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V4 10M Mining Vibrating Screen 2023.02.10

The document discusses GN Separation, a company that manufactures separation equipment including various types of vibrating screens. It provides details on GN's factories and facilities in China and the US, certifications, and manufacturing capabilities. The document then describes several products in GN's vibrating screen line including stack vibrating screens, high frequency vibrating screens, and dewatering vibrating screens. It provides specifications and features for the stack vibrating screen model.

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100% found this document useful (1 vote)
317 views41 pages

V4 10M Mining Vibrating Screen 2023.02.10

The document discusses GN Separation, a company that manufactures separation equipment including various types of vibrating screens. It provides details on GN's factories and facilities in China and the US, certifications, and manufacturing capabilities. The document then describes several products in GN's vibrating screen line including stack vibrating screens, high frequency vibrating screens, and dewatering vibrating screens. It provides specifications and features for the stack vibrating screen model.

Uploaded by

George
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 41

SEPARATION

The Company 01
GN Separation Strength 02
GN China Factory 03
GN USA Facility 04
GN Factory 05
GN Certificates 06
Stack Vibrating Screen 08
High Frequency Vibrating Screen 12
Dewatering Vibrating Screen 15
Classification Vibrating Screen 18
Large Linear Vibrating Screen 21
Large Banana Vibrating Screen 25
Large Flip-Flow Vibrating Screen 29
Polyurethane Screen Panel 33

Polyurethane Screen Mesh 36


The Company

GN Separation Equipment Co.,Ltd. (GN Separation) focus on the manufacturing


of separation equipment. GN Mining vibrating screen is a branch division of GN
Separation Equipment. GN mining vibrating screen includes: Stack Vibrating Screen,
High Frequency Vibrating Screen, Dewatering Vibrating Screen, Classification
Vibrating Screen,Large Linear Screen, Large Banana Screen, Large Flip-Flow Screen
and Polyurethane Screen Panel.GN mining vibrating screen is often used for material
classification, screening and dewatering and separation in metallurgy, beneficiation,
coal preparation, building materials, chemical industry and other industries.

PAGE 01
GN Separation Strength
Quality:
GN has passed ISO9001, ISO14001, ISO45001 and USA API Q1 quality
management system GN products have obtained EU CE and Russian EAC product
certification. The management system of GN Company adopts ERP cloud + CRM
cloud management system. Ensure to provide customers with high-quality products.

Capability:

GN factory covers an area of 110,000 m2, and is located in the suburbs of Beijing. It
has many sets of automatic welding robot workstations, large laser cutting machines,
imported CNC machining centers, large automatic injection molding machines and
other advanced processing equipment. GN Separation US branch is the first and
largest separation equipment manufacturing enterprise from China.

Innovation:

GN has more than 50 patents in the field of separation equipment. Since 2007, GN
has more than 15 years of R & D and manufacturing experience in centrifuges and
vibrating screens. GN is awarded to be national high-tech enterprise.

Solution:

GN separation equipment has a complete range of products, which can provide


users with turnkey engineering solutions. We can not only provide customers with
single equipment, but also combine complete sets of separation systems according to
customers' separation needs.

International:
GN separation equipment has been exported to more than 70 countries and regions in
the world and has won high praise from industry customers. GN has set up branches
in Houston, the United States and Moscow, Russia.

PAGE 02
GN China Factory

GN No. 1 Factory

GN No. 2 Factory

GN No. 3 Factory

PAGE 03
GN USA Facility
GN Solids America is a branch company of GN Solids Control China. GN Solids
America is located in Houston, Texas. With our professional team and workshop
and warehouse in Houston, TX, we can offer better service to the North and South
America customers. In our Houston office, we have employee speaking Chinese,
English and Spanish which help us to communicate with customers more smoothly.

PAGE 04
GN Factory

CNC Machines

Material Cutting and Welding Machines

Sand Blasting and Plastic Injection Machine

PAGE 05
GN Certificates

ISO9001 Quality Management Certificate Europe CE Certificate


ISO14001 Environment Management Certificate International IECEX certificate
ISO45001 HSE Certificate Europe ATEX certificate
America API Q1 Certificate National High Tech Certificate
Russia EAC Certificate

PAGE 06
PAGE 07
Stack Vibrating Screen

GN Stack Vibrating Screen is mainly suitable for wet screening, classification and
dehydration treatment of fine-grained materials in mineral processing, coal preparation
and other industries. It can be set to 2 to 5 layers according to on-site requirements. GN
Stack Vibrating Screen is a self-developed product of GN Company. It is designed and
driven by a single vibration source (dual vibration motor) by using the principle of two-
degree-of-freedom resonance to realize linear vibration of the whole machine. GN Stack
Vibrating Screen has unique vibration mode, energy saving, high screening efficiency,
large processing capacity, advanced technology, simple structure, stable and reliable
operation, and is currently one of the most advanced equipment in the field of fine-grained
material screening. GN Stack Vibrating Screen adopts Polyurethane Screen Mesh, with
high opening rate (28-45%) and average life span of more than 6 months.
PAGE 08
Stack Vibrating Screen Specs (1)

GND3Z GND4Z GND5Z GND2Z GND3Z GND4Z GND5Z


Model
1014 1014 1014 1021 1021 1021 1021
Screen Deck layers 3 4 5 2 3 4 5
Total Screening Area 4.2 ㎡ 5.6 ㎡ 7㎡ 4.2 ㎡ 6.3 ㎡ 8.4 ㎡ 10.5 ㎡
Linear Vibration
1-2mm
Amplitude (Double)
Total Installed
2 sets×1.84 kW
Power (output)
Vibration
25Hz
Frequency
Screen Inclination 17.5°
Mesh Size 0.045-2mm
Screen size (L×W) 700×1050 (mm)
Number of screen 6 8 10 6 9 12 15

6 ~ 18 8 ~ 24 10 ~ 30 5 ~ 12 6 ~ 19 8 ~ 25 10 ~ 32
Dry Ore Discharge
Capacity(m³/h)

PAGE 09
Stack Vibrating Screen Specs (2)

Model GND3Z1416 GND4Z1416 GND5Z1416

Screen Box Layers 3 4 5

Total Screening Area 6.72 ㎡ 8.96 ㎡ 11.2 ㎡


Linear Vibration
1-2mm
Amplitude (Double)
Total Installed
2sets×1.84kW 2sets×2.3kW
Power (Output)
Vibration
25Hz
Frequency
Screen Inclination 17.5°
Mesh Size 0.045-2mm
Screen Size (L×W) 840×1450(mm)
Number Of Screen 6 8 10
Processing Capacity
8~25 11~33 14~42
(Dry Ore m³/h)

PAGE 10
Stack Vibrating Screen Features
GN Stack Vibrating Screen is designed with dual-motor self-synchronization
principle, and the screen box assembly moves linearly.
Imported vibration motor (Martin motor or OLI motor) with advanced technology,
reliable operation and long trouble-free operation time.
The screen box general assembly of the Stack Vibrating Screen is arranged in
multiple layers. Compared with similar vibrating screen, it has the advantages
of small footprint, large processing capacity per unit area, high screening
efficiency, low power consumption, small dynamic load, simple operation, stable
performance, safety and durability, low maintenance and so on.
The Polyurethane Screen Mesh is used, which has good elasticity and is not easy
to be blocked. Two to three screens can be installed in the each single-layer screen
box.
The screen is fixed by pulling-bolt components, which is easy to operate and
reliable to fasten.
The surface treatment of the vibrating screen adopts the sandblasting process, and
the heavy anti-corrosion paint is used for spraying, which has good anti-corrosion
performance. The contact surface with the material adopts the form of spraying
polyurea resin wear-resistant anti-corrosion layer to protect the surface of the
screen and prolong the service life of the screen.

Stack Vibrating Screen Main Parts

SN Parts name
1 Vibration motor
2 Polyurethane Screen Mesh
Rear support frame
3
assembly
4 Receiving chute assembly
5 Rack assembly
6 Screen box assembly
7 Feed box assembly
8 Water spray assembly

PAGE 11
High Frequency Vibrating Screen

GN High Frequency Vibrating Screen is mainly suitable for wet screening, classification
and dewatering treatment of fine-grained materials in mineral and coal preparation and
other industries. High Frequency Vibrating Screen is a self-developed product of GN
company, using the two-degree-of-freedom resonance principle. Designed to use a single
vibration source (dual imported vibration motors) to drive to realize the linear vibration
of the whole machine. High Frequency Vibrating Screen has the advantages of large
screening area, adjustable screen box angle, compact structure, excellent performance
and high cost performance. High Frequency Vibrating Screen has unique vibration mode,
energy saving, high screening efficiency, large processing capacity, advanced technology,
simple structure, stable and reliable operation. It is one of the most advanced equipment
in the field of fine-grained material screening. High Frequency Vibrating Screen use
Polyurethane Screen Mesh. The opening rate is high (28-45%), and the average life is
more than 6 months.

PAGE 12
High Frequency Vibrating Screen Specs

Model GNFG1021 GNFG1028 GNFG1232 GNFG1440

Total Screen Area 2.1 ㎡ 2.8 ㎡ 3.8 ㎡ 5.6 ㎡


Linear Vibration
2-3mm
Amplitude (Double)
Total Installed Power
2sets×1.2kW 2sets×1.5kW 2sets×2.3kW
(Output)
Vibration Frequency 25Hz
Screen Inclination 0-3°
Mesh Size 0.045-2 mm
Screen Size
700×1050 (mm) 840×1250 (mm) 840×1450 (mm)
(length × width)
Number of Screen Mesh 3 Pcs 4 Pcs 4 Pcs 5 Pcs
Processing Capacity
3~8 m³/h 3~9 m³/h 4~11 m³/h 4~15 m³/h
(Dry Ore m³/h)

PAGE 13
High Frequency Fine Vibrating Screen Features

High Frequency Vibrating Screen is designed based on the principle of self-


synchronization of dual motors, and the screen box assembly moves in a linear
line.
Imported vibration motor (Martin motor or OLI motor) with advanced technology,
reliable operation and long trouble-free operation time.
The screen box assembly is arranged in multiple stages, which has the advantages
of large processing capacity, high screening efficiency, low power consumption,
small dynamic load, simple operation, stable performance, safety and durability,
and low maintenance.
The mechanical angle adjustment of the screen box assembly is convenient and
reliable.
The overall heat treatment of the screen box can meet the long-term work under
high vibration intensity.
International famous brand electrical components, Siemens or Schneider
components.
Polyurethane Screen Mesh is adopted, good elasticity, not easy to block the screen,
three to four screens can be installed.
The screen is fixed by the pulling bolt assembly, which is easy to operate and
reliable to fasten.
The surface of the vibrating screen is treated by sandblasting and sprayed with
heavy anti-corrosion paint, which has good anti-corrosion performance.

High Frequency Fine Vibrating Screen Main Parts

SN Parts name
1 Vibration motor
2 Polyurethane Screen Mesh
3 Base assembly
4 Screen box assembly
5 Electric Control Panel

6 Water Spray Assembly

7 Feed Box Assembly

PAGE 14
Dewatering Vibrating Screen

GN Dewatering Vibrating Screen is widely used in the mining industry, coal industry,
construction material, metallurgy industry, and chemical industry. The linear motion
dewatering vibrating screen can be used for dewatering, desliming, demineralization
and dry discharge of mining tailings. The equipment adopts advanced design such as
finite element analysis and anti-fatigue analysis to ensure the reasonable structure of
the screen, low energy consumption and large dewatering and dry discharge capacity. It
can be adapted into various working conditions that are easy to corrode and wear. Large
processing capacity, high efficiency and stable performance. The size of the machine can
also be customized according to customer requirements.

PAGE 15
Dewatering Vibrating Screen Specs

Model GNLMZ1236 GNLMZ1536 GNLMZ1836 GNLMZ1848 GNLMZ2448

Screen Area 4.32 m² 5.4 m² 6.48 m² 8.64 m² 11.52m²


Vibration
38~52 Degree
Direction Angle
Vibration
16 Hz
Frequency
Power 2*2.9 kW 2*2.9 kW 2*4.5 kW 2*5 kW 2*7kW
Double Amplitude 4~6 mm
Screen Opening 0.2-25mm
Dry Material
Discharge 8~20 m³/h 12~25 m³/h 24~32 m³/h 25~35 m³/h 30~45m³/h
Capacity
Installation
±4
Inclination °

PAGE 16
Dewatering Vibrating Screen Features
The whole machine is installed at a positive inclination angle, and the installation
angle is 4 degrees adjustable, which is suitable for the requirements of different
process materials.
The folding design of the feeding end of the screen panel is more conducive to
dewatering treatment and prolongs the service life of the screen panel.
The rubber damping spring design has the advantages of good damping effect, low
noise, small resonance field, good resilience, stable mechanical performance, long
service life and low cost.
The wallboard is not welded. The steel plate with better impact toughness and cold
bending is selected, and the imported HUCK rivet is used for hydraulic tension
assembly. This advanced design makes the wallboard free of welding residual
stress and material defects, so as to avoid the reduction of fatigue strength of
wallboard due to the above defects.
Through finite element analysis, optimize the structural strength and vibration
quality of the screen machine to the greatest extent, reduce stress and prolong the
service life of the equipment.
The fluids touching parts and easily worn parts are sprayed with polyurea by the
spraying machine imported from the United States, which is corrosion-resistant,
erosion resistant and wear-resistant.
The post weld heat treatment process of main components can effectively
eliminate the welding stress.
Product serialization to meet the manufacturing requirements of customers under
different process conditions; Polyurethane screen panel is modular, more versatile
and more convenient to replace.

Dewatering Vibrating Screen Main Parts

SN Name
1 Vibrating Motor
2 Vibrating beam assembly
3 Upper beam assembly
4 Feed end beam assembly
5 Wallboard
6 Support base
7 Damping spring
8 Adjusting pad
9 Polyurethane screen panel
10 Rail seat

PAGE 17
Classification Vibrating Screen

GN Classification Vibrating Screen is widely used in the classification and screening


of iron ore, coal, non-ferrous metal ore, building materials, chemical industry and other
materials. The equipment adopts advanced design means such as finite element analysis
and anti-fatigue analysis to ensure the reasonable structure, low energy consumption and
large screening and classification capacity of the screening machine. It can be applied in
various working conditions that are easy to corrode and wear. Large processing capacity,
high efficiency and stable performance. The size of the screen machine can also be
customized according to customer requirements.

PAGE 18
Classification Vibrating Screen Specs

Model GNLMP1236 GNLMP1536 GNLMP1836 GNLMP1848 GNLMP2448

Screen Area 4.32 m² 5.4 m² 6.48 m² 8.64 m² 11.52m²


Vibration
38~52 Degree
Direction Angle
Vibration
16 Hz
Frequency
Power 2*2.9kW 2*2.9kW 2*4.5kW 2*5kW 2*7kW
Double Amplitude 4~6mm
Screen Opening 0.2~25mm
Dry Material
Discharge 5~18 m³/h 6~20 m³/h 8~28 m³/h 10~40 m³/h 10~80m³/h
Capacity
Installation
±4 Degree
Inclination

PAGE 19
Classification Vibrating Screen Features
The wallboard is not welded. The steel plate with better impact toughness and cold
bending is selected, and the imported HUCK rivet is used for hydraulic tension
assembly. This advanced design makes the wallboard free of welding residual
stress and material defects, so as to avoid the reduction of fatigue strength of
wallboard due to the above defects.
Through finite element analysis, optimize the structural strength and vibration
quality of the screen machine to the greatest extent, reduce stress and prolong the
service life of the equipment.
The fluids touching parts and easily worn parts are sprayed with polyurea by the
spraying machine imported from the United States, which is corrosion-resistant,
erosion resistant and wear-resistant.
The post weld heat treatment process of main components can effectively
eliminate the welding stress.
Product serialization to meet the manufacturing requirements of customers under
different process conditions; Polyurethane screen panel is modular, more versatile
and more convenient to replace.
The whole machine is installed at a positive inclination angle, and the installation
angle is 4 degrees adjustable, which is suitable for the requirements of different
process materials.
The plane design of the whole screen surface is more conducive to screening
and grading materials, and maximizes the effective screening area of the screen
surface.
The rubber damping spring design has the advantages of good damping effect, low
noise, small resonance field, good resilience, stable mechanical performance, long
service life and low cost.
Classification Vibrating Screen Main Parts
SN Name
1 Vibrating Motor
2 Vibrating beam assembly
3 Upper beam assembly
4 Feed end beam assembly
5 Wallboard
6 Support base
7 Damping spring
8 Adjusting pad
9 Polyurethane screen panel
10 Rail seat
PAGE 20
Large Linear Vibrating Screen

GN large linear vibrating screen is mainly composed of box type vibration exciter, screen
box, vibration damping spring, support and driving device, and the running amplitude
track is linear. The screen machine can be arranged horizontally or at an inclined angle. It
is widely used in wet classification, dewatering, demineralization, tailings dry discharge
and other process links in mineral processing, coal preparation, gravel aggregate, building
materials, chemical industry and other industries. The screen surface structure is generally
divided into single layer or double layer. The model of screen unit can be customized
according to customer requirements.

PAGE 21
Large Linear Vibrating Screen (Single Deck)

Model GNLS2461 GNLS3061 GNLS3661 GNLS3673 GNLS4361 GNLS4373

Screen Area m² 14.64 18.3 21.96 26.28 26.23 31.39

Vibration
45
Direction Angle°
Vibration
14~16
Frequency Hz
Power kW 30 30 45 45 55 55
Double Amplitude
7~10
mm
Mesh Size mm 0.2~25

Capacity t/h 60~240 80~300 100~480 100~700 120~800 120~900


Installation
0
Inclination°

PAGE 22
Large Linear Vibrating Screen (Double Deck)

Model GNLD2461 GNLD3061 GNLD3661 GNLD4373

Screen Area m² 14.64×2 18.3×2 21.96×2 31.39×2

Vibration Direction
45
Angle°

Vibration Frequency Hz 14~16

Power kW 30 55 55 90

Double Amplitude mm 7~10

Mesh Size mm 0.2~25

Capacity t/h 80~350 80~460 100~750 120~950

Installation Inclination° 0

PAGE 23
Large Linear Vibrating Screen Features
The screen machine wallboard is not welded, and the plate is made of high-
strength alloy steel plate with better impact toughness. The imported Huck
rivets are used for hydraulic tension assembly. This advanced design makes the
wallboard free of welding residual stress.
Through finite element analysis, optimize the structure and vibration parameters
of the screen, avoid the natural frequencies of all levels of the screen, reduce the
influence of resonance, and extend the service life of the whole machine.
The cross beam under the screen adopts rectangular tube design; The exciting
beam box structure is designed with light weight, high strength and good
toughness. The post welding heat treatment process of main components can
effectively eliminate welding stress.
The surface of the beam is sprayed with polyurea by a spray machine imported
from the United States. The parts that are easy to impact and wear can also be
protected by rubber parts, which are resistant to erosion and wear.
High efficiency helical gear box type exciter, with super large exciting force, ultra-
low noise, stable operation and long service life; The eccentric block is arranged
outside the exciter box, so that the amplitude can be adjusted by changing the
counterweight setting.
Product serialization to meet the production requirements of customers under
different process conditions; Polyurethane screen panel is modular, more versatile
and more convenient to replace.

Large Linear Vibrating Screen Components

Item Part Name


1 Box-type vibration exciter
2 Vibrating beam assembly
3 Upper beam assembly
4 Back plate
5 Lower support assembly
6 Metal damping spring
7 Wallboard assembly
8 Lower beam assembly
9 Driving device
10 Polyurethane screen panel
11 Rail seat

PAGE 24
Large Banana Vibrating Screen

GN large banana vibrating screen is mainly composed of box type vibration exciter, screen
box, vibration damping spring, support and driving device, and the running amplitude
track is linear. The broken line screen surface design formed by the combination of
continuous multi-stage angles is adopted, and the inclination angle of the screen surface
at the feeding end is large, which can make the materials move and layer rapidly, which
is conducive to the screening of easy screening materials. With the decrease of the
inclination of the screen surface near the discharge end, the flow rate of the material
decreases, which increases the screening probability of the material and improves the
screening efficiency. GN large banana vibrating screen is mainly used in dry and wet
classification, desliming, demineralization and other process links.

PAGE 25
Large Banana Vibrating Screen (Single Deck)

Model GNBS2461 GNBS3061 GNBS3661 GNBS3673 GNBS4361 GNBS4373

Screen Area m² 14.64 18.3 21.96 26.28 26.23 31.39

Vibration
45
Direction Angle°
Vibration
12.5~16
Frequency Hz
Power kW 30 30 45 45 55 55
Double Amplitude
8~12
mm
Mesh Size mm 6~100

Capacity t/h 110~440 200~550 260~700 300~800 350~900 350~950


Installation
5~34
Inclination°

PAGE 26
Large Banana Vibrating Screen(Double Deck)

Model GNBD2461 GNBD3061 GNBD3661 GNBD4385

Screen Area m² 14.64×2 18.3×2 21.96×2 36.55×2

Vibration Direction
45
Angle°

Vibration Frequency Hz 12.5~16

Power kW 30 55 55 90

Double Amplitude mm 8~12

Mesh Size mm 6~100

Capacity t/h 200~900 300~1300 400~1500 600~1800

Installation Inclination° 5~34

PAGE 27
Large Banana Vibrating Screen Features
The screen machine wallboard is not welded, and the plate is made of high-
strength alloy steel plate with better impact toughness. The imported Huck
rivets are used for hydraulic tension assembly. This advanced design makes the
wallboard free of welding residual stress.
Through finite element analysis, optimize the structure and vibration parameters
of the screen, avoid the natural frequencies of all levels of the screen, reduce the
influence of resonance, and extend the service life of the whole machine.
The cross beam under the screen adopts rectangular tube design; The exciting
beam box structure is designed with light weight, high strength and good
toughness. The post welding heat treatment process of main components can
effectively eliminate welding stress.
The surface of the beam is sprayed with polyurea by a spray machine imported
from the United States. The parts that are easy to impact and wear can also be
protected by rubber parts, which are resistant to erosion and wear.
High efficiency helical gear box type exciter, with super large exciting force, ultra-
low noise, stable operation and long service life; The eccentric block is arranged
outside the exciter box, so that the amplitude can be adjusted by changing the
counterweight setting.
Product serialization to meet the production requirements of customers under
different process conditions; Polyurethane screen panel is modular, more versatile
and more convenient to replace.

Large Banana Vibrating Screen Components

Item Part Name


1 Box-type Vibration exciter
2 Vibrating beam assembly
3 Upper beam assembly
4 Back plate
5 Lower support assembly
6 Metal damping spring
7 Wallboard assembly
8 Lower beam assembly
9 Driving device
10 Polyurethane screen panel
11 Rail seat

PAGE 28
Large Flip-Flow Vibrating Screen

GN Large Flip-Flow Vibrating Screen is mainly composed of box type exciter, main
vibrating screen frame, floating screen frame, shear spring, damping spring, flexible
polyurethane screen mesh, support and driving device. The running amplitude is linear.
Flip-Flow Vibrating Screen adopts the principle of double mass near resonance, so that the
floating screen frame has a large amplitude, and the screen surface can deliver the material
with an acceleration of up to 50 G. It is widely used in dry screening of medium and fine-
grained, wet, sticky and other difficult to screen materials. It is not easy to block holes and
has high screening efficiency.

PAGE 29
Large Flip-Flow Vibrating Screen (Single Deck)

Model GNFS2461 GNFS3061 GNFS3085 GNFS3673 GNFS3690 GNFS43100

Screen Area m² 14.64 18.3 25.5 26.28 32.4 43

Vibration
40
Direction Angle°
Vibration
12.5~13.33
Frequency Hz
Power kW 30 30 45 45 55 55
Double Amplitude
12~16
mm
Mesh Size mm 6~25

Capacity t/h 110~440 200~550 260~700 300~800 350~900 350~950


Installation
15~20
Inclination°

PAGE 30
Large Flip-Flow Vibrating Screen (Double Deck)

Model GNFD2461 GNFD3085 GNFD3690 GNFD43100

Screen Area m² 14.64×2 25.5×2 32.4×2 43×2

Vibration Direction
40
Angle°

Vibration Frequency Hz 12.5~13.33

Power kW 30 55 55 90

Double Amplitude mm 12~16

Mesh Size mm 6~25

Capacity t/h 200~600 300~900 400~1000 600~1200

Installation Inclination° 15~20

PAGE 31
Large Flip-Flow Vibrating Screen Features
The screen machine wallboard is not welded, and the plate is made of high-
strength alloy steel plate with better impact toughness. The imported Huck
rivets are used for hydraulic tension assembly. This advanced design makes the
wallboard free of welding residual stress.
Through finite element analysis, optimize the structure and vibration parameters
of the screen, avoid the natural frequencies of all levels of the screen, reduce the
influence of resonance, and extend the service life of the whole machine.
The cross beam under the screen adopts rectangular tube design; The exciting
beam box structure is designed with light weight, high strength and good
toughness. The post welding heat treatment process of main components can
effectively eliminate welding stress.
The amplitude of the floating screen frame can be adjusted by changing the
number of shear springs.
High efficiency helical gear box type exciter, with super large exciting force, ultra-
low noise, stable operation and long service life; The eccentric block is arranged
outside the exciter box, so that the amplitude can be adjusted by changing the
counterweight setting
The polyurethane screen mesh is installed by pressing, which is more convenient
to replace. The elastic deformation of the screen mesh has the function of self-
cleaning the mesh, and can effectively solve the problem of clogging of fine, wet
and viscous materials.

Large Flip-Flow Vibrating Screen Components

Item Part Name


1 Box-type vibration exciter
2 Vibrating beam assembly
3 Upper beam assembly
4 Back plate
5 Lower support assembly
6 Metal damping spring
7 Wallboard assembly
8 Driving device
9 Shear spring
10 Floating beam assembly
11 Polyurethane screen mesh

PAGE 32
Polyurethane Screen Panel

GN Polyurethane Screen Panel is commonly used in dewatering and classification


of mineral process and construction industries. GN polyurethane screen panel is
manufactured by the processing technology of steel wire covered with polyurethane. It is
characterized by firm structure and durability. GN polyurethane screen panel adopts high-
quality polyurethane raw materials, which has excellent elasticity, super wear resistance
and good screening efficiency. All polyurethane raw materials and their proportion have
been tested and strictly selected, and advanced injection molding technology and precision
designed & manufactured molds are used for injection molding, which can guarantee
GN polyurethane screen panel completely customized according to your needs. Opening
shape and opening size, screen plate thickness, fixing method, overall size and other
elements can be arbitrarily determined. GN polyurethane screen panel can also realize
various surface shapes on the screen plate: retaining dam, anti smashing strip, guide strip
and guide block to improve the screening efficiency.

PAGE 33
Common opening size
Standard Type Efficiency type Lifetime Type
Model Screen bar Screen bar Screen bar
Opening rate Opening rate Opening
diameter diameter diameter
(%) (%) rate (%)
(MM) (MM) (MM)
8 4 14 3 53 6 33
10 4 51 3 59 6 39
12 6 44 4 56 8 36
14 6 49 4 60 8 40
16 6 53 4 64 8 44

18 7 52 6 56 10 41

20 7 55 6 59 10 44

22 8 54 6 62 10 47

24 10 50 8 56 12 44

27 12 48 10 53 12 48

30 12 51 10 56 12 51

Note: the overall dimension and structure of the installation can be customized.
PAGE 34
Polyurethane Screen Panel Features
Polyurethane screen panel has a long service life: Generally more than 6 months,
up to one year. Its service life is 8 ~ 10 times longer than traditional metal screen,
3 times longer than SS screen and 3.9 times longer than natural rubber.
The production material of polyurethane screen panel belongs to polymer organic
elastomer, which has good wear resistance, flexing resistance and large loading
capacity.
High screening rate, self-cleaning screen surface, anti-plugging.
Polyurethane elastic screen panel uses steel wire or metal frame as the skeleton
material, which can improve the bending flexibility and increase the loading
capacity.
Product serialization to meet the manufacturing requirements of customers under
different process conditions; Polyurethane screen panel is modular, more versatile
and more convenient to replace.
The cone angle of the screen hole is greater than 140 °, and the water permeability
of polyurethane is strong, which can effectively prevent the adhesion of wet fine
particles, so it is suitable for the screening and separation of wet fine materials.
The use of metal mold can ensure accurate screen opening, high opening rate and
high screening efficiency.
Multiple choices of hole types: Rectangle, square, circle and other shapes.
Wide application range and strong industrial applicability: the screening of various
materials within the range of 0.1mm-170mm, whether dry or wet, will not affect
the screening rate. The advantages of polyurethane screen panel are more fully
displayed for dehydration and demineralization screen in the range of 0.5m-3mm.
Good moisture resistance. It can be used in water or oil and water medium, which
can improve the service efficiency and service life.
Adopt the modular installation method (300 * 600mm), which significantly
reduces the use cost, convenient for replacement and installation, and reduces the
work intensity of replacement.
Various product line, GN polyurethane screen panel can match global well-known
brand screening machines.
Low noise. No matter what substances and materials are screened during use,
there will be no great noise, reducing the noise level by up to 9 dB. This is a 50%
reduction in noise perceived by the human ear.
Polyurethane screen panel is not easy to rust, and the storage life is greatly
extended. It can be stored for more than 5 years without affecting the service life.

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Polyurethane Screen Mesh

Polyurethane screen mesh is often used to adapt to Fine Vibrating Screen and Stack
Vibrating Screen. It can be used in vibrating dehydration, material classification and other
applications. GN polyurethane screen mesh is a kind of high molecular polyurethane
elastomer, which has excellent physical and mechanical properties: high strength, large
elasticity and good wear resistance. The opening rate of polyurethane screen mesh is 28%
~ 45%. GN is committed to providing customers with flexible polyurethane screen mesh
with finer mesh, higher opening area and better polyurethane screen surface. By adopting
advanced production technology and precision designed and manufactured molds, GN
creatively combines long life with high opening area, large treating capacity and excellent
performance to meet the requirements of efficient separation.

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Specifications
Screen Mesh Size Mesh Width (mm) Mesh Length(mm) Opening Rate(%)
0.045 2.65 9.4
0.063 2.65 14.3
0.075 2.65 18.73
0.1 2.65 23.41
0.125 2.65 30.6
0.15 2.65 30.9
0.18 2.65 31.77
0.2 2.65 35.67
Both length and 0.25 2.65 36.6
width can be 0.3 2.65 39.6
customized 0.35 2.65 40.0
0.4 2.65 42.5
0.5 2.65 44.5
0.6 2.65 45.2
0.7 2.65 46.8
0.8 2.65 48.4
0.9 2.65 51.5
1.0 6 55.6
1.2 6.4 47.8

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GN polyurethane screen mesh Features
The mesh size can be as low as 0.045mm (325 mesh), which can realize ultra-fine
screening.
Excellent wear resistance and high impact resistance. The imported MDI
polyurethane material is the most wear resistant screen mesh material in the world.
Polyurethane screen mesh has a long service life: generally more than 6 months,
up to 1 year.
The production material of polyurethane screen mesh is polymer organic
elastomer, which has good wear resistance, flexing resistance and large loading
capacity.
Inverted triangle anti blocking three-dimensional design, high screening rate,
self-cleaning screen surface, anti-plugging, high screening rate, and strong water
permeability of polyurethane, which can effectively prevent the adhesion of wet
fine particles, suitable for the screening and separation of wet fine materials.
Wide range of application and strong industrial applicability: the mesh of the
screen for wet materials can be as low as 0.045mm (325 mesh), and the mesh of
the screen for dry materials can be as low as 0.104mm (140 mesh).
Customized sizes can match well-known brands at home and abroad, such as GN
Separation & Conveying fine vibrating screen, Derrick TH48-30, etc
Polyurethane screen mesh is not easy to rust, and the storage life is greatly extended.
It can be stored for more than 5 years without affecting the service life.
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