Doino Mseries
Doino Mseries
Product Manual
Essential User Information
M230i-B100
THIS PAGE INTENTIONALLY LEFT BLANK
Trafalgar Way
Bar Hill
Cambridge
CB23 8TU
United Kingdom
Date: 2016-02-04
Rikard Malmback
PART 1: Introduction
CONTENTS
Page
INTRODUCTION ................................................................................... 1-3
Identification and CE mark ............................................................... 1-3
Machine Identification – Serial Number Label ............................. 1-3
DOCUMENT INFORMATION ................................................................ 1-4
LABELLERS – EQUIPMENT INFORMATION ........................................ 1-5
Machine modules ............................................................................. 1-6
Printer ............................................................................................... 1-6
Printer design .............................................................................. 1-6
Main parts of the Printer .............................................................. 1-7
Print head down .......................................................................... 1-8
Print head up ............................................................................... 1-8
Printer underside (without peel roller) .......................................... 1-8
Peel roller .................................................................................... 1-9
Hood ............................................................................................ 1-9
PCU .................................................................................................. 1-10
Applicators ....................................................................................... 1-10
Options ............................................................................................ 1-12
INTRODUCTION
Identification and CE mark
All machines have an equipment sign for identification of the machine. The
equipment is CE-marked; ensuring that the equipment is designed,
manufactured and described in conformity with the Machinery Directive
2006/42/EC, Annex 2A.
A CE-marked machine is followed by an:
EC Declaration of Conformity.
CE Mark
label.
When ordering spare parts or ancillary equipment, it is beneficial to have all
the information shown above available, to ensure the correct parts and/or
firmware is supplied.
The serial number label is normally positioned on the top of the Printer.
DOCUMENT INFORMATION
Purpose of this User Information
The purpose of this User information is to provide technicians and
operators with information on how to safely install and operate this
equipment.
Please read and follow the instructions and information in this manual and
ensure that this manual is always available to all personnel involved in
installing, operating or maintaining the equipment.
It is important to:
• keep the manual for the life of the equipment
• pass the manual on to any subsequent holder or user of the equipment
1 2 3
The illustration shows M230i-B100-100X100-Right.
Note: Domino will not accept any liability for damage to equipment or
injury to personnel caused by unauthorised or improper use of the
Labeller.
Machine modules
Printer
The printer is a Thermal Transfer type that can print onto virtually any type
of label material.
The Thermal Transfer printer uses a very thin transfer ribbon positioned
between the print head and the label, and the ink on the ribbon surface is
burned onto the label. The prints are light resistant.
Available printers:
• Thermal Transfer printer (width): T50i (4")
• Resolution: 12 dots/mm (300 dpi)
Printer design
The printers are designed so the label and ribbon rollers, together with the
print head, are accessible from the Operator side. The opposite side, the
Service side, holds the driving belts, cables and an electronic circuit board
which are concealed under a cover plate.
Note: Printers are available in mirrored versions: Left and Right. The front
of the printer is defined as the area in which the print head is
mounted.
2
3
Note: Small differences can be found on the printer model, but the
general construction is the same.
The Print head is mounted at the front of the printer and can be raised to
access the labels and ribbon by turning the Print head lifting handle.
A Ribbon guide is located in front of the Print head (see next page). The
ribbon guide allows the ribbon and labels time to cool down, ensuring that
the text adheres to the label.
Prior to the label arriving at the print head, it passes a Label-gap sensor.
With its signal the printer calculate the length of the label, and keeps track
of the exact location of the label edge. The printer will automatically stop if
the label gap sensor detects that the label supply is used up.
The printer has two Stepper motors that used to advance or feed out
labels and ribbon.
A Low level ribbon sensor provides a warning if the ribbon level is low and
stops the printer if the ribbon supply is used up.
A Low level labels photocell provides a warning signal when the label roll is
about to run out.
Print head up
6 (6) Ribbon take up roller
(7) Dispensing beak
(8) Platen roller
(9) Label-gap
7 sensor
8
9
Peel roller
The peel roller (highlighted in gray below) is mounted under the platen roller
and ensures sufficient contact between backing paper and platen roller for
accurate label feed. The peel roller is necessary for large label rolls, it
extends the safety margins and reduces the maintenance time. When
changing labels, the peel roller must be open. Pull down the handle (arrow)
to open. When the labels have been exchanged; close the peel roller. A
micro switch controls that the peel roller is in locked position. If the peel
roller is not in position, the printer will not start.
Hood
The protective hood (highlighted in gray below) protects the ribbon from
dirt. When changing ribbon, the hood must be removed. Use the handle
and pull out the hood. When the ribbon has been exchanged, put back the
hood. An inductive sensor controls that the hood is in position; otherwise,
the printer will not start.
PCU
The Printer Control Unit (PCU) controls the operation of the printer. The
PCU unit is also equipped with an ACC (Application Control Card) that
controls the applicator. The ACC is capable of controlling applicators
having numerous cylinders and is mounted within the PCU.
Applicators
The applicator is mounted in front of the printer/labeller and is designed to
apply labels on both moving and stationary objects. The applicator’s main
parts are: an applicator unit which controls the flow of compressed air in
the system and blow box with an electric fan that holds the label to the
applicator, and with thrust nozzle that blow the label onto the product. A
thrust of compressed air blows the label on the product. The thrust nozzle
knob changes the position of the thrust nozzles and the indicator indicates
the thrust nozzles’ position. As a general recommendation the thrust
nozzles’ position should be in the centre of the label. The Blow applicator
can be angled for serving the printer, by lifting the locking pin and turn the
applicator.
B100
The Blow applicators can apply labels on top or side of product.
(1) Applicator unit (4) Thrust nozzle knob
(2) Locking pin (5) Indicator
(3) Electric fan (6) Assist blow
1
2
3
4
Options
The M230i-B100 can be equipped with optional accessories, these
accessories are not part of the standard delivery, but can be ordered
separately:
• Machine stop/ Emergency stop
• Wi-Fi
• Beacon tower light
• Trigger sensors
• Pneumatic kit
• Touch panel interface
• Floor stand
Please contact Domino for a current list of M230i-B100 (Blow applicators)
accessories.
SAFETY PRECAUTION
To ensure maximum safety, always read this section carefully before doing
any work on the equipment or making any adjustments.
Warning signs
Following signs can be found on the machine.
The following safety instructions concern all work carried out on the
machine as well as in the area close to the machine. Local restrictions
concerning the specific factory should to be taken into consideration.
PERSONNEL
Only skilled or instructed personnel are allowed to work on the equipment.
The manufacturer declines all responsibility for injury or damage if the
instructions in this manual are not followed.
Personnel are responsible for:
• The equipment and the work area around the equipment
• All personnel in the vicinity of the equipment
• Making sure that all safety devices are fully operational
Personnel must regard all electrical equipment as live. In general, switch off
all electrical connections and compressed air to the Blow applicators
before carrying out maintenance or repair work.
Electricians
Electricians should be certified according to local regulations and have
experience of similar types of installations, proven skills in reading and
working from drawings and cable lists, and knowledge of local safety
regulations regarding automation.
WARNING: Work with the electrical equipment must be performed
only by skilled or instructed technicians.
According to EN 60204-1, 3.28 an instructed person is:
– An individual adequately advised or supervised by a skilled person to
enable that individual to avoid hazards which electricity can create (e.g.
operating and maintenance staff).
According to EN 60204-1, 3.52 a skilled person is:
– An individual with technical knowledge or sufficient experience to enable
that individual to avoid hazards which electricity can create.
I
O
Note: The following instructions are just necessary for work inside
protective covers.
(3) Remove, if necessary, guards and protections.
(4) Verify absence of voltage with a voltmeter.
Remote control
WARNING: The Applicator can be remotely started, stopped and
accessed from a supervision unit or the production
line’s control system. To disable remote start of the
Applicator, disconnect the Applicator according to
instructions (1)-(2) above.
Compressed Air
WARNINGS: (1) Contaminated compressed air may cause
unpredictable behaviour of machine valves.
(2) Do not change the settings of air pressure on the
machine. Higher pressure can result in injury and
may damage equipment.
Liquids
CAUTION: Never pour water or any other liquid onto the equipment.
Cleaning
CAUTION: Never use unapproved solvents on any surface of the
equipment. Use only manufacturer’s approved cleaning
wipes for cleaning.
Protective guards
The Blow applicators can be installed behind protective guards. The Blow
Applicator can be mounted at different angles and positions. Domino offers
separately a solution for protective guards that fits most situations. If this
offered solution is not applicable, because of special site situations,
customized solutions for protective guards can be incorporated to the final
installation.
These guards can be both fixed and movable. Movable guards are
necessary if the guards have to be removed/opened when labels and/or
ribbon are changed.
Movable guards must be equipped with interlocking devices that prevent
the machine from operating when the guards are removed or doors
opened.
The design of guards must consider so the printer and PCU is easily
accessible for operation and service.
NOISE LEVELS
Domino has no control over specific site conditions, duration of use, state
of maintenance or adjustment of the machine.
Sound pressure level on M230i-B100-100x100-R:
WARNING: It is recommended to use Ear defenders with good
attenuation in the 63-8000 Hz frequency range.
The maximum measured acoustic power level LpA is 81.3 dB(A) measured
on the machine, when the blow function in the pad is used. It is measured in
accordance with EC Directive 2006/42/EC. It is recommended to use ear
defenders.
Sound peak level on M230i-B100-100x100-R:
The maximum sound peak level LpCpeak is 90.3 dB(A) measured in
accordance with EC Directive 2006/42/EC.
MANUAL LIFTING
CAUTION: It is recommended that two persons lift the Applicator by the
mounting rail or mounting plate to avoid damages to the
equipment.
M230i-B100-100x100-Right
TECHNICAL DATA
The technical data for M230i-B100 applicators are represented by Left
model.
M230i-B100
Measurements - M230i-B100-100x100-L
624
262
(mm)
687
Ethernet 1
PART 4: INSTALLATION
CONTENTS
Page
SITE REQUIREMENTS ......................................................................... 4-3
PRE-INSTALLATION ............................................................................. 4-3
INSTALLATION ..................................................................................... 4-3
MOUNTING THE MACHINE ................................................................. 4-4
COMPRESSED AIR CONNECTION ...................................................... 4-5
ELECTRICAL AND COMMUNICATION CONNECTIONS ..................... 4-5
Printer cable ..................................................................................... 4-6
Applicator cable ............................................................................... 4-6
Beacon cable (optional) ................................................................... 4-7
ACC terminal blocks for external connections ................................. 4-8
Supply voltage - Terminal blocks CN5 & CN6 ............................ 4-9
External inputs - Terminal blocks CN3 ........................................ 4-9
Connect sensors to ACC inputs .................................................. 4-9
Connect a relay or optocoupler to ACC inputs ........................... 4-10
External output - Terminal block CN4 ......................................... 4-11
Connect an external load to the relay outputs (example) ........... 4-12
JP2 - Reference voltage jumper .................................................. 4-12
OPTIONAL WLAN COMMUNICATION ................................................. 4-13
SITE REQUIREMENTS
WARNING: Do not install the Blow applicator in hazardous
environments or in proximity to any flammable solvents
or gases.
The Blow applicators should be mounted securely in the desired location.
They should not be placed close to any heat source or in direct sunlight.
They should not be located in any hazardous environment, or in close
proximity to any flammable solvents or gases. The Blow applicators are not
suitable for outdoor use.
The Blow applicator is specified for operation in the following environmental
conditions:
Temperature
Standard unit (no accessories): +5 to +40ºC
Humidity
Standard unit (no accessories): 20% to 85% non-condensing
PRE-INSTALLATION
Please consider the optimal installation before you start with the work:
• Correct height.
• Position and orientation.
• Conveyor direction.
• Operator side etc.
Note: Consider necessary access for cleaning, label changes and routine
maintenance.
Read the bill of materials. Discuss these issues with the operators
responsible for the equipment.
INSTALLATION
The installation consists of three parts:
• Mounting the machine.
• Connecting the compressed air supply.
• Connecting power supply, I/O signals etc.
All three parts are described on the following pages.
CAUTION: Setup and configuration of the machine must be made by
skilled personnel.
(3) Install protective guards (option) and machine stop (option) according
to instructions provided with the items.
(4) Install remaining options.
(5) Perform functional checks of the safety equipment.
1 2 3 4 5 6 7 8 9 10 11 12
Printer cable
The printer cable is pre-connected to the printer in one end; the other end
must be connected to the PCU. Mount the printer cable through the printer
cable inlet in the rear of the PCU. Connect the printer cable to the PCU.
Secure the mounting plate to the unit.
2
(1) Printer cable - Power (2) Printer cable - Data
connector connector
Applicator cable
The applicator cable is pre-connected to the applicator in one end; the
other end must be connected to the PCU. Mount the applicator cable
through the application cable inlet in the rear of the PCU. Connect the
applicator cable to the ACC in the PCU. Secure the mounting plate to the
unit.
(5) 24V & 0V are available to supply external equipment, like sensors.
(6) External terminal blocks for customer connection.
ETHERNET LINK
1
1 WLAN
Optional WLAN/LAN interface
POWER ON/OFF
PCU
Located at the rear of the PCU, use the Power switch to turn the power ON/
OFF.
I
O
Start print
Start print can be done by:
• Product detector, or other start signal, to the print input on the ACC
board.
• Software.
• The print button on the front panel of the PCU.
• Home position sensor (“Auto print”).
The air is switched off immediately and the system is de-pressurized when:
• the BLACK button is pressed on the Machine Stop.
• the RED button is pressed on the Emergency Stop.
PCU CONTROLS
CHANGE LABELS
Load labels
(1) Open the Print head with the lifting handle.
(2) Remove hood.
(3) Open the Peel roller.
(4) Install a new roll of labels as shown in the threading diagrams, and
insert the band of labels under the Print head (Inside rolled or outside
rolled labels).
Note: Study the threading diagram and ensure that the labels go the
correct way over the ‘dancing arm’ on the reel holder. A correct
path is important to get the right tension in the label web. There
must always be suitable tension in the label web to prevent it from
moving sideways on the platen roller.
(5) Drag the backing paper to the backing paper re-winder.
.
(6) The backing paper re-winder has a locking mechanism for the
backing paper. Put the backing paper into the slot and close it with
the lever.
Note: Make sure that the slot is properly closed. If not, the re-winder will
collapse and it will be difficult to remove the backing paper from
the re-winder.
(7) Close the Print head fully, put back the Hood and close the Peel roller.
(8) Position the label.
Label positioning
CAUTION: Label positioning must always be performed after changing
labels or ribbons.
The label positioning procedure measures the label and stops it in a pre-set
position on the dispensing beak.
The stop position is set by the head distance and the feed length. Both the
head distance and the feed length can be adjusted in the Setup program or
via the PCU front panel.
PCU
The positioning of the label can be executed in two ways depending on the
setup.
• Head close (default & recommended method). Close the print head
and press the ENTER button to feed and position the labels.
• Reset/Power up. Press the RESET button to feed and position the
labels.
After label positioning, the printer/labeller will have measured the length of
the labels and is ready for use.
Note: The labels must pass through the label gap sensor. Otherwise the
printer assumes the label supply is exhausted and will not operate.
Change ribbon
Notes: (1) Ensure that the correct outside
ink type ribbon is used.
(2) Ensure that the ribbon re-wind is parallel to the unwind reel.
(3) Always take care to press the reels into place correctly.
Procedure
(1) Lift the print head with the lifting handle and gently ease the ribbon
out sideways.
(2) Turn the knobs anti-clockwise to open. (See illustration below).
(3) Pull out and remove the exhausted ribbon roll and the roll with the
used ribbon.
(4) Move the empty core from the exhausted ribbon roll to the ribbon
take-up.
(5) Carefully clean the print head with cleaning wipes.
(6) Install a new roll of ribbon and thread it through the printer drive
mechanism, as shown on the threading diagrams below.
(7) Do not pass the ribbon through the label-gap sensor, as the printer
will fail to sense the label gap and will feed labels continuously until
switched off.
(8) Turn the knobs clockwise to close. (See illustration below)
(9) Close the print head to the print position.
(10) To position the label correctly, the machine should feed and measure
two to four labels.
Ribbon Take-Up
Roll for used ribbon
Ribbon Supply-
Install the new
ribbon roll here
THREADING DIAGRAMS
Labels on rolls
Labels and Ribbon T50i
Outside rolled
labels
Inside rolled
labels
Clarification
SELECTION OF MEDIA/LABELS
Domino recommends only using Domino approved media. Avoid thin or
thick labels as they can be difficult to feed onto the applicator pad. Domino
recommends that the gram weight of label stock should not be less than
55g/m2 or higher than 77g/m2.
This correlates to the weight/thickness for plastic labels, but can vary
depending upon the type of plastic material used.
Selection of appropriate (good quality) labels assists production and can
reduce down time. Test any new label material in a printer prior to ordering
the labels.
Print Labels
It is possible to print on virtually any type of media/label material using a
thermal transfer printer. It is simply a matter of selecting the correct label
and combining it with the required ribbon quality.
Ensure that the labels have a top coating that is suitable (printable) with
thermal printing.
Use only fitted thermal labels if using the printer as a Direct thermal Printer.
Label size
Note: Label sizes are expressed as Width x Length. The width is
measured across the label and the length is measured in the print
direction.
SELECTION OF RIBBON
Type of ribbon
The type of ribbon to be selected is dependent on the label material to be
used, as it is possible to obtain a ribbon to suit virtually any type of label
material.
Contact your supplier for advice on which type of ribbon to use for your
particular application.
Back coating
The ink on the ribbon is important for print quality, but the back coating is
also important to preserve the life of the print head.
A low quality ribbon often has a poor quality back coating that can leave
too much residue on the print head. If the print head is not cleaned
frequently, it will damage the print head.
Do not use low quality ribbon in the printer as this will increase the
maintenance costs.
T50i
Ribbon width
The required width of the ribbon depends on the width of the label used
and the text printed on the label. If the whole width (or almost the whole
width) of the label is printed then use a ribbon as wide as the label, plus
2mm on each side.
This allows equal pressure to be applied to the entire label avoiding any
sticky glue residues.
Note: If only a part of the label is to be printed (in width) it is good
practice to use a ribbon width suited to the print width. With a wide
ribbon and only printing on half the ribbon width, their is a risk that
the ribbon will be stretched only on the printed side, resulting in the
wrinkling of the ribbon.
Minimum width
Because tension in the ribbon can be high, it is recommended to use a
minimum width of 60mm.
If too narrow a ribbon (<60mm) is used, the tension could cause the ribbon
to break.
MAINTENANCE
Check that the applicator blow box is free from glue
residues.
Check the position of the applicator blow box.
Check the air pressure.
Check the function of the applicator.
WEEKLY CLEANING
(10 – 20 mins) Carry out DAILY cleaning.
MAINTENANCE
Carry out DAILY maintenance.
Check the platen roller and ribbon take-up roller for
damage or wear.
Check the function of the machine stop (if used).
MONTHLY CLEANING
(20 – 30 mins) Carry out DAILY.
MAINTENANCE
Carry out DAILY and WEEKLY maintenance.
Check the function of the label-gap sensor
Check the label stop position.
Check the friction of the backing paper re-winder.
Check the tension of the drive belts.
Check the drive belts for wear.
Check the print head for missing dots. Press the TEST
push button to create a test pattern label.
Check the alignment between the applicator and
dispenser beak.
GENERAL CLEANING
Clean the external casing of the machine with a lint-free cloth that has been
immersed in warm soapy water and thoroughly squeezed out.
WARNINGS: (1) The machine must be electrically isolated and
the compressed air supply switched off during
any cleaning operation.
(2) Lethal voltages are present. Do not pour water
onto the machines or allow any liquids to
penetrate the internal parts.
Clean the Label-gap sensor
(1) Clean all paper dust and label parts from the label-gap sensor with a
small brush or the plastic nozzle of a vacuum cleaner.
(2) Check that the Label-gap sensor is parallel to the label.
(3) Perform a label positioning.
CAUTION: Be careful not to bend the sensor when cleaning it.
Clean the Platen roller
Clean the platen roller with the cleaning wipes provided for the printer.
(1) Switch off the electrical and air supplies to the equipment.
(2) Raise the print head / pressure roller via the lifting handle and gently
ease out the labels sideways.
(3) Rub the cleaning wipes along the platen roller and slowly turn the
roller by hand until the platen roller is completely clean.
Note: The power to the printer must be switched off before it is possible
to manually turn the platen roller.
Clean the Ribbon take-up roller
Repeat the procedure as described for the platen roller but remove the
ribbon instead of the labels.
Clean the Applicator
Clean the applicator with the cleaning wipes.
It is very important that all dirt, debris and glue residues are completely
removed from the applicator blow box in order that labels may be fed onto
the blow box without obstructions. Use “Label off” spray or equal spray for
this, avoid spraying on any rubber rollers.
White stripes in the print direction The print head needs cleaning.
The print head has faulty dot.
White, uneven diagonal stripes Wrinkles in the ribbon
Pale print Print head is worn
White spots on the label Dust on the label or ribbon.
Unevenness in the label.
Missing ink on the ribbon.
Dirty drive roller.
Dark lines, or waves with random Uneven feed of the label or ribbon,
distance, across the test label may be caused by a slipping label.
Slipping can be due to uneven or
too tightly adjusted friction
clutches
Dark lines, with always the same A drive belt, a pulley or a drive
distance, across the test label roller (platen roller) is damaged
BASIC TROUBLESHOOTING
Printers
Printer fails to print:
The power / air supplies Check the power switches and air
are not switched on valves
The labels and ribbon are Check the label and ribbon are
not correctly threaded mounted correctly
A fuse has blown Replace the fuse (Back side of the
(Mains inlet) PCU)
The cables are not • Check for loose cables
correctly connected • Check wiring diagram
Machine Stop is activated • Reset the Stop, if mounted
Input IA1 (in the • Check input IA1, make active if no
connection block CN1) Stop is mounted
must be active for a new
print to be allowed
Any error messages in Check the error list in Technical
the display? Manual: Advanced maintenance &
trouble shooting
The print head is not in Make sure that the print head is
correct position mounted correctly
The print head is dirty Clean the print head, use the cleaning
wipes for the printer
The platen roller is Replace or clean the platen roller, use the
damaged or dirty cleaning wipes for the printer
Incorrect label and ribbon Check the label and ribbon material. Get
material information from supplier. See Part 6.
The applicator is not aligned Adjust the alignment between the printer
and the applicator blow box or exchange
applicator if it is damaged.