MOD-MUX

MODBUS MULTIPLEXING I/O SYSTEM

CATALOG AND DESIGN GUIDE

FUZYPRO
27/05/2002 V14
 TABLE OF CONTENTS

1. AN OVERVIEW OF THE MOD-MUX SYSTEM ...................................... 6

1.1 DESCRIPTION.............................................................................................................6
1.2 MODULE SELECTION TABLE....................................................................................9
2. MOD-MUX GENERAL INFORMATION................................................ 11
2.1 PHYSICAL DIMENSIONS..........................................................................................11
2.2 GROUNDING/SHIELDING ........................................................................................11
2.3 NETWORK TERMINATION .......................................................................................12
2.4 CPU DIAGNOSTICS..................................................................................................12
2.5 NETWORK DIAGNOSTICS.......................................................................................12
2.6 DIP SWITCH TABLE..................................................................................................13
3. MOD-MUX HARDWARE ...................................................................... 16
3.1 POWER SUPPLIES ...................................................................................................16
3.1.1 DESCRIPTION ...................................................................................................16
3.1.2 SPECIFICATIONS ..............................................................................................16
3.1.3 WIRING...............................................................................................................16
3.2 MM8DI - DIGITAL INPUTS WITH COUNTERS ........................................................17
3.2.1 DESCRIPTION ...................................................................................................17
3.2.2 SPECIFICATIONS ..............................................................................................17
3.2.3 WIRING...............................................................................................................18
3.2.4 SWITCH SETTINGS...........................................................................................18
3.2.5 DIAGNOSTIC UNIT MENU FORMAT ................................................................19
3.3 MM8DIB - DIGITAL INPUTS WITH BATTERY BACKED COUNTERS ....................20
3.3.1 DESCRIPTION ...................................................................................................20
3.3.2 SPECIFICATIONS ..............................................................................................20
3.3.3 WIRING...............................................................................................................21
3.3.4 SWITCH SETTINGS...........................................................................................21
3.3.5 DIAGNOSTIC UNIT MENU FORMAT ................................................................22
3.4 MM16DI - DIGITAL INPUTS WITH COUNTERS ......................................................23
3.4.1 DESCRIPTION ...................................................................................................23
3.4.2 SPECIFICATIONS ..............................................................................................23
3.4.3 WIRING...............................................................................................................25
3.4.4 SWITCH SETTINGS...........................................................................................25
3.4.5 DIAGNOSTIC UNIT MENU FORMAT ................................................................26
3.5 MM8DO - DIGITAL OUTPUTS ..................................................................................27
3.5.1 DESCRIPTION ...................................................................................................27
3.5.2 SPECIFICATIONS ..............................................................................................27
3.5.3 WIRING...............................................................................................................28
3.5.4 SWITCH SETTINGS...........................................................................................28
3.5.5 DIAGNOSTIC UNIT MENU FORMAT ................................................................28
3.6 MM4DIO - DIGITAL INPUTS / OUTPUTS .................................................................29
3.6.1 DESCRIPTION ...................................................................................................29
3.6.2 SPECIFICATIONS ..............................................................................................29
3.6.3 WIRING...............................................................................................................30
3.6.4 DIAGNOSTIC UNIT MENU FORMAT ................................................................31
3.7 MM4RO - RELAY OUTPUTS ....................................................................................32
3.7.1 DESCRIPTION ...................................................................................................32
3.7.2 SPECIFICATIONS ..............................................................................................32
3.7.3 WIRING...............................................................................................................33
3.7.4 SWITCH SETTINGS...........................................................................................33
3.7.5 DIAGNOSTIC UNIT MENU FORMAT ................................................................33
3.8 MM8AI - ANALOG INPUTS .......................................................................................34

FUZYPRO 2 MOD-MUX
 3.8.1 DESCRIPTION ...................................................................................................34
3.8.2 SPECIFICATIONS ..............................................................................................34
3.8.3 WIRING...............................................................................................................35
3.8.4 SWITCH SETTINGS...........................................................................................35
3.8.5 DIAGNOSTIC UNIT MENU FORMAT ................................................................36
3.9 MM8AI/I ISO AND MM8AI/V ISO - ISOLATED ANALOG INPUTS ...........................37
3.9.1 DESCRIPTION ...................................................................................................37
3.9.2 SPECIFICATIONS ..............................................................................................37
3.9.3 WIRING...............................................................................................................38
3.9.4 SWITCH SETTINGS...........................................................................................38
3.9.5 DIAGNOSTIC UNIT MENU FORMAT ................................................................39
3.10 MM8TC - THERMOCOUPLE INPUTS...................................................................40
3.10.1 DESCRIPTION ...................................................................................................40
3.10.2 SPECIFICATIONS ..............................................................................................40
3.10.3 WIRING...............................................................................................................41
3.10.4 SWITCH SETTINGS...........................................................................................41
3.10.5 DIAGNOSTIC UNIT MENU FORMAT ................................................................42
3.11 MM8TCISO - ISOLATED THERMOCOUPLE INPUTS..........................................43
3.11.1 DESCRIPTION ...................................................................................................43
3.11.2 SPECIFICATIONS ..............................................................................................43
3.11.3 WIRING...............................................................................................................44
3.11.4 SWITCH SETTINGS...........................................................................................44
3.11.5 DIAGNOSTIC UNIT MENU FORMAT ................................................................45
3.12 MM6RTD - RTD INPUTS .......................................................................................46
3.12.1 DESCRIPTION ...................................................................................................46
3.12.2 SPECIFICATIONS ..............................................................................................46
3.12.3 WIRING...............................................................................................................47
3.12.4 SWITCH SETTINGS...........................................................................................47
3.12.5 DIAGNOSTIC UNIT MENU FORMAT ................................................................48
3.13 MM6RTDB - RTD INPUTS.....................................................................................49
3.13.1 DESCRIPTION ...................................................................................................49
3.13.2 SPECIFICATIONS ..............................................................................................49
3.14 MM1AI2RO - 1 ANALOG INPUT WITH DUAL ALARMS.......................................50
3.14.1 DESCRIPTION ...................................................................................................50
3.14.2 SPECIFICATIONS ..............................................................................................50
3.14.3 WIRING...............................................................................................................51
3.14.4 SWITCH SETTINGS...........................................................................................51
3.14.5 CONFIGURATION OF THE INPUT....................................................................52
3.14.6 CONFIGURATION OF THE ALARM OUTPUTS................................................53
3.14.7 DIAGNOSTIC UNIT MENU FORMAT ................................................................56
3.15 MM1TI2RO - 1 TEMPERATURE INPUT WITH DUAL ALARMS...........................57
3.15.1 DESCRIPTION ...................................................................................................57
3.15.2 SPECIFICATIONS ..............................................................................................58
3.15.3 WIRING...............................................................................................................59
3.15.4 SWITCH SETTINGS...........................................................................................59
3.15.5 CONFIGURATION OF THE INPUT....................................................................60
3.15.6 CONFIGURATION OF THE ALARM OUTPUTS................................................60
3.15.7 DIAGNOSTIC UNIT MENU FORMAT ................................................................65
3.16 MM8AO - ANALOG OUTPUTS..............................................................................66
3.16.1 DESCRIPTION ...................................................................................................66
3.16.2 SPECIFICATIONS ..............................................................................................66
3.16.3 WIRING...............................................................................................................67
3.16.4 SWITCH SETTINGS...........................................................................................67
3.16.5 DIAGNOSTIC UNIT MENU FORMAT ................................................................68
3.17 MMMEM - MEMORY MODULE .............................................................................69
3.17.1 DESCRIPTION ...................................................................................................69
3.17.2 SPECIFICATIONS ..............................................................................................69
3.17.3 WIRING...............................................................................................................69
3.17.4 SWITCH SETTINGS...........................................................................................70
3.17.5 DIAGNOSTIC UNIT MENU FORMAT ................................................................70

FUZYPRO 3 MOD-MUX
 3.18 MMI/OMAP - I/O MAPPER.....................................................................................71
3.18.1 DESCRIPTION ...................................................................................................71
3.18.2 SPECIFICATIONS ..............................................................................................71
3.18.3 WIRING...............................................................................................................72
3.18.4 SWITCH SETTINGS...........................................................................................72
3.18.5 DIAGNOSTIC UNIT MENU FORMAT ................................................................72
3.19 MMTCPCONV - MODBUS/TCP SERIAL CONVERTER .......................................73
3.19.1 DESCRIPTION ...................................................................................................73
3.20 MMINTCONV - INTELLIGENT RS232/RS485 CONVERTER...............................74
3.20.1 DESCRIPTION ...................................................................................................74
3.20.2 SPECIFICATIONS ..............................................................................................74
3.20.3 WIRING...............................................................................................................75
3.21 MMINTBCONV - INTELLIGENT RS232/RS485 BOXED CONVERTER...............76
3.21.1 DESCRIPTION ...................................................................................................76
3.21.2 SPECIFICATIONS ..............................................................................................76
3.21.3 WIRING...............................................................................................................77
3.21.4 SWITCH SETTINGS...........................................................................................77
3.22 MMDUALCONV - DUAL MASTER RS232/RS485 CONVERTER.........................78
3.22.1 DESCRIPTION ...................................................................................................78
3.22.2 SPECIFICATIONS ..............................................................................................78
3.22.3 WIRING...............................................................................................................79
3.22.4 SWITCH SETTINGS...........................................................................................79
3.23 MM485REP - RS485 REPEATER .........................................................................80
3.23.1 DESCRIPTION ...................................................................................................80
3.23.2 SPECIFICATIONS ..............................................................................................80
3.23.3 WIRING...............................................................................................................80
3.24 MM485/OPTO - FIBRE OPTIC CONVERTERS ....................................................81
3.24.1 DESCRIPTION ...................................................................................................81
3.24.2 SPECIFICATIONS ..............................................................................................81
3.24.3 WIRING...............................................................................................................81
3.25 UCLK - UNIVERSAL CLOCK.................................................................................82
3.25.1 DESCRIPTION ...................................................................................................82
3.25.2 SPECIFICATIONS ..............................................................................................82
3.25.3 WIRING...............................................................................................................83
3.25.4 SWITCH SETTINGS...........................................................................................83
3.26 UCNTR6A - UNIVERSAL 6 DIGIT COUNTER ......................................................84
3.26.1 DESCRIPTION ...................................................................................................84
3.26.2 OPERATING DESCRIPTION .............................................................................84
3.26.3 SPECIFICATIONS ..............................................................................................86
3.26.4 WIRING...............................................................................................................86
3.26.5 SWITCH SETTINGS...........................................................................................86
3.27 UDISP6A - UNIVERSAL 6 DIGIT DISPLAY...........................................................87
3.27.1 DESCRIPTION ...................................................................................................87
3.27.2 OPERATING DESCRIPTION .............................................................................87
3.27.3 SPECIFICATIONS ..............................................................................................87
3.27.4 WIRING...............................................................................................................88
3.27.5 SWITCH SETTINGS...........................................................................................88
3.28 MM-LPI - LOOP POWERED ISOLATOR.............................................................89
3.28.1 DESCRIPTION ...................................................................................................89
3.28.2 SPECIFICATIONS ..............................................................................................89
3.28.3 WIRING...............................................................................................................90
3.29 MM232/485CONV- RS232/485(422) ISOLATED CONVERTER...........................91
3.29.1 DESCRIPTION ...................................................................................................91
3.29.2 SPECIFICATIONS ..............................................................................................91
3.29.3 WIRING...............................................................................................................92
3.29.4 JUMPER SETTINGS: .........................................................................................93
3.30 DU01 - DIAGNOSTIC UNIT ...................................................................................94
3.30.1 DESCRIPTION ...................................................................................................94
3.30.2 SPECIFICATIONS ..............................................................................................94
3.30.3 DIAGNOSTIC UNIT MENU FORMAT ................................................................94

FUZYPRO 4 MOD-MUX
 3.31 MM11PINBASE - DIN RAIL MOUNT 11 PIN RELAY BASE..................................95
3.31.1 DESCRIPTION ...................................................................................................95
3.32 MM232CBL - RS232 9-PIN D-TYPE CONNECTOR AND CABLE........................96
3.32.1 DESCRIPTION ...................................................................................................96
3.32.2 WIRING...............................................................................................................96
4. DATA ADDRESSES............................................................................. 97
4.1 MM8DI - DIGITAL INPUTS ( MODULE TYPE = 01)..................................................98
4.2 MM8DIB - DIGITAL INPUTS ( MODULE TYPE = 10) ...............................................99
4.3 MM16DI - DIGITAL INPUTS ( MODULE TYPE = 09) .............................................100
4.4 MM8DO - DIGITAL OUTPUTS ( MODULE TYPE = 02)..........................................101
4.5 MM4DIO - DIGITAL INPUTS / OUTPUTS ( MODULE TYPE = 16) ........................101
4.6 MM4RO - RELAY OUTPUTS ( MODULE TYPE = 07)............................................102
4.7 MM8AI - ANALOG INPUTS ( MODULE TYPE = 03)...............................................102
4.8 MM8AI ISO - ANALOG INPUTS ( MODULE TYPE = 17) .......................................102
4.9 MM8TC - THERMOCOUPLE INPUTS ( MODULE TYPE = 05)..............................103
4.10 MM8TCISO - THERMOCOUPLE INPUTS ( MODULE TYPE = 18) ....................103
4.11 MM6RTD - RTD INPUTS ( MODULE TYPE = 06)..............................................104
4.12 MM6RTDB - RTD INPUTS ( MODULE TYPE = 12) ...........................................104
4.13 MM8AO - ANALOG OUTPUTS ( MODULE TYPE = 08) .....................................104
4.14 UCLK - UNIVERSAL CLOCK ( MODULE TYPE = 13) ........................................105
4.15 UCNTR6A - UNIVERSAL COUNTER ( MODULE TYPE = 14) ...........................106
4.16 UDISP6A - UNIVERSAL DISPLAY ( MODULE TYPE = 15)................................107
4.17 MM1AI2RO - ANALOG INPUT WITH ALARMS ( MODULE TYPE = 19)............109
4.18 MM1TI2RO - TEMPERATURE INPUT WITH ALARMS ( MODULE TYPE = 20)110
4.19 MMMEM - MEMORY MODULE ( MODULE TYPE = 21).....................................111
5. SPECIFICATIONS .............................................................................. 112
5.1 ENVIRONMENTAL ..................................................................................................112
5.2 EMC INSTALLATION INSTRUCTIONS ..................................................................112
5.3 CONFORMITY CERTIFICATE ................................................................................113
6. APPLICATION EXAMPLES ............................................................... 114
6.1 POINT TO POINT I/O ..............................................................................................114
6.1.1 SYSTEM CONFIGURATION............................................................................114
6.1.2 SETUP PROCEDURE ......................................................................................114
6.2 COMPLEX POINT TO POINT I/O............................................................................115
6.2.1 SYSTEM CONFIGURATION............................................................................115
6.2.2 SETUP PROCEDURE ......................................................................................115

FUZYPRO 5 MOD-MUX
1. AN OVERVIEW OF THE MOD-MUX SYSTEM

1.1 DESCRIPTION

MOD-MUX is an innovative modular I/O system which provides a simple low cost solution for
distributed I/O requirements. The MOD-MUX system consists of stand-alone Digital and
Analog Input and Output modules which are connected together on a RS485 two wire multi-
drop network using the MODBUS protocol. Two baud rates are selectable, 9600 and 19200
baud. Typical response times are under 50ms.

All MOD-MUX modules plug into industry standard DIN rail mount 11 pin relay bases. All
modules have a minimum isolation of 1000VAC rms between the field and logic.

There are a number of configurations in which the MOD-MUX modules may be used in a
system. Some are listed as follows:

A. Simple Point to Point I/O.

This is the basic configuration were a maximum of 8 Digital or Analog Inputs will be
transmitted to 8 Digital or Analog Outputs at a remote location on the network. The primary
advantage of this configuration is cost saving where 9 wires are replaced by a single twisted
pair. It may also be used on existing installations to avoid having to install additional cabling
for expansion purposes.

INPUTS

1 Km Distance
8DI

BAUD RATE 8DO

9600 / 19200
120 ohm Termination OUTPUTS

B. Complex Point to Point I/O.

This configuration allows for a larger number of I/O to be connected to the network at random
points on the network. A maximum of 32 Digital Input Modules and 16 Analog Modules may
be placed on the network, and the inputs are transmitted to a corresponding number of
Digital or Analog Output Modules. In this configuration the Modules are set to operate in
the MODBUS Slave mode and a Master Module called an I/O MAPPER is used to transmit
the Inputs from the Input Modules to the Outputs on the Output Modules.
INPUTS

INPUTS
A B 8DI

8DI

8DO
I/O MAPPER
120 ohm Termination 8DO
A OUTPUTS

OUTPUTS B

FUZYPRO 6 MOD-MUX
C. I/O Expansion.

There are a number of devices such as PLC’s (Programmable Logic Controllers) which have
a MODBUS Communications facility available. When configured as a MODBUS Master, and
attached to the RS485 network, MOD-MUX Modules may be used as remote I/O reducing
cabling costs and increasing the I/O capability of the PLC.

INPUTS

8DI
MODBUS MASTER
PLC

MODBUS SLAVE
8DO

120 ohm Termination OUTPUTS

8AI

INPUTS

D. Data Acquisition.

Another use of the MOD-MUX Modules is for Data Acquisition where a PC (Personal
Computer) is connected to the Network. Many SCADA software packages support the
MODBUS Master Protocol and can hence retrieve data from Input Modules or send data to
Output Modules. The serial port of the PC is connected to an RS232/RS485 Converter
which in turn is connected to the Network.

PC INPUTS

SERIAL
LINK
8DI
232/485 MODBUS MASTER
CONVERTER

MODBUS SLAVE
8DO

120 ohm Termination OUTPUTS

8AI

INPUTS

FUZYPRO 7 MOD-MUX
E. Ethernet.

Procon has developed a Converter which connects to a standard 10BaseT Ethernet network.
The Converter is given a network IP address and can be accessed by up to 4 PC's at a time.
The converter enables PC's and PLC's using the MODBUS/TCP protocol to communicate
with the range of MOD-MUX modules.

MASTER 2
MASTER 1

PC
PLC

INPUTS
10BaseT HUB

MODBUS/TCP to 8DI
RS485 Converter

8DO

120 ohm Termination OUTPUTS

8AI

INPUTS

F. Data Acquisition / Control Using RF Telemetry.

MOD-MUX Modules can be connected to a PC or PLC for remote monitoring and control via
radio telemetry using standard RF transceivers. There are many transceivers available on the
market which can transparently be used with MOD-MUX. Contact Procon for more details.

PC INPUTS

SERIAL
LINK
8DI
RF MODBUS MASTER
Transceiver RF
Transceiver

8DO
MODBUS SLAVE
OUTPUTS

8AI

INPUTS

FUZYPRO 8 MOD-MUX
 1.2 MODULE SELECTION TABLE

MODEL MODULE TYPE

POWER SUPPLIES
MMPSU150 220VAC / 2 x 12Vdc UNREG.POWER SUPPLY 150mA
MMPSU151 220VAC / 24Vdc UNREG.POWER SUPPLY 150mA

I/O MODULES
MM8DI 8 DIGITAL INPUT MODULE INCLUDING 8 COUNTERS
MM8DIB 8 DIGITAL INPUT MODULE WITH BATTERY BACKED COUNTERS
MM16DI 16 DIGITAL INPUT MODULE INCLUDING 8 COUNTERS
MM8DO 8 DIGITAL OUTPUT MODULE
MM4DIO 4 DIGITAL INPUT / 4 DIGITAL OUTPUT MODULE
MM4RO 4 RELAY OUTPUT MODULE
MM8AI/V 8 ANALOG INPUT 0 - 5V / 1 - 5V / 0 - 10V / 2 - 10V
MM8AI/V ISO 8 ANALOG INPUT 0 - 5V / 1 - 5V / 0 - 10V / 2 - 10V FULLY ISOLATED
MM8AI/I 8 ANALOG INPUT 0 - 20mA / 4 - 20mA
MM8AI/I ISO 8 ANALOG INPUT 0 - 20mA / 4 - 20mA FULLY ISOLATED
MM8AO 8 ANALOG OUTPUT MODULE
MM8TC 8 THERMOCOUPLE INPUT MODULE INCL. 0 - 50mV I/P
MM8TCISO 8 TC INPUT MODULE INCL. 0 - 50mV I/P FULLY ISOLATED
MM6RTD 6 RTD INPUT MODULE - PT100 & Ni120
MM6RTDB 6 RTD INPUT MODULE - PT1000
MM1AI2RO 1 ANALOG INPUT 0(4) - 20mA / 0(2) - 10V / 0(1) - 5V WITH DUAL ALARMS
MM1TI2RO 1 TEMPERATURE INPUT TC / RTD WITH DUAL ALARMS
MMMEM MEMORY MODULE

COMMUNICATION MODULES
MMTCPCONV MODBUS/TCP RS485 CONVERTER
MMINTCONV RS232 / RS485 INTELLIGENT CONVERTER
MMINTBCONV RS232 / RS485 INTELLIGENT BOXED CONVERTER
MMDUALCONV DUAL MASTER RS232 / RS485 BOXED CONVERTER
MM485REP RS485 REPEATER
MM232OPTO RS232 / FIBRE OPTIC CONVERTER 850nm
MM485OPTO RS485 / FIBRE OPTIC CONVERTER 850nm

MODBUS MASTERS
MMI/OMAP I/O MAPPER

ACCESSORIES
MM11PINBASE 11 PIN DIN RAIL MOUNT BASE
MM232CBL RS232 9-PIN D-TYPE CONNECTOR AND CABLE

DISPLAYS
UCLK UNIVERSAL CLOCK
UCNTR6A UNIVERSAL 6 DIGIT COUNTER
UDISP6A UNIVERSAL 6 DIGIT DISPLAY

FUZYPRO 9 MOD-MUX
 MODEL MODULE TYPE

UCLK6LA UNIVERSAL CLOCK 100mm DISPLAY

UCNTR6LA UNIVERSAL 6 DIGIT COUNTER 100mm DISPLAY
UDISP6LA UNIVERSAL 6 DIGIT DISPLAY 100mm DISPLAY

MISCELLANEOUS
MM-LPI LOOP POWERED ISOLATOR 4 - 20mA
MM232/485CONV RS232/RS485(422) ISOLATED CONVERTER
DU01 DIAGNOSTIC UNIT

MODBUS TCP MODULES

MMTCP16DI 16 DIGITAL INPUT MODULE WITH 8 COUNTERS
MMTCP16DO 16 DIGITAL OUTPUT MODULE
MMTCP8AI/V 8 ANALOG INPUT 0-5V / 1-5V / 0-10V / 2-10V
MMTCP8AI/I 8 ANALOG INPUT 0-20mA / 4-20mA
MMTCP8AO 8 ANALOG OUTPUT 0-20mA
MMTCP8TC 8 THERMOCOUPLE INPUT MODULE
MMTCP6RTD 6 RTD INPUT MODULE PT100, Ni120
MMTCPCONV MODBUS TCP / RS485 CONVERTER

FUZYPRO 10 MOD-MUX
2. MOD-MUX GENERAL INFORMATION

2.1 PHYSICAL DIMENSIONS

The MOD-MUX enclosure is shown below. The module plugs into an industry standard 11 pin
relay base. This base is normally clipped onto a DIN rail. Field wiring is on the front of the
module via a separate plug in connector.

±115mm
40mm
85mm
80mm

External dimensions of a typical module.

Extra space will be required in the front for
field wiring.(Approx. 25mm)

2.2 GROUNDING/SHIELDING

In most cases, MOD-MUX modules will be installed in an enclosure along with other devices
which generate electromagnetic radiation. Examples of these devices are relays and
contactors, transformers, motor controllers etc. This electromagnetic radiation can induce
electrical noise into both power and signal lines, as well as direct radiation into the module
causing negative effects on the system. Appropriate grounding, shielding and other protective
steps should be taken at the installation stage to prevent these effects. These protective
steps include control cabinet grounding, module grounding, cable shield grounding, protective
elements for electromagnetic switching devices, correct wiring as well as consideration of
cable types and their cross sections.

FUZYPRO 11 MOD-MUX
2.3 NETWORK TERMINATION

Transmission line effects often present a problem on data communication networks. These
problems include reflections and signal attenuation.

To eliminate the presence of reflections from the end of the cable, the cable must be
terminated at both ends with a resistor across the line equal to its characteristic impedance.
Both ends must be terminated since the direction of propagation is bidirectional. In the case
of an RS485 twisted pair cable this termination is typically 120 ohms.

Some of the MOD-MUX modules have built in termination resistors which are connected to
the network by linking connections on the 11 pin relay base as shown in the diagram below.
Note that only the modules at the end of the network should have the terminations
linked onto the network.

1
+
12 - 24V DC 2 MOD-MUX FIELD
LOGIC POWER -
INPUT E 9 MODULE CONNECTIONS

COMMS + 7
TO RS485
NETWORK 8
COMMS -
10
TERM -
11
TERM +

WIRE LINKS

2.4 CPU DIAGNOSTICS

The MOD-MUX I/O modules have a built in watchdog circuit which is used to monitor the
microprocessor. The POWER LED flashing at ± 1 second intervals indicates that the
microprocessor is faulty and must be repaired.

2.5 NETWORK DIAGNOSTICS

The built in termination resistor networks provide a DC bias voltage which ensures that the
output of the receiver circuits in the MOD-MUX modules maintain a known output when there
is no communication activity on the network. Each MOD-MUX I/O module has a RXD LED
which indicates the state of the RS485 network.

When power is applied to a module the RXD LED will flash on and should then go off. This
indicates that the module has been correctly connected to the network. If the RXD LED
remains on it could be due to the module being wired incorrectly and the RS485 wires being
reversed, or that the built in terminator (as described in section 2.3) has not been linked
across the network.

FUZYPRO 12 MOD-MUX
2.6 DIP SWITCH TABLE

The following table assists with the setting up of DIP switches for the required NODE ID.

NODE ID DIP SWITCH SETTINGS

SW1 SW2 SW3 SW4 SW5 SW6 SW7

0 OFF OFF OFF OFF OFF OFF OFF
1 ON OFF OFF OFF OFF OFF OFF
2 OFF ON OFF OFF OFF OFF OFF
3 ON ON OFF OFF OFF OFF OFF
4 OFF OFF ON OFF OFF OFF OFF
5 ON OFF ON OFF OFF OFF OFF
6 OFF ON ON OFF OFF OFF OFF
7 ON ON ON OFF OFF OFF OFF
8 OFF OFF OFF ON OFF OFF OFF
9 ON OFF OFF ON OFF OFF OFF
10 OFF ON OFF ON OFF OFF OFF
11 ON ON OFF ON OFF OFF OFF
12 OFF OFF ON ON OFF OFF OFF
13 ON OFF ON ON OFF OFF OFF
14 OFF ON ON ON OFF OFF OFF
15 ON ON ON ON OFF OFF OFF
16 OFF OFF OFF OFF ON OFF OFF
17 ON OFF OFF OFF ON OFF OFF
18 OFF ON OFF OFF ON OFF OFF
19 ON ON OFF OFF ON OFF OFF
20 OFF OFF ON OFF ON OFF OFF
21 ON OFF ON OFF ON OFF OFF
22 OFF ON ON OFF ON OFF OFF
23 ON ON ON OFF ON OFF OFF
24 OFF OFF OFF ON ON OFF OFF
25 ON OFF OFF ON ON OFF OFF
26 OFF ON OFF ON ON OFF OFF
27 ON ON OFF ON ON OFF OFF
28 OFF OFF ON ON ON OFF OFF
29 ON OFF ON ON ON OFF OFF
30 OFF ON ON ON ON OFF OFF
31 ON ON ON ON ON OFF OFF
32 OFF OFF OFF OFF OFF ON OFF
33 ON OFF OFF OFF OFF ON OFF
34 OFF ON OFF OFF OFF ON OFF
35 ON ON OFF OFF OFF ON OFF
36 OFF OFF ON OFF OFF ON OFF
37 ON OFF ON OFF OFF ON OFF
38 OFF ON ON OFF OFF ON OFF
39 ON ON ON OFF OFF ON OFF
40 OFF OFF OFF ON OFF ON OFF
41 ON OFF OFF ON OFF ON OFF
42 OFF ON OFF ON OFF ON OFF
43 ON ON OFF ON OFF ON OFF
44 OFF OFF ON ON OFF ON OFF
45 ON OFF ON ON OFF ON OFF
46 OFF ON ON ON OFF ON OFF
47 ON ON ON ON OFF ON OFF
48 OFF OFF OFF OFF ON ON OFF

FUZYPRO 13 MOD-MUX
 49 ON OFF OFF OFF ON ON OFF
NODE ID DIP SWITCH SETTINGS

SW1 SW2 SW3 SW4 SW5 SW6 SW7

50 OFF ON OFF OFF ON ON OFF
51 ON ON OFF OFF ON ON OFF
52 OFF OFF ON OFF ON ON OFF
53 ON OFF ON OFF ON ON OFF
54 OFF ON ON OFF ON ON OFF
55 ON ON ON OFF ON ON OFF
56 OFF OFF OFF ON ON ON OFF
57 ON OFF OFF ON ON ON OFF
58 OFF ON OFF ON ON ON OFF
59 ON ON OFF ON ON ON OFF
60 OFF OFF ON ON ON ON OFF
61 ON OFF ON ON ON ON OFF
62 OFF ON ON ON ON ON OFF
63 ON ON ON ON ON ON OFF
64 OFF OFF OFF OFF OFF OFF ON
65 ON OFF OFF OFF OFF OFF ON
66 OFF ON OFF OFF OFF OFF ON
67 ON ON OFF OFF OFF OFF ON
68 OFF OFF ON OFF OFF OFF ON
69 ON OFF ON OFF OFF OFF ON
70 OFF ON ON OFF OFF OFF ON
71 ON ON ON OFF OFF OFF ON
72 OFF OFF OFF ON OFF OFF ON
73 ON OFF OFF ON OFF OFF ON
74 OFF ON OFF ON OFF OFF ON
75 ON ON OFF ON OFF OFF ON
76 OFF OFF ON ON OFF OFF ON
77 ON OFF ON ON OFF OFF ON
78 OFF ON ON ON OFF OFF ON
79 ON ON ON ON OFF OFF ON
80 OFF OFF OFF OFF ON OFF ON
81 ON OFF OFF OFF ON OFF ON
82 OFF ON OFF OFF ON OFF ON
83 ON ON OFF OFF ON OFF ON
84 OFF OFF ON OFF ON OFF ON
85 ON OFF ON OFF ON OFF ON
86 OFF ON ON OFF ON OFF ON
87 ON ON ON OFF ON OFF ON
88 OFF OFF OFF ON ON OFF ON
89 ON OFF OFF ON ON OFF ON
90 OFF ON OFF ON ON OFF ON
91 ON ON OFF ON ON OFF ON
92 OFF OFF ON ON ON OFF ON
93 ON OFF ON ON ON OFF ON
94 OFF ON ON ON ON OFF ON
95 ON ON ON ON ON OFF ON
96 OFF OFF OFF OFF OFF ON ON
97 ON OFF OFF OFF OFF ON ON
98 OFF ON OFF OFF OFF ON ON
99 ON ON OFF OFF OFF ON ON
100 OFF OFF ON OFF OFF ON ON
101 ON OFF ON OFF OFF ON ON
102 OFF ON ON OFF OFF ON ON
103 ON ON ON OFF OFF ON ON

FUZYPRO 14 MOD-MUX
 104 OFF OFF OFF ON OFF ON ON
NODE ID DIP SWITCH SETTINGS

SW1 SW2 SW3 SW4 SW5 SW6 SW7

105 ON OFF OFF ON OFF ON ON
106 OFF ON OFF ON OFF ON ON
107 ON ON OFF ON OFF ON ON
108 OFF OFF ON ON OFF ON ON
109 ON OFF ON ON OFF ON ON
110 OFF ON ON ON OFF ON ON
111 ON ON ON ON OFF ON ON
112 OFF OFF OFF OFF ON ON ON
113 ON OFF OFF OFF ON ON ON
114 OFF ON OFF OFF ON ON ON
115 ON ON OFF OFF ON ON ON
116 OFF OFF ON OFF ON ON ON
117 ON OFF ON OFF ON ON ON
118 OFF ON ON OFF ON ON ON
119 ON ON ON OFF ON ON ON
120 OFF OFF OFF ON ON ON ON
121 ON OFF OFF ON ON ON ON
122 OFF ON OFF ON ON ON ON
123 ON ON OFF ON ON ON ON
124 OFF OFF ON ON ON ON ON
125 ON OFF ON ON ON ON ON
126 OFF ON ON ON ON ON ON
127 ON ON ON ON ON ON ON

FUZYPRO 15 MOD-MUX
3. MOD-MUX HARDWARE

3.1 POWER SUPPLIES

3.1.1 DESCRIPTION

There are two power supplies in the MOD-MUX product

range.

The MMPSU150 is a dual isolated unregulated 12VDC

power supply designed such that one power supply
output is connected to the logic supply input on a MOD-
MUX I/O module whilst the second supply output is
connected to the field supply input on the MOD-MUX
I/O module. This is done to ensure isolation between
the field and logic on all modules.

The MMPSU151 is a single unregulated 24VDC power

supply and is used to power field wiring such as dry
contacts for inputs or the output of the MM8AO current
output module.

3.1.2 SPECIFICATIONS

Power Supply: 200 - 260VAC @ 3VA 50/60 Hz

Outputs: MMPSU150 - 2 X Isolated 12 Vdc UNREG @ 150mA each

MMPSU151 - 1 X 24 Vdc UNREG @ 150mA

Connector: 11 Pin Connector on rear of unit

3.1.3 WIRING

4 +12V DC
1 TO MODULE LOGIC
220 VAC L 5
0V
SUPPLY
POWER 2
N PSU 150
INPUT E 9 6
+12V DC
TO MODULE FIELD
7 0V
SUPPLY

4 +24V DC
1 TO MODULE FIELD
220 VAC L 5
0V
SUPPLY
POWER 2
N PSU 151
INPUT E 9

FUZYPRO 16 MOD-MUX
3.2 MM8DI - DIGITAL INPUTS WITH COUNTERS

3.2.1 DESCRIPTION

The MM8DI module is an 8 channel digital input

module. The inputs are isolated from the logic by bi-
directional opto-couplers. The inputs are divided into 2
isolated groups of 4 inputs each. This allows for many
configurations in which the input module may be used.
One such configuration could be where one group is
connected as common positive and the second group
connected as common negative.

The counters operate in three modes.

In mode 0 all the counters are disabled.

In mode 1 all eight inputs (1-8) have internal counters

associated with them. These counters are 32 bit
counters allowing a count value from 0 to
4294967295. The count value can be cleared by
writing a zero to the associated registers or preset to
any other value using the same method. The counters
can also be reset automatically when read. This is
done by setting on DIP switch 9 on the front panel
(See section 3.2.4).

In mode 2 the inputs are connected as up/down

counters. Input 1 will increment counter 1 whilst input 2 decrements counter1. In the same
way, inputs 3&4 operate counter 2, inputs 5&6 operate counter 3 and inputs 7&8 operate
counter 4.

Note: The count values are not battery backed-up and will be lost if power is turned off.

The format of the registers allows the status of the inputs to be read as either single bits or all
at once as a single register on the Modbus network.

3.2.2 SPECIFICATIONS

Power Supply: 10 -26 Vdc @ 50 mA

Inputs:
Supply Voltage 10 - 26 Vdc
Supply Current 8 X 4 mA @ 12Vdc / 8 X 8 mA @ 24Vdc
Isolation 1500Vrms between field and logic

Counters:
Inputs 1 to 8
Resolution 32 Bits
Frequency 500 Hz (Max)
Pulse Width 1ms (min)

Connector: 11 Pin Connector on rear of unit

10 Way screw connector on front

FUZYPRO 17 MOD-MUX
3.2.3 WIRING

1
1
2
INPUT 1
INPUT 2
+ 12 - 24V DC
12 - 24V DC + 3
4
INPUT 3
INPUT 4
FIELD POWER
2 INPUT
LOGIC POWER - 8 DI 5
6
COMMON
INPUT 5
-
INPUT 9
E 7
8
INPUT 6
INPUT 7
9 INPUT 8
10 COMMON

+COMMS 7
TO RS485
NETWORK 8
- COMMS

3.2.4 SWITCH SETTINGS

SWITCH FUNCTION DESCRIPTION

1 NODE ID Node ID’s from 0 to 127 are set up using switches

2 NODE ID 1 to 7.
3 NODE ID
4 NODE ID
5 NODE ID
6 NODE ID
7 NODE ID
8 INVERT When switched ON the status of the inputs is inverted in
the Modbus status register (30002).
9 CNTR When switched ON the counters are automatically reset
to zero when read.
10 BAUD RATE Selects 9600 (off) or 19200 BAUD (on)

FUZYPRO 18 MOD-MUX
3.2.5 DIAGNOSTIC UNIT MENU FORMAT

MOD-MUX MM8DI
V X.X

1 2 3 4 5 6 7 8 COUNTER MODE
0-0-0-0-0-0-0-0 XXX

COUNTER 1 NODE ID = XXX

XXXXXX

COUNTER 2
XXXXXX

COUNTER 3
XXXXXX

COUNTER 4
XXXXXX

COUNTER 5
XXXXXX

COUNTER 6
XXXXXX

COUNTER 7
XXXXXX

COUNTER 8
XXXXXX

FUZYPRO 19 MOD-MUX
3.3 MM8DIB - DIGITAL INPUTS WITH BATTERY BACKED COUNTERS

3.3.1 DESCRIPTION

The MM8DIB module is an 8 channel digital

input module. The inputs are isolated from the
logic by bi-directional opto-couplers. The inputs
are divided into 2 isolated groups of 4 inputs
each. This allows for many configurations in
which the input module may be used. One
such configuration could be where one group
is connected as common positive and the
second group connected as common negative.

All eight inputs (1-8) have internal counters

associated with them. These counters are 32
bit counters allowing a count value from 0 to
4294967295. The count value can be cleared
by writing a zero to the associated registers or
preset to any other value using the same
method. The counters can also be reset
automatically when read. This is done by
setting on DIP switch 9 on the front panel (See
section 3.3.4).

A filter register is provided for each input

channel. The user can write a value to this
register between 1 and 255. The input filter
time is this value X 5milliseconds. If a zero (0)
is written to this register the counter will be
disabled.

Note: The count values are battery backed-up and will not be lost if power is turned off.

The format of the registers allows the status of the inputs to be read as either single bits or all
at once as a single register on the Modbus network.

3.3.2 SPECIFICATIONS

Power Supply: 10 -26 Vdc @ 50 mA

Inputs:
Supply Voltage 10 - 26 Vdc
Supply Current 8 X 4 mA @ 12Vdc / 8 X 8 mA @ 24Vdc
Isolation 1500Vrms between field and logic

Counters:
Inputs 1 to 8
Resolution 32 Bits
Frequency 50 Hz (Max)
Pulse Width 10ms (min)

Connector: 11 Pin Connector on rear of unit

10 Way screw connector on front

FUZYPRO 20 MOD-MUX
3.3.3 WIRING

1
1
2
INPUT 1
INPUT 2
+ 12 - 24V DC
12 - 24V DC + 3
4
INPUT 3
INPUT 4
FIELD POWER
2 INPUT
LOGIC POWER - 8 DIB 5
6
COMMON
INPUT 5
-
INPUT 9
E 7
8
INPUT 6
INPUT 7
9 INPUT 8
10 COMMON

+COMMS 7
TO RS485
NETWORK 8
- COMMS

3.3.4 SWITCH SETTINGS

SWITCH FUNCTION DESCRIPTION

1 NODE ID Node ID’s from 0 to 127 are set up using switches

2 NODE ID 1 to 7.
3 NODE ID
4 NODE ID
5 NODE ID
6 NODE ID
7 NODE ID
8 INVERT When switched ON the status of the inputs is inverted in
the Modbus status register (30002).
9 CNTR When switched ON the counters are automatically reset
to zero when read.
10 BAUD RATE Selects 9600 (off) or 19200 BAUD (on)

FUZYPRO 21 MOD-MUX
3.3.5 DIAGNOSTIC UNIT MENU FORMAT

MOD-MUX MM8DIB
V X.X

1 2 3 4 5 6 7 8 FILTER 1
0-0-0-0-0-0-0-0 XXXX mSeconds

COUNTER 1 FILTER 2
XXXXXX XXXX mSeconds

COUNTER 2 FILTER 3
XXXXXX XXXX mSeconds

COUNTER 3 FILTER 4
XXXXXX XXXX mSeconds

COUNTER 4 FILTER 5
XXXXXX XXXX mSeconds

COUNTER 5 FILTER 6
XXXXXX XXXX mSeconds

COUNTER 6 FILTER 7
XXXXXX XXXX mSeconds

COUNTER 7 FILTER 8
XXXXXX XXXX mSeconds

COUNTER 8 NODE ID = XXX

XXXXXX

FUZYPRO 22 MOD-MUX
3.4 MM16DI - DIGITAL INPUTS WITH COUNTERS

3.4.1 DESCRIPTION

The MM16DI module is a 16 channel digital input

module. The inputs are isolated from the logic by
bi-directional opto-couplers. The inputs are
divided into 2 isolated groups of 8 inputs each.
This allows for many configurations in which the
input module may be used. One such
configuration could be where one group is
connected as common positive and the second
group connected as common negative.

The counters operate in three modes.

In mode 0 all the counters are disabled.

In mode 1 the first eight inputs (1-8) have

internal counters associated with them. These
counters are 32 bit counters allowing a count
value from 0 to 4294967295. The count value
can be cleared by writing a zero to the
associated registers or preset to any other value
using the same method. The counters can also
be reset automatically when read. This is done
by setting on DIP switch 9 on the front panel
(See section 3.4.4).

In mode 2 the inputs are connected as up/down

counters. Input 1 will increment counter 1 whilst
input 2 decrements counter1. In the same way, inputs 3&4 operate counter 2, inputs 5&6
operate counter 3 and inputs 7&8 operate counter 4.

Note: The count values are not battery backed-up and will be lost if power is turned off.

The format of the registers allows the status of the inputs to be read as either single bits or all
at once as a single register on the Modbus network.

3.4.2 SPECIFICATIONS

Power Supply: 10 -26 Vdc @ 50 mA

Inputs:
Supply Voltage 10 - 26 Vdc
Supply Current 16 X 4 mA @ 12Vdc / 16 X 8 mA @ 24Vdc
Isolation 1500Vrms between field and logic

Counters:
Inputs 1 to 8
Resolution 32 Bits
Frequency 500 Hz (Max)
Pulse Width 1ms (min)

Connector: 11 Pin Connector on rear of unit

10 Way screw connector on front

FUZYPRO 23 MOD-MUX
Note: Inputs 1 to 8 are used as both digital inputs and counter inputs.

FUZYPRO 24 MOD-MUX
3.4.3 WIRING

1 1
2 2
3 3
4 4
5 5
1 6 6

12 VDC + 7
8
7
8
DIGITAL INPUTS
2 9 COMMON
LOGIC POWER - 16 DI 10
11
9
10
INPUT 9 12 11
E 13
14
12
13
15 14
16 15
17 16
18 COMMON

+COMMS 7
TO RS485
NETWORK 8
- COMMS

3.4.4 SWITCH SETTINGS

SWITCH FUNCTION DESCRIPTION

1 NODE ID Node ID’s from 0 to 127 are set up using switches

2 NODE ID 1 to 7.
3 NODE ID
4 NODE ID
5 NODE ID
6 NODE ID
7 NODE ID
8 INVERT When switched ON the status of the inputs is inverted in
the Modbus status register (30002).
9 CNTR When switched ON the counters are automatically reset
to zero when read.
10 BAUD RATE Selects 9600 (off) or 19200 BAUD (on)

FUZYPRO 25 MOD-MUX
3.4.5 DIAGNOSTIC UNIT MENU FORMAT

MOD-MUX MM16DI
V X.X

1 2 3 4 5 6 7 8 COUNTER 7
0-0-0-0-0-0-0-0 XXXXXX

9 10 11 12 COUNTER 8
0--0--0--0 XXXXXX

13 14 15 16 COUNTER MODE
0--0--0--0 XXX

COUNTER 1 NODE ID = XXX

XXXXXX

COUNTER 2
XXXXXX

COUNTER 3
XXXXXX

COUNTER 4
XXXXXX

COUNTER 5
XXXXXX

COUNTER 6
XXXXXX

FUZYPRO 26 MOD-MUX
3.5 MM8DO - DIGITAL OUTPUTS

3.5.1 DESCRIPTION

This module has 8 open collector (NPN) digital

outputs. The outputs may be used to drive lamps or
external relays when more drive capability is
required. The outputs are isolated from the logic
and they share a common negative terminal.

The module may be used as either a slave or

master on the Modbus network. When used with a
PC or PLC the module will be configured as a
slave. When used with a MM8DI module in a point-
to-point configuration, the DIP switch 9 must be
turned on (See Section 3.5.4) to set the module up
as a master. In this mode the MM8DO module will
automatically read the information from the MM8DI
module and write the input status to the outputs.

When used as a slave module, the outputs are

written to by the Modbus master device such as a
PC or PLC. Each output can be individually
switched on or off, or all outputs can be set up at
the same time by writing a single number to the
output register which represents the status of all
outputs.

3.5.2 SPECIFICATIONS

Power Supply: (Logic) 10 - 26 Vdc @ 50 mA

(Field) 20 - 26 Vdc @ 25 mA

Outputs: Open Collector NPN

Maximum Voltage 36 Vdc
Maximum Current 100 mA
Isolation 1500Vrms between field and logic
Vceon 1.1V Max.

Connector: 11 Pin Connector on rear of unit

10 Way screw connector on front

FUZYPRO 27 MOD-MUX
3.5.3 WIRING

1 OUTPUT 1
1 2 OUTPUT 2 +
12 - 24V DC + 3
4
OUTPUT 3
OUTPUT 4
2 RELAY
LOGIC POWER - 8 DO 5
6
OUTPUT 5
OUTPUT 6 -
INPUT 9
E 7
8
OUTPUT 7
OUTPUT 8
9 + VOLTS
10 - VOLTS

+COMMS 7 12 - 24V DC
TO RS485
NETWORK 8 FIELD POWER
- COMMS INPUT

3.5.4 SWITCH SETTINGS

SWITCH FUNCTION DESCRIPTION

1 NODE ID Node ID’s from 0 to 127 are set up using switches

2 NODE ID 1 to 7.
3 NODE ID
4 NODE ID
5 NODE ID
6 NODE ID
7 NODE ID
8 - Not used.
9 MODE Selects Master or Slave Mode. Master mode is used
when the module is connected to a single digital input
module. Slave mode is used when the module is to be
polled either by the I/O Mapper or by a PC.
10 BAUD RATE Selects 9600 (off) or 19200 BAUD (on)

3.5.5 DIAGNOSTIC UNIT MENU FORMAT

MOD-MUX MM8DO
V X.X

1 2 3 4 5 6 7 8
0-0-0-0-0-0-0-0

NODE ID = XXX

FUZYPRO 28 MOD-MUX
3.6 MM4DIO - DIGITAL INPUTS / OUTPUTS

3.6.1 DESCRIPTION

The MM4DIO module is an 4 channel digital input

and 4 channel digital output module.

The inputs are isolated from the logic by bi-

directional opto-couplers. The common is
connected internally to either the -volts or +volts
field power supply terminals using a jumper link
which is situated inside the housing.

The inputs have internal counters associated with

them. These counters are 32 bit counters allowing a
count value from 0 to 4294967295. The count value
can be cleared by writing a zero to the associated
registers or preset to any other value using the
same method. The counters can also be reset
automatically when read. This is done by setting on
DIP switch 9 on the front panel (See section 3.6.4).

Note: The count values are not battery backed-up

and will be lost if power is turned off.

The format of the registers allows the status of the

inputs to be read as either single bits or all at once
as a single register on the Modbus network.

The 4 digital outputs are open collector (NPN). The

outputs may be used to drive lamps or external
relays when more drive capability is required. The outputs are isolated from the logic and they
share a common negative terminal.

When used as a slave module, the outputs are written to by the Modbus master device such
as a PC or PLC. Each output can be individually switched on or off, or all outputs can be set
up at the same time by writing a single number to the output register which represents the
status of all outputs.

3.6.2 SPECIFICATIONS

Power Supply: (Logic) 10 - 26 Vdc @ 50 mA

(Field) 20 - 26 Vdc @ 25 mA

Inputs:
Supply Voltage 10 - 26 Vdc
Supply Current 4 X 4 mA @ 12Vdc / 4 X 8 mA @ 24Vdc
Isolation 1500Vrms between field and logic

Counters:
Resolution 32 Bits
Frequency 500 Hz (Max)
Pulse Width 1ms (min)

Outputs: Open Collector NPN

FUZYPRO 29 MOD-MUX
 Maximum Voltage 36 Vdc
Maximum Current 100 mA
Isolation 1500Vrms between field and logic
Vceon 1.1V Max.

Connector: 11 Pin Connector on rear of unit

10 Way screw connector on front

Note: Inputs 1 to 4 are used as both digital inputs and counter inputs.

3.6.3 WIRING

1 INPUT 1
1 2 INPUT 2 +
12 - 24V DC + 3
4
INPUT 3
INPUT 4
2 RELAY
LOGIC POWER - 4 DIO 5
6
OUTPUT 1
OUTPUT 2 -
INPUT 9
E 7
8
OUTPUT 3
OUTPUT 4
9 + VOLTS
10 - VOLTS

+COMMS 7 12 - 24V DC
TO RS485
NETWORK 8 FIELD POWER
- COMMS INPUT

SWITCH FUNCTION DESCRIPTION

1 NODE ID Node ID’s from 0 to 127 are set up using switches

2 NODE ID 1 to 7.
3 NODE ID
4 NODE ID
5 NODE ID
6 NODE ID
7 NODE ID
8 INVERT When switched ON the status of the inputs is inverted in
the Modbus status register (30002).
9 CNTR When switched ON the counters are automatically reset
to zero when read.
10 BAUD RATE Selects 9600 (off) or 19200 BAUD (on)

FUZYPRO 30 MOD-MUX
3.6.4 DIAGNOSTIC UNIT MENU FORMAT

MOD-MUX MM4DIO
V X.X

1 2 3 4 5 6 7 8
0-0-0-0-0-0-0-0

COUNTER 1
XXXXXX

COUNTER 2
XXXXXX

COUNTER 3
XXXXXX

COUNTER 4
XXXXXX

NODE ID = XXX

FUZYPRO 31 MOD-MUX
3.7 MM4RO - RELAY OUTPUTS

3.7.1 DESCRIPTION

The MM4RO module has 4 normally open relay

outputs. These modules may be used when a
higher drive capability is required, or when
isolation between outputs are required.

The module may be used as either a slave or

master on the Modbus network. When used with a
PC or PLC the module will be configured as a
slave. When used with a MM8DI module in a point-
to-point configuration, the DIP switch 9 must be
turned on (See Section 3.7.4) to set the module up
as a master. In this mode the MM4RO module will
automatically read the information from the MM8DI
module and write the input status of the first four
inputs to the corresponding outputs.

When used as a slave module, the outputs are

written to by the Modbus master device such as a
PC or PLC. Each output can be individually
switched on or off, or all outputs can be set up at
the same time by writing a single number to the
output register which represents the status of all
outputs.

3.7.2 SPECIFICATIONS

Power Supply: (Logic) 10 - 26 Vdc @ 50 mA

(Field) 20 - 26Vdc @ 105mA

Outputs: Normally Open Relay Contacts

Maximum Voltage 250VAC
Maximum Current 0.5A @ 220VAC / 1A @ 28VDC
Isolation 1000Vrms between field and logic
1000Vrms between outputs

Connector: 11 Pin Connector on rear of unit

10 Way screw connector on front

FUZYPRO 32 MOD-MUX
3.7.3 WIRING

1 OUTPUT 1A
1 2 OUTPUT 1B

12 - 24V DC + 3
4
OUTPUT 2A
OUTPUT 2B
2
LOGIC POWER - 4 RO 5
6
OUTPUT 3A
OUTPUT 3B
INPUT 9
E 7
8
OUTPUT 4A
OUTPUT 4B
9 + VOLTS
10 - VOLTS

+COMMS 7 24V DC
TO RS485
NETWORK 8 FIELD POWER
- COMMS INPUT

3.7.4 SWITCH SETTINGS

SWITCH FUNCTION DESCRIPTION

1 NODE ID Node ID’s from 0 to 127 are set up using switches

2 NODE ID 1 to 7.
3 NODE ID
4 NODE ID
5 NODE ID
6 NODE ID
7 NODE ID
8 I/O MODE When used with an I/O Mapper and Switch 8 is off, the
lower 4 inputs of an 8DI module are mapped to the 4RO
module. When switched on, the upper 4 inputs of an 8DI
module are mapped to the 4RO module.
9 MODE Selects Master or Slave Mode. Master mode is used
when the module is connected to a single digital input
module. Slave mode is used when the module is to be
polled either by the I/O Mapper or by a PC.
10 BAUD RATE Selects 9600 (off) or 19200 BAUD (on)

3.7.5 DIAGNOSTIC UNIT MENU FORMAT

MOD-MUX MM4RO
V X.X

1 2 3 4
0-0-0-0

NODE ID = XXX

FUZYPRO 33 MOD-MUX
3.8 MM8AI - ANALOG INPUTS

3.8.1 DESCRIPTION

The Analog Input modules are supplied as either a current

input module (MM8AI/I) or a voltage input module
(MM8AI/V). The inputs are isolated from the logic and
share a common negative terminal.

The standard setting for the MM8AI/I module is 0 - 20mA

input current which represents an output value of 0 - 4095
(12 bits) in the corresponding Modbus register. To obtain
an output value of 0 to 4095 for an input signal of 4 to
20mA the offset switch is switched on.

The same applies to the MM8AI/V module. An input

voltage of 0 - 10Volts represents an output of 0 - 4095 and
2 volts would give a reading of 819 ± 1LSB. To obtain an
output value of 0 to 4095 for an input signal of 2 to 10V
the offset switch is switched on. An input range of 0(1) to
5Vdc is available by removing the jumper link located on
the analogue board inside the enclosure.

3.8.2 SPECIFICATIONS

Power Supply: Logic 10 - 26 Vdc @ 50 mA

Field 10 - 26 Vdc @ 25 mA
Inputs:
Voltage 0(2) - 10 Vdc or 0(1) - 5 Vdc - 8AI/V
Current 0(4) - 20 mA - 8AI/I
Input Resistance (8AI/V) 20kohms
Input Resistance (8AI/I) 250ohms
Resolution 12 bits
Isolation 1500Vrms between field and logic
Drift 100ppm/°C
Accuracy 0.2% of span

Connector: 11 Pin Connector on rear of unit

10 Way screw connector on front

FUZYPRO 34 MOD-MUX
3.8.3 WIRING

1 INPUT 1
1 2 INPUT 2 -
+ 3 INPUT 3 ANALOG TWO
12 - 24V DC 2 4 INPUT 4 + WIRE
- INPUT
LOGIC POWER 8 AI/I/V 5
6
INPUT 5
INPUT 6 - (VOLTS) + TRANSMITTER
INPUT 9
E 7
8
INPUT 7
INPUT 8 ANALOG
9 + VOLTS
10 - VOLTS INPUT
(CURRENT)
+COMMS 7 12 - 24V DC
TO RS485
NETWORK 8 FIELD POWER
- COMMS INPUT

3.8.4 SWITCH SETTINGS

SWITCH FUNCTION DESCRIPTION

1 NODE ID Node ID’s from 0 to 127 are set up using switches

2 NODE ID 1 to 7.
3 NODE ID
4 NODE ID
5 NODE ID
6 NODE ID
7 NODE ID
8 - Not used.
9 OFFSET When switched ON the inputs scaled to accept a 2V or
4mA offset .
10 BAUD RATE Selects 9600 (off) or 19200 BAUD (on)

FUZYPRO 35 MOD-MUX
3.8.5 DIAGNOSTIC UNIT MENU FORMAT

MOD-MUX MM8AI
V X.X

CHANNEL 1
XXXX

CHANNEL 2
XXXX

CHANNEL 3
XXXX

CHANNEL 4
XXXX

CHANNEL 5
XXXX

CHANNEL 6
XXXX

CHANNEL 7
XXXX

CHANNEL 8
XXXX

NODE ID = XXX

FUZYPRO 36 MOD-MUX
3.9 MM8AI/I ISO AND MM8AI/V ISO - ISOLATED ANALOG INPUTS

3.9.1 DESCRIPTION

The Analog Input modules are supplied as either

a current input module (MM8AI/I) or a voltage
input module (MM8AI/V). The inputs are fully
isolated from input to logic and between inputs.
This module is ideal for monitoring existing 4-
20mA current loops which are isolated from each
other and cannot be connected to a common
point of reference.

The standard setting for the MM8AI/I module is 0

- 20mA input current which represents an output
value of 0 - 4095 (12 bits) in the corresponding
Modbus register. To obtain an output value of 0 to
4095 for an input signal of 4 to 20mA the offset
switch is switched on.

The same applies to the MM8AI/V module. An

input voltage of 0 - 10Volts represents an output
of 0 - 4095 and 2 volts would give a reading of
819 ± 1LSB. To obtain an output value of 0 to
4095 for an input signal of 2 to 10V the offset
switch is switched on. An input range of 0(1) to
5Vdc is available by removing the jumper link
located on the analogue board inside the
enclosure.

3.9.2 SPECIFICATIONS

Power Supply: Logic 10 - 26 Vdc @ 85 mA

Inputs:
Voltage 0(2) - 10 Vdc or 0(1) - 5 Vdc - 8AI/V
Current 0(4) - 20 mA - 8AI/I
Input Resistance (8AI/V) 20kohms
Input Resistance (8AI/I) 250ohms
Resolution 12 bits
Isolation 1500Vrms between field and logic
350Vpeak between inputs
Drift 100ppm/°C
Accuracy 0.2% of span

Connector: 11 Pin Connector on rear of unit

18 Way screw connector on front

FUZYPRO 37 MOD-MUX
3.9.3 WIRING

+
1 INPUT 1
-
2
+
3 INPUT 2
-
4
+
5 INPUT 3
-
1 6
+

12 - 24VDC + 8 AI/I/V 7
8
-
+
INPUT 4

2 9 INPUT 5
LOGIC POWER - ISOLATED 10
11
-
+
- INPUT 6
INPUT 9 12
E 13
14
+
- INPUT 7
+
15 INPUT 8
-
16
17 N/C
18

+COMMS 7
TO RS485
NETWORK 8
- COMMS

3.9.4 SWITCH SETTINGS

SWITCH FUNCTION DESCRIPTION

1 NODE ID Node ID’s from 0 to 127 are set up using switches

2 NODE ID 1 to 7.
3 NODE ID
4 NODE ID
5 NODE ID
6 NODE ID
7 NODE ID
8 - Not used.
9 OFFSET When switched ON the inputs scaled to accept a 2V or
4mA offset .
10 BAUD RATE Selects 9600 (off) or 19200 BAUD (on)

FUZYPRO 38 MOD-MUX
3.9.5 DIAGNOSTIC UNIT MENU FORMAT

MOD-MUX MM8AIISO
V X.X

CHANNEL 1
XXXX

CHANNEL 2
XXXX

CHANNEL 3
XXXX

CHANNEL 4
XXXX

CHANNEL 5
XXXX

CHANNEL 6
XXXX

CHANNEL 7
XXXX

CHANNEL 8
XXXX

NODE ID = XXX

FUZYPRO 39 MOD-MUX
3.10 MM8TC - THERMOCOUPLE INPUTS

3.10.1 DESCRIPTION

The MM8TC module is a 8 thermocouple input

module. The module uses differential inputs to
reduce effects of electrical noise and mains
pickup. The thermocouple inputs are isolated
from the logic. If inter channel isolation is
required then the MM8TCISO should be used.

The thermocouple voltage is read by the module

circuitry, linearised and converted to degrees
Centigrade. No ranging is required as the
module covers the full range as indicated in
Section 3.10.2. The value that is read from the
Modbus register is the actual temperature in
degrees centigrade to 0.1°C resolution. ie: a
value of 3451 corresponds to a temperature of
345.1°C.

The thermocouple type is setup by writing a

value to the TC Type register (See Section
3.10.2). The value is obtained from the table
below. For example to select type K
thermocouples, the value "2" must be written to
the TC Type register. All 8 thermocouple inputs
adopt the same TC type.

The DIP switch 9 (See Section 3.10.4) is used to select upscale or downscale burnout. A
value of 32768 is used to indicate upscale burnout and a value of -32767 is used to indicate
downscale burnout.

The module has built in Cold Junction Compensation. Use must be made of the correct
thermocouple extension wire to avoid reading errors.

The thermocouple module can also be configured for a 0 - 50mV input range. The TC Type
register must be set to 9 for this option. The value in the register which is read back over the
network is 0 - 50,000.

Note: As there is no inter-channel isolation, isolated thermocouples must be used in order to

prevent ground loops and reading errors.

3.10.2 SPECIFICATIONS

Power Supply: Logic 10 - 26Vdc @ 80 mA

Inputs:
TC Type Range Accuracy
1- J -150 to 760 °C 0.2°C
2- K -200 to 1370 °C 0.3°C
3- E 0 to 600 °C 0.1°C
4- T -200 to 400 °C 0.3°C
5- N 0 to 1300 °C 0.3°C
6- B 400 to 1820 °C 0.5°C
7- S -50 to 1767 °C 0.6°C

FUZYPRO 40 MOD-MUX
 8- R -50 to 1767 °C 0.7°C
9 - mV 0 to 50mV 0.1%
10 - C 0 to 2315.5 °C 0.7°C
11 - D 0 to 2315.5 °C 0.7°C
12 - G 0 to 2315.5 °C 0.9°C

Resolution 0.1°C
Drift 100ppm/°C Typ.
Isolation 1000Vrms between field and logic

CJC error: ±0.5°C Typ.

Connector: 11 Pin Connector on rear of unit

18 Way screw connector on front

3.10.3 WIRING

+ +
1 INPUT 1 -
-
2
+
3 INPUT 2
-
4
5
+ THERMOCOUPLE
- INPUT 3
1 6
+

12 VDC + 7
8
-
+
INPUT 4

2 9
LOGIC POWER - 8 TC 10
11
-
+
-
INPUT 5

INPUT 6
INPUT 9 12
E 13
14
+
- INPUT 7
+
15 INPUT 8
-
16
17 N/C
18

+COMMS 7
TO RS485
NETWORK 8
- COMMS

3.10.4 SWITCH SETTINGS

SWITCH FUNCTION DESCRIPTION

1 NODE ID Node ID’s from 0 to 127 are set up using switches

2 NODE ID 1 to 7.
3 NODE ID
4 NODE ID
5 NODE ID
6 NODE ID
7 NODE ID
8 - Not used.
9 BREAK TC break. When switched off the TC value will loaded
with -32767 when the TC is faulty. When switched on
the TC value will be loaded with 32768.
10 BAUD RATE Selects 9600 (off) or 19200 BAUD (on)

FUZYPRO 41 MOD-MUX
3.10.5 DIAGNOSTIC UNIT MENU FORMAT

MOD-MUX MM8TC
V X.X

CHANNEL 1 NODE ID = XXX

XXXX.X°C

CHANNEL 2
XXXX.X°C

CHANNEL 3
XXXX.X°C

CHANNEL 4
XXXX.X°C

CHANNEL 5
XXXX.X°C

CHANNEL 6
XXXX.X°C

CHANNEL 7
XXXX.X°C

CHANNEL 8
XXXX.X°C

THERMOCOUPLE
TYPE XX

FUZYPRO 42 MOD-MUX
3.11 MM8TCISO - ISOLATED THERMOCOUPLE INPUTS

3.11.1 DESCRIPTION

The MM8TCISO module is a 8 isolated

thermocouple input module. The module uses
differential inputs to reduce effects of electrical
noise and mains pickup. The thermocouple inputs
are isolated from the logic and from each other.
This module is operated in an identical way to the
MM8TC module and is fully interchangeable.

The thermocouple voltage is read by the module

circuitry, linearised and converted to degrees
Centigrade. No ranging is required as the module
covers the full range as indicated in Section
3.11.2. The value that is read from the Modbus
register is the actual temperature in degrees
centigrade to 0.1°C resolution. ie: a value of 3451
corresponds to a temperature of 345.1°C.

The thermocouple type is setup by writing a value

to the TC Type register (See Section 3.11.2). The
value is obtained from the table below. For
example to select type K thermocouples, the value
"2" must be written to the TC Type register. All 8
thermocouple inputs adopt the same TC type.

The DIP switch 9 (See Section 3.11.4) is used to

select upscale or downscale burnout. A value of
32768 is used to indicate upscale burnout and a value of -32767 is used to indicate
downscale burnout.

The module has built in Cold Junction Compensation. Use must be made of the correct
thermocouple extension wire to avoid reading errors.

The thermocouple module can also be configured for a 0 - 50mV input range. The TC Type
register must be set to 9 for this option. The value in the register which is read back over the
network is 0 - 50,000.

3.11.2 SPECIFICATIONS

Power Supply: Logic 10 - 26Vdc @ 80 mA

Inputs:
TC Type Range Accuracy
1- J -200 to 760 °C 0.2°C
2- K -200 to 1370 °C 0.3°C
3- E 0 to 600 °C 0.1°C
4- T -200 to 400 °C 0.3°C
5- N 0 to 1300 °C 0.3°C
6- B 400 to 1820 °C 0.5°C
7- S -50 to 1767 °C 0.6°C
8- R -50 to 1767 °C 0.7°C
9 - mV 0 to 50mV 0.1%

FUZYPRO 43 MOD-MUX
 10 - C 0 to 2315.5 °C 0.7°C
11 - D 0 to 2315.5 °C 0.7°C
12 - G 0 to 2315.5 °C 0.9°C

Resolution 0.1°C
Drift 100ppm/°C Typ.
Isolation 1000Vrms between field and logic
350Vpeak between each TC input

CJC error: ±0.5°C Typ.

Connector: 11 Pin Connector on rear of unit

18 Way screw connector on front

3.11.3 WIRING

+ +
1 INPUT 1 -
-
2
+
3 INPUT 2
-
4
5
+ THERMOCOUPLE
- INPUT 3
1 6
+

12 VDC + 7
8
-
+
INPUT 4

2 9
LOGIC POWER - 8TCISO 10
11
-
+
-
INPUT 5

INPUT 6
INPUT 9 12
E 13
14
+
- INPUT 7
+
15 INPUT 8
-
16
17 N/C
18

+COMMS 7
TO RS485
NETWORK 8
- COMMS

3.11.4 SWITCH SETTINGS

SWITCH FUNCTION DESCRIPTION

1 NODE ID Node ID’s from 0 to 127 are set up using switches

2 NODE ID 1 to 7.
3 NODE ID
4 NODE ID
5 NODE ID
6 NODE ID
7 NODE ID
8 - Not used.
9 BREAK TC break. When switched off the TC value will loaded
with -32767 when the TC is faulty. When switched on
the TC value will be loaded with 32768.
10 BAUD RATE Selects 9600 (off) or 19200 BAUD (on)

FUZYPRO 44 MOD-MUX
3.11.5 DIAGNOSTIC UNIT MENU FORMAT

MOD-MUX MM8TCISO
V X.X

CHANNEL 1 NODE ID = XXX

XXXX.X°C

CHANNEL 2
XXXX.X°C

CHANNEL 3
XXXX.X°C

CHANNEL 4
XXXX.X°C

CHANNEL 5
XXXX.X°C

CHANNEL 6
XXXX.X°C

CHANNEL 7
XXXX.X°C

CHANNEL 8
XXXX.X°C

THERMOCOUPLE
TYPE XX

FUZYPRO 45 MOD-MUX
3.12 MM6RTD - RTD INPUTS

3.12.1 DESCRIPTION

The MM6RTD module is a 6 RTD input module.

The module can accommodate either 2 or 3 wire
RTD sensors. The RTD inputs are isolated from
the logic.

The RTD resistance is read by the module

circuitry, linearised and converted to degrees
Centigrade. No ranging is required as the module
covers the full range of the RTD as indicated in
Section 3.12.2. The value that is read from the
Modbus register is the actual temperature in
degrees centigrade to 0.1°C resolution. ie: a value
of 3451 corresponds to a temperature of 345.1°C.

The RTD type is setup by writing a value to the

RTD Type register (See Section 3.12.2). The value
is obtained from the table below. For example to
select a PT100 RTD, the value "1" must be written
to the RTD Type register. All 6 RTD inputs adopt
the same RTD type.

The DIP switch 9 (See Section 3.12.4) is used to

select upscale or downscale burnout for break
detection. A value of 32768 is used to indicate
upscale burnout and a value of -32767 is used to
indicate downscale burnout.

Note: As there is no inter-channel isolation, isolated RTD's must be used in order to prevent
ground loops and reading errors.

3.12.2 SPECIFICATIONS

Power Supply: Logic 10 - 26Vdc @ 80 mA

Inputs: 2 or 3 Wire

RTD Type Range Accuracy Standard

1 - PT100 -200 to 850 °C 0.3°C IEC 751:1983

2 - Ni120 -80 to 320 °C 0.3°C

Resolution 0.1°C
Drift 100ppm/°C Typ.
Line resistance effect < 0.1°C balanced
Max. line resistance 100ohms
Isolation 1000Vrms between field and logic

Connector: 11 Pin Connector on rear of unit

18 Way screw connector on front

FUZYPRO 46 MOD-MUX
3.12.3 WIRING
a
1 b INPUT 1
2
3
c RTD
a
4 b INPUT 2
3 WIRE
5 c
1 6 a

12 VDC + 7
8
b
c
INPUT 3

2 9
LOGIC POWER - 6 RTD 10
11
a
b
c
INPUT 4

INPUT 9 12
E 13
14
a
b
c
INPUT 5
15 a
16 b INPUT 6 RTD
17
18
c 2 WIRE

+COMMS 7
TO RS485
NETWORK 8
- COMMS

3.12.4 SWITCH SETTINGS

SWITCH FUNCTION DESCRIPTION

1 NODE ID Node ID’s from 0 to 127 are set up using switches

2 NODE ID 1 to 7.
3 NODE ID
4 NODE ID
5 NODE ID
6 NODE ID
7 NODE ID
8 - Not used.
9 BREAK RTD break. When switched off the RTD value will
loaded with -32767 when the RTD is faulty. When
switched on the RTD value will be loaded with 32768.
10 BAUD RATE Selects 9600 (off) or 19200 BAUD (on)

FUZYPRO 47 MOD-MUX
3.12.5 DIAGNOSTIC UNIT MENU FORMAT

MOD-MUX MM6RTD
V X.X

CHANNEL 1
XXXX.X°C

CHANNEL 2
XXXX.X°C

CHANNEL 3
XXXX.X°C

CHANNEL 4
XXXX.X°C

CHANNEL 5
XXXX.X°C

CHANNEL 6
XXXX.X°C

RTD
TYPE XXXX

NODE ID = XXX

FUZYPRO 48 MOD-MUX
3.13 MM6RTDB - RTD INPUTS

3.13.1 DESCRIPTION

The MM6RTDB module is identical to the MM6RTD except that the module has been
designed for PT1000 temperature sensors.

3.13.2 SPECIFICATIONS

Power Supply: Logic 10 - 26Vdc @ 80 mA

Inputs: 2 or 3 Wire

RTD Type Range Accuracy Standard

1 - PT1000 -200 to 850 °C 0.3°C IEC 751:1983

Resolution 0.1°C
Drift 100ppm/°C Typ.
Line resistance effect < 0.1°C balanced
Max. line resistance 100ohms
Isolation 1000Vrms between field and logic

Connector: 11 Pin Connector on rear of unit

18 Way screw connector on front

FUZYPRO 49 MOD-MUX
3.14 MM1AI2RO - 1 ANALOG INPUT WITH DUAL ALARMS

3.14.1 DESCRIPTION

The MM1AI2RO is a 1 channel analog input

module with two alarm outputs. The input range
can be configured for a current input of 0(4) - 20mA
or a voltage input of 0(1) - 5V DC or 0(2) - 10V DC.
The corresponding 12 bit raw value ( 0 - 4095) is
read out of the Modbus registers. This raw value
can be scaled by setting the zero and span
registers to calculate a process value. The process
value can be read out of the Modbus registers as a
value between - 32767 and 32767 or as a floating
point value using the IEEE754 notation.

The process value is filtered to prevent false alarms

operations. The filter parameters can also be
configured by writing to Modbus registers.

The alarms operate from the process values. A

number of alarm modes can be configured
depending on the application. Alarm setpoints,
hysteresis and delays are configured by writing to
the Modbus registers.

The alarms can also be operated manually by

controlling the Modbus registers over the network.

3.14.2 SPECIFICATIONS

Power Supply: 10 - 26 Vdc 150 mA @ 12Vdc

85 mA @ 24Vdc
Inputs:
Voltage 0(2) - 10 Vdc or 0(1) - 5 Vdc
Current 0(4) - 20 mA
Input Resistance (V) 20kohms
Input Resistance (mA) 250ohms
Resolution 12 bits
Isolation 1000Vrms, 1 min. between input , RS485 and relays.
Drift 100ppm/°C
Accuracy 0.1% of span

Outputs:
Type 2 X Form C
Maximum Voltage 250VAC
Maximum Current 0.5A @ 220VAC / 1A @ 28VDC

Connector: 11 Pin Connector on rear of unit

10 Way screw connector on front

FUZYPRO 50 MOD-MUX
3.14.3 WIRING

1 ALARM 1 COM
1 2 ALARM 1 N/O

12 - 24V DC + 3 ALARM 1 N/C

ALARM 2 COM
2 4
POWER INPUT - 1AI2RO 5
6
ALARM 2 N/O
ALARM 2 N/C
9
E 7
8
0 - 20 mA INPUT
0 - 5V INPUT
9 0 - 10V INPUT
10 0V COMMON

+COMMS 7
TO RS485
NETWORK 8
- COMMS

3.14.4 SWITCH SETTINGS

SWITCH FUNCTION DESCRIPTION

1 NODE ID Node ID’s from 0 to 127 are set up using switches

2 NODE ID 1 to 7.
3 NODE ID
4 NODE ID
5 NODE ID
6 NODE ID
7 NODE ID
8 - Not used.
9 - Not used.
10 BAUD RATE Selects 9600 (off) or 19200 BAUD (on)

FUZYPRO 51 MOD-MUX
3.14.5 CONFIGURATION OF THE INPUT

A) The MM1AI2RO MOD-MUX module can be setup to accept a current or voltage

input. The Modbus register 40006 must be programmed as follows:

Input Type Input Range Terminal No.

0 0 - 20mA 7
1 4 - 20mA 7
2 0 - 5V 8
3 1 - 5V 8
4 0 - 10V 9
5 2 - 10V 9

B) The raw data ( 0 - 4095) can be obtained by reading the Modbus register 30002.

C) The module has an internal maths block which converts the raw input data to a
process value. The conversion uses the process zero value which is
programmed into register 40009 and the process span value which is
programmed into register 40010. The maths block automatically scales the raw
input ( 0 - 4095) to a process value between the process zero and span. The
calculated process value can be obtained by reading register 30003. The process
value is also stored as an IEEE 754 floating point number and is stored in
registers 30004 (lower 16 bits) and 30005 (upper 16 bits).

Process Span value

Process value

Process Zero value

0 Raw Input Data 4095

D) The filter band is programmed into register 40007. This value is expressed in the
same units as the process value and is used to override the digital filter. When
there is a step change in the process value which is greater than the filter band
value, the digital filter will be loaded with the new value. This ensures that the
filter responds quickly to step changes in the process value.

E) The filter response time is programmed into register 40008. This value is used to
determine the time period of sampling the raw input value and is expressed in 0.1
seconds. Ie: a value of 15 would imply a sampling period of 1.5 seconds. The
digital filter takes about 8 time periods to settle to the final value.

FUZYPRO 52 MOD-MUX
 3.14.6 CONFIGURATION OF THE ALARM OUTPUTS

A) The MM1AI2RO module has two alarm outputs. These alarms can be configured
to operate in a number of different modes as shown below. The Mode for Alarm 1
is programmed into register 40011 and the Mode for Alarm 2 is programmed into
register 40015. The status of the Alarms can be read back over the network by
reading the coils 00001 for Alarm1 and 00002 for Alarm 2. In mode 0 the relays
can be manually operated over the RS485 network by writing to the Modbus coils
00003 for Alarm 1 and 00004 for Alarm2.

In the normal modes the relay follows the alarm. In the latched mode the relay
latches on an alarm and must be manually reset over the network by writing to
the coils 00005 for Alarm1 and 00006 for Alarm2.

MODE MODE DESCRIPTION ALARMS

NORMAL LATCHED
0 16 Alarms Operated Manually 1 2
1 17 Absolute High, Balanced Hysteresis 1 2
2 18 Absolute High, Unbalanced Hysteresis 1 2
3 19 Absolute Low, Balanced Hysteresis 1 2
4 20 Absolute Low, Unbalanced Hysteresis 1 2
5 21 Deviation High 2
6 22 Deviation Low 2
7 23 Band Outside 2

ABSOLUTE HIGH ALARMS (TYPES 1 AND 2)

Balanced Hysteresis Unbalanced Hysteresis

SP + HYS SP
2

SP

SP - HYS SP - HYS
2

ALARM OFF ON OF ALARM OFF ON OF

F F

ABSOLUTE LOW ALARMS (TYPES 3 AND 4)

Balanced Hysteresis Unbalanced Hysteresis

SP + HYS SP + HYS
2

SP

SP - HYS SP
2

ALARM OFF ON OF ALARM OFF ON OF

F F

FUZYPRO 53 MOD-MUX
 DEVIATION HIGH ALARM 2 (TYPE 5)

SP2 > 0 SP2 < 0

SP1 + SP2 SP1

SP1 + SP2
- HYS2
SP1 + SP2
SP1
SP1 + SP2
- HYS2

ALARM OFF ON OF ALARM ON OFF ON

F

DEVIATION LOW ALARM 2 (TYPE 6)

SP2 > 0 SP2 < 0

SP1 - SP2
SP1 + HYS2

SP1 - SP2
SP1 - SP2
+ HYS2
SP1
SP1 - SP2

ALARM OFF ON OF ALARM ON OFF ON

F

BAND OUTSIDE ALARM 2 (TYPE 7)

SP1+ SP2

SP1 + SP2
- HYS2

SP1

SP1 - SP2
+ HYS2

SP1 - SP2

ALARM OFF ON OF ON OFF

F

FUZYPRO 54 MOD-MUX
 B) The alarm Setpoints are programmed into the Modbus registers where Alarm 1
Setpoint is register 40012 and Alarm 2 Setpoint is register 40016.

C) Next the Hysteresis is programmed for each of the alarms. Hysteresis is the
difference between the points that an alarm will switch on and off and is used to
eliminate rapid switching of the alarm outputs due to noise. Hysteresis is
programmed into the Modbus registers in the same units as the process value.
Alarm 1 Hysteresis is programmed into register 40013 and Alarm 2 Hysteresis
into register 40017.

D) Finally the alarm on delay is programmed into registers 40014 for Alarm 1 and
register 40018 for Alarm 2. This delay is in seconds.

FUZYPRO 55 MOD-MUX
3.14.7 DIAGNOSTIC UNIT MENU FORMAT

MOD-MUX MM1AI2RO
V X.X

RAW INPUT VALUE ALM 1 HYSTERESIS

XXXX XXXXX

PROCESS VALUE ALARM 1 DELAY

XXXX XXXXX

INPUT RANGE ALARM 2 MODE

X XX

FILTER BAND ALARM 2 SETPOINT

XXXXX XXXXX

FILT. RESPONSE ALM 2 HYSTERESIS

XXXXX XXXXX

PROCESS ZERO ALARM 2 DELAY

XXXXX XXXXX

PROCESS SPAN ALARM 1: ON

XXXXX ALARM 2: OFF

ALARM 1 MODE NODE ID = XXX

XX

ALARM 1 SETPOINT
XXXXX

FUZYPRO 56 MOD-MUX
3.15 MM1TI2RO - 1 TEMPERATURE INPUT WITH DUAL ALARMS

3.15.1 DESCRIPTION

The MM1TI2RO is a 1 channel

Thermocouple/RTD input module with two alarm
outputs. The input range can be configured for a
range of thermocouple or RTD types. The
module uses differential inputs to reduce effects
of electrical noise and mains pickup.

The thermocouple voltage/RTD resistance is

read by the module circuitry, linearised and
converted to degrees Centigrade. No ranging is
required as the module covers the full range as
indicated in the table below. The value that is
read from the Modbus register is the actual
temperature in degrees centigrade to 0.1°C
resolution. ie: a value of 3451 corresponds to a
temperature of 345.1°C. The temperature can be
read out of the Modbus registers as a value
between -32767 and 32767 or as a floating point
value using the IEEE754 notation.

The type is setup by writing a value to the Type

register (40006). The value is obtained from the
table below. For example to select type K
thermocouples, the value "2" must be written to
the TC Type register.

The DIP switch 9 is used to select upscale or

downscale burnout. A value of 32768 is used to
indicate upscale burnout and a value of -32767
is used to indicate downscale burnout.

The module has built in Cold Junction

Compensation. Use must be made of the correct thermocouple extension wire to avoid
reading errors.

The thermocouple module can also be configured for a 0 - 50mV input range. The TC Type
register must be set to 9 for this option. The value in the register which is read back over the
network is 0 - 50,00.

The temperature can be offset by writing an offset value to register 40009. The temperature is
filtered to prevent false alarms operations. The filter parameters can also be configured by
writing to Modbus registers.

The alarms operate from the temperature value. A number of alarm modes can be configured
depending on the application. Alarm setpoints, hysteresis and delays are configured by
writing to the Modbus registers.

The alarms can also be operated manually by controlling the Modbus registers over the
network.

FUZYPRO 57 MOD-MUX
3.15.2 SPECIFICATIONS

Power Supply: 10 - 26 Vdc 150 mA @ 12Vdc

85 mA @ 24Vdc
Thermocouple Inputs:
TC Type Range Accuracy
1- J -150 to 760 °C 0.2°C
2- K -200 to 1370 °C 0.3°C
3- E 0 to 600 °C 0.1°C
4- T -200 to 400 °C 0.3°C
5- N 0 to 1300 °C 0.3°C
6- B 400 to 1820 °C 0.5°C
7- S -50 to 1767 °C 0.6°C
8- R -50 to 1767 °C 0.7°C
9 - mV 0 to 50mV 0.1%
10 - C 0 to 2315.5 °C 0.7°C
11 - D 0 to 2315.5 °C 0.7°C
12 - G 0 to 2315.5 °C 0.9°C

Resolution 0.1°C
Drift 100ppm/°C Typ.
Isolation 1000Vrms between field and logic

CJC error: ±0.5°C Typ.

RTD Inputs: 2 or 3 Wire

RTD Type Range Accuracy Standard

13 - PT100 -200 to 850 °C 0.3°C IEC 751:1983

14 - Ni120 -80 to 320 °C 0.3°C
15 - Ohms 10 - 400ohms 0.1%

Resolution 0.1°C
Drift 100ppm/°C Typ.
Line resistance effect < 0.1°C balanced
Max. line resistance 100ohms
Isolation 1000Vrms between field and logic

Outputs:
Type 2 X Form C
Maximum Voltage 250VAC
Maximum Current 0.5A @ 220VAC / 1A @ 28VDC

Connector: 11 Pin Connector on rear of unit

10 Way screw connector on front

FUZYPRO 58 MOD-MUX
3.15.3 WIRING

1 ALARM 2 COM
1 2 ALARM 2 N/O

12 - 24V DC + 3 ALARM 1 COM

ALARM 1 N/O
2 4
POWER INPUT - 1TI2RO 5
6
ALARM 1 N/C
RTD 1
9
E 7
8
RTD 2
RTD 3
RTD
9 TC + 3 WIRE
10 TC -

+COMMS 7 THERMOCOUPLE
TO RS485
NETWORK 8
- COMMS

3.15.4 SWITCH SETTINGS

SWITCH FUNCTION DESCRIPTION

1 NODE ID Node ID’s from 0 to 127 are set up using switches

2 NODE ID 1 to 7.
3 NODE ID
4 NODE ID
5 NODE ID
6 NODE ID
7 NODE ID
8 - Not used.
9 BREAK TC/RTD break. When switched off the temperature
value will loaded with -32767 when the input is faulty.
When switched on the temperature value will be loaded
with 32768.
10 BAUD RATE Selects 9600 (off) or 19200 BAUD (on)

FUZYPRO 59 MOD-MUX
3.15.5 CONFIGURATION OF THE INPUT

A) The MM1TI2RO MOD-MUX module can be setup to accept a thermocouple or RTD input.
The Modbus register 40006 must be programmed as follows:

Input Type Input Range Terminal No.

1- J -150 to 760 °C 9 & 10
2- K -200 to 1200 °C 9 & 10
3- E 0 to 600 °C 9 & 10
4- T -200 to 400 °C 9 & 10
5- N 0 to 1300 °C 9 & 10
6- B 400 to 1820 °C 9 & 10
7- S -50 to 1767 °C 9 & 10
8- R -50 to 1767 °C 9 & 10
9 - mV 0 to 50mV 9 & 10
10 - C 0 to 2315.5 °C 9 & 10
11 - D 0 to 2315.5 °C 9 & 10
12 - G 0 to 2315.5 °C 9 & 10
13 - PT100 -200 to 850 °C 6, 7 & 8
14 - Ni120 -80 to 320 °C 6, 7 & 8
15 - ohms 10 - 400ohms 6, 7 & 8

B) The module has an internal maths block which converts the raw input data to a
temperature value in register 30003. When a temperature type is selected, the
value is expressed in 1/10 of degrees. For example a temperature of 100.5°C
would be represented as 1005 in register 30003. When type 9 is selected (mV)
the value is in 1/100 of millivolts. For example a value of 20.05 mV will be
represented as 2005. When type 15 is selected (ohms) the value is in 1/10 of
ohms. For example a value of 12.3 ohms would be represented as 123 in register
30003. The conversion uses the offset value which is programmed into register
40009. The temperature value is also stored as an IEEE 754 floating point
number and is stored in registers 30004 (lower 16 bits) and 30005 (upper 16
bits).

C) The filter band is programmed into register 40007. This value is expressed in
degrees and is used to override the digital filter. When there is a step change in
the temperature which is greater than the filter band value, the digital filter will be
loaded with the new value. This ensures that the filter responds quickly to step
changes in temperature.

D) The filter response time is programmed into register 40008. This value is used to
determine the time period of sampling the raw input value and is expressed in 0.1
seconds. Ie: a value of 15 would imply a sampling period of 1.5 seconds. The
digital filter takes about 8 time periods to settle to the final value.

3.15.6 CONFIGURATION OF THE ALARM OUTPUTS

A) The MM1TI2RO module has two alarm outputs. These alarms can be configured
to operate in a number of different modes as shown in the table. The Mode for
Alarm 1 is programmed into register 40011 and the Mode for Alarm 2 is
programmed into register 40015. The status of the Alarms can be read back over
the network by reading the coils 00001 for Alarm1 and 00002 for Alarm 2. In
mode 0 the relays can be manually operated over the RS485 network by writing
to the Modbus coils 00003 for Alarm 1 and 00004 for Alarm2.

In the normal modes the relay follows the alarm. In the latched mode the relay

FUZYPRO 60 MOD-MUX
 latches on an alarm and must be manually reset over the network by writing to
the coils 00005 for Alarm1 and 00006 for Alarm2.

FUZYPRO 61 MOD-MUX
 MODE MODE DESCRIPTION ALARMS
NORMAL LATCHED
0 16 Alarms Operated Manually 1 2
1 17 Absolute High, Balanced Hysteresis 1 2
2 18 Absolute High, Unbalanced Hysteresis 1 2
3 19 Absolute Low, Balanced Hysteresis 1 2
4 20 Absolute Low, Unbalanced Hysteresis 1 2
5 21 Deviation High 2
6 22 Deviation Low 2
7 23 Band Outside 2

ABSOLUTE HIGH ALARMS (TYPES 1 AND 2)

Balanced Hysteresis Unbalanced Hysteresis

SP + HYS SP
2

SP

SP - HYS SP - HYS
2

ALARM OFF ON OF ALARM OFF ON OF

F F

ABSOLUTE LOW ALARMS (TYPES 3 AND 4)

Balanced Hysteresis Unbalanced Hysteresis

SP + HYS SP + HYS
2

SP

SP - HYS SP
2

ALARM OFF ON OF ALARM OFF ON OF

F F

FUZYPRO 62 MOD-MUX
 DEVIATION HIGH ALARM 2 (TYPE 5)

SP2 > 0 SP2 < 0

SP1 + SP2 SP1

SP1 + SP2
- HYS2
SP1 + SP2
SP1
SP1 + SP2
- HYS2

ALARM OFF ON OF ALARM ON OFF ON

F

DEVIATION LOW ALARM 2 (TYPE 6)

SP2 > 0 SP2 < 0

SP1 - SP2
SP1 + HYS2

SP1 - SP2
SP1 - SP2
+ HYS2
SP1
SP1 - SP2

ALARM OFF ON OF ALARM ON OFF ON

F

BAND OUTSIDE ALARM 2 (TYPE 7)

SP1+ SP2

SP1 + SP2
- HYS2

SP1

SP1 - SP2
+ HYS2

SP1 - SP2

ALARM OFF ON OF ON OFF

F

FUZYPRO 63 MOD-MUX
 B) The alarm Setpoints are programmed into the Modbus registers where Alarm 1
Setpoint is register 40012 and Alarm 2 Setpoint is register 40016.

C) Next the Hysteresis is programmed for each of the alarms. Hysteresis is the
difference between the points that an alarm will switch on and off and is used to
eliminate rapid switching of the alarm outputs due to noise. Hysteresis is
programmed into the Modbus registers in degrees. Alarm 1 Hysteresis is
programmed into register 40013 and Alarm 2 Hysteresis into register 40017.

D) Finally the alarm on delay is programmed into registers 40014 for Alarm 1 and
register 40018 for Alarm 2. This delay is in seconds.

FUZYPRO 64 MOD-MUX
3.15.7 DIAGNOSTIC UNIT MENU FORMAT

MOD-MUX MM1TI2RO
V X.X

CJC VALUE ALM 1 HYSTERESIS

XX.X XXXXX

TEMPERATURE ALARM 1 DELAY

XXXX.X XXXXX

INPUT TYPE ALARM 2 MODE

X XX

FILTER BAND ALARM 2 SETPOINT

XXXXX XXXXX

FILT. RESPONSE ALM 2 HYSTERESIS

XXXXX XXXXX

OFFSET ALARM 2 DELAY

XXXXX XXXXX

FREQUENCY ALARM 1: ON
XX Hz ALARM 2: OFF

ALARM 1 MODE NODE ID = XXX

XX

ALARM 1 SETPOINT
XXXXX

FUZYPRO 65 MOD-MUX
3.16 MM8AO - ANALOG OUTPUTS

3.16.1 DESCRIPTION

The MM8AO is a 8 channel current output module.

Each channel can be set to output a current in the
range 0 - 20mA. The outputs are isolated from the
logic and share a common negative terminal.

The resolution is 12 bits, so writing a value to the

Modbus register for each output of 0 - 4095 would
give an output current of 0 - 20mA. A value of 819 ±
1LSB will give a current output of 4mA.

The module may be used as either a slave or master

on the Modbus network. When used with a PC or
PLC the module will be configured as a slave. When
used with a MM8AI module in a point-to-point
configuration, the DIP switch 9 must be turned on
(See Section 3.14.4) to set the module up as a
master. In this mode the MM8AO module will
automatically read the information from the MM8AI
module and write the input status to the outputs.

When used as a slave module, the outputs are

written to by the Modbus master device such as a
PC or PLC.

3.16.2 SPECIFICATIONS

Power Supply: Logic 10 - 26 Vdc @ 50 mA

Field 10 - 26 Vdc @ 185 mA
Outputs:
Current 0(4) - 20 mA
Resolution 12 bits
Isolation 1500Vrms between field and logic
Drift 100ppm/°C typ.
Accuracy 0.05% of span
Compliance 1000 ohms max. @ 24Vdc 500 ohms max. @ 12Vdc

Connector: 11 Pin Connector on rear of unit

10 Way screw connector on front

FUZYPRO 66 MOD-MUX
3.16.3 WIRING

1 OUTPUT 1
1 2 OUTPUT 2
+
12 - 24V DC + 3 OUTPUT 3
OUTPUT 4 ANALOG
2 4
LOGIC POWER - 8 AO 5
6
OUTPUT 5
OUTPUT 6
OUTPUT
INPUT 9 (CURRENT)
E 7
8
OUTPUT 7
OUTPUT 8 - 0(4) - 20 mA
9 + VOLTS
10 - VOLTS

+COMMS 7 12 - 24V DC
TO RS485
NETWORK 8 FIELD POWER
- COMMS INPUT

3.16.4 SWITCH SETTINGS

SWITCH FUNCTION DESCRIPTION

1 NODE ID Node ID’s from 0 to 127 are set up using switches

2 NODE ID 1 to 7.
3 NODE ID
4 NODE ID
5 NODE ID
6 NODE ID
7 NODE ID
8 - Not used.
9 MODE Selects Master or Slave Mode. Master mode is used
when the module is connected to a single Analog input
module. Slave mode is used when the module is to be
polled either by the I/O Mapper or by a PC.
10 BAUD RATE Selects 9600 (off) or 19200 BAUD (on)

FUZYPRO 67 MOD-MUX
3.16.5 DIAGNOSTIC UNIT MENU FORMAT

MOD-MUX MM8AO
V X.X

CHANNEL 1
XXXX

CHANNEL 2
XXXX

CHANNEL 3
XXXX

CHANNEL 4
XXXX

CHANNEL 5
XXXX

CHANNEL 6
XXXX

CHANNEL 7
XXXX

CHANNEL 8
XXXX

NODE ID = XXX

FUZYPRO 68 MOD-MUX
3.17 MMMEM - MEMORY MODULE

3.17.1 DESCRIPTION

The Memory Module is used for storage of

process variables and set-point variables. The
Modbus registers 40002 - 40075 are RAM
memory and is used for process variables which
change frequently and do not need to be
maintained when the power fails. The registers
40076 - 40099 are EEPROM memory and can be
used for variables which are not written to often
and need to be maintained when the power fails
such as set-points.

3.17.2 SPECIFICATIONS

Power Supply: 10 - 26 Vdc @

50 mA

Connector: 11 Pin Connector

on rear of unit

3.17.3 WIRING

1
12 - 24V DC +
2
LOGIC POWER - MEM MODULE
INPUT 9
E

+COMMS 7
TO RS485
NETWORK 8
- COMMS

FUZYPRO 69 MOD-MUX
3.17.4 SWITCH SETTINGS

SWITCH FUNCTION DESCRIPTION

1 NODE ID Node ID’s from 0 to 127 are set up using switches

2 NODE ID 1 to 7.
3 NODE ID
4 NODE ID
5 NODE ID
6 NODE ID
7 NODE ID
8 - Not used.
9 - Not used.
10 BAUD RATE Selects 9600 (off) or 19200 BAUD (on)

3.17.5 DIAGNOSTIC UNIT MENU FORMAT

MOD-MUX MMMEM
V X.X

MODULE ID
XXX

MODBUS REGISTER
40XXX = XXXXX

FUZYPRO 70 MOD-MUX
3.18 MMI/OMAP - I/O MAPPER

3.18.1 DESCRIPTION

The I/O Mapper is used for point-to-point

communications where it is required to send input
information from a MM8DI or MM8AI input module
to a MM8DO or MM8AO output module over the
network. The I/O Mapper is the Modbus master
and all I/O modules must be set up as slaves. The
I/O Mapper is only required if there is more than
one pair of modules on the network.

When the I/O Mapper is used, The ID's of the

Digital modules must be set up in the range 0 to
31 and the Analog modules must be set up in the
range 32 to 47, starting at the bottom of the range.
The Input and Output modules must be set to the
same ID.

3.18.2 SPECIFICATIONS

Power Supply: 10 - 26 Vdc @ 50 mA

Connector: 11 Pin Connector on rear of unit

FUZYPRO 71 MOD-MUX
3.18.3 WIRING

1
12 - 24V DC +
2
LOGIC POWER - I/O MAPPER
INPUT 9
E

+COMMS 7
TO RS485
NETWORK 8
- COMMS

3.18.4 SWITCH SETTINGS

SWITCH FUNCTION DESCRIPTION

1 No. of Digital Modules The number of digital input/output pairs to be mapped

2 No. of Digital Modules are set up with switches 1 to 5 inclusive. Node ID’s for
3 No. of Digital Modules digital modules are from 0 to 31.
4 No. of Digital Modules
5 No. of Digital Modules
6 No. of Analog Modules The number of Analog input/output pairs to be mapped
7 No. of Analog Modules are set up with switches 6 to 9 inclusive. Node ID’s for
8 No. of Analog Modules Analog modules are from 32 to 47.
9 No. of Analog Modules
10 BAUD RATE Selects 9600 (off) or 19200 BAUD (on)

3.18.5 DIAGNOSTIC UNIT MENU FORMAT

MOD-MUX MMIOMAP
V X.X

DIGITAL MODULES
XX

ANALOG MODULES
XX

FUZYPRO 72 MOD-MUX
3.19 MMTCPCONV - MODBUS/TCP SERIAL CONVERTER

3.19.1 DESCRIPTION

The Modbus/TCP SERIAL Converter enables serial

devices communicating on RS485/232 using the Modbus
protocol, such as MOD-MUX modules, to be connected to
an Ethernet network.

The Modbus/TCP Converter performs two functions. The

first being a modbus converter from Ethernet to
RS485/232, and the second being a Web Server for
configuration and diagnostic purposes.

The converter communicates using the standard

Modbus/TCP protocol. This protocol is supported by many
of the SCADA packages which are on the market. The
result is a very simple and efficient way of connecting
MOD-MUX devices to a PC or PLC on an Ethernet
network. The converter supports 4 TCP sockets. This
means that up to 4 devices can communicate with the
MOD-MUX modules via the converter at any one time.

An added advantage of using the converter, is that the

Modbus RS485 network can be split into a number of smaller networks, each with a separate
converter. This increases throughput dramatically as the single Ethernet network has a much
higher bandwidth than the individual RS485 networks and overall data polling times are
reduced accordingly.

Each Modbus/TCP Converter has a unique Ethernet IP address which must be programmed
into the PC or PLC. The IP address in the converter is configured via the Web Server. Any
standard Web browser such as Internet Explorer can be used to access the web pages were
configuration is carried out. The converters are factory programmed with a default IP address
of 169.254.111.111. This address must be changed before the converter is added to an
existing network.

For further information refer to the MOD-MUX TCP Manual.

FUZYPRO 73 MOD-MUX
3.20 MMINTCONV - INTELLIGENT RS232/RS485 CONVERTER

3.20.1 DESCRIPTION

The intelligent converter has been designed to convert

RS232 signals from a PC or PLC to RS485. The
advantage of using this module is that all network timing
on the 2 wire network is performed by the module. Only
three wires, the RX line, TX line and ground are required.

The intelligent converter also provides isolation between

the RS232 and RS485 cables. This prevents ground
loops between the PC or PLC and network.

3.20.2 SPECIFICATIONS

Power Supply: 200 - 260VAC @ 1.5VA

RS232: 3 Wire - TX/Rx/GND

RS485: 2 Wire Multidrop twisted

Baud Rate: 9600 and 19200 (Default 9600 with internal jumper)

Connector: 11 Pin Connector on rear of unit

FUZYPRO 74 MOD-MUX
3.20.3 WIRING

RS232 DB9 DB25

1 3
220VAC
L INTELLIGENT RX 2 3
2 4
LOGIC POWER N RS232/RS485 TX 3 2
INPUT 6
E 9 CONVERTER GND 5 7

+COMMS 7
TO RS485
NETWORK 8 Connection details from
- COMMS DB9/DB25 to 11 pin
base.

FUZYPRO 75 MOD-MUX
3.21 MMINTBCONV - INTELLIGENT RS232/RS485 BOXED CONVERTER

3.21.1 DESCRIPTION

The intelligent boxed converter

has been designed to convert
RS232 signals from a PC or PLC
to RS485. The advantage of using
this module is that all network
timing on the 2 wire network is
performed by the module. Only
three wires, the RX line, TX line
and ground are required.

The intelligent converter also

provides isolation between the
RS232 and RS485 cables. This
prevents ground loops between
the PC or PLC and network.

3.21.2 SPECIFICATIONS

Power Supply: 200 - 260VAC @ 1.5VA or 110VAC @ 1.5VA

RS232: 3 Wire - TX/Rx/GND

RS485: 2 Wire Multidrop twisted

Baud Rate: 4800, 9600, 14400, 19200, 28800, 38400, 57600.

Connector: RS232 - DB-9 connector.

RS485 - 3 Way Screw connector.

FUZYPRO 76 MOD-MUX
3.21.3 WIRING

RS232 DB9
L BROWN
220VAC INTELLIGENT RX 2
BLUE
POWER N RS232/RS485 TX 3
INPUT GREEN BOXED
E GND 5
CONVERTER

+COMMS
TO RS485
NETWORK
- COMMS

3.21.4 SWITCH SETTINGS

SWITCH FUNCTION DESCRIPTION

1 BAUD Baud rate selection.

2 BAUD "
3 BAUD "
4 TIMEOUT When this switch is off the RS485 TX/RX timeout is
short. When this switch is on the timeout is extended for
devices which have longer response times.

BAUD ON OFF

9600 - S1/S2/S3
4800 S1 S2/S3
14400 S2 S1/S3
19200 S1/S2 S3
28800 S3 S1/S2
38400 S1/S3 S2
57600 S2/S3 S1

FUZYPRO 77 MOD-MUX
3.22 MMDUALCONV - DUAL MASTER RS232/RS485 CONVERTER

3.22.1 DESCRIPTION

The dual master converter is

used to connect two Modbus
master devices to a single
Modbus network using RS485.

The dual converter receives

messages from the Modbus
masters. The first message
received is passed onto the
RS485 network to the slave
module. After a reply from the
slave is received, the converter
is ready to pass on the next
message. If the converter
receives two messages from the
masters at the same time, the
message from the master which
transmitted first is passed on to
the network while the message
from the second master is
stored in a buffer. This second
message is sent once the
previous reply has been received.

The dual converter also provides isolation between the RS232 and RS485 cables. This
prevents ground loops between the PC or PLC and network.

3.22.2 SPECIFICATIONS

Power Supply: 200 - 260VAC @ 1.5VA or 110VAC @ 1.5VA

PORT1 RS232: 3 Wire - TX/Rx/GND

PORT2 RS232: 3 Wire - TX/Rx/GND

RS485: 2 Wire Multidrop twisted

Baud Rate: 9600, 19200.

Connector: 2 X RS232 - DB-9 connector.

RS485 - 3 Way Screw connector.

FUZYPRO 78 MOD-MUX
3.22.3 WIRING

PORT1
RS232 DB9
L BROWN
220VAC
RX 2
BLUE
POWER N TX 3
INPUT GREEN
E GND 5

DUAL
+COMMS RS232/RS485 PORT2
TO RS485
NETWORK CONVERTER
- COMMS RS232 DB9
RX 2
TX 3
GND 5

RS485 DB9
+ 1
- 6

3.22.4 SWITCH SETTINGS

SWITCH FUNCTION DESCRIPTION

1 BAUD OFF = 9600. ON = 19200.

-
-
8 MASTER/SLAVE When this switch is off the converter is transparent to
both serial ports. When switched on, Port 2 is not able
to perform Modbus write commands until Port 1
becomes inactive for longer than 5 seconds.

FUZYPRO 79 MOD-MUX
3.23 MM485REP - RS485 REPEATER

3.23.1 DESCRIPTION

The MM485REP is an isolated RS485 repeater

module. The repeater is used to amplify the
RS485 signal to extend an existing RS485
network by a maximum of 1000m. The isolation
also prevents ground loops between different
parts of the network.

3.23.2 SPECIFICATIONS

Power Supply: 200 - 260VAC @ 1.5VA

RS485: 2 Wire Multidrop twisted ( X2)

Connector: 11 Pin Connector on rear of unit

3.23.3 WIRING
1
220VAC + RS485
4 + COMMS 2 TO RS485
2
LOGIC POWER - REPEATER 5 NETWORK 1
INPUT 9 - COMMS 2
E

+ COMMS 2 7
TO RS485
NETWORK 2 8
- COMMS 2

FUZYPRO 80 MOD-MUX
3.24 MM485/OPTO - FIBRE OPTIC CONVERTERS

3.24.1 DESCRIPTION

The MM485/Opto module may be used to extend the

RS485 network through areas which exhibit excessive
electrical noise and which may prevent the network
from functioning correctly.

The fibre cable can also be run through hazardous

areas without risk of explosion of hazardous chemicals
and gasses.

The fibre cable is also excellent for extending the

network between buildings where ground loops may
be present, or where risk of lightning strikes is great
since the fibre is not affected by lightning.

3.24.2 SPECIFICATIONS

Power Supply: 200 - 260VAC @ 1.5VA

RS485: 2 Wire Multidrop twisted

Fibre Connectors: Supplied with either SMA or ST connectors

Transmitter Wavelength: 820nm

Fibre Sizes: 50/125µm, 62.5/125µm and 100/140µm.

Transmission distance: Up to 2 Km depending on attenuation of fibre used.

Connector: 11 Pin Connector on rear of unit

3.24.3 WIRING

1 Tx
220VAC +
2 RS485/OPTO FIBRE OPTIC
LOGIC POWER - CONVERTER
INPUT 9 CABLE
E
Rx
+ COMMS 7
TO RS485
NETWORK 8
- COMMS

FUZYPRO 81 MOD-MUX
3.25 UCLK - UNIVERSAL CLOCK

3.25.1 DESCRIPTION

The UNIVERSAL CLOCK

consists of a high brightness 6
digit LED display incorporating
a battery backed clock with
time and date features.

RS485 MODBUS
communications enables
many clock units to be
networked together back to a
PC or PLC.

Setting up of the clock is

easily done by remote
pushbutton inputs or by writing
the values to the internal
registers over the networked.

The clock can be configured

to display the time only, or can be made to alternate the display between the time and the
date.

3.25.2 SPECIFICATIONS

Power Supply: 200 - 260VAC @ 5.5VA

Inputs: The inputs may be activated by a potential free contact or

open collector NPN transistor output.

RS485: 2 Wire Multidrop twisted. (9600 BAUD only)

Indicators: LED indicators show RX and TX communications.

Connectors: 2 X 10 way plug in screw connectors.

FUZYPRO 82 MOD-MUX
3.25.3 WIRING

1 RS485 TERM - 1 L 220VAC

2 RS485 COMMS + 2 N 50/60 Hz

MAINS
RS 485 SUPPLY
COMMUNICATIONS 3 RS485 COMMS - 3 EARTH

4 RS485 TERM + 4 -
5 +12VDC 5 -
ADVANCE 6 INPUT 1 6
PRESET 7 INPUT 2 7
8 - 8
9 - 9
10 COMMON 10

UCLK
UNIVERSAL CLOCK

3.25.4 SWITCH SETTINGS

SWITCH FUNCTION DESCRIPTION

1 NODE ID Node ID’s from 0 to 127 are set up using switches

2 NODE ID 1 to 7.
3 NODE ID
4 NODE ID
5 NODE ID
6 NODE ID
7 NODE ID
8 SCROLLING When switched ON the clock will alternate between the
date and time..
9 -
10 -

FUZYPRO 83 MOD-MUX
3.26 UCNTR6A - UNIVERSAL 6 DIGIT COUNTER

3.26.1 DESCRIPTION

The Universal 6 Digit Counter is a

high brightness 6 digit LED display
incorporating a built in up/down
counter. The unit includes two relay
trip outputs for upper and lower alarm
outputs. RS485 Modbus
communications enables many
counters to be networked together
back to a PLC or PC. This networking
facility can be used to read the count
value, or to clear/preset the count
value. The alarm limits can be preset
over the network or by means of
digital inputs.

Standard features of the logic on the

unit are :

• Separate Up / Down Counter Inputs.

Two separate inputs allow the counter to be used as an up counter, down counter or both
simultaneously.

• Battery Backed-Up Counter.

In the event of a power failure, the counter and alarm preset values will be maintained.

• Programmable Filter on Counter Inputs.

A filter is used to prevent false counting which may be caused by relay debounce, etc.
This filter is setup using the DIP switches on the side of the unit..

• Upper and Lower Alarm.

Two relays are used to give alarm outputs when the counter has counted up to a preset
upper limit or counted down to zero.

• Built In Power Supply.

The built in power supply enables potential free contacts to be used without the need for
an extra power supply.

3.26.2 OPERATING DESCRIPTION

The counter is initially setup by programming the upper alarm limit. This is done by switching
on input 3 for longer than 1 second. The first digit will begin to flash indicating that
programming mode has been started. Switch 4 is now used to setup the correct value for this
digit. Switch 3 is now used to advance to the next digit. Once all the digits have been setup,
the value is saved into the upper limit alarm memory and the counter displays the count
value. The counter can be used to count down from this value, or can be cleared by pressing
switch 3 and 4 simultaneously.

Counting is performed by pulsing input 1 for counting up or input 2 for counting down. The
input filter can be setup by using DIP switches 9 and 10. Refer to the DIP switch table. The
count value is from 0 to 999999.

FUZYPRO 84 MOD-MUX
Leading zero's can be turned on by switching on DIP switch 8.

FUZYPRO 85 MOD-MUX
 3.26.3 SPECIFICATIONS

Power Supply: 200 - 260VAC @ 5.5VA

Inputs: The inputs may be activated by a potential free contact or

open collector NPN transistor output.

Counter: Resolution 16 or 32 Bits

Frequency 50 Hz (Max)
Pulse Width 10ms (min)

Outputs: The outputs are a relay contact rated at 0.5A/220VAC.

RS485: 2 Wire Multidrop twisted (9600 BAUD only)

Indicators: LED indicators show RX and TX communications.

Connectors: 2 X 10 way plug in screw connectors.

3.26.4 WIRING

1 RS485 TERM - 1 L 220VAC

MAINS
RS 485 2 RS485 COMMS + 2 N 50/60 Hz
SUPPLY
COMMUNICATIONS
3 RS485 COMMS - 3 EARTH

4 RS485 TERM + 4 -

5 +12VDC 5 RLY1 COM

LOWER ALARM
INCREMENT 6 INPUT 1 6 RLY1 N/C
COUNT = 0
DECREMENT 7 INPUT 2 7 RLY1 N/O

CLEAR PRESET MODE 8 INPUT 3 8 RLY2 COM

COUNTER PRESET INC. 9 INPUT 4 9 RLY2 N/C UPPER ALARM

COUNT = PRESET VALUE
10 COMMON 10 RLY2 N/O

UCNTR
UNIVERSAL 6 DIGIT

3.26.5 SWITCH SETTINGS

SWITCH FUNCTION DESCRIPTION

1 NODE ID Node ID’s from 0 to 127 are set up using switches

2 NODE ID 1 to 7.
3 NODE ID
4 NODE ID
5 NODE ID
6 NODE ID
7 NODE ID
8 LEADING ZERO'S When switched on the leading zero's will be displayed.
9 FILTER 9 = off 10 = off - 10ms
10 FILTER 9 = on 10 = off - 50ms
9 = off 10 = on - 100ms

FUZYPRO 86 MOD-MUX
 9 = on 10 = on - 500ms

3.27 UDISP6A - UNIVERSAL 6 DIGIT DISPLAY

3.27.1 DESCRIPTION

The Universal 6 Digit Display is a high

brightness 6 digit LED display
designed for displaying up to 8
process variables. The unit includes
two digital inputs and two relay
outputs which are accessed over the
network. RS485 Modbus
communications enables many
displays to be networked together
back to a PLC or PC.

3.27.2 OPERATING
DESCRIPTION

The universal display has up to 8 modbus registers which can be written to over the network
and used to display up to 8 process variables.

Since the display can only show one variable at a time, input 1 is used to scroll from display
one to display eight each time it is operated. Input 2 can be permanently switched on to
enable continuous scrolling at a rate of 2 seconds per value.

If DIP switch 9 is turned on, then the most significant digit of the display shows a number 1 to
8 which represents the process variable being displayed. As the process variable is scrolled,
this number is incremented as well.

The format of each process variable allows for both positive and negative numbers to be
displayed, and it is also possible to switch on a decimal point. The position of the decimal
point is programmed into the decimal point register.

Leading zero's can be turned on by switching on DIP switch 8.

Two digital inputs and two relay outputs are available to the user as remote I/O over the
network.

3.27.3 SPECIFICATIONS

Power Supply: 200 - 260VAC @ 5.5VA

Inputs: The inputs may be activated by a potential free contact or

open collector NPN transistor output.

Outputs: The outputs are a relay contact rated at 0.5A/220VAC.

RS485: 2 Wire Multidrop twisted (9600 BAUD only)

Indicators: LED indicators show RX and TX communications.

Connectors: 2 X 10 way plug in screw connectors.

FUZYPRO 87 MOD-MUX
3.27.4 WIRING

1 RS485 TERM - 1 L 220VAC

MAINS
RS 485 2 RS485 COMMS + 2 N 50/60 Hz
SUPPLY
COMMUNICATIONS
3 RS485 COMMS - 3 EARTH

4 RS485 TERM + 4 -

5 +12VDC 5 RLY1 COM

MANUAL SCROLL 6 INPUT 1 6 RLY1 N/C RELAY 1

AUTOMATIC SCROLL 7 INPUT 2 7 RLY1 N/O

USER INPUT 1 8 INPUT 3 8 RLY2 COM

USER INPUT 2 9 INPUT 4 9 RLY2 N/C

RELAY 2
10 COMMON 10 RLY2 N/O

UDISP6A
UNIVERSAL 6 DIGIT DISPLAY

3.27.5 SWITCH SETTINGS

SWITCH FUNCTION DESCRIPTION

1 NODE ID Node ID’s from 0 to 127 are set up using switches

2 NODE ID 1 to 7.
3 NODE ID
4 NODE ID
5 NODE ID
6 NODE ID
7 NODE ID
8 LEADING ZEROS When switched ON the display will show leading zeros.
9 CHANNEL NUMBER When switched ON the display will indicate which
process variable is being displayed.
10 -

FUZYPRO 88 MOD-MUX
3.28 MM-LPI - LOOP POWERED ISOLATOR

3.28.1 DESCRIPTION

The loop powered isolator draws its power from an

existing current loop and provides a fully isolated 4-
20mA output to eliminate system ground loops or may
be used as a noise reduction device. As a preventative
measure in the design of new systems or for retrofits,
the LPI is easy to install and requires no additional
power supply.

3.28.2 SPECIFICATIONS

Input / Output: 4 - 20mA / 4 - 20mA

Load Resistance: 0 - 600 ohms

Load Resistance error: 0.001% / ohm

Linearity error: 0.15%

Operating Temperature: -10 to +60°C

Mounting: DIN rail mount

FUZYPRO 89 MOD-MUX
3.28.3 WIRING

4-

- LOAD
-
LPI
IN OUT

+ +

4-

FUZYPRO 90 MOD-MUX
3.29 MM232/485CONV- RS232/485(422) ISOLATED CONVERTER

3.29.1 DESCRIPTION

The RS232 / RS485 Isolated converter module

is used to convert RS232 data communications
signals for transmission over 2 or 4 wire
RS485(RS422) twisted pair cables. The RS232
RTS connection can be used to turn the
transmitter on when transmitting in 2 wire mode
(half duplex) or it can be permanently enabled,
for an easy to use, one-to-one communications
link in 4 wire mode (full duplex). The converters
can be used to extend the limited distance
capabilities of RS232 devices such as printers
and terminals for up to one kilometre.

Standard features of the converter are :

• 2 or 4 Wire Operation.
Internal jumpers are used to select 2 wire
(RS485) or 4 wire (RS422) modes.

• RTS Flow control.

The RS232 RTS signal can be used to
switch the transmitter on and off when
multiple converters are connected to the
same cable. For 4 wire point to point
operation the RTS signal is not required
and the RS485 Tx and Rx can be
permanently enabled.

• Signal Isolation.
The converter module isolates the RS232 and RS485 signals to prevent ground loops
between remote devices.

• DIN Rail Mount.

The converter module plugs directly into a 11PIN industry standard relay base which may
be DIN rail mounted or flush mounted.

3.29.2 SPECIFICATIONS

Power Supply: 200 - 260VAC @ 1.5VA

Transmission Meduim: 2 OR 4 Wire twisted pair cable.

Transmission Distance: Up to 1 Km.

Indicator: LED indicator shows power state.

Isolation: Transformer/OptoCoupler - 1500VACrms

Operating Temperature: -20°C to + 80°C.

Connector: 11 Pin Connector on rear of unit.

FUZYPRO 91 MOD-MUX
3.29.3 WIRING

1 7 TX +
220VAC L 8 TX -
2 RS232/RS485 TO RS422
POWER INPUT N
9 CONVERTER 10 RX + CABLE
E 11 RX -

DB25 DB9 RS232

3 2 RX DATA 3
2 3 TX DATA 4
4 7 RTS 5
GND
6
7 5

TO RS232 DEVICE

4 WIRE OPERATION

1 7 TX +
220VAC L 8 TX -
2 RS232/RS485
POWER INPUT N TO RS485
9 CONVERTER 10 RX +
E 11 RX - CABLE

DB25 DB9 RS232

3 2 RX DATA 3
2 3 TX DATA 4
4 7 RTS 5
GND
6
7 5

TO RS232 DEVICE

2 WIRE OPERATION

FUZYPRO 92 MOD-MUX
3.29.4 JUMPER SETTINGS:

L1 L2 L3
L1 LINK SETTINGS:
6 3 1
5 2 2 1 - 2 TX PERMANENTLY ENABLED
4 1 3 2 - 3 TX CONTROLLED BY RTS
3
4 - 5 RX CONTROLLED BY RTS
2 5 - 6 RX PERMANENTLY ENABLED
1 T1
L2 & L3 LINK SETTINGS:
(idle state receiver output)
1 - 2 RX OP = '1'
2 - 3 RX OP = '0'
NO CONNECTION - TRI STATE

RECOMMENDED SETTINGS:

2 WIRE (FACTORY DEFAULT): 4 WIRE:

L1 2-3 & 4-5 L1 1-2 & 5-6

L2&L3 1-2 L2&L3 NO CONNECTION

***NOTE: 120ohm termination resistors must be placed at the ends of the twisted pair cables
for correct operation.

Order Codes: MM232/485CONV

FUZYPRO 93 MOD-MUX
3.30 DU01 - DIAGNOSTIC UNIT

3.30.1 DESCRIPTION

The Diagnostic Unit is a self configuring hand

held unit which plugs into the diagnostic port of
most MOD-MUX modules. The unit can be used
while the MOD-MUX module is active in a
system, without interfering with the operation of
the system or module.

The diagnostic unit is used to display field

parameters and diagnostic parameters which
are continuously being sent out from the MOD-
MUX module. When the unit is plugged into the
MOD-MUX module it automatically detects the
module type, and formats the display
accordingly. The parameters can be viewed by
scrolling up and down. This is done by pressing
the up and down buttons on the front of the
diagnostic unit.

The following information is available:

1. Module type and software version.
2. I/O status(digital) or value(analog).
3. Configuration information.
4. Network ID number.

When the diagnostic unit is first plugged in , the display shows the software version number of
the diagnostic unit.

3.30.2 SPECIFICATIONS

Power Supply: Automatically sourced from the MOD-MUX module.

Indicator: 2 Line X 16 character LCD display.

Operating Temperature: 0°C to + 70°C.

3.30.3 DIAGNOSTIC UNIT MENU FORMAT

PROCON V X.X
DIAGNOSTIC UNIT

MOD-MUX XXXXXXXX
V X.X

XXXXXXXXXXXXXXX
XXXX

FUZYPRO 94 MOD-MUX
3.31 MM11PINBASE - DIN RAIL MOUNT 11 PIN RELAY BASE

3.31.1 DESCRIPTION

The MOD-MUX range of modules plug into

a industry standard 11 pin relay base. An
example as supplied by Procon is shown in
the picture.

FUZYPRO 95 MOD-MUX
3.32 MM232CBL - RS232 9-PIN D-TYPE CONNECTOR AND CABLE

3.32.1 DESCRIPTION

The MM232CBL is
used to connect the
Intelligent converter
to the serial port of a
PC. The one end of
the cable is fitted with
a DB-9 connector
which fits into the PC
comm port. The other
end of the cable has
loose wires which are
screwed into the
terminals of the 11pin
relay base.

3.32.2 WIRING

RS232 DB9
RX 2
TX 3
GND 5

FUZYPRO 96 MOD-MUX
4. DATA ADDRESSES

The data in the modules is stored in registers. These registers are accessed over the network
using the MODBUS communication protocol.

The MODBUS mode used is the RTU mode with the following set-up:

BAUD RATE LOW (9600) / HIGH (19200)

DATA BITS 8
PARITY NONE
STOP BITS 1

There are 4 types of variables which can be accessed from the module. Each module has
one or more of these data variables.

Type Start Address Variable

1 00001 Digital Outputs

2 10001 Digital Inputs
3 30001 Input registers (Analog)
4 40001 Output registers (Analog)

Note: Due to the limited buffer memory size in the modules, the Modbus
message length must be limited to 8 consecutive read or write registers.
If more registers are required then a new poll group must be added for
the next 8 registers.

FUZYPRO 97 MOD-MUX
 4.1 MM8DI - DIGITAL INPUTS ( MODULE TYPE = 01)

Modbus Register Name Low High Access Comments

Address Limit Limit
10001 Digital Input 1 0 1 R Status of Digital Inputs.
10002 Digital Input 2 0 1 R "
10003 Digital Input 3 0 1 R "
10004 Digital Input 4 0 1 R "
10005 Digital Input 5 0 1 R "
10006 Digital Input 6 0 1 R "
10007 Digital Input 7 0 1 R "
10008 Digital Input 8 0 1 R "

30001 S/W Version / N/A N/A R High Byte = Software Version

Module Type Low Byte = 1
30002 Digital Inputs N/A N/A R Digital Inputs in lower 8 bits. 8 - 1.
40003 Counter 1 MSB 0 65535 R/W Counter MSB and LSB combine to give a 32 bit
40004 Counter 1 LSB 0 65535 R/W Counter with range 0 to 4294967295.
40005 Counter 2 MSB 0 65535 R/W "
40006 Counter 2 LSB 0 65535 R/W "
40007 Counter 3 MSB 0 65535 R/W "
40008 Counter 3 LSB 0 65535 R/W "
40009 Counter 4 LSB 0 65535 R/W "
40010 Counter 4 LSB 0 65535 R/W "
40011 Counter 5 MSB 0 65535 R/W "
40012 Counter 5 LSB 0 65535 R/W "
40013 Counter 6 MSB 0 65535 R/W "
40014 Counter 6 LSB 0 65535 R/W "
40015 Counter 7 MSB 0 65535 R/W "
40016 Counter 7 LSB 0 65535 R/W "
40017 Counter 8 MSB 0 65535 R/W "
40018 Counter 8 LSB 0 65535 R/W "
40019 Counter Mode 0 1 R/W 0 = Up Counting, 1 = Up/Down Counting

FUZYPRO 98 MOD-MUX
 4.2 MM8DIB - DIGITAL INPUTS ( MODULE TYPE = 10)

Modbus Register Name Low High Access Comments

Address Limit Limit
10001 Digital Input 1 0 1 R Status of Digital Inputs.
10002 Digital Input 2 0 1 R "
10003 Digital Input 3 0 1 R "
10004 Digital Input 4 0 1 R "
10005 Digital Input 5 0 1 R "
10006 Digital Input 6 0 1 R "
10007 Digital Input 7 0 1 R "
10008 Digital Input 8 0 1 R "

30001 S/W Version / N/A N/A R High Byte = Software Version

Module Type Low Byte = 10
30002 Digital Inputs N/A N/A R Digital Inputs in lower 8 bits. 8 - 1.
40003 Counter 1 MSB 0 65535 R/W Counter MSB and LSB combine to give a 32 bit
40004 Counter 1 LSB 0 65535 R/W Counter with range 0 to 4294967295.
40005 Counter 2 MSB 0 65535 R/W "
40006 Counter 2 LSB 0 65535 R/W "
40007 Counter 3 MSB 0 65535 R/W "
40008 Counter 3 LSB 0 65535 R/W "
40009 Counter 4 LSB 0 65535 R/W "
40010 Counter 4 LSB 0 65535 R/W "
40011 Counter 5 MSB 0 65535 R/W "
40012 Counter 5 LSB 0 65535 R/W "
40013 Counter 6 MSB 0 65535 R/W "
40014 Counter 6 LSB 0 65535 R/W "
40015 Counter 7 MSB 0 65535 R/W "
40016 Counter 7 LSB 0 65535 R/W "
40017 Counter 8 MSB 0 65535 R/W "
40018 Counter 8 LSB 0 65535 R/W "
40019 Filter 1 0 255 R/W Debounce Filter X 5milliseconds
40020 Filter 2 0 255 R/W Debounce Filter X 5milliseconds
40021 Filter 3 0 255 R/W Debounce Filter X 5milliseconds
40022 Filter 4 0 255 R/W Debounce Filter X 5milliseconds
40023 Filter 5 0 255 R/W Debounce Filter X 5milliseconds
40024 Filter 6 0 255 R/W Debounce Filter X 5milliseconds
40025 Filter 7 0 255 R/W Debounce Filter X 5milliseconds
40026 Filter 8 0 255 R/W Debounce Filter X 5milliseconds

FUZYPRO 99 MOD-MUX
 4.3 MM16DI - DIGITAL INPUTS ( MODULE TYPE = 09)

Modbus Register Name Low High Access Comments

Address Limit Limit
10001 Digital Input 1 0 1 R Status of Digital Inputs.
10002 Digital Input 2 0 1 R "
10003 Digital Input 3 0 1 R "
10004 Digital Input 4 0 1 R "
10005 Digital Input 5 0 1 R "
10006 Digital Input 6 0 1 R "
10007 Digital Input 7 0 1 R "
10008 Digital Input 8 0 1 R "
10009 Digital Input 9 0 1 R "
10010 Digital Input 10 0 1 R "
10011 Digital Input 11 0 1 R "
10012 Digital Input 12 0 1 R "
10013 Digital Input 13 0 1 R "
10014 Digital Input 14 0 1 R "
10015 Digital Input 15 0 1 R "
10016 Digital Input 16 0 1 R "

30001 S/W Version / N/A N/A R High Byte = Software Version

Module Type Low Byte = 9
30002 Digital Inputs N/A N/A R Digital Inputs in 16 bits. 16 - 1.
40003 Counter 1 MSB 0 65535 R/W Counter MSB and LSB combine to give a 32 bit
40004 Counter 1 LSB 0 65535 R/W Counter with range 0 to 4294967295.
40005 Counter 2 MSB 0 65535 R/W "
40006 Counter 2 LSB 0 65535 R/W "
40007 Counter 3 MSB 0 65535 R/W "
40008 Counter 3 LSB 0 65535 R/W "
40009 Counter 4 LSB 0 65535 R/W "
40010 Counter 4 LSB 0 65535 R/W "
40011 Counter 5 MSB 0 65535 R/W "
40012 Counter 5 LSB 0 65535 R/W "
40013 Counter 6 MSB 0 65535 R/W "
40014 Counter 6 LSB 0 65535 R/W "
40015 Counter 7 MSB 0 65535 R/W "
40016 Counter 7 LSB 0 65535 R/W "
40017 Counter 8 MSB 0 65535 R/W "
40018 Counter 8 LSB 0 65535 R/W "
40019 Counter Mode 0 1 R/W 0 = Up Counting, 1 = Up/Down Counting

FUZYPRO 100 MOD-MUX

 4.4 MM8DO - DIGITAL OUTPUTS ( MODULE TYPE = 02)

Modbus Register Name Low High Access Comments

Address Limit Limit
00001 Digital Output 1 0 1 R/W Status of Digital Outputs.
00002 Digital Output 2 0 1 R/W "
00003 Digital Output 3 0 1 R/W "
00004 Digital Output 4 0 1 R/W "
00005 Digital Output 5 0 1 R/W "
00006 Digital Output 6 0 1 R/W "
00007 Digital Output 7 0 1 R/W "
00008 Digital Output 8 0 1 R/W "

30001 S/W Version / N/A N/A R High Byte = Software Version

Module Type Low Byte = 2
40002 Digital Outputs N/A N/A R/W Digital Outputs in lower 8 bits. 8 - 1.

4.5 MM4DIO - DIGITAL INPUTS / OUTPUTS ( MODULE TYPE = 16)

Modbus Register Name Low High Access Comments

Address Limit Limit
10001 Digital Input 1 0 1 R Status of Digital Inputs.
10002 Digital Input 2 0 1 R "
10003 Digital Input 3 0 1 R "
10004 Digital Input 4 0 1 R "
00005 Digital Output 5 0 1 R/W Status of Digital Outputs.
00006 Digital Output 6 0 1 R/W "
00007 Digital Output 7 0 1 R/W "
00008 Digital Output 8 0 1 R/W "

30001 S/W Version / N/A N/A R High Byte = Software Version

Module Type Low Byte = 16
40002 Digital I/O N/A N/A R/W Digital Outputs in bits. 8 - 5, Inputs 4 - 1.
40003 Counter 1 MSB 0 65535 R/W Counter MSB and LSB combine to give a 32 bit
40004 Counter 1 LSB 0 65535 R/W Counter with range 0 to 4294967295.
40005 Counter 2 MSB 0 65535 R/W "
40006 Counter 2 LSB 0 65535 R/W "
40007 Counter 3 MSB 0 65535 R/W "
40008 Counter 3 LSB 0 65535 R/W "
40009 Counter 4 LSB 0 65535 R/W "
40010 Counter 4 LSB 0 65535 R/W "

FUZYPRO 101 MOD-MUX

 4.6 MM4RO - RELAY OUTPUTS ( MODULE TYPE = 07)

Modbus Register Name Low High Access Comments

Address Limit Limit
00001 Digital Output 1 0 1 R/W Status of Digital Outputs.
00002 Digital Output 2 0 1 R/W "
00003 Digital Output 3 0 1 R/W "
00004 Digital Output 4 0 1 R/W "

30001 S/W Version / N/A N/A R High Byte = Software Version

Module Type Low Byte = 7
40002 Digital Outputs N/A N/A R/W Digital Outputs in lower 4 bits. 4 - 1.

4.7 MM8AI - ANALOG INPUTS ( MODULE TYPE = 03)

Modbus Register Name Low High Access Comments

Address Limit Limit
30001 S/W Version / N/A N/A R High Byte = Software Version
Module Type Low Byte = 3
30002 Analog Input 1 0 4095 R Analog Input lower 12 Bits
30003 Analog Input 2 0 4095 R "
30004 Analog Input 3 0 4095 R "
30005 Analog Input 4 0 4095 R "
30006 Analog Input 5 0 4095 R "
30007 Analog Input 6 0 4095 R "
30008 Analog Input 7 0 4095 R "
30009 Analog Input 8 0 4095 R "

4.8 MM8AI ISO - ANALOG INPUTS ( MODULE TYPE = 17)

Modbus Register Name Low High Access Comments

Address Limit Limit
30001 S/W Version / N/A N/A R High Byte = Software Version
Module Type Low Byte = 17
30002 Analog Input 1 0 4095 R Analog Input lower 12 Bits
30003 Analog Input 2 0 4095 R "
30004 Analog Input 3 0 4095 R "
30005 Analog Input 4 0 4095 R "
30006 Analog Input 5 0 4095 R "
30007 Analog Input 6 0 4095 R "
30008 Analog Input 7 0 4095 R "
30009 Analog Input 8 0 4095 R "

FUZYPRO 102 MOD-MUX

 4.9 MM8TC - THERMOCOUPLE INPUTS ( MODULE TYPE = 05)

Modbus Register Name Low High Access Comments

Address Limit Limit
30001 S/W Version / N/A N/A R High Byte = Software Version
Module Type Low Byte = 5
30002 TC Input 1 -xxx.x yyyy.y R Thermocouple Inputs. See table for range.
30003 TC Input 2 -xxx.x yyyy.y R Resolution in 0.1°C.
30004 TC Input 3 -xxx.x yyyy.y R "
30005 TC Input 4 -xxx.x yyyy.y R "
30006 TC Input 5 -xxx.x yyyy.y R "
30007 TC Input 6 -xxx.x yyyy.y R "
30008 TC Input 7 -xxx.x yyyy.y R "
30009 TC Input 8 -xxx.x yyyy.y R "
30010 CJC Temp. -xxx.x yyyy.y R CJC Temperature in 0.1°C resolution.
40011 TC Type 1 13 R/W See TC Tables.

4.10 MM8TCISO - THERMOCOUPLE INPUTS ( MODULE TYPE = 18)

Modbus Register Name Low High Access Comments

Address Limit Limit
30001 S/W Version / N/A N/A R High Byte = Software Version
Module Type Low Byte = 18
30002 TC Input 1 -xxx.x yyyy.y R Thermocouple Inputs. See table for range.
30003 TC Input 2 -xxx.x yyyy.y R Resolution in 0.1°C.
30004 TC Input 3 -xxx.x yyyy.y R "
30005 TC Input 4 -xxx.x yyyy.y R "
30006 TC Input 5 -xxx.x yyyy.y R "
30007 TC Input 6 -xxx.x yyyy.y R "
30008 TC Input 7 -xxx.x yyyy.y R "
30009 TC Input 8 -xxx.x yyyy.y R "
30010 CJC Temp. -xxx.x yyyy.y R CJC Temperature in 0.1°C resolution.
40011 TC Type 1 13 R/W See TC Tables.

FUZYPRO 103 MOD-MUX

 4.11 MM6RTD - RTD INPUTS ( MODULE TYPE = 06)

Modbus Register Name Low High Access Comments

Address Limit Limit
30001 S/W Version / N/A N/A R High Byte = Software Version
Module Type Low Byte = 6
30002 RTD Input 1 -xxx.x yyyy.y R RTD Inputs. See table for range.
30003 RTD Input 2 -xxx.x yyyy.y R Resolution in 0.1°C.
30004 RTD Input 3 -xxx.x yyyy.y R "
30005 RTD Input 4 -xxx.x yyyy.y R "
30006 RTD Input 5 -xxx.x yyyy.y R "
30007 RTD Input 6 -xxx.x yyyy.y R "
40008 RTD Type 1 2 R/W See RTD Tables.

4.12 MM6RTDB - RTD INPUTS ( MODULE TYPE = 12)

Modbus Register Name Low High Access Comments

Address Limit Limit
30001 S/W Version / N/A N/A R High Byte = Software Version
Module Type Low Byte = 12
30002 RTD Input 1 -xxx.x yyyy.y R RTD Inputs. See table for range.
30003 RTD Input 2 -xxx.x yyyy.y R Resolution in 0.1°C.
30004 RTD Input 3 -xxx.x yyyy.y R "
30005 RTD Input 4 -xxx.x yyyy.y R "
30006 RTD Input 5 -xxx.x yyyy.y R "
30007 RTD Input 6 -xxx.x yyyy.y R "
40008 RTD Type 1 2 R/W See RTD Tables.

4.13 MM8AO - ANALOG OUTPUTS ( MODULE TYPE = 08)

Modbus Register Name Low High Access Comments

Address Limit Limit
30001 S/W Version / N/A N/A R High Byte = Software Version
Module Type Low Byte = 8
40002 Analog Output 1 0 4095 R/W Analog Outputs. 0 - 4095 = 0(4) - 20mA.
40003 Analog Output 2 0 4095 R/W "
40004 Analog Output 3 0 4095 R/W "
40005 Analog Output 4 0 4095 R/W "
40006 Analog Output 5 0 4095 R/W "
40007 Analog Output 6 0 4095 R/W "
40008 Analog Output 7 0 4095 R/W "
40009 Analog Output 8 0 4095 R/W "

FUZYPRO 104 MOD-MUX

 4.14 UCLK - UNIVERSAL CLOCK ( MODULE TYPE = 13)

Modbus Register Name Low High Access Comments

Address Limit Limit
10001 Digital Input 1 0 1 R Status of Digital Inputs.
10002 Digital Input 2 0 1 R "
10003 Digital Input 3 0 1 R "
10004 Digital Input 4 0 1 R "
00009 Digital Output 1 0 1 R/W Status of Digital Outputs.
00010 Digital Output 2 0 1 R/W "

30001 S/W Version / N/A N/A R High Byte = Software Version

Module Type Low Byte = 13
40002 Digital I/O N/A N/A R/W Digital Outputs in bits. 10-9, Inputs 4 - 1.
40003 Seconds 0 59 R/W The following registers are used to set the time
40004 Minutes 0 59 R/W Over the RS485 network.
40005 Hours 0 23 R/W "
40006 Days 1 7 R/W "
40007 Date 1 31 R/W "
40008 Month 1 12 R/W "
40009 Year 2000 2100 R/W "

FUZYPRO 105 MOD-MUX

 4.15 UCNTR6A - UNIVERSAL COUNTER ( MODULE TYPE = 14)

Modbus Register Name Low High Access Comments

Address Limit Limit
10001 Digital Input 1 0 1 R Status of Digital Inputs.
10002 Digital Input 2 0 1 R "
10003 Digital Input 3 0 1 R "
10004 Digital Input 4 0 1 R "
00009 Digital Output 1 0 1 R/W Status of Digital Outputs.
00010 Digital Output 2 0 1 R/W "

30001 S/W Version / N/A N/A R High Byte = Software Version

Module Type Low Byte = 14
40002 Digital I/O N/A N/A R/W Digital Outputs in bits. 10-9, Inputs 4 - 1.
40003 Seconds 0 59 R/W The following registers are used to set the time
40004 Minutes 0 59 R/W Over the RS485 network.
40005 Hours 0 23 R/W "
40006 Days 1 7 R/W "
40007 Date 1 31 R/W "
40008 Month 1 12 R/W "
40009 Year 2000 2100 R/W "
40010 Counter MSB 0 - R/W This is the actual displayed count value.
40011 Counter LSB 0 65535 R/W The maximum value is 999999 for both regs.
40012 MIN trip MSB 0 - R/W Low count alarm value.
40013 MIN trip LSB 0 65535 R/W "
40014 MAX trip MSB 0 - R/W High count alarm value.
40015 MAX trip LSB 0 65535 R/W "

FUZYPRO 106 MOD-MUX

 4.16 UDISP6A - UNIVERSAL DISPLAY ( MODULE TYPE = 15)

Modbus Register Name Low High Access Comments

Address Limit Limit
10001 Digital Input 1 0 1 R Status of Digital Inputs.
10002 Digital Input 2 0 1 R "
10003 Digital Input 3 0 1 R "
10004 Digital Input 4 0 1 R "
00009 Digital Output 1 0 1 R/W Status of Digital Outputs.
00010 Digital Output 2 0 1 R/W "

30001 S/W Version / N/A N/A R High Byte = Software Version

Module Type Low Byte = 15
40002 Digital I/O N/A N/A R/W Digital Outputs in bits. 10-9, Inputs 4 - 1.
40003 Seconds 0 59 R/W The following registers are used to set the time
40004 Minutes 0 59 R/W Over the RS485 network.
40005 Hours 0 23 R/W "
40006 Days 1 7 R/W "
40007 Date 1 31 R/W "
40008 Month 1 12 R/W "
40009 Year 2000 2100 R/W "
40010 Decimal Point 1 6 R/W Position of decimal point on display.
40011 Display Mode 0 1 R/W 0 = 16 bits, 1 = 32 bits.

1. Display Mode = 0 (16 bits)

40012 Display 1 0 65535 R/W Display Value.

40013 Display 2 0 65535 R/W "
40014 Display 3 0 65535 R/W "
40015 Display 4 0 65535 R/W "
40016 Display 5 0 65535 R/W "
40017 Display 6 0 65535 R/W "
40018 Display 7 0 65535 R/W "
40019 Display 8 0 65535 R/W "

2. Display Mode =1 (32 bits)

40012 Display 1 MSB 0 65535 R/W Max Display Value = 999999.( MSB + LSB)
40013 Display 1 LSB 0 65535 R/W "
40014 Display 2 MSB 0 65535 R/W "
40015 Display 2 LSB 0 65535 R/W "
40016 Display 3 MSB 0 65535 R/W "
40017 Display 3 LSB 0 65535 R/W "
40018 Display 4 MSB 0 65535 R/W "

FUZYPRO 107 MOD-MUX

40019 Display 4 LSB 0 65535 R/W "
40020 Display 5 MSB 0 65535 R/W "
40021 Display 5 LSB 0 65535 R/W "
40022 Display 6 MSB 0 65535 R/W "
40023 Display 6 LSB 0 65535 R/W "
40024 Display 7 MSB 0 65535 R/W "
40025 Display 7 LSB 0 65535 R/W "
40026 Display 8 MSB 0 65535 R/W "
40027 Display 8 LSB 0 65535 R/W "

FUZYPRO 108 MOD-MUX

 4.17 MM1AI2RO - ANALOG INPUT WITH ALARMS ( MODULE TYPE = 19)

Modbus Register Name Low High Access Comments

Address Limit Limit
10001 Relay 1 Status 0 1 R Alarm 1Relay status coil.
10002 Relay 2 Status 0 1 R Alarm 2Relay status coil.
00003 Relay 1 Manual 0 1 R/W Operate Alarm 1Relay coil manually.
00004 Relay 2 Manual 0 1 R/W Operate Alarm 2 Relay coil manually.
00005 Relay 1 Reset 0 1 R/W Alarm 1Relay manual reset if latched.
00006 Relay 2 Reset 0 1 R/W Alarm 2Relay manual reset if latched.

30001 S/W Version / N/A N/A R High Byte = Software Version

Module Type Low Byte = 19
30002 Raw Input Data 0 4095 R Raw Data from A/D.
30003 Process Value -32768 32767 R Calculated Process Value with Zero and Span.
30004 IEEE Low N/A N/A R Process Value in IEEE 754 floating point
30005 IEEE High N/A N/A R format.
40006 Input Type 0 5 R/W Select input type from configuration section.
40007 Filter Band 0 32767 R\W Filter band in units of process value.
40008 Filter Response 0 32767 R/W Filter response time X 0.1 seconds.
40009 Process Zero -32768 32767 R/W Zero value for process value.
40010 Process Span -32768 32767 R/W Span value for process value.
40011 Alarm 1 Mode 0 20 R/W Valid modes 0 - 4 and 16 - 20.
40012 Alarm 1 -32768 32767 R/W Setpoint in units of process value.
Setpoint
40013 Alm1 Hysteresis 0 32767 R/W Hysteresis in units of process value.
40014 Alarm 1 Delay 0 32767 R/W Alarm on time delay X 1 seconds
40015 Alarm 2 Mode 0 24 R/W Valid modes 0 - 7 and 16 - 24.
40016 Alarm 2 -32768 32767 R/W Setpoint in units of process value.
Setpoint
40017 Alm2 Hysteresis 0 32767 R/W Hysteresis in units of process value.
40018 Alarm 2 Delay 0 32767 R/W Alarm on time delay X 1 seconds
40019 Digital Status N/A N/A R/W Coils for relays.
30020 Node ID 0 127 R Node ID according to DIP switch settings.
40021 Scratch RAM -32768 32767 R/W Start of scratch RAM. Not saved on power fail.
40030 Scratch RAM -32768 32767 R/W End of scratch RAM. Not saved on power fail.
40031 Scratch EEPROM -32768 32767 R/W Start of scratch EEPROM. Saved on power fail.
40040 Scratch EEPROM -32768 32767 R/W End of scratch EEPROM. Saved on power fail.

FUZYPRO 109 MOD-MUX

 4.18 MM1TI2RO - TEMPERATURE INPUT WITH ALARMS ( MODULE
TYPE = 20)

Modbus Register Name Low High Access Comments

Address Limit Limit
10001 Relay 1 Status 0 1 R Alarm 1Relay status coil.
10002 Relay 2 Status 0 1 R Alarm 2Relay status coil.
00003 Relay 1 Manual 0 1 R/W Operate Alarm 1Relay coil manually.
00004 Relay 2 Manual 0 1 R/W Operate Alarm 2 Relay coil manually.
00005 Relay 1 Reset 0 1 R/W Alarm 1Relay manual reset if latched.
00006 Relay 2 Reset 0 1 R/W Alarm 2Relay manual reset if latched.

30001 S/W Version / N/A N/A R High Byte = Software Version

Module Type Low Byte = 20
30002 CJC Temp. -xxx.x yyyy.y R CJC Temperature in 0.1°C resolution.
30003 Temperature -xxx.x yyyy.y R Calculated temperature with offset.(40009)
30004 IEEE Low N/A N/A R Temperature in IEEE 754 floating point
30005 IEEE High N/A N/A R format.
40006 Input Type 1 14 R/W Select input type from configuration section.
40007 Filter Band 0 32767 R\W Filter band in units of 0.1°C.
40008 Filter Response 0 32767 R/W Filter response time X 0.1 seconds.
40009 Temp. Offset -32768 32767 R/W Temperature Offset value.
40010 Frequency 50 60 R/W Line Frequency for A/D. 50/60Hz.
40011 Alarm 1 Mode 0 20 R/W Valid modes 0 - 4 and 16 - 20.
40012 Alarm 1 -32768 32767 R/W Setpoint in units of process value.
Setpoint
40013 Alm1 0 32767 R/W Hysteresis in units of process value.
Hysteresis
40014 Alarm 1 Delay 0 32767 R/W Alarm on time delay X 1 seconds
40015 Alarm 2 Mode 0 24 R/W Valid modes 0 - 7 and 16 - 24.
40016 Alarm 2 -32768 32767 R/W Setpoint in units of process value.
Setpoint
40017 Alm2 0 32767 R/W Hysteresis in units of process value.
Hysteresis
40018 Alarm 2 Delay 0 32767 R/W Alarm on time delay X 1 seconds
40019 Digital Status N/A N/A R/W Coils for relays.
30020 Node ID 0 127 R Node ID according to DIP switch settings.
40021 CAL 0 2 R/W Calibration register.
40022 Raw A/D -32768 65535 R Raw data out of A/D.
40023 Scratch RAM -32768 32767 R/W Start of scratch RAM. Not saved on power fail.
40030 Scratch RAM -32768 32767 R/W End of scratch RAM. Not saved on power fail.
40031 Scratch -32768 32767 R/W Start of scratch EEPROM. Saved on power fail.
EEPROM
40040 Scratch -32768 32767 R/W End of scratch EEPROM. Saved on power fail.
EEPROM

FUZYPRO 110 MOD-MUX

 4.19 MMMEM - MEMORY MODULE ( MODULE TYPE = 21)

Modbus Register Name Low High Access Comments

Address Limit Limit
30001 S/W Version / N/A N/A R High Byte = Software Version
Module Type Low Byte = 21
30002 Module ID 0 127 R DIP Switch settings for modbus ID
40003 Scratch RAM 0 65535 R/W Start of scratch RAM. Not saved on power fail.
40075 Scratch RAM 0 65535 R/W End of scratch RAM. Not saved on power fail.
40076 Scratch 0 65535 R/W Start of scratch EEPROM. Saved on power fail.
EEPROM
40099 Scratch 0 65535 R/W End of scratch EEPROM. Saved on power fail.
EEPROM

FUZYPRO 111 MOD-MUX

5. SPECIFICATIONS

5.1 ENVIRONMENTAL

Operating Temperature -5°C to +65°C

Storage Temperature -20°C to +85°C
Humidity Up to 95% non condensing.

5.2 EMC INSTALLATION INSTRUCTIONS

1. Screened twisted pair RS485 cable must be used with the screen grounded at one point
only.
2. The RS485 cable must be terminated at both ends using a 120ohm resistor.
3. Use should be made of screened I/O, T/C, RTD cable with the screens grounded at one
point as close to the MOD-MUX module as possible.

FUZYPRO 112 MOD-MUX

5.3 CONFORMITY CERTIFICATE

DECLARATION OF CONFORMITY
according to EN 45014

Manufacturer’s Name: Procon Electronics CC

Manufacturer’s Address: 26 Wareing Park

2 Wareing Road
Pinetown 3610
South Africa

declares that the product

Product Name: MOD-MUX

Model Number(s): MM8DI, MM8DIB, MM16DI, MM8DO, MM4DIO,

MM4RO, MM8AI/I, MM8AI/V, MM8AI/IISO, MM8AO,
MM8TC, MM8TCISO, MM6RTD, MMINTCONV,
MMTCPCONV, MMI/OMAP, MM485REP,
MM232OPTO/SMA, MM232OPTO/ST,
MM485OPTO/SMA, MM485OPTO/ST, MMPSU150,
MMPSU151

complies with EMC Directive 89/336/EEC and Low Voltage Equipment Directive 73/23/EEC
and conforms to the following Product specifications:

Safety: IEC 950

EMC: IEC 61000-4-2-A1 Level 2

IEC 61000-4-3-A1 Level 2

IEC 61000-4-4 Level 3

CISPR 11:1997-A1 / EN 55011:1998 Group 1 Class A

Pinetown, SA August 2000

Location Date D.Ruddock

FUZYPRO 113 MOD-MUX

6. APPLICATION EXAMPLES

6.1 POINT TO POINT I/O

6.1.1 SYSTEM CONFIGURATION

SLAVE
OUTPUTS

INPUTS
8DO

8DI 1 Km Distance

BAUD RATE 8DO

9600 / 19200

120 ohm Termination OUTPUTS

INPUTS ARE SENT TO OUTPUTS AND ALSO SLAVE OUTPUTS

6.1.2 SETUP PROCEDURE

1. Install and wire up the modules as shown in section 2.

2. Ensure that the network has 120 Ohm termination resistors at the ends.
3. On the 8DI module switch all the switches off.
4. On the 8DO module switch on switch 9.
5. The TXD and RXD lights on both of the modules should now come on to indicate that the
data is being transferred from the 8DI module to the 8DO module.
6. The identical setup is performed for a 8AI and 8AO module.
7. Additional slave 8DO or 8AO modules may be added to the network at any point. All
switches should be switched off. The inputs will now also be available on these additional
slave output modules. This feature allows for the inputs to be taken to a number of
locations on the network.

FUZYPRO 114 MOD-MUX

6.2 COMPLEX POINT TO POINT I/O

6.2.1 SYSTEM CONFIGURATION

INPUTS

INPUTS
A B 8DI

8DI

8DO
I/O MAPPER
120 ohm Termination 8DO
A OUTPUTS

OUTPUTS B

6.2.2 SETUP PROCEDURE

1. Install and wire up the modules as shown in section 2.

2. Ensure that the network has 120 Ohm termination resistors at the ends.
3. On the 8DI and 8DO module shown as “A” switch all the switches off. This selects NODE
ID 0 for both modules.
4. On the 8DI and 8DO module shown as “B” switch on switch 1. This selects NODE ID 1 for
both modules.
5. On the I/O Mapper switch on switch 2. This selects 2 pairs of digital I/O modules to be
mapped.
6. The TXD and RXD lights on all of the modules should now come on to indicate that the
data is being transferred from the 8DI modules to the 8DO modules.
7. If an 8AI and 8AO module are to be added to the system them switch on switch 6 on both
of these modules and switch on switch 6 on the I/O Mapper. This sets the NODE ID of the
8AI and 8AO to ID 32 and selects 1 pair of Analog I/O modules to be mapped.
8. Additional 8DO or 8AO modules may be added to the network at any point. The NODE ID
switches should be set to correspond to the ID of the input module were the data is
coming from. The inputs will now also be available on these additional output modules.
This feature allows for the inputs to be taken to a number of locations on the network.

FUZYPRO 115 MOD-MUX

.

FUZYPRO 116 MOD-MUX