2 RCS-915E Busbar Protection Instruction Manual PDF
2 RCS-915E Busbar Protection Instruction Manual PDF
Busbar Protection
Instruction Manual
Preface
Before using this product, please read this chapter carefully.
This chapter describes the safety precautions recommended when using the equipment. Before
installing and using the equipment, this chapter must be thoroughly read and understood.
Danger!
It means that death, severe personal injury, or considerable equipment damage will occur
Warning!
It means the death, severe personal, or considerable equipment damage could occur if
Caution!
It means the light personal injury or equipment damage may occur if safety precautions
are disregarded. This particularly applies to damage to the device and to resulting
Warning!
The firmware may be upgraded to add new features or enhance/modify existing features,
please make sure that the version of this manual is compatible with the product in your
hand.
Warning!
During operation of electrical equipment, certain parts of these devices are under high
voltage. Severe personal injury or significant equipment damage could result from
improper behavior.
Warning!
Only qualified personnel should work on this equipment or in the vicinity of this equipment.
These personnel must be familiar with all warnings and service procedures described in
Warning!
In particular, the general facility and safety regulations for work with high-voltage
equipment damage.
Danger!
Never allow the current transformer (CT) secondary circuit connected to this equipment to
be opened while the primary system is live. Opening the CT circuit will produce a
Warning!
Do not touch the exposed terminals of this equipment while the power is on, as the high
Warning!
Hazardous voltage can be present in the DC circuit just after switching off the DC power
Caution!
Caution!
The equipment must only be used within the range of ambient environment detailed in the
Caution!
Before applying AC voltage and current or the DC power supply to the equipment, check
Caution!
Do not attach and remove printed circuit boards when DC power to the equipment is on,
Caution!
When connecting the output contacts of the equipment to an external circuit, carefully
check the supply voltage used in order to prevent the connected circuit from overheating.
Caution!
Copyright
Version: RCS-915E-EN NANJING NARI-RELAYS ELECTRIC CO., LTD.
We reserve all rights to this document and to the information Email: [email protected]
contained herein. Improper use in particular reproduction and
dissemination to third parties is strictly forbidden except where
expressly authorized.
Table of Contents
Preface....................................................................................................... i
Chapter 1 Introduction............................................................................ 1
1.1 Application ....................................................................................................... 1
1.2 Features............................................................................................................ 1
1.3 Major Benefits .................................................................................................. 2
Chapter 2 Technical Data........................................................................ 3
2.1 Atmospheric Environment Tests .................................................................... 3
2.2 Electrical Specifications.................................................................................. 3
2.2.1 Analog input ratings.......................................................................................................... 3
2.2.2 Power supply.................................................................................................................... 3
2.2.3 Binary input....................................................................................................................... 4
2.2.4 Binary output .................................................................................................................... 4
2.2.5 Power supply output for optical isolators ......................................................................... 4
2.3 Mechanical Specifications .............................................................................. 4
2.4 Rear Communication Port............................................................................... 5
2.5 Terminals .......................................................................................................... 5
2.6 Type Tests......................................................................................................... 6
2.6.1 Environmental tests .......................................................................................................... 6
2.6.2 Mechanical tests............................................................................................................... 6
2.6.3 Electrical tests .................................................................................................................. 6
2.6.4 Electromagnetic compatibility........................................................................................... 6
2.7 Certifications.................................................................................................... 8
2.8 Protective Functions ....................................................................................... 8
2.8.1 Accurate operating scope................................................................................................. 8
2.8.2 General error of analog input metering ............................................................................ 8
Chapter 7 Settings................................................................................. 41
vi NANJING NARI-RELAYS ELECTRIC CO., LT
RCS-915E Busbar Protection
Chapter 1 Introduction
1.1 Application
RCS-915E is numerical differential current protection for busbar. It is suitable for all voltage levels
and can be adapted to 1½ breaker busbar configurations with or without transfer bus and with up
to 9 feeders (not including bus section and bus coupler).
1.2 Features
1. Protection and Control
Note!
2. Communications
3. Time synchronization
n Receiving PPS (pulse per second) and PPM (pulse per minute) or IRIG-B signal via
external contact
n Event recording-32 latest abnormality reports and 32 latest binary input change reports
4. High reliable algorithms for CT saturation detection to prevent any incorrect operations
caused by CT saturation
5. Support Multiple protocol - IEC 60870-5-103 protocol, LFP protocol and Modbus protocol.
Protocol: IEC60870-5-103
Twisted Pair: two wire connections, M4 screw, for screened twisted pair cable,
multi-drop, 500m max.
Front Download/Monitor Port: EIA (RS) 232, 9 pin D-type female connector.
BNC plug
2.5 Terminals
AC Current: Heavy duty terminal block.
General input/output: Power supply, Opt input, Output contacts and RS485 communications:
Threated M4 terminals, for jointing terminals
1.5mm2—2.5mm2 lead.
Case Protective Earth Connections: Two rear BVR type yellow and green stub connections
threated M4.
Damp heat test, cyclic: Per IEC60068-2-30:1980 Test Db Two (12+12) hour cycles 95%RH,
+25°C…+55°C
Impulse voltage tests: Accroding to the IEC60255-5:2000 Test voltage 5kV, unipolar impulses
1MHz burst disturbance test: Per IEC 60255-22-1 (idt IEC61000-4-12) Common mode: class IV
Radio frequency interference tests: Conducted, common mode: Per IEC 60255-22-6 class IV
Power supply, I/O, Earth: Clase IV, 4kV, 2.5 kHz, 5/50ns
Power supply, AC input, I/O port: 4kV, line to earth; 2kV line to line
Power frequency Distrubance: Per IEC 60255-22-7 (idt IEC 61000-4-16) CM 500 V / DM 250 V
via 0.1 μF 10s
Power Frequency Magnetic Field Immunity: Per IEC 61000-4-8: 1993 Class 5: 100A/m for 1min
1000A/m for 3s
Pulse Magnetic Field Immunity: Per IEC 61000-4-9: 1993 Class 5: 6.4 / 16 μs 1000A/m for 3s
Damped oscillatory magnetic field immunity: IEC 61000-4-10: 1993 Class 5 100 kHz & 1 MHz
– 100A/m
Voltage dips and voltage short interruptions: Per IEC 61000-4-11 100%/20ms, 60%/100ms
50 Hz: from 47 to 54 Hz
60 Hz: from 57 to 63 Hz
Electromagnetic emission tests: Per IEC 60255-25: 2000 Conducted, RF emission: Class A
2.7 Certifications
ISO9001: 2000
ISO14001:2004
OHSAS18001: 1999
CMMI L2
Voltage: 0.4V~100V
Frequency: 45Hz~55Hz
Df/dt: 0.3Hz/s~10Hz/s
The fault detection of busbar differential protection comprises DPFC current fault detection
element and differential current fault detection element. Once the setting is reached, the fault
detection will pick up; furthermore, even if the detector draws off, the DC power supply will be kept
provided to output relay for 500 ms.
DPFC current fault detection element will pick up when the following criterion is met.
Where:
∆SI T : The floating threshold which is adaptive to variation of the DPFC output.
Differential current fault detection element will pick up when the following criterion is met.
I d > I cdzd
Where:
m m m
The operation criterion is: ∑ I j > I cdzd and ∑I j > K∑ I j
j =1 j =1 j =1
Where:
In order to increase tolerance on high fault resistance and reduce the effect to protection feature
by system power angle before fault occurring, DPFC percentage differential element is used for
busbar differential protection. Fast busbar differential protection is formed by integrating DPFC
percentage differential element with steady-state percentage differential element with fixed
restraint coefficient K=0.2.
m m m
The criterion is: ∆ ∑ I j > ∆DIT + DI cdzd and ∆ ∑ I j > K ∑ ∆I j
'
j =1 j =1 j =1
Where:
∆DI cdzd : The fixed threshold of the differential current derived from I cdzd .
Note!
For DPFC percentage differential element, the restraint coefficient K ' =0.65 fixedly.
The first algorithm is a new adaptive weighted anti-saturation algorithm used to detect CT
saturation, whose weighted algorithm will be activated automatically during operation of the DPFC
fault detector element. When busbar internal fault occurs, DPFC differential element (i.e. ΔBLCD)
and DPFC current element (i.e. ΔSI) will operate almost simultaneously. However, when busbar
external fault occurs, as CT does not saturate at the beginning of the fault, operation of ΔBLCD will
be later than ΔSI. Adaptive weighted criterion for CT anti-saturation is thus derived from the
differences of operating time between the two elements.
This criterion utilizes difference between differential current due to internal and external fault with
CT saturation, so tripping speed is very fast for internal fault and evolving external to internal fault.
The second algorithm is harmonic restraint algorithm used to detect CT saturation. CT saturation
can be discriminated by waveform of differential current harmonics during external fault.
Anti-saturation capability of this detector is also very high. Moreover, the relay can operate to trip
the faulty busbar quickly even if in the extreme case of evolving internal fault on the same phase
after CT saturation during external fault.
Figure 3-3 shows current waveforms recorded in dynamic simulation laboratory with serious CT
saturation under external three phase fault. There is no misoperation in this extreme case.
Figure 3-4 shows oscillograms recorded in dynamic simulation lab under internal fault
accompanied with heavy CT saturation. In this case the differential protection operates within 10
ms including 5 ms operating time of output relay.
Note!
When ΔBLCD element operates earlier than ΔSI element, adaptive weighted
1. If zero sequence of any feeder 3I 0 is higher than 0.25Φ max + 0.04 I N , CT circuit failure alarm
of this feeder will be issued after 5 s. The criterion is available only if logic setting
2. If differential current is higher than current setting of CT circuit failure, CT circuit failure alarm
of this feeder will be issued after 5 s
Whether busbar differential protection is blocked or not when CTS occurs can be selected by
setting logic setting [En_CTS_Blk_BBP]. Please refer to Chapter 7.
When the current circuit resumes to normal condition, CT circuit failure alarm can be reset by
pressing reset button on the panel to energize binary input or reset automatically by setting logic
setting [En_AutoRecov_SensCTS] to “1”.
The numerical relay based on the microprocessor operations is suitable for implementing this
automatic supervision function of the protection system.
In case a fault is detected during initialization when DC power supply is provided to the equipment,
the equipment will be blocked, which means relay is out of service. Therefore you must
re-energize the relays or reset CPU module by restarting equipment to make relay back into
service.
When a failure is detected by the automatic supervision, it is followed with corresponding LCD
message, corresponding LED indication will be lightened and corresponding alarm contact outputs
will be energized. At the same time event recording will record the failure alarm which can be
viewed in event recording report and be printed.
The RCS-915 series implements the automatic supervision function taking advantage of this
feature based on the following concept:
n When a failure occurs, it should be able to easily identify the location of failure.
The DSP1, DSP2, RAM, EPROM, FPGA and CPLD chips both on CPU and MON modules are
monitored to ensure whether they are damaged or have errors. If any of the following alarm
information mentioned in the Table 4-1 is issued, the RCS-915 relay will be blocked. The LED
“HEALTHY” will be turned off and the LED “ALARM” will be lightened. Please shut off the power
supply at once and inform manufacture to maintain it, once occurring.
When fault detector in MON module pick up continuously while the fault detector in CPU module
doesn’t pick up, or both in DSP1 (or DSP2) of CPU and MON module pick up continuously. When
any of the following alarm information is issued, the LED “ALARM” will be lightened. Checking AC
secondary circuits including polarity of CT and the contactor of energizing breaker failure
protection can be tried to solve them. If equipment still cannot return to normal condition, please
inform the manufacture.
AC sampling of DSP chip is monitored and if the samples are detected to be wrong, an alarm
[Err_Sample_CPUBrd] will be issued and the RCS-915 relay will be blocked.
The relay compares the sampling value between CPU module and MON module. If the sampling
including analog input and digital input between CPU module and MON module is detected to be
different largely, an alarm [Alm_Sample_CPUBrd] will be issued and the RCS-915 relay will be
blocked. Please shut off the power supply at once and inform manufacture to maintain it, once
occurring.
Chips controlling the output relays in the output circuit are continually monitored. If any error or
damage is detected in these chips, alarm [Alm_TripOut] will be given and the relay will be blocked.
5. Check setting
The RCS-915 relay has four setting groups, while only one is active at the same time. The settings
of active setting group are checked to ensure they are reasonable. If the settings are checked to
be invalid, equipment is blocked. At the same time if there is any summation error of all setting
groups, Equipment is also blocked. After changing active setting group or changing system
settings, BBP settings and BFP settings have to be configured again.
6. Communication monitoring
Equipment has three software modules, which are on CPU module, MON module and HMI module
respectively. There are two communication channels among them, communication between CPU
module and MON module and communication between CPU module and HMI module, which are
monitored to ensure reliable data exchange.
When the following alarm messages are displayed on the LCD, the LED “HEALTHY” is off and the
relay is blocked with the LED “ALARM” being turned on. In the same time, an alarm
[Alm_InnerComm] will be issued. If the alarm [Alm_InnerComm] appears, that means the
communication between HMI module and CPU module is failure.
Positive power supply of opto-coupler is continually monitored. If an error or damage has occurred,
an alarm [Alm_PS_Opto] will be issued.
When abnormal situation of HMI module resulting from the following reasons mentioned in the
Table 4-5 is detected by self-supervision, it will be followed with an LCD message but no alarm
LED will be turned on. Because the abnormality is slight and not so serious to affect equipment
correctly operation, the abnormality will not be recorded as self-supervision report and the
equipment will not be blocked.
The method checking whether communication cable between front panel and CPU module is
normal can be tried to solve the problem. If equipment still cannot return to normal condition,
please inform the manufacture.
LCD Information
ERR: Invalid SLD data ERR: Can't get CPUBrd version
ERR: CRC of SLD data ERR: Invalid MONBrd version
ERR: Can't get SLD Data ERR: CRC of MONBrd version
ERR: Invalid Trp Rpt ERR: Can't get MONBrd version
ERR: CRC of Trp Rpt ERR: Invalid debug info of CPUBrd
ERR: Can't get Trp Tpt ERR: Invalid debug info of MONBrd
ERR: Invalid Alm Rpt ERR: Invalid settings of CPUBrd
ERR: CRC of Alm Rpt ERR: CRC of settings of CPUBrd
ERR: Can't get Alm Rpt ERR: Frame of settings from CPUBrd
ERR: Invalid BI Chg Rpt ERR: Frame of settings flag from CPUBrd
ERR: CRC of BI Chg Rpt ERR: CRC of settings flag from CPUBrd
ERR: Can't get BI Chg Rpt ERR: Can't send Print flag to CPUBrd
ERR: Can't get time from CPUBrd ERR: Can't get print flag from CPUBrd
ERR: Can't modify time of CPUBrd ERR: Can't get comm flag of CPUBrd
ERR: Can't modify time of MONBrd ERR: Can't clear comm flag of CPUBrd
ERR: Can't clear reports of CPUBrd ERR: Can't trigger oscillo on CPUBrd
ERR: Can't clear reports of MONBrd ERR: CPUBrd & MONBrd ver unmatched
ERR: Invalid CPUBrd version ERR: Cann't get any data
ERR: CRC of CPUBrd version
n Magnitude of feeder zero sequence and negative sequence current (I0, I2)
(Feed01~Feeder09)
n Magnitude of feeder zero sequence and negative sequence current (I0, I2)
(Feed01~Feeder09)
n Event recording
n Fault recording
n Present recording
These records are displayed on the LCD of the relay front panel or printed by printer.
2) Setting changes
Self-supervision Information
Alm_RAM_CPUBrd Alm_PersisFD_DSP1_CPUBrd
Alm_RAM_MONBrd Alm_PersisFD_DSP1_MONBrd
Alm_ROM_CPUBrd Alm_PersisFD_DSP2_CPUBrd
Alm_ROM_MONBrd Alm_PersisFD_DSP2_MONBrd
Alm_EEPROM_CPUBrd Alm_Setting_DSP_CPUBrd
Alm_EEPROM_MONBrd Alm_Setting_DSP_MONBrd
Alm_FPGA_CPUBrd Alm_BO_FD_MONBrd
Alm_FPGA_MONBrd Alm_InvalidSetting
Alm_DSP1_CPUBrd Alm_PS_Opto
Alm_DSP1_MONBrd Alm_InnerComm
Alm_DSP2_CPUBrd Alm_TripOutput
Alm_DSP2_MONBrd Alm_ModifiedSetting
Alm_CPLD_CPUBrd Alm_Sample_CPUBrd
Alm_CPLD_MONBrd Err_Sample_CPUBrd
Alm_SensCTS Alm_CTS
Alm_Unbal_SensCTS_Fdr01 Alm_Unbal_SensCTS_Fdr06
Alm_Unbal_SensCTS_Fdr02 Alm_Unbal_SensCTS_Fdr07
Alm_Unbal_SensCTS_Fdr03 Alm_Unbal_SensCTS_Fdr08
Alm_Unbal_SensCTS_Fdr04 Alm_Unbal_SensCTS_Fdr09
Alm_Unbal_SensCTS_Fdr05
When binary input status changes, the change information will be displayed on LCD and logged as
binary input change report at the same time. In this case, LED “HEALTHY” will still be steady
green and no alarm LED will be turned on without equipment being blocked. Table 5-2 list all
binary input informations and corresponding purpose.
Note!
The two virtual binary inputs [FD_MONBrd] and [Healthy_MONBrd] only are
Scroll the menu by navigate key to view the report through LCD screen. Reports also can be
viewed by printing.
When protection operates, the operating information will be displayed on LCD and logged as trip
record at same time, which can be viewed in trip report. In this case, LED “HEALTHY” will still be
steady green and no alarm LED will be turned on. Table 5-3 list all operating informations and
corresponding implication.
Operating information
Item Description
Op_TrpBB_Pcnt_BBP Steady percentage BBP operates to trip all feeders connected to
busbar.
Op_TrpBB_DPFC_BBP DPFC percentage BBP operates to trip all feeders connected to
busbar.
OP_TrpBB_BFP BFP operates to trip all feeders connected to busbar.
Here fault recording includes fault detector initiates with and without the operation of protective
elements.
The equipment can store 32 pieces of trip reports in non-volatile memory. If a new fault occurs
when 32 faults have been stored, the oldest will be overwritten by the latest one. The counter of
the report is from 0 to 249.
The time resolution is 1 ms using the relay internal clock. Initiating date and time is when a fault
detector picks up. Relative time is the time when protection element operates to send tripping
signal after fault detector picks up.
2) Faulty phase
The faulty phase detected by the operating element is showed in the record report.
3) Tripping mode
This shows the protection element that issues the tripping command. If no protection operates to
trip but only equipment fault detector picks up, fault report will record the title of fault detector.
4) Tripped feeder
The relay can store 8 pieces of fault waveform oscillogram. If a new fault occurs when 8 fault
waveform recorders have been stored, the oldest will be overwritten by the latest one. The relay
stores actual samples that are taken at a rate of 24 samples per cycle.
The recording time before fault detector initiation is fixed at 2cycles. The recording time after fault
detector initiation is fixed at 6 cycles without protection operation. If there is anyone protection
element operates, then the recording time will be prolonged to another 8 cycles in order to show
continuous 8-cycle waveform after the protection element operates.
All binary inputs include disconnectors’ position, binary inputs of breaker failure protection initiating
contacts, protection binary inputs and other binary inputs, are recorded twice, once at the time
when fault detector picks up and once after fault detector picks up.
Trip records can be viewed through LCD or by printing. Fault waveform records can be viewed by
printing or through DBG2000 software and waveform analyzing software.
Equipment can only store 1 piece recoding waveform. If you want to record a new operation
waveform, the old one will be overwritten. The equipment stores actual samples that are taken at a
rate of 24 samples per cycle.
The equipment stores actual samples that are taken at a rate of 24 samples per cycle.
CPLD
CPLD
Power supply part is located in DC module. It can convert DC 250/220/125/110 V into different DC
voltage levels needed by various modules of the relay. DC module also comprises
250/220/125/110V opto-couplers for binary inputs.
AC current and AC voltage are converted to low voltage signals in modules AC1 and AC2. Two
ratings of AC current are optional (1A or 5A). It shall be stated definitely during ordering and
checked during commissioning.
Binary output of tripping commands, tripping signal output and binary input parts are comprised in
three modules: SIG1, RLY1 and RLY2. 24V and 250/220/125/110V opto-couplers are used here
for binary input.
Briefly, the relay is composed of nine modules to realize the function of busbar protection. The
modules are AC voltage and current input module1 (AC1),AC current input modules (AC2),
management/record module (MON), protection CPU module (PU), power supply module (DC),
signal modules (SIG1), tripping contacts output (RLY1 and RLY2) and human machine interface
(HMI).
REMOTE SIGNAL
24V BINARY
3B2 ENABLE BFP +
BSJ2-1 FAILURE 4B8
INPUT
3B11 BLK MONI COMM +
3B13 PRINT + 1BJJ1-2 CT ALARM 4B9
3B14 GPS PULSE + 1BJJ2-2 MISC ALARM 4B10
3B15 TARGET RESET +
MC-1 BBP TRIP 4B11
3B25 DC+ SL-1 BFP TRIP 4B12
DC 3B27 DC-
3B23 RESERVED COM COMMON 4B13
DC/DC
CENTRAL SIGNAL
3B17 24V OUTPUT + BSJ2-2 FAILURE 4B14
3B16 24V OUTPUT-
2BJJ1-2 CT ALARM 4B15
3B29
GROUND 2BJJ2-2 MISC ALARM 4B16
3B30
MC-2 BBP TRIP 4B17
SL-2 BFP TRIP 4B18
4 4 RS485A
6B9
5 5 COM2
5B11
6 6 RS485B
6B11
7 7
5B1
8 8 RS485A
GPS 6B1
9 9 PULSE 5B3
RS485B
6B3
5B21
TXD
6B21 PRINTER
5B23
PRINTER RXD
6B23
5B27
GND
6B27
Connectors with 30 pins are used for DC power supply, binary input, communication and printer,
tripping, alarm and other signal output. Numbers of these connectors are 1A/1B, 2A/2B, 3B, 4B,
5B, 6B and 7B. Figure 6-6 a) shows the pin layout of connector with 30 pins.
Connectors with 18 pins are used for AC voltage input and current input. Numbers of these
connectors are 7C and 8B/8C. Figure 6-6 b) shows pin layout of connector with 18 pins.
Each connector will be introduced in detail in following sections; here the definitions of common
symbols in following figures 5.3.2.2- figure 5.3.2.21 are in the table.
For RCS-915E relay, the AC voltage input is not connected the connector 7B.
AC current inputs
7C1 phase A current from CT of feeder 1
7C2 phase A current from CT of feeder 1 (polarity mark)
7C3 phase B current from CT of feeder 1
7C4 phase B current from CT of feeder 1 (polarity mark)
7C5 phase C current from CT of feeder 1
7C6 phase C current from CT of feeder 1 (polarity mark)
7C7 phase A current from CT of feeder 2
7C8 phase A current from CT of feeder 2 (polarity mark)
7C9 phase B current from CT of feeder 2
7C10 phase B current from CT of feeder 2 (polarity mark)
7C11 phase C current from CT of feeder 2
7C12 phase C current from CT of feeder 2 (polarity mark)
7C13 phase A current from CT of feeder 3
7C14 phase A current from CT of feeder 3 (polarity mark)
AC current inputs
8B1 phase A current from CT of feeder 4
8B2 phase A current from CT of feeder 4 (polarity mark)
8B3 phase B current from CT of feeder 4
8B4 phase B current from CT of feeder 4 (polarity mark)
8B5 phase C current from CT of feeder 4
8B6 phase C current from CT of feeder 4 (polarity mark)
8B7 phase A current from CT of feeder 5
8B8 phase A current from CT of feeder 5 (polarity mark)
8B9 phase B current from CT of feeder 5
8B10 phase B current from CT of feeder 5 (polarity mark)
8B11 phase C current from CT of feeder 5
8B12 phase C current from CT of feeder 5 (polarity mark)
8B13 phase A current from CT of feeder 6
8B14 phase A current from CT of feeder 6 (polarity mark)
8B15 phase B current from CT of feeder 6
8B16 phase B current from CT of feeder 6 (polarity mark)
8B17 phase C current from CT of feeder 6
8B18 phase C current from CT of feeder 6 (polarity mark)
AC current inputs
8C1 phase A current from CT of feeder 7
8C2 phase A current from CT of feeder 7 (polarity mark)
8C3 phase B current from CT of feeder 7
8C4 phase B current from CT of feeder 7 (polarity mark)
8C5 phase C current from CT of feeder 7
8C6 phase C current from CT of feeder 7 (polarity mark)
8C7 phase A current from CT of feeder 8
8C8 phase A current from CT of feeder 8 (polarity mark)
8C9 phase B current from CT of feeder 8
8C10 phase B current from CT of feeder 8 (polarity mark)
8C11 phase C current from CT of feeder 8
8C12 phase C current from CT of feeder 8 (polarity mark)
8C13 phase A current from CT of feeder 9
8C14 phase A current from CT of feeder 9 (polarity mark)
8C15 phase B current from CT of feeder 9
8C16 phase B current from CT of feeder 9 (polarity mark)
8C17 phase C current from CT of feeder 9
8C18 phase C current from CT of feeder 9 (polarity mark)
Chapter 7 Settings
The RCS-915E has four setting groups for protection to coordinate with the different mode of
power system operation, one of which is assigned to be active. However, equipment parameters
and system parameters are common for all protection setting groups.
Note!
All current settings in this chapter are secondary current converted from primary
current by reference CT ratio. Zero sequence current and zero sequence voltage
setting is configured according to 3I0 and 3U0 and negative sequence current and
1) Setting_Group
Number of active setting group; four setting groups can be configured for busbar differential
protection and breaker failure protection, and only one is active at a time. However, only one
setting group is available for equipment parameters and system parameters.
2) Equip_ID
3) Comm_Addr
Communication address of the device; the address used for the host computer to identify the
equipment via serial ports.
4) COM1_Baud/COM2_Baud
5) Printer_Baud
6) Protocol
Communication protocol; the logic setting consists of sixteen binary digits and displayed with four
hexadecimal digits.Only the binary digit 0~2 and the binary digit 4~6 are effective.The binary digit
0~2 decides the protocol of the RS485 communication port1, and the binary digit 4~6 decides the
protocol of the RS485 communication port 2. Any binary digit is set to “1”, which means the
corresponding protocol is selected.
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
2:Modbus
1:Modbus
2:LFP
1:LFP
2:103
1:103
Where:
For example, “0041” means RS485 communication port 1 is IEC 60870-5-103 protocol, RS485
communication port 2 is Modbus protocol. If this logic setting is set as “0000”, then default protocol
IEC 60870-5-103 are implemented for both ports.
7) En_Auto_Print
Enable Automatic printing; set it as “1” for initiating automatic printing whenever a new event (trip
and alarm etc.) happens. Otherwise set it as “0”.
8) En_Net_Print
Enable Network printing; set it as “1” if shared network printer is used for printing. Otherwise set it
as “0”.
To use a shared network printer, a RS-485 port is needed for printing. Please set it as “0” all the
time.
9) GPS_Pulse
Option of Clock synchronizing pulse; set it as “1” for minute pulse, while “0” for second pulse.
10) En_Remote_Cfg
Enable remote configuration/setting modification; set it as “0” if only local configuration is needed,
while set it as “1” if local and remote configurations are both needed.
1) U2n_VT
Secondary rated voltage of voltage transformer; it is settable and setting range is from 1 to 100
depended on orresponding rated secondary phase-phase voltage.The default is 63.5v.
2) I2n_CT
Secondary rated current of CT; it is taken as the secondary rated current of reference CT
3) U1n_VT
4) I1n_CT
5) ID_Fdr01~09
6) k_CT_Fdr01~09
CT correction coefficient of feeder No.01~09; this parameter is used to balance different CT ratio
of various feeders connected with the busbar. Among these CTs, the most used CT ratio is taken
as the reference ratio which CT correction coefficient is 1. For feeder not connected with the
busbar, CT correction coefficient is 0.
For example, suppose only 3 feeders are connected with the busbar with CT ratio 600:5 (feeder
01), 600:5 (feeder 02) and 1200:5 (feeder 03). CT correction coefficients of feeder 01 and feeder
02 shall be 1 and that of feeder 03 shall be 2. CT correction coefficients of other feeders shall be 0.
Note!
The maximum short circuit current of various CT shall not exceed 30 In. In order to
ensure accuracy, difference of various CT ratios shall not be too high. Maximum
condition shall not exceed 80 In. All current values in calculation and display are
If secondary rated currents of CT of various feeders are not the same i.e 1A or 5A, it shall be
announced clearly during ordering.
7) ID_BB
1) I_Pkp_Pcnt_BBP
The current setting of steady-state differential element operation; this setting shall ensure the
protection sensitive enough in minimum operation mode of the busbar and shall be higher than
maximum load current of its outlets.
2) Slope_K_Pcnt_BBP
The percentage restraint coefficient of steady-state differential element; this setting shall make the
differential protection sensitive enough to busbar fault during minimum operation mode. Value
0.65 is recommended in general.
3) I_Alm_CTS
The current setting of CT circuit failure; this setting shall be higher than imbalanced current under
maximum load condition.
4) I_Alm_SensCTS
The current setting of CT circuit abnormality; this setting is used for better response to abnormality
of CT circuit on light load feeder and shunt of CT circuit, etc. It shall be more sensitive than
[I_Alm_CTS] and can be set as 1.5~2 times differential current value displayed during maximum
operation condition.
5) En_BBP
This logic setting and its corresponding binary input [EBI_BBP] are used to enable busbar
differential protection. Logic relation of between this logic setting and its corresponding binary
input [EBI_BBP] is AND. When this logic setting is set as “1” and its corresponding binary input
[EBI_BBP] is energized simultaneously, it means bus differential protection is enabled.
6) En_Unbal_SensCTS
This logic setting shall be set as “1” usually. However, if applied to a substation with imbalanced
load, and unwanted alarm of CT circuit abnormality may emerges frequently due to large
imbalanced current (3I0>0.25 IФmax+0.04 In), this logic setting should be set as “0” and function
of CT imbalance abnormality supervision will be disabled.
7) En_AutoRecov_SensCTS
If CTS alarm is issued, the alarm can be reset automatically when the CT circuit returns to normal
condition by setting [En_AutoRecov_SensCTS] as “1”. If this logic setting is set as “0”, alarm can
be reset only by pressing reset button on the panel to energize the binary input [BI_ResetTarget]
after the CT circuit returns to normal condition.
8) En_CTS_Blk_BBP
If this logic setting is set as “1”, busbar differential protection can be blocked when CT circuit
failure. Please refer to 3.4 about CTS.
1) t_TrpBB_BFP
This setting is time delay of breaker failure protection operating to trip all feeders connected to the
busbar, which should be the time of intertripping after BFP operating. This setting shall be as short
as possible with premise of selectivity of protection. 0.02s~0.04s is recommended.
2) En_BFP
This logic setting and its corresponding binary input [EBI_BFP] are used to enable circuit breaker
failure protection. Logic relation of between this logic setting and its corresponding binary input
[EBI_BFP] is AND. When this logic setting is set as “1” and its corresponding binary input
[EBI_BFP] is energized simultaneously, it means circuit breaker failure protection is enabled.
This chapter describes human machine interface (HMI), menu tree and LCD display. At the same
time how to input settings using keypad is described in detail.
8.1.1 Overview
The HMI module consists of LCD, LED indication, RS232 communication port and keypad, which
make as possible as simplify operation for the user.
1. LCD
A 240×128 dot matrix blacklight LCD display is visible in dim lighting conditions. The
corresponding messages are displayed when there is operation implemented.
2. LED
3. Keypad
Numeric keypad and command keys for full access to the relay
5. RS232
6. Manufactory name
Note!
Any settings change operation should complete with pressing “+”, “◄”, “▲” and
Note!
Any report deletion operation should executed by pressing “+”, “-”, “+”, “-” and
“ENT” in sequence.
Note!
The LED [HEALTHY] can only be lit by supplying DC to equipment and without
Note!
The LEDs [BBP TRIP] and [BFP TRIP] will be lit up once the corresponding relays
operate and remain lit even after the trip commands go off. The LEDs can be
turned off by pressing the RESET button on the protection panel to energized
Note!
The LEDs [CT ALARM] is lit as long as alarm signal is present. When alarm signals
In the main menu, the highlighted submenu is active. If this is marked with ►, move cursor on it
and press key “►”, lower level submenu will be popped. Press key “◄” to return to upper level
submenu. Key “▲” or “▼” is used to scroll submenu in the main menu upward or downward
cyclically. Please use the keys “▲” and “▼” to scroll among the submenus, then press key “ENT”
to display the chosen item. If you want to exit, please press key “ESC” to return to the submenu.
Press key “ESC” to return to default display with the cursor staying in the submenu or press key
“◄” to return to upper level submenu until back to main menu.
Please see the total command menu in Figure 8-5 which will be introduced in details.
8.2.2 VALUES
This menu is used to display real time AC voltage and AC current sampled value and binary inputs
of the equipment. These data reflect clearly operation condition of the equipment. This menu
comprises two submenus: CPU VALUES and MON VLAUES.
n CPU VALUES
1. METERING
2. BI STATE
3. DIFF CURR
4. PHASE ANGLE
n MON VALUES
The submenu of “CPU VALUES” is the same as “MON VALUES” submenu, except they display
data acquired by CPU module and MON module respectively.
8.2.3 REPORT
This menu displays trip report, alarm report and change of binary input report. The relay can store
32 pieces of reports for each kind of report in non-volatile memory.
1. TRIP REPORT
2. ALARM REPORT
3. BI CHG REPORT
8.2.4 PRINT
This submenu is used to select settings, trip reports, alarm reports, change of binary input reports,
present sampled values or present wave oscillogram to print.
1. SETTINGS
Select “SETTINGS” item by pressing key “▲” or “▼” to scroll the cursor upward or downward.
Press key “ENT” to print the setting lists.
2. TRIP RECORD
The relay can store 8 pieces of normal waveformm. The trip report, the differential current
waveform and the Feeder No.01~09 waveform can be selected to print by pressing “▲” or “▼”
and slecting corresponding submenu “TRIP REPORT”,”DIFF CURR WAVE”, “FDR01-05 WAVE”
and “FDR06-09 WAVE”.
3. ALARM REPORT
Pressing key “▲” or “▼” to scroll the cursor upward or downward and selecting submenu “ALARM
REPORT” item; please press “ENT” to execute printing
4. BI CHG REPORT
Pressing key “▲” or “▼” to scroll the cursor upward or downward and selecting “BI CHG
REPORT” item; please press “ENT” to execute printing
5. PRESENT VALUES
Pressing key “▲” or “▼” to scroll the cursor upward or downward and selecting “PRESENT
VALUES” item; please press “ENT” to execute printing. All the contents of menue “VALUES” will
be printed.
6. PRESENT WAVE
The submenu “TRIGGER” can initiate recorder present waveform of operation. The present
differential current waveform and the present Feeder No.01~09 waveform can be selected to print
by pressing “▲” or “▼” and slecting corresponding submenu “DIFF CURR WAVE”, “FDR01-05
WAVE” and “FDR06-09 WAVE”.
8.2.5 SETTINGS
1. EQUIP SETTINGS
2. SYSTEM SETTINGS
3. BBP SETTINGS
View and modify busbar differential protection and bus coupler protection settings
4. BFP SETTINGS
5. SETTINGS COPY
8.2.6 CLOCK
The current time of internal clock can be viewed here. The time is displayed in the form
YY-MM-DD and hh:mm:ss. All values are presented with digits and can be modified.
8.2.7 VERSION
In this menu the LCD displays software information of CPU module, MON module and HMI
module, which consists of version, creating time of software, CRC codes and management
sequence number.
8.2.8 DEBUG
1. COMM STATUS
Monitor communication status of the equipment with external PC or substation automation system
2. METERING
Display the value of differential current, restraint current, zero-sequence current and negative
sequence current from feeder01 to feeder09, fundamental current and harmonic current
3. MEMORY IMAGE
The LCD displays real-time value in memory of MC68332, DSP1 and DSP2. This submenu is
provided especially for software development, not for ordinary users.
+ + + + +
Where:
“E-EN 3.10” and “Grp 1” will be diaplayed on the LCD by turns with the certain interval time
2007-08-15 18:30:57: shows the current time and date is 05:25:00 15th June, 2006
IRIG-B: If the relay receives the signal of IRIG-B for time synchronization and can correctly
decode it, “IRIG-B” will be displayed on the top right corner of LCD
Middle part displays single line diagram of the busbar and the feeders whose CT correction
coefficient is not zero.
Id_CZ: shows the RMS value of differential current; phase A, phase B and phase C
If all feeders can not displayed in one page, the single line diagram will move automaticly and
circularly from right to left if no key is pressed, and will move to left quickly by pressing key “◄”
continuously, move to right quickly by pressing key “►” continuously, and stand still by pressing
key “ENT” continuously.
Where:
2006-06-15 14:15:00:003: shows the time when the fault detector element picks up
(YYYY–MM-DD and HH:MM:SS: MSS)
If more rows are needed to display the feeders being tripped, these rows will scroll upward
cyclically and a scroll bar will appear on the right side of them. A black mark on the scroll bar
shows relative position of the displayed row to total rows.
Where:
2006-06-15 15:16:00:003: shows the real time of the report (YYYY–MM-DD and HH:MM:SS:
MSS)
If more rows are needed to display the abnormality description, these rows will scroll upward
cyclically and a scroll bar will appear on the right side of them. A black mark on the scroll bar
shows relative position of the displayed row to total rows.
Where:
Note!
The change report of binary input will disappear automatically in 3 second and
Press key “▼” to select the item by scrolling the cursor downward. Press key “ENT” to enter it.
Simply press “ESC” to return without changing, and press “ENT” to input password to ensure the
change.
Press key “ESC” to exit to the upper level submenu and press it again to go back to last interface
with the cursor staying on the submenu. Of course, after first press key “ESC” you can also press
key continuously “◄” to return the upper level submenu until to the main menu. Then press the
key “ESC” to go back to the last interface with the cursor staying on submenu.
Where:
COM1 COM2: shows the RS485 port 1 and port 2 communicating with SAS
Receive Data: shows whether COM1 port and COM2 have received data
Valid Frame: shows whether COM1 port and COM2 have received completed frame
Valid Address: shows whether COM1 port and COM2 port have received related address
message
Send data: shows whether COM1 port and COM2 port has sent data
CPU DSP1
Selecting “CPU DSP2”, display three-phase current, zero-sequence current and negative
sequence current of feeder No.01~09. The fundamental component (Id_1stH_Alg1 and
The latest report will be displayed first. Press key “+” or “-” to view the next or last report. If the
report cannot be completely displayed by one screen, key “▲” or “▼” can be used to scroll it. If
there is no report stored LCD will display “No Trip Report” or “No Alarm Report” or “No BI Change
Report”.
In the “PRINT” menu, settings, current and phase angle of feeder No.01~09, differential current
and binary input are also printed through selecting corresponding submenu “SETTINGS” and
“PRESENT VALUES”.
Press keys “+”, “◄”, “▲” and “–” in sequence to complete the modification; If the password input is
wrong, prompt for password will appear again. If no operation in 3 seconds, LCD will return to last
display.
If the password inputted is right, then equipment will check setting and “Checking settings” will
be displayed temporarily. If there is no error in checking setting, RCS-915E relay will modify
setting with “Modifying settings” displayed temporarily. Then LCD will return to upper level
submenu automatically.
If one or some settings input are detected to be off-limits, the LCD will display wrong setting
warning for 3 s. And then the cursor will locate where the first wrong setting is.
Settings error in
I_Pkp_Pcnt_BBp
BBP SETTINGS
I_Pkp_Pcnt_BBP 001.20 A
Slope_K_Pcnt_BBP 000.70
I_Alm_CTS 000.80A
I_Alm_SensCTS 000.50A
En_BBP 1
En_Unbal_SensCTS 0
En_AutoRecov_SensCTS _BBP 0
En_CTS_Blk_BBP 0
Note!
differential protection and breaker failure protection will be invalid and have to be
Press “▲” enter the main menu at first. Press key “▼” to select the item “SETTINGS” by scrolling
the cursor downward, and then pressing key “ENT” will enter the submenu. Press key “▼” to
select the target submenu “SETTINGS COPY” by scrolling the cursor downward, and press key
“ENT” to enter it.
Copying Settings
Active Group: 00
Target Group: 01
Press key “+” and “–” to change digit where the cursor stays. Pressing key “+” once will add 1 to
the digit and pressing key “–“once will subtract 1 from the digit. Press “ENT” the LCD will prompt to
input password. Please press keys “+”, “◄”, “▲” and “–” in sequence, and then the equipment will
copy setting and “Copying Settings” will be displayed.
Then the contents of setting Group 0 will be totally copied to setting Group 1 and present active
setting group will be switched to Group1.
Press key “+” and “–” to change digit where the cursor stays. Pressing key “+” once will add 1 to
the digit and pressing key “–“once will subtract 1 from the digit. Press “ENT” to confirm “Changing
Settings group”. If the new active setting group is valid, LCD will display busbar configuration
diagram; otherwise “Alm_InvalidSetting” will display following interface and LED “HEALTHY” will
be turned off.
Press key “▲” to enter the main menu at first; Press keys “+”, “-”, “+”, “-” and “ENT” in sequence
Press key “ENT” to delete all records or press key “ESC” to exit to main menu. If key “ENT” is
pressed, “Clearing reports” will be displayed.
Press keys “▲”, “▼”, “◄” and “►” to select the digit to be modified. Pressing key “+” and “-” to
modify data; Pressing key “ESC” to return without modification. Pressing key “ENT” to confirm the
modification and return to main menu.
Where:
Chapter 9 Communication
9.1 Communication with substation automation system
The remote communication can be used for different purposes to enable better access to the
information stored in the relay. Normally, Serial port access and Ethernet are used in the
case.Three communication media are supported by the equipment.
This port supports full local or remote protection and control access by substation automation
system or other proper software. The protocol IEC60870-5-103 is used for this port. Please make
sure that [Protocol] is set as “17” to select the correct protocol.
Screened twisted pair cable should be used for the connection. Of the three connections, two are
for the signal connections, and the other for the earth shield of the cable. Make sure that the
correct polarity terminal is connected. If the master fails to communicate with the relay, and the
communication parameters match, then it is possible that the two-wire connection is reversed.
Both ends of the cable should be terminated with a 120 ohms 1/2 watt resistor. The screen must
be continuous and connected to ground at one end, normally at the master connection point, and
connected to ground through a 0.1uF/1kV capacitor at the other end.
communication controller
IEC 60870-5-103:1997 Telecontrol equipment and systems - Part 5-103: Transmission protocols -
Companion standard for the informative interface of protection equipment
RS485, 1 start bit, 8 data bits, even parity and 1 stop bit
n Baud Rate:
Configurable
1) Initialization (Reset)
2) Time synchronization
4) Genral Interrogation
5) General Commands
Note!
protection settings remotely will not be allowed. Moreover, equipment setup are
not allowed to be modified remotely whether the item [En_Remote_Cfg] is true (=1)
or not.
9.2.4 Metering
The data are sent in primary values. The settings [U1n], [U2n], [I1n], [I2n] shall be configured
correctly. The meterings are sent via Generic Service.
n Physical Layer Setup: RS485, 1 start bit, 8 data bits, no bit for parity, 1 stop bit
n Parity: No
The following modbus function codes are supported but re-defined by the relay:
1) Trip Information
Address Item
0000H Op_TrpBB_DPFC_BBP
0001H Op_TrpBB_Pcnt_BBP
0002H OP_TrpBB_BFP
0003H PhA_Trp
0004H PhB_Trp
0005H PhC_Trp
2) Alarm Information
Address Item
1000H Alm_Unbal_SensCTS_Fdr01
1001H Alm_Unbal_SensCTS_Fdr02
1002H Alm_Unbal_SensCTS_Fdr03
1003H Alm_Unbal_SensCTS_Fdr04
1004H Alm_Unbal_SensCTS_Fdr05
1005H Alm_Unbal_SensCTS_Fdr06
1006H Alm_Unbal_SensCTS_Fdr07
1007H Alm_Unbal_SensCTS_Fdr08
1008H Alm_Unbal_SensCTS_Fdr09
1009H Alm_RAM_CPUBrd
100AH Alm_ROM_CPUBrd
100BH Alm_EEPROM_CPUBrd
100CH Alm_InvalidSetting
100DH Alm_ModifiedSetting
100EH Alm_PS_Opto
100FH Alm_TripOutput
1010H Alm_InnerComm
1011H Alm_SensCTS
1012H Alm_SampOffset_CPUBrd
1013H Alm_Setting_DSP_CPUBrd
1014H Alm_CTS
1015H Alm_PersisFD_DSP1_CPUBrd
1016H Alm_PersisFD_DSP2_CPUBrd
1017H Alm_DSP1_CPUBrd
1018H Alm_DSP2_CPUBrd
1019H Alm_FPGA_CPUBrd
101AH Alm_CPLD_CPUBrd
101BH Alm_SampUnmatch_CPUBrd
101CH Alm_BO_FD_MONBrd
101DH Alm_RAM_MONBrd
101EH Alm_ROM_MONBrd
101FH Alm_EEPROM_MONBrd
1020H Alm_DSP_MONBrd
1021H Alm_PersisFD_DSP1_MONBrd
1022H Alm_PersisFD_DSP2_MONBrd
1023H Alm_DSP1_MONBrd
1024H Alm_DSP2_MONBrd
1025H Alm_FPGA_MONBrd
1026H Alm_CPLD_MONBrd
Address Item
2000H EBI_BFP
2001H EBI_BBP
2002H BI_BFI_1
2003H BI_BFI_2
2004H BI_Chk_BFI
2005H FD_MONBrd
1) Differential Current
9.4.3 Settings
Function Code: 03H
1) Equipment Settings
2) System Settings
3) BBP Settings
4) BFP Setttings
triggered manually.
n a personal computer
There is one parameter need to be set in RCS-915E for local communication with PC
[Debuger_Baud].
There are two parameters, which can be set for remote communication. These two are the
[Comm_Addr] and [COM1_Baud]/[COM2_Baud]. These can for obvious reasons only be set on
the built-in HMI.
For successful data communication, please refer to Figure 9-2 when connecting wire.
c
2
3
5
n Event records
n Metering
n Automatic supervision
When the relays are connected to the GPS clock, all the relay clocks are synchronized with the
external clock. There are two way to adjust the relay clock.
2) Time synchronization pulse via binary input [BI_Pulse_GPS], pulse per second or pulse per
minute could be selected and the setting [GPS_Pulse] shall be set correctl
1) The “Safety information” presents warning and note signs, which the user should draw
attention to.
2) The “Overview” gives an overview over the major task when installing and commissioning the
protection equipment.
3) The “Unpacking and checking the protection equipment” contains instructions on how to
receive the protection equipment.
4) The “Installing the protection equipment” contains instructions on how to install the
protection equipment.
5) The “Checking the external circuitry” contains instructions on how to check that the
protection equipment is properly connected to the protection system.
6) The “Energising the protection equipment” contains instructions on how to start-up the
protection equipment.
7) The “Setting the protection equipment” contains instructions on how to download settings
and configuration to the protection equipment.
9) The “Verifying settings by secondary injection” contains instructions on how to verify that
each included function operates correctly according to the set value.
10) The “Verifying the internal configuration” contains instructions on how verify that the
protection equipment is properly configured.
The chapter is addressing the installation and commissioning personnel responsible for taking the
protection into normal service and out of service. The installation personnel must have a basic
knowledge in handling electronic equipment. The commissioning and maintenance personnel
must be well experienced in using protection equipment, test equipment, protection functions and
the configured functional logics in the protection.
n Warning signs
Warning!
Strictly follow the company and country safety regulations. Working in a high voltage
environment requires serious approach to avoid human injuries and damage to equipment.
Warning!
Do not touch circuitry during operation. Potentially lethal voltages and currents are present.
Warning!
Always avoid touching the circuitry when the cover is removed. The product contains
electronic circuitries which can be damaged if exposed to static electricity (ESD). The
Warning!
Always use suitable isolated test pins when measuring signals in open circuitry. Potentially
Warning!
during normal operation. Hazardous voltages and currents are present that may be lethal.
Operation may be disrupted and protection equipment and measuring circuitry may be
damaged.
Warning!
Always connect the protection equipment to protective ground, regardless of the operating
conditions. This also applies to special occasions such as bench testing, demonstrations
and off-site configuration. Operating the protection equipment without proper grounding
may damage both terminal and measuring circuitry, and may cause injuries in case of an
accident.
Warning!
the secondary winding open will cause a massive potential build-up that may damage the
Warning!
Never unmount the front or back cover from a powered equipment or from a protection
equipment connected to powered circuitry. Potentially lethal voltages and currents are
present.
n Caution signs
Caution!
Always transport modules using certified conductive bags. Always handle modules using a
conductive wrist strap connected to protective ground and on a suitable antistatic surface.
Caution!
Do not connect live wires to the protection equipment. Internal circuitry may be damaged.
Caution!
Always use a conductive wrist strap connected to protective ground when replacing
modules. Electrostatic discharge (ESD) may damage the module and protection
equipment circuitry.
Caution!
Take care to avoid electrical shock if accessing wiring and connection protection
n Note signs
Note!
Changing the active setting group will inevitably change the protection equipment’s
Note!
The protection assembly is designed for a maximum continuous current of four times rated
value.
Note!
Activating the other setting group without proper configuration may seriously affect the
10.3 Overview
The settings for each function must be calculated before the commissioning task can start. A
configuration, made in the configuration and programming tool, must also be available if the
protection equipment does not have a factory configuration downloaded.
The protection equipment is unpacked and visually checked. It is preferably mounted in a cubicle.
The connection to the protection system has to be checked in order to verify that the installation
was successful.
The installation and commissioning task start with configuring the digital communication modules,
if included. The protection equipment can then be configured and set, which means that settings
and a configuration has to be applied if the protection equipment does not have a factory
configuration downloaded. Then the operation of each included function according to applied
settings has to be verified by secondary injection. A complete check of the configuration can then
be made. A conformity test of the secondary system has also to be done. When the primary
system has been energised a directionality check should be made.
n Carefully examine the protection panel, protection equipment inside and other parts
inside to see that no physical damage has occurred since installation.
Panel wiring:
Check the conducting wire used in the panel to assure that their cross section meets the
requirement. Carefully examine the wiring to see that they are no connection failure exists.
Label:
Check all the isolator links, terminal blocks, ferrules, indicators, switches and push buttons to
make sure that their labels meet the requirements of this project.
Check each plug-in module of the equipments on the panel to make sure that they are well
installed into the equipment without any screw loosened.
Earthing cable:
Check whether the earthing cable from the panel terminal block is safely screwed to the panel
steel sheet.
Check whether all the switches, equipment keypad, isolator links and push buttons work normally
and smoothly.
3) Check that all items are included in accordance with the delivery documents.
The user is requested to check that all software functions are included according to the delivery
documents after the terminal has been energised.
These product checks cover all aspects of the protection, which should be checked to ensure that
the protection not only has not been physically damaged prior to commissioning but also functions
correctly and all input quantity measurements are within the stated tolerances.
Sufficient space must be available in front of and at rear of the protection panel to allow access for
maintenance and future modifications. Flush mounted protection equipment should be mounted
so that equipment modules can be added and replaced without excessive demounting.
10.5.2 Dimentions
The equipment adopts IEC standard chassis and is rack with modular structure. It uses an integral
faceplate and plug terminal block on backboard for external connections. RCS-915E is IEC 8U
high and 19” wide. 错误!未找到引用源。 shows its dimensions and 错误!未找到引用源。 shows
the panel cut-out.
5
28
482.6
RCS-915
BUSBAR PROTECTION
HEALTHY
BBP TRIP
BFP TRIP
CT ALARM
ALARM
450
279.4
76.2
355
8 - φ6.8
When using screened cabling always use 360° full screen cable bushing to ensure screen
coupling. Ensure that all signals of the single circuit are in the same single cable. Avoid mixing
current and voltage measuring signals in the same cable. Also use separate cables for control and
measuring circuits.
Heavy-duty terminal block, M4 threaded terminal ends for wire cross sections from 2.5 to 4.0
mm2.
Welding terminals for wire cross sections from 1.5 to 2.5 mm2; Those devices are supplied with
sufficient M4 screws for making connections to the rear mounted terminal blocks using ring
terminals, with a recommended maximum of two ring terminals per relay terminal.
To meet the insulation requirements of the terminal block, for the sake of safety, an insulating
sleeve should be fitted over the ring terminal after crimping.
The wire used for all connections to the welding terminal blocks and heavy duty terminal blocks,
except the EIA(RS)485 port, should have a minimum voltage rating of 300Vrms.
It is recommended that the auxiliary power circuit wiring should be protected by using a 16A high
rupture capacity (HRC) fuse of type NIT or TIA. For safety reasons, current transformer circuits
must never be open.
Connect the unit to the grounding bar of the cubicle with green/yellow conductor; cross section at
least 2.5 to 4.0 mm2, connected to the protective Earthing terminal at the back of the chassis.
Attend that the erath wire must be as short as possible. All cautions have to be taken to ensure the
best elecetrical conductivity, particularly the contact quality, stainless conductor. The impedance
between the relay Earthing terminal and the Earth must be less than 20mΩ under 12Volt, 50Hz.
What matters is that the device has to be only grounded at one point. Loop grounding from unit to
unit is not allowed.
Connectors are generally color coded; connect blue or dark grey cable connectors to blue or dark
grey (receive) back-side connectors. Connect black or grey cable connectors to black or grey
(transmit) back-side connectors.
Fiber optical cables are sensitive to handling. Do not bend too sharply. The minimum curvature
radius is 15 cm for plastic fibers and 25 cm for glass fibers. If cable straps are used, apply with
loose fit.
Note!
Always hold the connector, never the cable, when connecting or disconnecting
optical fibres. Do not twist, pull or bend the fibre. Invisible damage may increase
When using galvanic connection between protective relay and communication equipment or
point-to-point galvanic connection between two protective relays it is essential that the cable
installation is carefully done. This is true regardless of type of module used; only the possible
length of the cable differs. The factor that must be taken into account is the susceptibility for noise
disturbance, due to that the levels of the communication signal are very low. For a best result, a
cable with twisted pairs with sreen should be used.
Check that the wiring is in strict accordance with the supplied wiring diagram.
n Polarity check
n Grounding check
The polarity check verifies the integrity of the circuits and the phase relationship. The check should
be performed as close as possible to the relay. The primary injection test verifies the CT ration and
the wiring all the way through from the primary system to the relay. Injection must be performed for
each phase-to-neutral circuit and each phase-to-phase pair. In each case currents in all phases
and the neutral line are measured.
Check that the value of the auxiliary supply voltage remains with the permissible range under all
operating conditions. Check that the polarity is correct according to the instruction manual on the
rear plate of DC board.
Preferably, disconnect the binary input connector form the binary input cards. Check all connection
signals so that both input level and polarity are in accordance with the relay’s specifications.
Note!
The binary inputs may be energized from an external DC auxiliary supply (e.g. the
station battery) in some installations. Check that this is not the case before
connecting the field voltage otherwise damage to the protection may result. The
status of each binary input can be viewed using either DBG2000 software installed
binary input is energized the display will change to indicate the new state of the
inputs.
Preferably, disconnect the binary output connector form the binary output cards. Check all
connectec signals so that both load and polarity are in accordance with the relay’s specifications.
The user must energise the power supply to the relay to start it up. This could be done in a
numerous of ways, from energizing a whole cubicle to energizing a single relay. The user should
reconfigurate the relay settings. The relay time must be set. The self-supervision function should
also be checked to verify that the relay unit operates properly. The user could also check the
software version, the relay’s serial number, the installed modules, and their ordering number to
ensure that the relay is according to delivery and ordering specifications.
n Download from a PC or laptop with DBG-2000 software or remotely by SCADA. Front port
communication has to be established before the settings can be downloaded.
To change settings through the local HMI need a password which is “+”, “◄”, “▲” and “-”
keyboard on the front panel.
Unless previously agreed to the contrary, the customer will be responsible for determining the
application-specific settings to be applied to the protection and for testing of any scheme logic
applied by external wiring and/or configuration of the protection’s internal programmable scheme
logic.
It is not the intention of the test to verify the operation of the complete system from the relay to the
remote location, just the protection’s rear communications port and any protocol converter
necessary.
n Calculated settings
The relay has to be set before the testing can start. Only the functions that are used should be
tested.
All used setting groups should be tested. The user can release the functions to be tested and
prevent other functions from operation by setting the corresponding parameters. The user could
also energize the binary input [EBI_BlkComm] to disable communication function to ensure that no
events are reported to remote station during the test.
The setting checks ensure that all of the application-specific protection settings (i.e. both the
protection’s function and programmable scheme logic settings), for the particular installation, have
been correctly applied to the protection.
The measurement accuracy of the protection is ± 5%. However, an additional allowance must be
made for the accuracy of the test equipment being used.
Note!
To avoid damaging RCS-915E relay, we can’t inject a high value current (such as
4In or more) to the equipment for long time; we suggest that the time in high
Note!
When test the protection function and settings, please inject as less as test current
“Equipment Settings”
“System Settings”
[I2n_CT]=1A
[k_CT_Fdr01]=1
[k_CT_Fdr02]=1
“BBP Settings”
[I_Pkp_Pcnt_BBP] =0.4A
[Slope_K_Pcnt_BBP]=0.7
[En_BBP]=1
[I_Alm_CTS]=5A
[I_Alm_SensCTS]=5A
1) Connect CT of feeder01 and CT of feeder02 with the reverse polarity in series; shown as
Figure 10-4
2) Injecting a current to make the element operate and here give an example for reference
I TEST 1 = 1∠0 0 A.
Feeder 01
Current circuit
Feeder 02
Figure 10-4 Connection for external fault test
1) Connect CT of feeder01 and CT of feeder02 with the same polarity in series; shown as Figure
10-5
2) Injecting a current to make the element operate and here give an example for reference
I TEST 1 = 1∠0 0 A.
Feeder 01
Current circuit
Feeder 02
Figure 10-5 Connection for internal fault test
Steady-state percentage differential element does not operate and LED “BBP TRIP” is turned on
simultaneously.
Feeder 01
Current circuit
Feeder 02
2) Injecting two current sources I TEST 1 and I TEST 2 in the opposite direction respectively to CT
of feeder01 and CT of feeder02 simultaneously to find two critical points (Point 1 and Point 2 as
shown 错误!未找到引用源。) around the line whose slope K is 0.7. It is suggested that the two
critical points should not be too close in order to improve the calculation precision of percentage
restraint coefficient K.
3) Before testing, we can calculate the critical points. Please refer to the following equation.
I CH 01 + I CH 02 > 0.7 × ( I CH 01 + I CH 02 )
I CH 01 + I CH 02 > 0.4
Fix the lower current I TEST 2 as calculated and change I TEST 1 current from low to high to make
Inject I TEST1 = 0.4∠0 0 A to CT of feeder01 and I TEST 2 = 0.085∠180 A; and then increase I TEST 1
0
by step 0.01 or smaller if possible. Please write down actual value I TEST 1 (e.g.
I TEST 1 = 0.478∠00 A) when the element operates. Please use same way to find actual value
2.211 − 0.393
Conclusion: K = ≈ 0.686
3.211 − 0.563
10.10.3 Breaker failure protection check
1. Preparation
“BFP Settings”
[t_TrpBB_BFP] = 0.35S
[En_BFP] = 1
Short-circuit terminal 25 and terminal 21 or terminal 22 to energize the binary input [BI_BFI_1] or
[BI_BFI_2]
After delay time [t_TrpBB_BFP], BFP operates to trip all feeder connected to the busbar. And LED
“BFP TRIP” is turned on simultaneously.
“BBP Settings”
[En_Unbal_SensCTS] =0.
[I_Alm_CTS] =0.5A
[I_Alm_SensCTS] =0.2A
Inject a current I TEST 2 = 0.525∠0 0 A to CT circuit of feeder 1, and the alarm [Alm_CTS] will be
Inject a current I TEST 2 = 1∠0 0 A to CT circuit of feeder 1, and the [Alm_SensCTS] alarm will be
If inject a current I TEST 2 = 0.1∠0 0 A to CT circuit of feeder 1, and the alarm [Alm_SensCTS] will
Inject a current I TEST 2 = 0.4∠0 0 A to CT circuit of feeder 1, and the alarm [Alm_SensCTS] will be
Remove the injected current. [Alm_SensCTS] alarm will disappear and “ALARM” LED will be
turned off automatically.
n Confirm that the external wiring to the current and voltage inputs is correct
However, these checks can only be carried out if there are no restrictions preventing the
energisation of the plant being protected.
Remove all test leads, temporary shorting leads, etc. and replace any external wiring that has
been removed to allow testing.
If it has been necessary to disconnect any of the external wiring from the protection in order to
perform any of the foregoing tests, it should be ensured that all connections are replaced in
accordance with the relevant external connection or scheme diagram.
Ensure that the protection has been restored to service. If a test block is installed, remove the test
plug and replace the cover so that the protection is put into service.
Ensure that all event records, fault records, disturbance records, alarms and LED’s have been
reset before leaving the protection.
Note!
The trip circuit should remain isolated during these checks to prevent accidental
Chapter 11 Maintenance
NARI-RELAYS numerical relay RCS-915E is designed to require no special maintenance. All
measurement and signal processing circuit are fully solid state. All input modules are also fully
solid state. The output relays are hermetically sealed.
Since the device is almost completely self-monitored, from the measuring inputs to the output
relays, hardware and software defects are automatically detected and reported. The
self-monitoring ensures the high availability of the device and generally allows for a corrective
rather than preventive maintenance strategy. Therefore, maintenance checks in short intervals are
not required.
Operation of the device is automatically blocked when a hardware failure is detected. If a problem
is detected in the external measuring circuits, the device normally only provides alarm messages.
2. It is only allowed to plug or withdraw relay board when the supply is reliably switched off.
Never allow the CT secondary circuit connected to this equipment to be opened while the
primary system is live when withdrawing an AC module. Never try to insert or withdraw the
relay board when it is unnecessary.
3. Check weld spots on PCB whether they are well soldered without any rosin joint. All dual
inline components must be well plugged.
When a failure is detected by supervision, a remote alarm is issued and the failure is indicated on
the front panel with LED indicators and LCD display. It is also recorded in the event record.
Failures detected by supervision are traced by checking the “ALM REPORT” screen on the LCD.
Please refer to Chapter 4.
Repair at the site should be limited to module replacement. Maintenance at the component level is
not recommended.
Check that the replacement module has an identical module name and hardware type-form as the
removed module. Furthermore, the CPU module replaced should have the same software version.
And the AC and DC module replaced should have the same ratings.
The module name is indicated on the top front of the module. The software version is indicated in
LCD menu “VERSION”.
Caution!
wrist band and placing modules on an earthed conductive mat. Otherwise, many of
the electronic components could suffer damage. After replacing the CPU module,
1) Replacing a module
n Short circuit all AC current inputs and disconnect all AC voltage inputs
Warning!
Hazardous voltage can be present in the DC circuit just after switching off the DC
n Unplug the ribbon cable on the front panel by pushing the catch outside.
n After replacing the CPU module, input the application-specific setting values again.
11.5 Cleaning
Before cleaning the relay, ensure that all AC/DC supplies, current transformer connections are
isolated to prevent any chance of an electric shock whilst cleaning.
Front panel cleaning: use a smooth cloth. Do not use abrasive material or detergent chemicals.
11.6 Storage
The spare relay or module should be stored in a dry and clean room. Based on IEC standard
60255-6 the storage temperature should be from –25oC to 70oC, but the temperature of from 0oC
to 40oC is recommended for long-term storage.