UAOT BLOQUE 15 Departamento: FIC

Código No.: B15-CPF-20-SP-001-2

Above Ground External Coating and Revisión : 2
Galvanizing Página No.: 2 de 12

SPECIFICATIONS FOR

ABOVE GROUND EXTERNAL COATING

AND GALVANIZING

TABLE OF CONTENTS

1.0 SCOPE AND DEFINITIONS

2.0 GENERAL
3.0 COATING APPLICATION

4.0 INSPECTION
5.0 MATERIALS
6.0 GALVANIZING

ATTACHMENT
A. INSPECTION MATRIX

La información del presente documento es propiedad exclusiva del Bloque 15 y no deberá ser usada para otros propósitos distintos a los especificados.
 UAOT BLOQUE 15 Departamento: FIC
Código No.: B15-CPF-20-SP-001-2
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1.0 SCOPE AND DEFINITIONS

1.1 This specification covers the minimum requirements for external painting of piping,
structures and equipment installed onshore and above-ground.

1.2 Within this specification the following definitions shall apply:

The PRINCIPAL is the party which initiates the project and ultimately specifies the
technical requirements. The Principal may also include an agent or consultant
authorized to act for the principal.

The CONTRACTOR is the party who carries out all or part of the design, engineering,
procurement, construction and commissioning of a project. The principal may
sometimes undertake all or part of the duties of the contractor.

The PURCHASER is the party which buys the equipment, its auxiliaries and all
associated equipment for its own use or as agent for the owner. The Purchaser may be
either Principal or Contractor.

The VENDOR is the party who manufactures and/or supplies the equipment to perform
the duties specified by the contractor.

1.3 This specification covers particular materials information and application procedures for
use in applying a paint system consisting of primer and a high-build polyurethane
topcoat.

2.0 GENERAL

2.1 Solvent Cleaning

Prior to sandblasting the surface to be painted, all grease and oil contaminated surfaces
shall be solvent cleaned.

2.2 Preparation for Abrasive Blasting

2
All equipment and flange facings which could be damaged by abrasive blasting shall be
protected prior to abrasive blasting. All sharp edges, especially around bolt holes, shall
also be ground smooth before abrasive blasting.

2.3 Abrasive Blasting Cleaning

2
All steel surfaces to be prepared for painting shall first have all dirt, scale, and any other
foreign matter removed by means of near white blast cleaning according to SSPC-SP-
10. Blasted profile shall be 1-1/2 to 2 mils (.04 to .05 mm). Visual appearance of blasted
steel surfaces shall correspond to NACE No. 2 near-white metal abrasive blasting, as
determined by TM-01-70.

Repairs to existing coating shall be accomplished by abrasive blasting the repair area to
near white metal abrasive blasting and anchor pattern blasting the competent coating.
Total surface area to be recoated.

La información del presente documento es propiedad exclusiva del Bloque 15 y no deberá ser usada para otros propósitos distintos a los especificados.
 UAOT BLOQUE 15 Departamento: FIC
Código No.: B15-CPF-20-SP-001-2
Above Ground External Coating and Revisión : 2
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3.0 COATING APPLICATION

3.1 General

All coatings shall be applied in accordance with Manufacturer's Recommendations.

3.2 Primer
2
After blasting abrasives and other contaminants have been removed from the blasted
surface, the coating material recommended in Section 5.0 shall be correctly applied in
accordance with the paint manufacturer’s recommendations, and these specifications, to
a dry surface. Spray application of the coating material is required. Brush application
may only be used for repair of holidays and hard-to-coat areas, or with the written
consent of PURCHASER’s designated representative. Manufacturer’s recommended
thinner shall be used in amounts not to exceed the specified maximum thinning ratio.

3.3 Climatic Conditions

Primer coat shall not be applied if the ambient temperature is below 40°F or when the
dew point temperature of the air is less than 5°F bel ow the temperature of the steel.
Weather conditions and other atmospheric suitability shall be agreed with the
PRINCIPAL

3.4 Priming Schedule

2
All abrasive surfaces shall be primed the same day they are abrasive, and prior to the
formation of any oxides. Metal surfaces that exhibit rust, oil, or any other contamination
prior to application of the primer shall be recleaned and reblasted to the originally
specified surface finish before priming.

3.5 Potlife

After the curing agent has been mixed with the base component, the resulting mixture
has a limited potlife. This potlife will vary, depending on the ambient temperature.

Any material that has exceeded the manufacturer's recommended potlife or shows signs
of having reached the end of its potlife (thickening, lack of film build) shall be discarded.

3.6 Mechanical Mixer

VENDOR's spray pot must contain a mechanical mixer. This mixer must be operated
continuously during application of this primer.

3.7 Thinning

This primer may be thinned to improve spraying characteristics at various ambient

temperatures. Manufacturer's recommended thinner shall be used in amounts not to
exceed the specified maximum thinning ratio.

3.8 Coating Manufacturer

Primer, topcoat and thinners used for this paint system must all be supplied by same
manufacturer. Color(s) shall be green RAL 6016 - Türkisgrün.

La información del presente documento es propiedad exclusiva del Bloque 15 y no deberá ser usada para otros propósitos distintos a los especificados.
 UAOT BLOQUE 15 Departamento: FIC
Código No.: B15-CPF-20-SP-001-2
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4.0 INSPECTION

4.1 The responsibility for quality control and inspection rests with the VENDOR; however,
PURCHASER may inspect the materials equipment and painting during all phases of
the work.

4.2 VENDOR shall permit PURCHASER's inspector to have unrestricted access to all areas
of VENDOR’s facilities (including subcontractors' facilities) where any phase of the work
covered by this specification is being performed.

4.3 VENDOR shall refer all questions relating to quality control, testing and acceptance of
the work to INSPECTOR.

4.4 Inspection

Primer coat shall be subject to inspection by PURCHASER's representative before

being topcoated. Misses or skimps in the paint film shall be repaired after initial primer
coat has cured a minimum of two hours. Primer repairs shall be allowed to cure a
minimum of twenty-four hours at 75°F or equivalent, as outlined above, before
topcoating.

4.5 For internal coatings only, after the final topcoat has been allowed to cure, the entire
coated surface is subject to be inspected by PURCHASER’s representative for holidays
with a VENDOR representative for holidays with a VENDOR supplied Tinker and Rasor
M-1 holiday detector, or similar device. All holidays, misses or skips in the coating shall
be identified for VENDOR for repair after the topcoat has cured for five hours at 75°F, or
equivalent temperature as recommended by paint manufacturer.

5.0 MATERIALS

5.1 The following provides a list of approved coating systems and outlines where these
systems are to be used. The coating systems are listed according to supplier. The
Contractor may indicate a preference of supplier, however Purchaser reserves the right
to make the final selection. Once a supplier has been chosen for a specific project, that
supplier will remain the supplier throughout the project. Paint systems of one supplier
shall not be mixed with systems or products of another.

5.2 Colors of individual coats are specified to provide contrast with the existing surface.
Finish coat colors are often project specific. Information on colors must be confirmed by
Purchaser prior to ordering coatings. All coatings must be free of lead and chromates.

APPROVED EXTERNAL COATING SYSTEMS

TABLE 1 – Carboline

TABLE 2 – ICI-Devoe

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 UAOT BLOQUE 15 Departamento: FIC
Código No.: B15-CPF-20-SP-001-2
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APPROVED EXTERNAL COATING SYSTEMS

TABLE 1 – CARBOLINE COATING SYSTEMS

nd
COATING SURFACES TO BE SURFACE PRIME 2 3rd 4th TOTAL
SYSTEM COATED PREP. COAT COAT COAT COAT DFT
(PROFILE) (DFT) (DFT) (DFT) (DFT)
Splash-Zone: Non- SSPC-SP 10 Carboline Carboguard Carboguard Carbothane 24–48 mils
1 insulated structural (3-4 mils) 859 1209 1209 134 HG (600-1200 µm)
steel, piping, risers, (75-100 µm) (Green) (10-20 mils) (10-20 mils) (1–3 mils)
etc. in offshore splash (3-5mils) (250-500 µm) (250-500 µm) (25-75 µm)
zone area. 250°F (75-125 µm)
(120°C) max.
continuous, 2
excursions to 300°F 2
(150°C).
Non-insulated SSPC-SP 10 Carbo Zinc Carboguard Carbothane 9–13.5 mils
2 structural steel, piping, (1.5–2.0 mils) 11 890 134 HG — (230-340 µm)
etc., not in splash (40-50 µm) (Green) (White) (1.5–2.5 mils)
zone, 250°F (120°C) (2.5–4 mils) (5–7 mils) (40-65 µm)
max. continuous, (65-100 µm) (125-175 µm)
excursions to 300°F
(150°C)
2

Deck, metal plate SSPC-SP 10 Carboline Carboguard Carbothane 18.5–25.5 mils

3 flooring, non-skid (2.5–3.5 mils) Carbozinc 1209 134 HG — (465-640 µm)
surfaces (65-90 µm) 859 w/ non-skid- (1.5–2.5 mils)
(Green) filler#42 (40-65 µm)
(2–3 mils) (15–20 mils)
(50-75 µm) (375-500 µm)

2 2

Non-insulated carbon SSPC-SP 10 Carbo Zinc Carboline 4–6 mils

4A steel or martensitic (1.5–2.0 mils) 11 Thermaline — — (105-150 µm)
stainless steel, 250°F– (40-50 µm) (Green) 4900
500°F (120°C-260°C) (2.5–4 mils) (Aluminum)
(65-100 µm) (1.5–2 mils)
(40-50 µm)

2
Non-insulated carbon SSPC-SP 10 Carbo Zinc Thermaline 3.5–6 mils
4B steel, 500°F–1000°F (1.5–2.0 mils) 11 4700 — — (90-150 µm)
(260°C-540°C) (40-50 µm) (Green) (1–2 mils)
(2.5–4 mils) (25-50 µm)
(65-100 µm)
2

Insulated carbon SSPC-SP 10 Thermaline Thermaline 2–4 mils

4C steel, martensitic (0.5–1.0 mils) 4700 4700 — — (50-100 µm)
stainless or high alloy (15-25 µm) (1–1.5 mils) (1–1.5 mils)
stainless steel, 400°F– (25-50 µm) (25-50 µm)
1000°F (205°C-540°C)

2 2

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 UAOT BLOQUE 15 Departamento: FIC
Código No.: B15-CPF-20-SP-001-2
Above Ground External Coating and Revisión : 2
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TABLE 1 (Cont.)
nd
COATING SURFACES TO BE SURFACE PRIME 2 3rd 4th TOTAL
SYSTEM COATED PREP. COAT COAT COAT COAT DFT
(PROFILE) (DFT) (DFT) (DFT) (DFT)
Insulated carbon SSPC-SP 10 Thermaline Thermaline 8–12 mils
4D steel or stainless (2.0–3.0 mils) 450 450 — — (200-300 µm)
steel, below ambient (50-75 µm) (4—6 mils) (4—6 mils)
up to 425°F (220°C) (100-150 µm) (100-150 µm)
max. continuous,
excursions to 450°F
(230°C)
Coating for galvanized SSPC-SP 1 Rustbond Carbothane 2.5-4.5 mils
5 surfaces Penetrating 134 HG — — (65-115 µm)
(Total DFT is w/out Sealer (1.5–2.5 mils)
galvanizing) (1-2 mils) (40-65 µm)
(25-50 µm)
Galvanizing for SSPC-SP 8 Hot Dip Galvanize per ASTM A123-89, A153-87 and A385-86 By weight
6 grating, handrails, etc. Pickle

Buried and SSPC-SP 5 Bitumastic Bitumastic 16–20 mils

7 submerged carbon (2.0-3.0 mils) 300M 300M — — (400-500 µm)
steel, pump casings, (50-75 µm) (8–10 mils) (8–10 mils)
piping (200-250 µm) (200-250 µm)

8 Signs: Use System 2 — — — — — —

Color coat for Clean Coated Carbothane

9 previously coated Metal w/ 134 HG — — — —
surfaces, or to provide Thinner #2. (1.5–2.5 mils)
UV protection for PVC Detergent (40-65 µm)
or Fiberglass. Wash PVC
Damaged areas SSPC-SP 10 Carbomastic Carboguard Carbothane 11.5-16.5 mils
10 coated with completed or 15 890 134 HG — (290-415 µm)
System 1 or 2 SSPC-SP 3 as (5–7 mils) (5–7 mils) (1.5–2.5 mils)
required (125-175 µm) (125-175 µm) (40-65 µm)

2 2

OEM coating upgrade SSPC-SP 2 Carbomastic Carboguard Carbothane 11.5-16.5 mils

11 for pumps, motors, and/or SP 3 15 890 134 HG — (290-415 µm)
and other equipment (5–7 mils) (5–7 mils) (1.5–2.5 mils)
(125-175 µm) (125-175 µm) (40-65 µm)

2 2

Concrete Surfaces Sweep blast Carboline Carboline Carbothane

12 requiring coating. Not Carboguard Carboguard 134 HG — —
for immersion service. 890 890 (1.5–2.5 mils)
(4-8 mils) (4-7 mils) (40-65 µm)
(100-200 µm) (100-175 µm) If color or UV
Thinned 30% protection is
needed.

2 2

La información del presente documento es propiedad exclusiva del Bloque 15 y no deberá ser usada para otros propósitos distintos a los especificados.
 UAOT BLOQUE 15 Departamento: FIC
Código No.: B15-CPF-20-SP-001-2
Above Ground External Coating and Revisión : 2
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TABLE 1 (Cont.)
nd
COATING SURFACES TO BE SURFACE PRIME 2 3rd 4th TOTAL
SYSTEM COATED PREP. COAT COAT COAT COAT DFT
(PROFILE) (DFT) (DFT) (DFT) (DFT)
Preconstruction Prepare Carbo Weld
PP Primer: Use to protect according to 11 WB — — — —
the steel surface final system (0.75-1.25
during the requirements. mils)
construction. This can (20-30 µm)
save on costly touch-
up painting.
2

Notes applicable to the Carboline Systems:

1. Carbo Zinc 11 VOC or 11 HS should be substituted for Carbo Zinc 11 where local regulations require.
2. Carboline 190 HB may be substituted for Carboline 893 where local regulations permit.
3. Substitute Carboline 888 or Carboline 890 LT for 893 when a low temperature curing product is needed.

2 4. Substitute Carbomastic 15FC for Carbomastic 15 when a low temperature curing product is needed.

5. Carbothane 134 , or 134 HS may be substituted for Carbothane 134 HG where local regulations permit.
6. Carboline 658 or 858 may be substituted for Carboline 859 where local regulations permit.

7. Carbo Weld 11 or Carbo Weld 7 may be substituted for Carbo Weld 11WB where local regulations permit.
2 8. For System 4A, it is acceptable to use Carboline Thermaline 4900 in Black up to 450°F (230°C), Gray up to 400°
(205°C)F, or White up to 400° F (205°C). Temperatu res of 500°F (260°C) will cause discoloration, but not affect
performance.

9. Rustbond L.T. must not be used in System 5. Rustbond FC has replaced Rustbond LT.
2

10. Carboline Surface Cleaner #3 is a suggested cleaning agent for SSPC-SP 1 cleaning.

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APPROVED EXTERNAL COATING SYSTEMS

TABLE 2 - COATING SYSTEMS FROM ICI-DEVOE COATINGS

COATING SURFACES TO BE SURFACE PRIME 2nd 3rd 4th TOTAL

SYSTEM COATED PREP. COAT COAT COAT COAT DFT
(PROFILE) (DFT) (DFT) (DFT) (DFT)
Splash-Zone: Non- SSPC-SP 10 Catha-Coat Devgrip 238 Devgrip 238 Devthane 20–27 mils
1 insulated structural steel, (3-4 mils) 315 (8-10 mils) (8-10 mils) 389 (500-675 µm)
piping, risers, etc. in (75-100 µm) (Green) (200-250 µm) (200-250 µm) (2-3 mils)
offshore splash zone (2-4 mils) (50-75 µm)
area. 250°F (120°C) (50-100 µm)
max. continuous,
excursions to 300°F
(150°C).
Non-insulated structural SSPC-SP 10 Catha-Coat Devran Devthane 9.5-14 mils
2 steel, piping, etc., not in (1.5–2.0 mils) 304V 224HS 389 — (240-350 µm)
splash zone, 250°F (40-50 µm) (Green) (White) (2-3 mils)
(120°C) max. (2.5–4 mils) (5–7 mils) (50-75 µm)
continuous, excursions (65-100 µm) (125-175 µm)
to 300°F (150°C)
Deck, metal plate SSPC-SP 10 Catha-Coat Devgrip Devthane — 19–27 mils
3 flooring, non-skid (2.5–3.5 mils) 315 237M 389 (475-675 µm)
surfaces (65-90 µm) (Green) (15–20 mils) (2-3 mils)
(2-4 mils) (375-500 µm) (50-75 µm)
(50-100 µm)
Non-insulated carbon SSPC-SP 10 Catha-Coat HT-4 4–6 mils
4A steel or martensitic (1.5–2.0 mils) 304V (1.5–2 mils) — — (105-150 µm)
stainless steel, 250°F– (40-50 µm) (Green) (40-50 µm)
400°F (120°C-205°C) (2.5–4 mils)
(65-100 µm)
Non-insulated carbon SSPC-SP 10 Catha-Coat HT-10 3.5–6 mils
4B steel, 400°F–1000°F (1.5–2.0 mils) 304V (1–2 mils) — — (90-150 µm)
(205°C-540°C) (40-50 µm) (Green) (25-50 µm)
(2.5–4 mils)
(65-100 µm)
Insulated carbon steel, SSPC-SP 10 HT-12 HT-12 2–4 mils
4C martensitic stainless or (0.5–1.0 mils) (1–2 mils) (1–2 mils) — — (50-100 µm)
high alloy stainless steel, (15-25 µm) (25-50 µm) (25-50 µm)
400°F–1000°F (205°C-
540°C)
Insulated carbon steel SSPC-SP 10 HT-403 HT-403 8–12 mils
4D or stainless steel, below (2.5–3.5 mils) (4-6 mils) (4-6 mils) — — (200-300 µm)
ambient up to 400°F (65-90 µm) (100-150 µm) (100-150 µm)
(205°C) max.
continuous, excursions
to 450°F (230°C)
Coating for galvanized SSPC-SP 1 Pre-Prime Devthane 2.5-5 mils
5 surfaces (Devprep 88) 167 389 — — (65-125 µm)
(Total DFT is w/out (1–2 mils) (2-3 mils)
galvanizing) (25-50 µm) (50-75 µm)
Galvanizing for grating, SSPC-SP 8 Hot Dip Galvanize per ASTM A123-89, A153-87 and A385- By weight
6 handrails, etc. Pickle 86
Hot dip galvanize
Buried and submerged SSPC-SP 5 Bar-Rust 235 Bar-Rust 235 10–16 mils
7 carbon steel, pump (1.5–2.5 mils) (5-8 mils) (5-8 mils) — — (250-400 µm)
casings, piping (40-65 µm) (125-200 µm) (125-200 µm)

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Table 2 (Cont.)
COATING SURFACES TO BE SURFACE PRIME 2nd 3rd 4th TOTAL
SYSTEM COATED PREP. COAT COAT COAT COAT DFT
(PROFILE) (DFT) (DFT) (DFT) (DFT)

8 Signs: Use System 2 — — — — — —

Color coat for previously Clean Coated Devthane

9 coated surfaces, or to Metal w/ T-10 389 — — — —
provide UV protection for Thinner. (2-3 mils)
PVC or Fiberglass. Detergent (50-75 µm)
Wash PVC
Damaged areas coated SSPC-SP 10 Bar-Rust 235 Bar-Rust 235 Devthane 10 -15 mils
10 with completed System 1 or (4-6 mils) (4-6 mils) 389 — (250-375 µm)
or 2 SSPC-SP 3 (100-150 µm) (100-150 µm) (2-3 mils)
as required (50-75 µm)
OEM coating upgrade for SSPC-SP 2 Bar-Rust 235 Bar-Rust 235 Devthane
11 pumps, motors, etc. and/or SP 3 (Thin w/ T-5) (Thin w/ T-5) 389 — —
(4-6 mils) (4-6 mils) (2-3 mils)
(100-150 µm) (100-150 µm) (50-75 µm)
Concrete Surfaces Sweep blast Pre-Prime Regular: Devthane
12 requiring coating. Not 167 Bar-Rust 235 389 — —
for immersion service. (1–2 mils) (4-7 mils) (2-3 mils)
(25-50 µm) (100-175 µm) (50-75 µm)
If color or UV
protection is
needed.
Preconstruction Primer: Prepare Catha-Coat
PP Use to protect the steel according to 388 — — — —
surface during the final system (0.75-1.25
construction. This can requirements. mils)
save on costly touch-up (19-32 µm)
painting.

Notes applicable to the Devoe Systems:

1. Replace Devran 224HS with Bar-Rust 236 when a low temperature cure product is required.
2. Devthane 379 may be substituted for Devthane 389 where local regulations permit.
3. Catha-Coat 313 or Catha-Coat 303H may be used if Catha-Coat 315 is not available.
4. Catha-Coat 304 may be substituted for Catha-Coat 304V where local regulations permit.
5. Devtar 5A may be used in lieu of Bar-Rust 235 for System 7. Apply in two coats at 8-10 mils (200-250 µm) per coat.
6. Devprep 88 is a suggested cleaning agent for SSPC-SP 1 cleaning.

La información del presente documento es propiedad exclusiva del Bloque 15 y no deberá ser usada para otros propósitos distintos a los especificados.
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6.0 GALVANIZING

6.1 Structural Steel and Grating - Galvanized coating shall be per ASTM Specification A-
123, except coating weight in ounces per square foot shall not average less than 2.5
ounces and no individual specimen shall show less than 2.0 ounces.

6.2 Pipe - Galvanized coatings shall be per ASTM A-120 for purchased pipe or as specified
above for structural steel.

6.3 Manufactured Items - Hot dipped galvanizing of bolts, nuts, washers and miscellaneous
manufactured items shall be in accordance with ASTM A-153.

6.4 All cutting, shaping, drilling of all holes and welding shall redone before galvanizing.
Individual components shall be galvanized separately.

6.5 Galvanized members and grating which will be permanently fixed to the structure by
welding shall be attached after the supporting members are primed but before top coats
are applied. The heat affected area of supporting structure shall be cleaned,
resandblasted and reprimed.

6.6 Galvanized surfaces damaged due to field fabrication welding and/or handling shall be
smooth by grinding prior to dry sandblasting to white metal (SPA-1) and applying a
uniform 3 mil dry film of Force Chemical Company “Dry Galv.”, Welco Alloys Corp. “Cold
Galv.” (pressurized spray container), or an inorganic zinc primer, in accordance with the
manufacturer’s recommendations. Comparable white metal cleaning with pneumatic
needle scalers will be acceptable in lieu of sandblasting.

6.7 Galvanized surfaces are not to be top coated for this project.

La información del presente documento es propiedad exclusiva del Bloque 15 y no deberá ser usada para otros propósitos distintos a los especificados.
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ATTACHMENT A
1 INSPECTION MATRIX
Visual Obtain cert.
Item Activity Review of
witness and or test Comments
No Description documents
verify records
1 Quality Inspection and Test √
Plan
2 Material Test Reports √ √ Hold
3 Solvent Cleaning √
4 Sandblasting √ √
5 Repair Process √ √
6 Primer Application √ Hold
7 Climatic Conditions √ √
8 Pot-Life √
9 Thinning Process √
10 Final Coat √ √ √
11 DFT Thickness Checks √ √ √ Hold
12 Holiday Detection √ √ √ Hold

Note: Hold points are for Approval/Waiver by Company Representative

La información del presente documento es propiedad exclusiva del Bloque 15 y no deberá ser usada para otros propósitos distintos a los especificados.