Pro-X Mill
Pro-X Mill
KORLOY Pro-X milling tool for aluminum, uses inserts with a buffed top face to achieve a
mirror finish and avoid any chip sticking even at the high temperatures produced by aluminum
cutting. Similarly, high rake cutting edges were engineered for better chip low and low cutting
Cutter resistance, which significantly extend tool life and produce high-quality surface finishes.
The Pro-X Mill features a concave shape on the insert bottom, which functions as a stopper to
prevent the inserts from being dispersed. The high rake angle Pro-X Mill inserts were specially
designed for general aluminum milling applications, with insert depth of cut variations of max.
ap 0.748inch and 0.984inch.
KORLOY’s Pro-X Mill is the best choice for solving unstable tool life problems associated with
Shank built-up edge and poor chip control when machining aluminum compounds.
Strong clamping
A stopper at the bottom prevents inserts
from slipping during machining
02 KORLOY TECH-NEWS
Features
Code System
[ Modular type ]
PAX M A 5 125 H R - A - M16
PRO-X Mill 03
Pro-X Mill
d = 3/4inch
79
ap(inch)
Holder
5000 Type 6000 Type
Ø3/4 0.315 -
Ø1 0.157 0.433
Ø1 1/4 0.157 0.236
1.When drilling or grooving, follow the
Ø1 1/2~5 0.157 0.236
machining sequence in the pic.
Insert ap(inch)
2. When drilling or grooving, decrease the
feed and cutting speed 30% ~ 50% from XETK19 0.157
the recommended data XETK25 0.236
04 KORLOY TECH-NEWS
Application Examples
PAXSA5125HR-A PAXCA5200HR-A
Chip evacuation and good surface roughness Long tool life and no built-up edge & chipping
(inch)
PRO-X Mill 05
Pro-X Mill
Max. RPM as per Cutting Diameter Recommended Cutting Conditions
Cutting 5000 type 6000 type Cutting Speed Feed
diameter Workpiece
n(min )
-1
vc(sfm) n(min-1) vc(sfm) vc(sfm) fz(ipt)
ØD(inch)
3/4 14,000 879 - - Rm280 < MPa 3,960 0.012
Aluminum alloy
1 28,000 2,199 15,000 1,178 Rm280 > MPa 3,300 0.010
1 1/4 25,000 2,513 23,000 2,312 Copper alloy Long chipping 1,320 0.008
1 1/2 22,000 2,764 20,000 2,513 Thermo plastic - 1,150 0.006
2 20,000 3,141 18,000 2,827 Si <12% 3,300 0.010
Aluminum alloy
2 1/2 18,000 3,562 16,000 3,166 Si ≥12% 990 0.009
3 16,000 4,021 14,000 3,518 Copper alloy Short chipping 1,650 0.008
4 14,000 4,398 13,000 4,084 Magnesium alloy - 1,480 0.008
5 13,000 5,105 11,000 4,319 Duroplastics - 680 0.006
* In case of actual machining, accidental insert or tool breakage could
happen even under the written RPM. A special cover or door is
necessary to prevent damage from broken insert or broken tool.
Inserts
(inch)
06 KORLOY TECH-NEWS
PAXCA5000 AA
0°
• AR : 8°~ 17.5°
• RR : -9.5°~ -5°
(inch)
Available Inserts
XEKT-MA XEKT-ML
Parts
Screw Wrench
Specification
PRO-X Mill 07
Pro-X Mill
PAXCA6000 AA
0°
• AR : 8°~ 17.5°
• RR : -9.5°~ -5°
(inch)
Available Inserts
XEKT-MA XEKT-ML
Parts
Screw Wrench
Specification
08 KORLOY TECH-NEWS
PAXSA5000 AA
0°
• AR : 5°~ 10°
• RR : -14°~ -5°
(inch)
Available Inserts
XEKT-MA XEKT-ML
Parts
Screw Wrench
Specification
PRO-X Mill 09
Pro-X Mill
PAXSA6000 AA
0°
• AR : 5°~ 10°
• RR : -14°~ -5°
(inch)
Available Inserts
XEKT-MA XEKT-ML
Parts
Screw Wrench
Specification
FTGA0510-P (Ø1.00~Ø1.25)
Ø1.00 ~ Ø1.50 TW20-100
FTGA0513-P (Ø1.50)
10 KORLOY TECH-NEWS
PAXMA5000 AA
0°
• AR : 6°~ 8°
• RR : -7°~ -5°
(inch)
Available Inserts
XEKT-MA XEKT-ML
Available Adaptors
Designation Available Adaptor Designation : PAXMA5125HR-M16
Modular Head Threading Measure size(M16)
PAXMA 5100HR-A,B-M12 MATA - M12
5125HR-A,B-M16 Adaptor Spec. : MATA-M16-354-S125S-C
MATA - M16
5150HR-A,B-M16 Adaptor Threading Measure(M16)
Parts
Screw Wrench
Specification
PTKA0407
Ø1.00 ~ Ø1.50 TW15S
PTKA0408
PRO-X Mill 11
Pro-X Mill
MATA (Steel Shank type)
Fig. 1 Fig. 2
(inch)
12 KORLOY TECH-NEWS
MATA-C (Carbide Shank type)
Fig. 1 Fig. 2
(inch)
PRO-X Mill 13
Pro-X Mill
BT30 / BT40 / BT50
(inch)
14 KORLOY TECH-NEWS
HSK63A / HSK100A
(inch)
PRO-X Mill 15
Holystar B/D, 1350, Nambusunhwan-ro, Geumcheon-gu, Seoul, 08536, Korea
Tel : +82-2-522-3181 Fax : +82-2-522-3184, +82-2-3474-4744 Web : www.korloy.com E-mail : [email protected]
620 Maple Avenue, Torrance, CA 90503, USA Plot NO.415, Sector 8, IMT Manesar, Gurgaon 122051, Haryana, INDIA
Tel : +1-310-782-3800 Toll Free : +1-888-711-0001 Fax : +1-310-782-3885 Tel : +91-124-4391790 Fax : +91-124-4050032
www.korloyamerica.com E-mail : [email protected] www.korloyindia.com E-mail : [email protected]
TN19-EI-01 / 20170830