-
heavy lifting in warehouses, fulfillment centers, ber, Vecna Robotics unveiled its next-generation
and distribution centers. Here are some notewor- autonomous counterbalanced fork truck, which
thy examples of how robots can provide returns can lift heavy loads up to 12 feet.
on investment: • Moving shelves: Amazon.com acquired Kiva
• Picking and packing: Robots can now pick Systems in 2012 and uses robots to move shelves
items from shelves, package them, and take them in its warehouses, eliminating the need for humans
to the parking lot. FANUC, which claims to be to do this tedious and error-prone job. Amazon
the world’s largest maker of industrial robots, warehouses are filled with small orange robots
has already produced machines that can pick and made by subsidiary Amazon Robotics, and one
package virtually any product. Footwear company person monitors them.
Crocs credited 6 River Systems’ Chuck mobile ro- • Archive management: Not only can robots
Lucas Systems meant to demonstrate the use of AI with voice technology inside of a warehouse. Source: Lucas Systems
A rtificial intelligence is a warehouse game-changer, but organizations are struggling to use it optimally,
according to Lucas Systems Inc., which released insights from a market study today.
“These findings are consistent with what we’re hearing from our customers,” said Ken Ramoutar,
chief marketing officer at Lucas Systems. “There’s a belief that AI is a heavy lift—that it’s difficult to use
and risky or expensive. This thinking prevents widespread adoption in the warehouse and the ability to tap
AI’s true potential.”
The study was conducted by market research firm Vanson Bourne and examined AI’s use, perception,
and value. Survey respondents included executives, directors, and warehouse managers from 350 U.S. and
U.K. organizations. They said they’re using AI mostly for inventory management and described challenges
with using AI more broadly.
Lucas Systems, which commissioned the study, has 23 years of experience implementing AI-powered
software into more than 400 warehouses worldwide. The company, which has offices in Wexford, Penn.,
Mobile robot and warehouse optimization software provider plans to use the
funding to expand its global presence.
i nVia Robotics Inc. recently announced that it has secured $30 million in Series C funding from M12,
Microsoft Corp.’s venture fund, as well as Qualcomm Ventures LLC, Hitachi Ventures, and existing in-
vestors. The Westlake, Calif.-based company provides artificial intelligence and autonomous mobile robots
as a service to improve warehouse throughput and workforce efficiency.
“We are proud and honored to have earned the confidence from these industry-leading investors
who are equally as committed to the progression of automation within the supply chain as we are,” said
Lior Elazary, co-founder and CEO of inVia. “We have intentionally aligned ourselves in the best interest
of our customers and their businesses, finding ways to not only optimize productivity, but also further
inVia Robotics’ global reach.”
First Financial
Equipment
Leasing Offers
to Reduce Risk
in Adopting
Automation
Leasing robots and
automation can re-
duce financial risk
for both robotics
suppliers and users,
says FFEL.
By Eugene Demaitre
F rom warehouses to hospitals, as businesses prepare to add automation, the question inevitably
arises—“How are we going to pay for this?” As with the technology itself, there is a growing range
of options, from robotics as a service to financing. First Financial Equipment Leasing is a privately held
lender specializing in the acquisition and lifecycle management of healthcare, information technology, and
automation and materials handling equipment and services.
The Orange, Calif.-based company said it ago, we were mostly leasing forklifts to midsize to large
takes a “solutions-first approach” to understand- companies. Assets to be financed make up a big part of
ing customer challenges and sourcing the necessary the business for us, including equipment financing and
equipment. For more than 20 years, First Financial leases for a single piece of equipment up to warehouse
has helped businesses implement the latest technolo- robotics for a Whirlpool, Keurig Dr Pepper, or Thermo
gies and discover their leasing options. Fischer.
Robotics 24/7 spoke with David Sanborne, We talked to customers about other equipment,
senior vice president of sales at First Financial, about including AGVs [automated guided vehicles], ASRS
what companies adopting robots need to know. [automated storage and retrieval systems], and sorta-
tion systems. We then started to go to ProMat and
How did First Financial get into robotics? MODEX, and we’ve built up a tremendous amount of
SANBORNE: When I became head of sales nine years knowledge about warehouse automation.