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Innovation Is The Future!: Rev. 9/2021 Vasai (E)

Innovation is the future! The document provides an overview of Vanto (Vasai), an Indian company that specializes in mould machining, checking fixtures, and automation equipment. It discusses Vanto's history and milestones, main business areas, manufacturing facilities, products, services, and contact information. The goal is to showcase Vanto's capabilities and expertise in various areas of automation.

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0% found this document useful (0 votes)
81 views45 pages

Innovation Is The Future!: Rev. 9/2021 Vasai (E)

Innovation is the future! The document provides an overview of Vanto (Vasai), an Indian company that specializes in mould machining, checking fixtures, and automation equipment. It discusses Vanto's history and milestones, main business areas, manufacturing facilities, products, services, and contact information. The goal is to showcase Vanto's capabilities and expertise in various areas of automation.

Uploaded by

mateen
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Innovation is the future!

Rev. 9/2021
Vasai(E)
01 Company Profile
Milestones

1999 2003 2011 2017

Mould Checking Automation


Machining Equipment Vanto (Vasai)
Fixture
Our Main Business

Mould Machining Checking Fixture Automation Equipment


Introduction of Personnel Structure

Mould Machining
35 Employees in Vasai
82 EMployees in Shanghai

Checking Fixture
38 Employees

Automation Equipment
57 Employees
02 Mould Machining
Mould Machining Scope

Lighting Mould Bumper Dash Board


Manufacturing Facility In Vasai
Manufacturing Facility In Vasai
Key Manufacturing Facility In Shanghai
Key Manufacturing Facility In Shanghai
03 Checking Fixture
Checking Fixture

BMW Grille Frame


Checking Fixture

Grille
Checking Fixture

Left/Right AC Outlet
Checking Fixture

Land Rover Rear Cover Outer Panel


Checking Fixture

Left/Right Fender
Checking Fixture

BMW Rear Bumper Trim Panel


Fixtures

Laser weakening Cold cutter weakening Friction welding Door panel welding

Infrared heating Melting foam Alignment Hot Press edge


wrapping tool wrapping tool fixture folding tool
Measuring Equipment
Key Manufacturing Facility

DMG laser65 Switzerland AGIE GF1200


2 sets 4 sets
Maximum processing size: Maximum processing size:
ɸ800mm x 800mm x 800mm 1000mm x 1000mm x1000mm
Maximum load weight:2600kgs Maximum load weight:1700kgs
5-axis laser + milling, Dual multitasking mode 5-axis machining with high precision and high stability
5-axis machining with high precision and high stability
04 Automation Equipment
Auto Parts Automation Direction

Console
Dashboard
seat

TailGate

Bumper/Grille

Spoiler

carpet Wheel Brow


Door Panel
Product Categories Of Automation Equipment

Automatic Gluing System

Automatic Wrapping System

Automatic Welding system

Automatic Cutting System


Standard Automation Unit

Ultrasonic punch unit Booster cyclinder punch unit Ultrasonic weld unit

Bonding unit Punch & weld unit Punch & bond unit
Automatic Gluing System

Achievable Processing

Gluing

Bonding
Welding
Clamping

Assembly
Application Scope (Automatic Gluing System)

Full Plastic Tailgate Rear Spoiler Trunk Lid

Fender Power Battery Front & Rear Windshield


Application Case: FAW VW Project Full Plastic Tail Door

AUDI X99B GOLF A8

Lounge SUVE Flip bonding VW316


Automatic Wrapping System

Flame Treating

Glue Spray

Lamination

Cutting

Punching

Hemming

Milling
Application Scope (Automatic Wrapping System)

Door Trim Panel IP & Console Armrest Glove Box

Ceiling Backrest Plate Trunk


Application Case: Door Trim Panel

Process:Skin Layer Locating – Vacuum Absorption –


Infrared Heating - Lamination - Hemming
Automatic Punch & Weld System

Part Part
Booster cyclinder Punching Ultrasonic Welding
Loading Unloading
Automatic Punching Machine

Part (Station A) Slider (Station B) Slider Part


Loading Booster cyclinder Punching A-B Booster cyclinder Punching B-A Unloading
Application Case: Front Bumper

Part
Booster cyclinder Punching Ultrasonic Welding Part Unloading
Loading
Application Case: Front Bumper
6 Sensors

4 Sensors

Part
Booster cyclinder Punching
Loading

Booster cyclinder
Part Unloading
Punching
Application Case: Bumper Accessories Auto Welding Machine
Dual station ultrasonic welding machine

Suffix AA Suffix BA

Part (Station A) Slider (Station B) Slider Part


Loading Ultrasonic Welding A-B Ultrasonic Welding B-A Unloading
Automatic Cutting System

Achievable Processing

Laser Cutting

Ultrasonic Cutting

Waterjet Cutting

Mechanical Cutting
Application Scope (Automatic Cutting System)

Pillar
IP Door Trim
PP + Non-woven Fabrics
Automatic Laser Cutting in Double-Station

Audi C8
3D Photo of the equipment On site cutting
ABC column laser cutting
Dual-Robot Mechanical Cutting & Milling
Our Customers
05 Service Support
Project Process

Automation equipment project process

Confirm the project and understand


customer requirements
Understand part process

Analyze part and work out a proposal


Understand part dimensions and
incoming status

Determine the design scheme internally


Evaluate equipment efficiency

Confirm the scheme by customer Automation equipment debugging

Equipment parts processing and


Mechanical and electrical design Equipment assembly
standard parts purchasing
Guarantee Commitment

Warranty Period: 12 months (after acceptance)

Provide relevant technical data to buyer

Free spare parts ≈ 3% of the total cost


Contact Us

Cooperate Office
Mr. Dilshad
+91 9324 633549
[email protected]

Factory
Mr. Jesudas
+91 9819 631636
[email protected]

Address:- 9, Ehara Industrial Complex


Opp. Mutual Engineering Pvt. Ltd.
Village Waliv,
Vasai (East) – 401 208
District Palghar
Maharashtra

Visit Us at www.vanto-group.com

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