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Doino Mseries

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0% found this document useful (0 votes)
1K views78 pages

Doino Mseries

Uploaded by

William Alves
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 78

Domino M-Series

Product Manual
Essential User Information

M230i-B100
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(2) EPT023558 Issue 1 February 2016


DOMINO M230i-B100 LABELLER
This manual, Domino part No. EPT023558 has been produced for use in the
installation and operation of the Domino M230i-B100, and to reinforce and
complement any training program available with the product. It is not
designed to replace any such training program.
Users of this printer are warned that it is essential to read, understand and
act according to the information given in Part 2: Health and Safety. This part
of the manual also specifies warnings, cautions and notes which are used
elsewhere in the manual. It is, therefore, essential that users are also
familiar with these and act accordingly.
All rights reserved. No part of this publication may be reproduced, stored
on a retrieval system, or transmitted in any form, or by any means,
electronic, mechanical, photocopying, recording or otherwise, without the
prior permission of Domino Printing Sciences plc.
Domino Printing Sciences plc has a policy of continuous product
improvement. The Company, therefore, reserves the right to modify the
specification contained in this manual without notice. For sales and service
assistance please visit the our website for local technical support:
http://www.domino-printing.com/

©Domino Printing Sciences plc 2016

Domino Printing Sciences plc

Trafalgar Way
Bar Hill

Cambridge

CB23 8TU
United Kingdom

Tel: +44 (0) 1954 782551

Fax: +44 (0) 1954 782874

EPT023558 Issue 1 February 2016 (3)


CONTENTS OF EC DECLARATION OF
CONFORMITY
(in accordance with BS EN ISO/IEC 17050-1:2010
No. Doc-0009989
Issuer's name: Mectec Elektronik AB
Issuer's Address: Mectec Elektronik AB, Agnesfridsvägen 189,
SE- 213 75 Malmö, Sweden.

Object of the declaration:


Domino M230i-B100-100X100-Left
Domino M230i-B100-100X100-Right
The object of the declaration described above is in conformity
with the requirements of the following documents:
EN 61000-6-2:2005 Electromagnetic compatibility (EMC) – Part 6-2:
Generic standards – Immunity for industrial
environments
EN 61000-6-4:2007/A1:2011 Electromagnetic compatibility (EMC) – Part 6-4:
Generic standards – Emissions standard for
industrial environments
EN 60204-1:2006/A1:2009 Safety of machinery - Electrical equipment of
machines - Part 1: General requirements
EN 12100:2010 Safety of machinery - General principles for
design. Risk assessment and risk reduction
2006/42/EC : Machinery Directive
2004/108/EC : EMC Directive.
2011/65/EU : RoHS Directive

(4) EPT023558 Issue 1 February 2016


EC DECLARATION OF CONFORMITY
(in accordance with BS EN ISO/IEC 17050-1:2010
No. Doc-0009989
Issuer's name: Mectec Elektronik AB
Issuer's Address: Mectec Elektronik AB, Agnesfridsvägen 189,
SE- 213 75 Malmö, Sweden.

Object of the declaration:


Domino M230i-B100-100X100-Left
Domino M230i-B100-100X100-Right
The object of the declaration described above is in conformity
with the requirements of the following documents:
EN 61000-6-2:2005 Electromagnetic compatibility (EMC) – Part 6-2:
Generic standards – Immunity for industrial
environments
EN 61000-6-4:2007/A1:2011 Electromagnetic compatibility (EMC) – Part 6-4:
Generic standards – Emissions standard for
industrial environments
EN 60204-1:2006/A1:2009 Safety of machinery - Electrical equipment of
machines - Part 1: General requirements
EN 12100:2010 Safety of machinery - General principles for
design. Risk assessment and risk reduction
2006/42/EC : Machinery Directive
2004/108/EC : EMC Directive.
2011/65/EU : RoHS Directive
Signed for and on behalf of
Domino Printing Sciences
Agnesfridsvägen 189
SE- 213 75 Malmö, Sweden

Date: 2016-02-04
Rikard Malmback

Managing Director (Mectec Elektronik AB)

EPT023558 Issue 1 February 2016 (5)


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(6) EPT023558 Issue 1 February 2016


INTRODUCTION

PART 1: Introduction
CONTENTS
Page
INTRODUCTION ................................................................................... 1-3
Identification and CE mark ............................................................... 1-3
Machine Identification – Serial Number Label ............................. 1-3
DOCUMENT INFORMATION ................................................................ 1-4
LABELLERS – EQUIPMENT INFORMATION ........................................ 1-5
Machine modules ............................................................................. 1-6
Printer ............................................................................................... 1-6
Printer design .............................................................................. 1-6
Main parts of the Printer .............................................................. 1-7
Print head down .......................................................................... 1-8
Print head up ............................................................................... 1-8
Printer underside (without peel roller) .......................................... 1-8
Peel roller .................................................................................... 1-9
Hood ............................................................................................ 1-9
PCU .................................................................................................. 1-10
Applicators ....................................................................................... 1-10
Options ............................................................................................ 1-12

EPT023558 Issue 1 February 2016 1-1


INTRODUCTION

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1-2 EPT023558 Issue 1 February 2016


INTRODUCTION

INTRODUCTION
Identification and CE mark
All machines have an equipment sign for identification of the machine. The
equipment is CE-marked; ensuring that the equipment is designed,
manufactured and described in conformity with the Machinery Directive
2006/42/EC, Annex 2A.
A CE-marked machine is followed by an:
EC Declaration of Conformity.

CE Mark

Machine Identification – Serial Number Label


Each machine is supplied with Serial Number Label. The label contains the
following information:

Type = The name of the product Type: M230i-B100-100/100 Right


P/N: DC42557
S/N: 85824
SN = Serial number Slugare
Date: 2016-01-26
PN = Part number Weight [Kg]: 60
Rated power [kW]: 0.80
90-250VAC / 50-60 Hz / 6,3 A
Year = Manufacturing year Domino Printing Science plc
Agnesfridsvägen 189
SE-213 75 Malmö
Sweden

The CE-mark is placed on the serial number www.domino-printing.com


MADE IN SWEDEN

label.
When ordering spare parts or ancillary equipment, it is beneficial to have all
the information shown above available, to ensure the correct parts and/or
firmware is supplied.
The serial number label is normally positioned on the top of the Printer.

The Declaration of Conformity


See page 5 in the manual.

EPT023558 Issue 1 February 2016 1-3


INTRODUCTION

DOCUMENT INFORMATION
Purpose of this User Information
The purpose of this User information is to provide technicians and
operators with information on how to safely install and operate this
equipment.

This manual is targeted at:


• Installation technicians
• Operators

Please read and follow the instructions and information in this manual and
ensure that this manual is always available to all personnel involved in
installing, operating or maintaining the equipment.

It is important to:
• keep the manual for the life of the equipment
• pass the manual on to any subsequent holder or user of the equipment

A Technical manual is available on a USB memory stick. This document


holds maintenance instructions intended for use by specialised personnel
mandated by the Domino or authorised representatives.

1-4 EPT023558 Issue 1 February 2016


INTRODUCTION

LABELLERS – EQUIPMENT INFORMATION


The M230i-B100 Labellers are designed for printing and applying labels.
There are two different variants of the M230i-B100 Labellers. A labeller
consists of three modules.
(1) Applicator
(2) Printer
(3) Printer Control
Unit (PCU)

1 2 3
The illustration shows M230i-B100-100X100-Right.

Note: Domino will not accept any liability for damage to equipment or
injury to personnel caused by unauthorised or improper use of the
Labeller.

EPT023558 Issue 1 February 2016 1-5


INTRODUCTION

Machine modules
Printer
The printer is a Thermal Transfer type that can print onto virtually any type
of label material.
The Thermal Transfer printer uses a very thin transfer ribbon positioned
between the print head and the label, and the ink on the ribbon surface is
burned onto the label. The prints are light resistant.

Available printers:
• Thermal Transfer printer (width): T50i (4")
• Resolution: 12 dots/mm (300 dpi)
Printer design
The printers are designed so the label and ribbon rollers, together with the
print head, are accessible from the Operator side. The opposite side, the
Service side, holds the driving belts, cables and an electronic circuit board
which are concealed under a cover plate.

Left hand version Right hand version

Note: Printers are available in mirrored versions: Left and Right. The front
of the printer is defined as the area in which the print head is
mounted.

1-6 EPT023558 Issue 1 February 2016


INTRODUCTION

Main parts of the Printer

2
3

4 (1) Label un-winder

5 (2) Backing paper re-winder


(3) Printer cable
6 (4) Ribbon take-up
7 (5) Ribbon supply
(6) Print head lifting handle
(7) Print head

Note: Small differences can be found on the printer model, but the
general construction is the same.

The Print head is mounted at the front of the printer and can be raised to
access the labels and ribbon by turning the Print head lifting handle.
A Ribbon guide is located in front of the Print head (see next page). The
ribbon guide allows the ribbon and labels time to cool down, ensuring that
the text adheres to the label.
Prior to the label arriving at the print head, it passes a Label-gap sensor.
With its signal the printer calculate the length of the label, and keeps track
of the exact location of the label edge. The printer will automatically stop if
the label gap sensor detects that the label supply is used up.
The printer has two Stepper motors that used to advance or feed out
labels and ribbon.
A Low level ribbon sensor provides a warning if the ribbon level is low and
stops the printer if the ribbon supply is used up.
A Low level labels photocell provides a warning signal when the label roll is
about to run out.

EPT023558 Issue 1 February 2016 1-7


INTRODUCTION

Print head down


(1) Stepper motor
(2) Print head lifting
handle
(3) Print head
pressure device
1 (4) Print head
2 (5) Ribbon guide
3
4

Print head up
6 (6) Ribbon take up roller
(7) Dispensing beak
(8) Platen roller

Printer underside (without peel roller)

(9) Label-gap
7 sensor
8
9

1-8 EPT023558 Issue 1 February 2016


INTRODUCTION

Peel roller
The peel roller (highlighted in gray below) is mounted under the platen roller
and ensures sufficient contact between backing paper and platen roller for
accurate label feed. The peel roller is necessary for large label rolls, it
extends the safety margins and reduces the maintenance time. When
changing labels, the peel roller must be open. Pull down the handle (arrow)
to open. When the labels have been exchanged; close the peel roller. A
micro switch controls that the peel roller is in locked position. If the peel
roller is not in position, the printer will not start.

Hood
The protective hood (highlighted in gray below) protects the ribbon from
dirt. When changing ribbon, the hood must be removed. Use the handle
and pull out the hood. When the ribbon has been exchanged, put back the
hood. An inductive sensor controls that the hood is in position; otherwise,
the printer will not start.

EPT023558 Issue 1 February 2016 1-9


INTRODUCTION

PCU
The Printer Control Unit (PCU) controls the operation of the printer. The
PCU unit is also equipped with an ACC (Application Control Card) that
controls the applicator. The ACC is capable of controlling applicators
having numerous cylinders and is mounted within the PCU.

Applicators
The applicator is mounted in front of the printer/labeller and is designed to
apply labels on both moving and stationary objects. The applicator’s main
parts are: an applicator unit which controls the flow of compressed air in
the system and blow box with an electric fan that holds the label to the
applicator, and with thrust nozzle that blow the label onto the product. A
thrust of compressed air blows the label on the product. The thrust nozzle
knob changes the position of the thrust nozzles and the indicator indicates
the thrust nozzles’ position. As a general recommendation the thrust
nozzles’ position should be in the centre of the label. The Blow applicator
can be angled for serving the printer, by lifting the locking pin and turn the
applicator.
B100
The Blow applicators can apply labels on top or side of product.
(1) Applicator unit (4) Thrust nozzle knob
(2) Locking pin (5) Indicator
(3) Electric fan (6) Assist blow

1
2

3
4

1-10 EPT023558 Issue 1 February 2016


INTRODUCTION

Options
The M230i-B100 can be equipped with optional accessories, these
accessories are not part of the standard delivery, but can be ordered
separately:
• Machine stop/ Emergency stop
• Wi-Fi
• Beacon tower light
• Trigger sensors
• Pneumatic kit
• Touch panel interface
• Floor stand
Please contact Domino for a current list of M230i-B100 (Blow applicators)
accessories.

EPT023558 Issue 1 February 2016 1-11


INTRODUCTION

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1-12 EPT023558 Issue 1 February 2016


SAFETY PRECAUTION

PART 2: Safety Precaution


CONTENTS
Page
SAFETY PRECAUTION ............................................................... 2-3
Information - Warning, Caution & Notes ................................. 2-3
Warning signs ......................................................................... 2-3
PERSONNEL ............................................................................... 2-4
Electricians .............................................................................. 2-4
GENERAL SAFETY PRECAUTIONS ........................................... 2-5
Maintenance work on the Applicator ...................................... 2-5
Remote control ....................................................................... 2-6
Compressed Air ...................................................................... 2-6
Liquids .................................................................................... 2-6
Cleaning .................................................................................. 2-6
MACHINE SAFETY DEVICES ...................................................... 2-7
Machine Stop or Emergency stop .......................................... 2-7
Protective guards .................................................................... 2-8
NOISE LEVELS ............................................................................ 2-9
Sound pressure level on M230i-B100-100x100-R: ............ 2-9
Sound peak level on M230i-B100-100x100-R: .................. 2-9
MANUAL LIFTING ....................................................................... 2-9

EPT023558 Issue 1 February 2016 2-1


SAFETY PRECAUTION

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2-2 EPT023558 Issue 1 February 2016


SAFETY PRECAUTION

SAFETY PRECAUTION
To ensure maximum safety, always read this section carefully before doing
any work on the equipment or making any adjustments.

Information - Warning, Caution & Notes


WARNINGS, CAUTIONS and Notes used throughout this manual are
highlighted by use of international hazard symbols. The following definitions
of all three special notices are shown below in the way that they are
presented in the manual.
WARNING: A WARNING is given to alert the reader to possible
hazards which may cause loss of life, physical injury or
ill health in any form.
WARNINGS fall into two categories, those due to hazardous materials and
those due to hazardous operations. Where appropriate, a second
international hazard symbol is used for specific hazards.
CAUTION: A CAUTION is given to alert the reader to possible hazards
which may cause damage to equipment.
Note: A Note is used to convey, or draw attention to, information that is
related to the immediate subject of the text.

Warning signs
Following signs can be found on the machine.

Risk of crushing Sharp edges Laser (option)

The following safety instructions concern all work carried out on the
machine as well as in the area close to the machine. Local restrictions
concerning the specific factory should to be taken into consideration.

EPT023558 Issue 1 February 2016 2-3


SAFETY PRECAUTION

PERSONNEL
Only skilled or instructed personnel are allowed to work on the equipment.
The manufacturer declines all responsibility for injury or damage if the
instructions in this manual are not followed.
Personnel are responsible for:
• The equipment and the work area around the equipment
• All personnel in the vicinity of the equipment
• Making sure that all safety devices are fully operational
Personnel must regard all electrical equipment as live. In general, switch off
all electrical connections and compressed air to the Blow applicators
before carrying out maintenance or repair work.

Electricians
Electricians should be certified according to local regulations and have
experience of similar types of installations, proven skills in reading and
working from drawings and cable lists, and knowledge of local safety
regulations regarding automation.
WARNING: Work with the electrical equipment must be performed
only by skilled or instructed technicians.
According to EN 60204-1, 3.28 an instructed person is:
– An individual adequately advised or supervised by a skilled person to
enable that individual to avoid hazards which electricity can create (e.g.
operating and maintenance staff).
According to EN 60204-1, 3.52 a skilled person is:
– An individual with technical knowledge or sufficient experience to enable
that individual to avoid hazards which electricity can create.

2-4 EPT023558 Issue 1 February 2016


SAFETY PRECAUTION

GENERAL SAFETY PRECAUTIONS


Maintenance work on the Applicator
Before any maintenance work is done inside the machine, always
remember to:
(1) Stop the Applicator, see section: 3.2 Stopping the Applicator.
(2) Switch off the Applicator’s main switch.

I
O
Note: The following instructions are just necessary for work inside
protective covers.
(3) Remove, if necessary, guards and protections.
(4) Verify absence of voltage with a voltmeter.

Remote control
WARNING: The Applicator can be remotely started, stopped and
accessed from a supervision unit or the production
line’s control system. To disable remote start of the
Applicator, disconnect the Applicator according to
instructions (1)-(2) above.

Compressed Air
WARNINGS: (1) Contaminated compressed air may cause
unpredictable behaviour of machine valves.
(2) Do not change the settings of air pressure on the
machine. Higher pressure can result in injury and
may damage equipment.

Liquids
CAUTION: Never pour water or any other liquid onto the equipment.

Cleaning
CAUTION: Never use unapproved solvents on any surface of the
equipment. Use only manufacturer’s approved cleaning
wipes for cleaning.

EPT023558 Issue 1 February 2016 2-5


SAFETY PRECAUTION

MACHINE SAFETY DEVICES


Machine Stop or Emergency stop
The Blow applicators are designed for a Machine Stop. The stop can work
as a Machine stop that only stops the Blow applicators. An emergency stop
normally stops both the Blow applicator and a section of the production
line.
The air is switched off immediately and the system is de-pressurized when
activating the machine stop or emergency stop.
To restart the machine after it has been stopped, the Reset button must be
pressed.
When the Reset button is pressed, the air slowly returns to the machine and
it is ready to use. Site specific procedures may be needed to perform
before re-starting equipment after an Emergency stop.
Note: It is recommended to note the position of the Machine Stop button
or Emergency Stop button in order to stop the equipment in case
of danger to people or damage to the equipment.

2-6 EPT023558 Issue 1 February 2016


SAFETY PRECAUTION

Protective guards
The Blow applicators can be installed behind protective guards. The Blow
Applicator can be mounted at different angles and positions. Domino offers
separately a solution for protective guards that fits most situations. If this
offered solution is not applicable, because of special site situations,
customized solutions for protective guards can be incorporated to the final
installation.
These guards can be both fixed and movable. Movable guards are
necessary if the guards have to be removed/opened when labels and/or
ribbon are changed.
Movable guards must be equipped with interlocking devices that prevent
the machine from operating when the guards are removed or doors
opened.
The design of guards must consider so the printer and PCU is easily
accessible for operation and service.

Examples of M230i-B100 installation

EPT023558 Issue 1 February 2016 2-7


SAFETY PRECAUTION

NOISE LEVELS
Domino has no control over specific site conditions, duration of use, state
of maintenance or adjustment of the machine.
Sound pressure level on M230i-B100-100x100-R:
WARNING: It is recommended to use Ear defenders with good
attenuation in the 63-8000 Hz frequency range.
The maximum measured acoustic power level LpA is 81.3 dB(A) measured
on the machine, when the blow function in the pad is used. It is measured in
accordance with EC Directive 2006/42/EC. It is recommended to use ear
defenders.
Sound peak level on M230i-B100-100x100-R:
The maximum sound peak level LpCpeak is 90.3 dB(A) measured in
accordance with EC Directive 2006/42/EC.

MANUAL LIFTING
CAUTION: It is recommended that two persons lift the Applicator by the
mounting rail or mounting plate to avoid damages to the
equipment.

M230i-B100-100x100-Right

2-8 EPT023558 Issue 1 February 2016


TECHNICAL DATA

PART 3: TECHNICAL DATA


CONTENTS
Page
TECHNICAL DATA ....................................................................... 3-3
M230i-B100 ................................................................................ 3-3

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TECHNICAL DATA

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3-2 EPT023558 Issue 1 February 2016


TECHNICAL DATA

TECHNICAL DATA
The technical data for M230i-B100 applicators are represented by Left
model.

M230i-B100
Measurements - M230i-B100-100x100-L

624

262
(mm)
687

Note: Heights, lengths and widths may differ depending on configuration.

EPT023558 Issue 1 February 2016 3-3


TECHNICAL DATA

Blow applicators M230i-B100

Dimensions See drawings


Total weight 28kg
Applicator weight 3kg
Printer weight 17.7kg
Mounting kit 1 kg
Power supply 90-250VAC
Mains input
Power consumption
(230 VAC/50 Hz)
Maximum operating current/power: 1.3A/299W
Average operating current/power: 0.76A/175W
Standby current/power: 0.26A/60W
Power consumption
(115 VAC/60 Hz)
Maximum operating current/power: 3.0A/345W
Average operating current/power: 1.6A/184W
Standby current/power: 0.4A/46W

Recommended air pressure: 6 bar


Typical air consumption
Maximum air flow (peak): 277 litres/min
Label in standby: 0 litres/min
Application (one cycle): 1.8liters
Blow: 238 litres/min
Assist blow and blow: 277 litres/min

Noise level 90.3 dB(A)


Highest peak level recorded:
Print head width 108mm
Resolution 12 dots/mm
Web width max width of backing paper 114mm
Label roll - Max diameter 340mm
See also Part 6: Label & Ribbon Selection.

3-4 EPT023558 Issue 1 February 2016


TECHNICAL DATA

Blow applicators M230i-B100

Label roll - Inner diameter 75.5 - 77.3mm


See also Part 6: Label & Ribbon Selection.
Label roll - Max length 600m
Label - Max width - (incl. Backing paper) 114mm
Label - Max width 111mm
Label length 40 - 600mm
Ribbon - Max length 600m
Ribbon - Max roll diameter 90mm
Ribbon - Recommended Inner roll diameter 25 - 26.2mm
Applicator type Blow; Top or Side
Pad size (order specific) 100 x 100mm
(width x length)
Label - Max size 100 x 100mm
(width x length)
Distance to product 50 mm
Max printer speed 300mm/s
Recommended printer speed 200mm/s
Recommended highest cycle speed. 0.97 seconds
62 labels/min
Max recommended linear speed of conveyor 60m/min
PCU dimensions 405 x 280 x
Including cable glands and mounting plate. 130mm
PCU weight 7kg
Main fuse 6.3A
(PCU) Located in the mains inlet and is the
same for all voltages.

EPT023558 Issue 1 February 2016 3-5


TECHNICAL DATA

Blow applicators M230i-B100

Power supply outputs


+5V - Motherboard, Ethernet/Wlan Max output 1.5A

+24V - ACC General output 1A

+24V - Print head Max output 1.2A


Peak 2A

-12V & +12V - RS232 Continuous 8A


Peak 45-50A

+45V - Stepper motor 0.05A


The motor voltage has a separate 0V General output 2-
reference 3A
Max output 6A
Operating temperature +5ºC to +40ºC
Relative humidity (RH) 20%-85%
Interfaces
Serial RS232, 4800 to 115200 baud 2

USB (on PCU) 1

Ethernet 1

CPU for Printer, on motherboard 2 x 32 MHz


Memory
True Type fonts and graphic, flash 8 MB

Label text, battery backed up RAM 2 MB

Print area/label bitmap 2 x 1 MB

Internal s/w memory, flash 2 x 128 kB

Internal program memory, RAM 512 kB

Maximum number of fonts in the memory 30

Maximum number of graphics in the memory 100

Maximum number of labels in the memory 1200

Maximum number of labels that can be


addressed from the front panel 500

Maximum label queue from Windows driver 5-15 labels

3-6 EPT023558 Issue 1 February 2016


TECHNICAL DATA

Blow applicators M230i-B100

Firmware 7.00R2 or later


Required ACC firmware 3.70 or later
Configuration 4.85.2 or later
Required M-setup version
Graphic backlit display 128 x 64 pixels
4 x 18 characters in
text mode
Keys, Setup and control. 7
LEDs Two Red
status and communication Four Yellow
Four Green
Inputs
PNP (fixed) 30
PNP/NPN switchable (Scanner Good Read) 1
Input range
Nominal voltage 24VDC
Operating range 9-36VDC
Nominal input current 2mA
Variations depending of the input voltage
(Inputs are referring to ACC/controller 0VDC) 1-3mA
Outputs (CPU)
NPN (fixed) 21
Relay (max load 250VAC, 2A) 10
CPU 1 x 88MHz
For applicator controller/ACC

EPT023558 Issue 1 February 2016 3-7


TECHNICAL DATA

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3-8 EPT023558 Issue 1 February 2016


INSTALLATION

PART 4: INSTALLATION
CONTENTS
Page
SITE REQUIREMENTS ......................................................................... 4-3
PRE-INSTALLATION ............................................................................. 4-3
INSTALLATION ..................................................................................... 4-3
MOUNTING THE MACHINE ................................................................. 4-4
COMPRESSED AIR CONNECTION ...................................................... 4-5
ELECTRICAL AND COMMUNICATION CONNECTIONS ..................... 4-5
Printer cable ..................................................................................... 4-6
Applicator cable ............................................................................... 4-6
Beacon cable (optional) ................................................................... 4-7
ACC terminal blocks for external connections ................................. 4-8
Supply voltage - Terminal blocks CN5 & CN6 ............................ 4-9
External inputs - Terminal blocks CN3 ........................................ 4-9
Connect sensors to ACC inputs .................................................. 4-9
Connect a relay or optocoupler to ACC inputs ........................... 4-10
External output - Terminal block CN4 ......................................... 4-11
Connect an external load to the relay outputs (example) ........... 4-12
JP2 - Reference voltage jumper .................................................. 4-12
OPTIONAL WLAN COMMUNICATION ................................................. 4-13

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INSTALLATION

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4-2 EPT023558 Issue 1 February 2016


INSTALLATION

SITE REQUIREMENTS
WARNING: Do not install the Blow applicator in hazardous
environments or in proximity to any flammable solvents
or gases.
The Blow applicators should be mounted securely in the desired location.
They should not be placed close to any heat source or in direct sunlight.
They should not be located in any hazardous environment, or in close
proximity to any flammable solvents or gases. The Blow applicators are not
suitable for outdoor use.
The Blow applicator is specified for operation in the following environmental
conditions:
Temperature
Standard unit (no accessories): +5 to +40ºC
Humidity
Standard unit (no accessories): 20% to 85% non-condensing

PRE-INSTALLATION
Please consider the optimal installation before you start with the work:
• Correct height.
• Position and orientation.
• Conveyor direction.
• Operator side etc.
Note: Consider necessary access for cleaning, label changes and routine
maintenance.
Read the bill of materials. Discuss these issues with the operators
responsible for the equipment.

INSTALLATION
The installation consists of three parts:
• Mounting the machine.
• Connecting the compressed air supply.
• Connecting power supply, I/O signals etc.
All three parts are described on the following pages.
CAUTION: Setup and configuration of the machine must be made by
skilled personnel.

EPT023558 Issue 1 February 2016 4-3


INSTALLATION

MOUNTING THE MACHINE


WARNING: It is recommended that two persons lift the Blow
applicator by the mounting rail to avoid damages to the
equipment.
The M230i-B100 applicators are designed to be mounted in many posi-
tions.
Please contact Domino if you have any questions on how to install the
units.
(1) Remove the packaging material from the Blow applicator.
(2) Align the Blow applicator with the conveyor (90°).
Note: Consider the work height for exchange of label rolls and ribbons.
CAUTIONS: (1) If mounted to a stand it is important that the
machine is securely fastened to the stand.
(2) If possible, fasten a floor stand to the floor or
conveyor system to ensure that the equipment will
be unaffected by extreme vibration and risk of tilting.

(3) Install protective guards (option) and machine stop (option) according
to instructions provided with the items.
(4) Install remaining options.
(5) Perform functional checks of the safety equipment.

4-4 EPT023558 Issue 1 February 2016


INSTALLATION

COMPRESSED AIR CONNECTION


The Blow applicator requires compressed air supplied with a pressure of 6
bar.
Note: The internal working pressure of the cylinders has been reduced
for safety reasons. It is highly recommended to avoid using a
higher pressure than necessary.
The Blow applicator have air regulators fitted as standard. However, it is still
very important that the air pressure does not vary too much as this will
often affect the accuracy when applying the label. Use a 10mm air tube.

ELECTRICAL AND COMMUNICATION


CONNECTIONS
The electrical feed can be from 110-240 V.
External devices, such as PLCs, Sensors and Scanners, etc are connected
using the terminal blocks, see illustrations. The terminal blocks contain
+24V and 0V to supply external product detectors, sensors, etc.

1 2 3 4 5 6 7 8 9 10 11 12

(1) Power On/Off switch (7) CH1 - RS232


(2) Fuses Line & Neutral (8) CH2 - RS232
(3) Mains plug (9) Applicator cable inlet
(4) Printer cable inlet (10) Beacon cable inlet
(5) Cable glands for sensors, (11) Sensor, PLC inputs/output
etc. etc.
(6) USB type 2.0 (12) Ethernet (WLAN optional)

EPT023558 Issue 1 February 2016 4-5


INSTALLATION

Printer cable
The printer cable is pre-connected to the printer in one end; the other end
must be connected to the PCU. Mount the printer cable through the printer
cable inlet in the rear of the PCU. Connect the printer cable to the PCU.
Secure the mounting plate to the unit.

PCU Printer cable installed

2
(1) Printer cable - Power (2) Printer cable - Data
connector connector

Applicator cable
The applicator cable is pre-connected to the applicator in one end; the
other end must be connected to the PCU. Mount the applicator cable
through the application cable inlet in the rear of the PCU. Connect the
applicator cable to the ACC in the PCU. Secure the mounting plate to the
unit.

4-6 EPT023558 Issue 1 February 2016


INSTALLATION

Beacon cable (optional)


The beacon cable is installed to the beacon tower light (option). Mount the
beacon cable through the beacon cable inlet. Connect the beacon cable to
the ACC in the PCU. Secure the mounting plate to the unit.

(3) Applicator cable connector - CN10


(4) Beacon cable connector - CN9

EPT023558 Issue 1 February 2016 4-7


INSTALLATION

ACC terminal blocks for external connections


External devices such as PLCs, sensors and scanners, etc, are connected
using the EXTERNAL terminal blocks.
CAUTION: Do not connect to the INTERNAL terminal blocks.

(5) 24V & 0V are available to supply external equipment, like sensors.
(6) External terminal blocks for customer connection.

4-8 EPT023558 Issue 1 February 2016


INSTALLATION

Supply voltage - Terminal blocks CN5 & CN6


The terminal blocks CN5 and CN6 contain +24V and 0V to supply external
product detectors, sensors etc.
External inputs - Terminal blocks CN3
The CN3 terminal block provides input connections for product detectors,
sensors etc.

Pin Input Function Comments

19 IX1 Print label Standard print input (Photocell or


similar)
29 IX2 Reprint label
21 IX3 Apply 1 Standard apply input (Photocell or
similar)
22 IX4 Apply 2 The configuration of the user
defined inputs is made in the Setup
23 IX5 User defined program or on the PCU front panel.
A configuration, based on the
24 IX6 User defined applicator used and information
from customer, is in most cases
25 IX7 User defined already done at delivery.
26 IX8 User defined
28 IX9 User defined
28 IX10 User defined

Note: All Inputs are configurable. Standard as above.


Connect sensors to ACC inputs
Note: All photocells must be PNP photocells.

EPT023558 Issue 1 February 2016 4-9


INSTALLATION

Connect a relay or optocoupler to ACC inputs


CAUTION: Do not connect the internal voltage to an external source. It is
strictly prohibited to connect the internal ACC 0V DC to an
external 0V DC (e, g. the 0V DC in a PLC).

4-10 EPT023558 Issue 1 February 2016


INSTALLATION

External output - Terminal block CN4


The default settings for output RE1-RE7 are configured as below, but can
be amended in the setup program.

Pin Output Function Comments

29 Reference Voltage 1 See further down for more


information
30 RE1 Printer ready
31 RE2 Data ready
32 RE3 Applicator in home
position
33 RE4 Cycle completed
34 RE5 Summary warning
35 RE6 Applicator error
36 RE7 Printer error
37 RE8 User defined The configuration of user
defined outputs is done setup
38 RE9 User defined program or on the PCU front
panel. Normally a configuration
39 RE10 User defined is already made at delivery.
40 Reference Voltage 2 See further down for more
information

Note: All outputs are configurable but RE1-RE7 are configured as


standard as above.

EPT023558 Issue 1 February 2016 4-11


INSTALLATION

Connect an external load to the relay outputs (example)

JP2 - Reference voltage jumper


REF1 = Jumper in right position
The same reference voltage (connected to pin 29 or pin 40) is used in all
relays.
REF2 = Jumper in left position
The reference voltage connected to pin 29 is used in relays RE1-RE5. The
reference voltage connected to pin 40 is used in relays RE6-RE10.

4-12 EPT023558 Issue 1 February 2016


INSTALLATION

OPTIONAL WLAN COMMUNICATION


The Blow applicator is equipped with a standard Ethernet (LAN)
connection. However it is possible to exchange this to an optional WLAN/
LAN interface and replace the default LAN interface. (including an Ethernet
cable connection)
Please see the part “Printer/Labeller & PCU/LCU” in the Technical manual
for instructions how to configure WLAN/LAN interface.

ETHERNET LINK

1
1 WLAN
Optional WLAN/LAN interface

EPT023558 Issue 1 February 2016 4-13


INSTALLATION

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4-14 EPT023558 Issue 1 February 2016


OPERATING PROCEDURES

PART 5: OPERATING PROCEDURES


CONTENTS
Page
POWER ON/OFF ......................................................................... 5-3
PCU ........................................................................................ 5-3
PRINTER - START / STOP / RE-START ...................................... 5-3
Start print ................................................................................ 5-3
Stop the printer ....................................................................... 5-4
Re-start the printer .................................................................. 5-4
APPLICATOR - START / STOP / RE-START ............................... 5-4
Start apply .............................................................................. 5-4
MACHINE STOP / EMERGENCY STOP (OPTION) ...................... 5-5
Reset Machine stop / Emergency stop (option) ...................... 5-5
STOP FOR SERVICE ................................................................... 5-5
PCU CONTROLS ........................................................................ 5-6
Label selection from the Front panel ...................................... 5-8
CHANGE LABELS ....................................................................... 5-9
Load labels .............................................................................. 5-9
Label positioning ..................................................................... 5-10
Remove the empty label roll ................................................... 5-11
Change ribbon ........................................................................ 5-11
THREADING DIAGRAMS ............................................................ 5-13
Labels on rolls ......................................................................... 5-13

EPT023558 Issue 1 February 2016 5-1


OPERATING PROCEDURES

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5-2 EPT023558 Issue 1 February 2016


OPERATING PROCEDURES

POWER ON/OFF
PCU
Located at the rear of the PCU, use the Power switch to turn the power ON/
OFF.

I
O

PRINTER - START / STOP / RE-START


The start signals can be made in different ways depending on how the
setup is made.
The setup can be changed from the front panel at the PCU, or in the setup
program at any time.

Start print
Start print can be done by:
• Product detector, or other start signal, to the print input on the ACC
board.
• Software.
• The print button on the front panel of the PCU.
• Home position sensor (“Auto print”).

EPT023558 Issue 1 February 2016 5-3


OPERATING PROCEDURES

Stop the printer


Open the print head to stop the printer. Use the handle at the side of the
print head.
When the print head is up, no labels can be printed and the machine will not
work.
The printer stops immediately when the print head is opened.

Re-start the printer


See the instruction for changing labels later in this chapter.

APPLICATOR - START / STOP / RE-START


Start apply
A label must be printed or fed before the applicator can start.
The start signal to the applicator can be made by:
• Product detector, or other start signal, to the apply input on the ACC
board.
• Software.
• Automatically when the label is printed.

5-4 EPT023558 Issue 1 February 2016


OPERATING PROCEDURES

MACHINE STOP / EMERGENCY STOP


(OPTION)
As an recommended option the machine can be equipped with a Machine
stop or Emergency stop which is an external stop function. The Machine
stop only stops the labelling equipment. The Emergency stop stops the
labelling equipment and a section of the production line.
.

Machine Stop Emergency Stop

The air is switched off immediately and the system is de-pressurized when:
• the BLACK button is pressed on the Machine Stop.
• the RED button is pressed on the Emergency Stop.

Reset Machine stop / Emergency stop (option)


To reset and restart the machine:
(1) Press the RESET button on the Machine stop / Emergency stop. The
cylinders will slowly return to their home positions.
(2) The machine is now ready for operation.

STOP FOR SERVICE


Switch off the PCU and compressed air.

EPT023558 Issue 1 February 2016 5-5


OPERATING PROCEDURES

PCU CONTROLS

Enter Set-Up mode.


Confirm values when changed.

Exit a menu without saving (when used instead of Enter).


Go backwards one step in the menu system for each
press.

Go to Previous/Next menu or item.


The buttons also change the displayed value.
Confirm change with Enter key.

Re-starts the print and apply unit.


See the Technical Manual: Advanced maintenance and
Troubleshooting for more information.
A Position Label sequence will take place (blank labels
fed), if the Reset/Power on is selected in the Position
Label configuration.
See the Setup program for more information.
The TEST button prints a grey pattern test label.
It is used for maintenance and Print head performance
tests.
If the test button is pressed longer, it is the chosen label
that is printed instead. The label’s enumeration is not
affected.
The PRINT button is used to print a label.
Depending on the configuration – it can print a new label,
re-print the last printed label, or it can be set not to print.

5-6 EPT023558 Issue 1 February 2016


OPERATING PROCEDURES

RESET: This LED indicates that RESET has been set,


and that the system has been reset to start the process.
ERROR: This LED indicates an error in the process (for
example):
No labels, No ribbon, Print head up, Print head
overheated.
LABEL GAP: This LED flashes to indicate the gap
between labels.
POWER: This LED lights green when all voltages are
available.

CH 1 & CH 2 (RS232 port):


RxD - Flashes when data is being received by the PCU.
TxD - Flashes when the PCU is transmitting data to a PC
or other computer.
CH 3 (RS485 port or Ethernet):
RxD - Flashes when data is being received by the PCU.
TxD - Flashes when the PCU is transmitting data to a PC
or other computer.

EPT023558 Issue 1 February 2016 5-7


OPERATING PROCEDURES

Label selection from the Front panel


Label selection from the front panel is not password protected and a label
stored in the printer memory can easily be selected by using the keys on
the front panel.
Follow the steps below:

Step Action Display Shows

1 Enter the Menu system (level 1) by LABEL MENU


pressing the Enter key twice. Select labels
2 Press the Enter key and enter the SELECT LABELS
label selection menu. = xxx
xxx = The last used label or the last label in the list of labels that
has been transmitted to the printer memory.
3 Press the Enter key and start SELECT LABELS
selection. = xxx (flashing)
4 Use the – and + keys to scroll up and
down in the label list.
5 Press Enter to confirm selection. LABEL MENU
Select labels
6 Press Exit to leave the menu system. PRINTER OK
Ready

Make a print and the chosen label will be printed.


Note: A maximum of 500 labels can be selected from the front panel.

5-8 EPT023558 Issue 1 February 2016


OPERATING PROCEDURES

CHANGE LABELS
Load labels
(1) Open the Print head with the lifting handle.
(2) Remove hood.
(3) Open the Peel roller.
(4) Install a new roll of labels as shown in the threading diagrams, and
insert the band of labels under the Print head (Inside rolled or outside
rolled labels).
Note: Study the threading diagram and ensure that the labels go the
correct way over the ‘dancing arm’ on the reel holder. A correct
path is important to get the right tension in the label web. There
must always be suitable tension in the label web to prevent it from
moving sideways on the platen roller.
(5) Drag the backing paper to the backing paper re-winder.
.

Label in slot Close Ready

(6) The backing paper re-winder has a locking mechanism for the
backing paper. Put the backing paper into the slot and close it with
the lever.
Note: Make sure that the slot is properly closed. If not, the re-winder will
collapse and it will be difficult to remove the backing paper from
the re-winder.
(7) Close the Print head fully, put back the Hood and close the Peel roller.
(8) Position the label.

EPT023558 Issue 1 February 2016 5-9


OPERATING PROCEDURES

Label positioning
CAUTION: Label positioning must always be performed after changing
labels or ribbons.
The label positioning procedure measures the label and stops it in a pre-set
position on the dispensing beak.
The stop position is set by the head distance and the feed length. Both the
head distance and the feed length can be adjusted in the Setup program or
via the PCU front panel.
PCU
The positioning of the label can be executed in two ways depending on the
setup.
• Head close (default & recommended method). Close the print head
and press the ENTER button to feed and position the labels.
• Reset/Power up. Press the RESET button to feed and position the
labels.
After label positioning, the printer/labeller will have measured the length of
the labels and is ready for use.
Note: The labels must pass through the label gap sensor. Otherwise the
printer assumes the label supply is exhausted and will not operate.

5-10 EPT023558 Issue 1 February 2016


OPERATING PROCEDURES

Remove the empty label roll


(1) Open the print head/pressure roller with the print head lifting handle
(2) Open the peel roller.
(3) Remove the empty label roll.
(4) Open the locking mechanism with the
lever.
(5) Pull out the backing paper.
(6) Carefully clean the print head/
pressure roller.
(For details on print head cleaning,
refer to PART 7 : Clean the Print head.
(7) Gently blow any dust or debris away
from the label-gap sensor.
(8) Install a new roll of labels. Follow the
previous instructions.

Change ribbon
Notes: (1) Ensure that the correct outside
ink type ribbon is used.
(2) Ensure that the ribbon re-wind is parallel to the unwind reel.
(3) Always take care to press the reels into place correctly.
Procedure
(1) Lift the print head with the lifting handle and gently ease the ribbon
out sideways.
(2) Turn the knobs anti-clockwise to open. (See illustration below).
(3) Pull out and remove the exhausted ribbon roll and the roll with the
used ribbon.
(4) Move the empty core from the exhausted ribbon roll to the ribbon
take-up.
(5) Carefully clean the print head with cleaning wipes.
(6) Install a new roll of ribbon and thread it through the printer drive
mechanism, as shown on the threading diagrams below.
(7) Do not pass the ribbon through the label-gap sensor, as the printer
will fail to sense the label gap and will feed labels continuously until
switched off.
(8) Turn the knobs clockwise to close. (See illustration below)
(9) Close the print head to the print position.
(10) To position the label correctly, the machine should feed and measure
two to four labels.

EPT023558 Issue 1 February 2016 5-11


OPERATING PROCEDURES

Ribbon Take-Up
Roll for used ribbon

Ribbon Supply-
Install the new
ribbon roll here

Label positioning can be executed in two ways depending on the setup.


• Head close (default & recommended method). Close the print head
and press the Enter button to feed and position the labels.
• Reset/Power up. Press the Reset button to feed and position the
labels.
Ensure that these non-printed labels are automatically fed out.
After auto feed-out, the printer will have measured the length of the labels
and is ready for use.

5-12 EPT023558 Issue 1 February 2016


OPERATING PROCEDURES

THREADING DIAGRAMS
Labels on rolls
Labels and Ribbon T50i

Left hand printer Right hand printer

Outside rolled
labels

Inside rolled
labels

Clarification

EPT023558 Issue 1 February 2016 5-13


OPERATING PROCEDURES

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5-14 EPT023558 Issue 1 February 2016


LABEL & RIBBON SELECTION

PART 6: LABEL & RIBBON SELECTION


CONTENTS
Page
SELECTION OF MEDIA/LABELS .......................................................... 6-3
Print Labels ...................................................................................... 6-3
LABEL SELECTION OVERVIEW ........................................................... 6-3
Label size ......................................................................................... 6-3
SELECTION OF RIBBON ...................................................................... 6-4
Type of ribbon .................................................................................. 6-4
Back coating .................................................................................... 6-4
Ribbon selection overview ............................................................... 6-4
Ribbon width .................................................................................... 6-5
Minimum width ............................................................................ 6-5

EPT023558 Issue 1 February 2016 6-1


LABEL & RIBBON SELECTION

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6-2 EPT023558 Issue 1 February 2016


LABEL & RIBBON SELECTION

SELECTION OF MEDIA/LABELS
Domino recommends only using Domino approved media. Avoid thin or
thick labels as they can be difficult to feed onto the applicator pad. Domino
recommends that the gram weight of label stock should not be less than
55g/m2 or higher than 77g/m2.
This correlates to the weight/thickness for plastic labels, but can vary
depending upon the type of plastic material used.
Selection of appropriate (good quality) labels assists production and can
reduce down time. Test any new label material in a printer prior to ordering
the labels.

Print Labels
It is possible to print on virtually any type of media/label material using a
thermal transfer printer. It is simply a matter of selecting the correct label
and combining it with the required ribbon quality.
Ensure that the labels have a top coating that is suitable (printable) with
thermal printing.
Use only fitted thermal labels if using the printer as a Direct thermal Printer.

LABEL SELECTION OVERVIEW


T50i

Maximum media width (Backing paper) 114mm


Maximum label width 111mm
Un-winder diameter 340mm
Maximum roll length 600m
Label roll – Maximum outer diameter Approx. 340mm
Label roll – Core diameter 75.5-77.3mm
Label gap – Minimum length 3mm

Label size
Note: Label sizes are expressed as Width x Length. The width is
measured across the label and the length is measured in the print
direction.

EPT023558 Issue 1 February 2016 6-3


LABEL & RIBBON SELECTION

SELECTION OF RIBBON
Type of ribbon
The type of ribbon to be selected is dependent on the label material to be
used, as it is possible to obtain a ribbon to suit virtually any type of label
material.
Contact your supplier for advice on which type of ribbon to use for your
particular application.

Back coating
The ink on the ribbon is important for print quality, but the back coating is
also important to preserve the life of the print head.
A low quality ribbon often has a poor quality back coating that can leave
too much residue on the print head. If the print head is not cleaned
frequently, it will damage the print head.
Do not use low quality ribbon in the printer as this will increase the
maintenance costs.

Ribbon selection overview

T50i

Maximum length 600m


Maximum width 115mm
Maximum outer diameter 90mm
Recommended minimum width 60mm
Core diameter 25 - 26.2mm
Ribbon rolled Ink-out

6-4 EPT023558 Issue 1 February 2016


LABEL & RIBBON SELECTION

Ribbon width
The required width of the ribbon depends on the width of the label used
and the text printed on the label. If the whole width (or almost the whole
width) of the label is printed then use a ribbon as wide as the label, plus
2mm on each side.
This allows equal pressure to be applied to the entire label avoiding any
sticky glue residues.
Note: If only a part of the label is to be printed (in width) it is good
practice to use a ribbon width suited to the print width. With a wide
ribbon and only printing on half the ribbon width, their is a risk that
the ribbon will be stretched only on the printed side, resulting in the
wrinkling of the ribbon.
Minimum width
Because tension in the ribbon can be high, it is recommended to use a
minimum width of 60mm.
If too narrow a ribbon (<60mm) is used, the tension could cause the ribbon
to break.

EPT023558 Issue 1 February 2016 6-5


LABEL & RIBBON SELECTION

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6-6 EPT023558 Issue 1 February 2016


BASIC MAINTENANCE & TROUBLESHOOTING

PART 7: BASIC MAINTENANCE &


TROUBLESHOOTING
CONTENTS
Page
CLEANING AND MAINTENANCE SCHEDULE ....................... 7-3
GENERAL CLEANING ............................................................ 7-4
Clean the Label-gap sensor ............................................... 7-4
Clean the Platen roller ........................................................ 7-4
Clean the Ribbon take-up roller .......................................... 7-4
Clean the Applicator ........................................................... 7-4
Clean the Print head ........................................................... 7-5
How to avoid premature Print head failure ......................... 7-5
PRINT A TEST LABEL ............................................................. 7-7
BASIC TROUBLESHOOTING ................................................. 7-8
Printers ............................................................................... 7-8
Applicator ........................................................................... 7-10

EPT023558 Issue 1 February 2016 7-1


BASIC MAINTENANCE & TROUBLESHOOTING

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7-2 EPT023558 Issue 1 February 2016


BASIC MAINTENANCE & TROUBLESHOOTING

CLEANING AND MAINTENANCE SCHEDULE


FREQUENCY DETAILS

DAILY or when CLEANING


changing Clean the exterior of the printer.
media rolls Clean the print head.
Clean the platen roller and ribbon take-up roller.
(approx. 10 Clean the applicator/applicator blow box.
mins) Clean the platen roller.
Clean the label-gap sensor.

MAINTENANCE
Check that the applicator blow box is free from glue
residues.
Check the position of the applicator blow box.
Check the air pressure.
Check the function of the applicator.

WEEKLY CLEANING
(10 – 20 mins) Carry out DAILY cleaning.

MAINTENANCE
Carry out DAILY maintenance.
Check the platen roller and ribbon take-up roller for
damage or wear.
Check the function of the machine stop (if used).

MONTHLY CLEANING
(20 – 30 mins) Carry out DAILY.

MAINTENANCE
Carry out DAILY and WEEKLY maintenance.
Check the function of the label-gap sensor
Check the label stop position.
Check the friction of the backing paper re-winder.
Check the tension of the drive belts.
Check the drive belts for wear.
Check the print head for missing dots. Press the TEST
push button to create a test pattern label.
Check the alignment between the applicator and
dispenser beak.

EVERY SIX CLEANING


MONTHS Carry out DAILY cleaning.
(60 – 90 mins) Clean the controller - Blow away any dust inside the
controller.
Tidy the printer and surrounding area.
Only skilled
personnel MAINTENANCE
Carry out DAILY, WEEKLY and MONTHLY maintenance (as
above), plus:
Re-calibrate the label-gap sensor.
Check the PCU fan operation.
Check the operation of low media sensors .
Check the complete unit for loose or missing screws.

Note: The calibration, adjustment or changing of parts on the printer PCU


or Applicator must be done by skilled personnel.

EPT023558 Issue 1 February 2016 7-3


BASIC MAINTENANCE & TROUBLESHOOTING

GENERAL CLEANING
Clean the external casing of the machine with a lint-free cloth that has been
immersed in warm soapy water and thoroughly squeezed out.
WARNINGS: (1) The machine must be electrically isolated and
the compressed air supply switched off during
any cleaning operation.
(2) Lethal voltages are present. Do not pour water
onto the machines or allow any liquids to
penetrate the internal parts.
Clean the Label-gap sensor
(1) Clean all paper dust and label parts from the label-gap sensor with a
small brush or the plastic nozzle of a vacuum cleaner.
(2) Check that the Label-gap sensor is parallel to the label.
(3) Perform a label positioning.
CAUTION: Be careful not to bend the sensor when cleaning it.
Clean the Platen roller
Clean the platen roller with the cleaning wipes provided for the printer.
(1) Switch off the electrical and air supplies to the equipment.
(2) Raise the print head / pressure roller via the lifting handle and gently
ease out the labels sideways.
(3) Rub the cleaning wipes along the platen roller and slowly turn the
roller by hand until the platen roller is completely clean.
Note: The power to the printer must be switched off before it is possible
to manually turn the platen roller.
Clean the Ribbon take-up roller
Repeat the procedure as described for the platen roller but remove the
ribbon instead of the labels.
Clean the Applicator
Clean the applicator with the cleaning wipes.
It is very important that all dirt, debris and glue residues are completely
removed from the applicator blow box in order that labels may be fed onto
the blow box without obstructions. Use “Label off” spray or equal spray for
this, avoid spraying on any rubber rollers.

7-4 EPT023558 Issue 1 February 2016


BASIC MAINTENANCE & TROUBLESHOOTING

Clean the Print head


For optimum performance, clean the print head regularly after every roll of
thermal transfer ribbon.
CAUTIONS: (1) Take care when handling or cleaning the print
head.
(2) Remove any jewellery that may scratch the print
head.
(3) The use of a grounding strap or anti-static mat
to discharge static electricity that could damage
the print head is recommended.
Only use the cleaning wipes provided for the printer.
(1) Turn off the printer and raise the print head.
(2) Lightly blow or brush away any loose dust and lint particles within the
print mechanism (i.e. rollers, media/ribbon sensors, and print head).
(3) Use the cleaning wipes to wipe the print elements from end to end.
CAUTION: NEVER use any hard, metallic or abrasive objects, such as a
screwdriver to remove, adhesives or other contaminants that
may have built up on the print head, as this will cause
damage. Only use the cleaning wipes provided for the printer.
How to avoid premature Print head failure
Abrasion
Over time, the movement of labels or ribbon across the print head can wear
through the protective ceramic coating, exposing and eventually damaging
the print elements (dots).
To avoid abrasion: Clean the print head frequently and use well-lubricated
thermal transfer ribbons with back-coatings optimized to reduce friction.

EPT023558 Issue 1 February 2016 7-5


BASIC MAINTENANCE & TROUBLESHOOTING

Ribbon back-coating and build-up


Print head contamination from thermal transfer ribbon may occur in
applications requiring high burn settings, high print head pressure, high
speed or high volume.
This contamination will build up on the print head elements, creating a
barrier to the heat transformation required to produce high quality images.
Contaminant build-up occurs gradually and results in poor print quality that
may look like faded print or failed print element(s). This build-up is very
resistant to cleaning with the maintenance wipes and is difficult to remove.
In order to avoid ribbon back-coating and build-up:
• Use thermal transfer ribbons that have been specially cured to provide
back-coat protection for high demand applications. These ribbons,
sometimes referred to as anti-stick ribbons, also dissipate static and
provide more lubrication.
• Follow the recommended print head cleaning procedures.

7-6 EPT023558 Issue 1 February 2016


BASIC MAINTENANCE & TROUBLESHOOTING

PRINT A TEST LABEL


Printing a test label performs a
test of the printer hardware. If a
satisfactory test label is printed,
you can be sure that the printer
hardware is working (the printer
communication will not be tested).
Assist blow, Vacuum and
Applicator are not activated.

The TEST button is located on the


front of the PCU. Press the TEST
button to print a test label.
The test label will provide a
significant amount of information
about the print quality.
The test label should have an even grey appearance.
If the even grey appearance is not apparent, use the table below to
diagnose possible causes.

Test Print Result Possible Reasons

White stripes in the print direction The print head needs cleaning.
The print head has faulty dot.
White, uneven diagonal stripes Wrinkles in the ribbon
Pale print Print head is worn
White spots on the label Dust on the label or ribbon.
Unevenness in the label.
Missing ink on the ribbon.
Dirty drive roller.
Dark lines, or waves with random Uneven feed of the label or ribbon,
distance, across the test label may be caused by a slipping label.
Slipping can be due to uneven or
too tightly adjusted friction
clutches
Dark lines, with always the same A drive belt, a pulley or a drive
distance, across the test label roller (platen roller) is damaged

EPT023558 Issue 1 February 2016 7-7


BASIC MAINTENANCE & TROUBLESHOOTING

BASIC TROUBLESHOOTING
Printers
Printer fails to print:

POSSIBLE CAUSE Action

The power / air supplies Check the power switches and air
are not switched on valves
The labels and ribbon are Check the label and ribbon are
not correctly threaded mounted correctly
A fuse has blown Replace the fuse (Back side of the
(Mains inlet) PCU)
The cables are not • Check for loose cables
correctly connected • Check wiring diagram
Machine Stop is activated • Reset the Stop, if mounted
Input IA1 (in the • Check input IA1, make active if no
connection block CN1) Stop is mounted
must be active for a new
print to be allowed
Any error messages in Check the error list in Technical
the display? Manual: Advanced maintenance &
trouble shooting
The print head is not in Make sure that the print head is
correct position mounted correctly

Note: Calibration, adjustment or changing of parts on the printer, PCU or


applicator must be done by skilled personnel.

7-8 EPT023558 Issue 1 February 2016


BASIC MAINTENANCE & TROUBLESHOOTING

Labels do not stop at the correct position:


POSSIBLE CAUSE Action

Labels are slipping on the Clean all rollers thoroughly


platen roller
Label-gap sensor requires Calibrate sensor and labels
calibration
The peel roller is worn or Replace or repair
damaged
The platen roller is worn Replace platen roller
Drive belts are worn or Replace drive belts
damaged
A pulley is damaged or Replace or repair
loose
The peel roller is not Adjust the position of the peel roller
mounted correctly
Backfeed is used and the Move the label-gap sensor in the print/
label change direction when feed direction
the gap is in the label-gap
sensor.
Could happen when the
label is approx. 55mm long
and the backfeed is set to
approx. 19mm

Poor print quality

POSSIBLE FAULT Action

The print head is dirty Clean the print head, use the cleaning
wipes for the printer
The platen roller is Replace or clean the platen roller, use the
damaged or dirty cleaning wipes for the printer
Incorrect label and ribbon Check the label and ribbon material. Get
material information from supplier. See Part 6.

Note: Calibration, adjustment or changing of parts on the printer, PCU or


applicator must be done by skilled personnel.

EPT023558 Issue 1 February 2016 7-9


BASIC MAINTENANCE & TROUBLESHOOTING

The ribbon wrinkles

POSSIBLE FAULT Action

The ribbon is incorrectly Check the threading diagram


threaded
Too low friction on the Adjust the friction clutch
ribbon supply spool
The ribbon guide is not Adjust the position of the ribbon guide
parallel with the ribbon
Too wide ribbon compared Change to another ribbon width
to the printed area
The print head is misaligned Contact service personnel

The ribbon rewind does not operate correctly

POSSIBLE FAULT Action

The ribbon is incorrectly Check the threading diagram


threaded
Insufficient spring tension Adjust the pressure on the ribbon take-up
for the ribbon take-up roller
The ribbon is dirty Clean the roller thoroughly

Note: Calibration, adjustment or changing of parts on the printer, PCU or


applicator must be done by skilled personnel.
Applicator
Labels do not apply in the correct position:

POSSIBLE CAUSE Action

The applicator is not aligned Adjust the alignment between the printer
and the applicator blow box or exchange
applicator if it is damaged.

Note: Calibration, adjustment or changing of parts on the printer, PCU or


applicator must be done by skilled personnel.

7-10 EPT023558 Issue 1 February 2016

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