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Bio Gas Flaring System

The document describes the routine maintenance procedures for a biogas flaring system. It lists the key equipment in the flaring system, including a moisture separator, flame arrestor, check valve, pressure regulating valve, and flare gas burner. It then provides maintenance instructions for cleaning various components of the flare burner, flame arrestor, baffle plate, and auto drain valve to ensure proper operation.

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Maku Rajkumar
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120 views2 pages

Bio Gas Flaring System

The document describes the routine maintenance procedures for a biogas flaring system. It lists the key equipment in the flaring system, including a moisture separator, flame arrestor, check valve, pressure regulating valve, and flare gas burner. It then provides maintenance instructions for cleaning various components of the flare burner, flame arrestor, baffle plate, and auto drain valve to ensure proper operation.

Uploaded by

Maku Rajkumar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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HMWS & SB

BIOGAS FLARING SYSTEM


Gas flaring system is installed to burn excess biogas generated at the STP. The burning capacity
of the flares is 500cum/Hr. The biogas flaring system consist of the following equipment.
 Moisture separator,
 Flame arrestor,
 Check valve,
 Pressure regulating valve,
 Flare gas burner (6m height from ground level),
 Pilot gas burner with push button ignition complete with ignition electrode,
 Diaphragm type pressure gauge,
 Low gas pressure switch.

ROUTINE MAINTENANCE
FLARE BURNER
 Pull out the wind shield by unscrewing the clamping bolt for wind Shield. Disconnect the
pilot line from the pilot flame arrestor top flange
 Separate the pilot burner assembly with ignition system from the retainer
 Pull out the retainer from the mixing tube by opening the four nut bolts.
 Clean the injector plate holes by using min. 6mm dia rod.
 Remove the mixing tube by removing the four nut bolts of burner mounting flange on flare
stack.
 Check the orifices get choked or not, if it get choked clean it properly.
 Clean the pilot burner orifice & pilot flame arrestor if required.
 Clean the carbon deposit on the electrode tip, or the electrode tip / ceramic body found
worm out change the electrodes by new one.
 Finally after completion of the maintenance and cleaning fit all the parts in reverse
direction.

FLAME ARRESTOR

Operation and Maintenance Manual for 339 MLD STP at Amberpet Page 65
HMWS & SB

 Open the middle flange bolts.


 Split the assembled casing.
 Pull out the element and clean it by applying air pressure /water press jet in opposite
direction of dirt deposition.
 After the cleaning put the coil inside the casing and use one new gasket
 Make the flame arrestor assembly and tight the flange with new bolts
BAFFLE PLATE CLEANING
 Open the side cover plate for baffle plate.
 Pull out the baffle assemble and clean it by applying high pressure water.
 Fit in reverse direction.
AUTO DRAIN VALVE CLEANING.
 Open the bottom flange where the auto drain valve mounted.
 Pull out the auto drain assembly.
 Check the float ball and valve assembly for dirt deposit.
 Clean the valve seat and unit properly in fresh water.

Operation and Maintenance Manual for 339 MLD STP at Amberpet Page 66

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