InteliGen 200

Controller for parallel gen-set

applications

SW version 1.9.0
2 Changes in the version 1.9.0 3
3 Changes in the version 1.8.1 5
4 Changes in the version 1.8.0 6
5 Changes in the version 1.7.1 7
6 Changes in the version 1.7.0 8
7 Changes in the version 1.6.0 9
8 Changes in the version 1.5.0 16
9 Changes in the version 1.4.0 20
10 Changes in the version 1.3.1 22
11 Changes in the version 1.3.0 24
12 Changes in the version 1.2.0 28
13 Changes in the version 1.1.2 30

Copyright © 2023 ComAp a.s.

Written by Michal Slavata
Prague, Czech Republic
ComAp a.s., U Uranie 1612/14a,
170 00 Prague 7, Czech Republic
Tel: +420 246 012 111
E-mail: [email protected], www.comap-control.com Global Guide
1 General information
1.1 Version information
Major version with several bug fixes.

1.2 Clarification of Notation

Note: This type of paragraph calls the reader’s attention to a notice or related theme.

IMPORTANT: This type of paragraph highlights a procedure, adjustment etc., which can cause a
damage or improper function of the equipment if not performed correctly and may not be clear at
first sight.

WARNING: This type of paragraph highlights a procedure, adjustment etc., which can cause a
damage or improper function of the equipment if not performed correctly and may not be clear at
first sight.

Example: This type of paragraph contains information that is used to illustrate how a specific function
works.

InteliGen 200 1.9.0 New Features List 2

2 Changes in the version 1.9.0
2.1 New features
Intercontroller communication check. The function checks a number of units on CAN2 line and triggers the
selected type of an alarm when a number of units drops below the set value.
New setpoints added:
#CAN2 Units Missing Protection
Comm object Related applications MINT
Description
This setpoint adjusts type of protection for CAN2 Units Missing alarm.

#Number Of Units On CAN2

Comm object Related applications MINT
Description
This setpoints enabled/disabled protection which checks number of units on CAN2
communication line. When number of detected unit is lower than value adjusted by setpoint
#Number Of Units On CAN2, alarm Wrn CAN 2 Units Missing or Sd CAN 2 Units Missing is
activated. Type of alarm is adjusted via setpoint #CAN2 Units Missing Protection.

#Number Of Units On CAN2 Check

Comm object Related applications MINT
Description
This setpoints enabled/disabled protection which checks number of units on CAN2
communication line. When number of detected unit is lower than value adjusted by setpoint
#Number Of Units On CAN2, alarm Wrn CAN 2 Units Missing or Sd CAN 2 Units Missing is
activated. Type of alarm is adjusted via setpoint #CAN2 Units Missing Protection.
Adjusted calculation of the load reserve for power management system (PMS) in case some of the Gen-
sets are excluded from PMS (e.g., they run in a local baseload) to improve the overall efficiency of a
system.
Compatibility with new ComAp hybrid portfolio.
A controller cooperates with other ComAp hybrid controllers within a site to allow higher penetration of
renewable energy sources.
Added setpoint: Dynamic Spinning Reserve and values: Dynamic Spinning Reserve, Dynamic
Spinning Offset.
Dynamic Spinning Reserve (setpoint)
Comm object Related applications MINT, SPtM
Description
Enables / Disables DSR functionality within power management.

Dynamic Spinning Reserve (value)

Comm object Related applications MINT, SPtM

InteliGen 200 1.9.0 New Features List 3

 Description
Enables / Disables DSR functionality within power management.

Dynamic Spinning Offset

Comm object Related applications MINT, SPtM
Description
Enables / Disables DSR functionality within power management.
Regulation of frequency in an offload situation.
Frequency regulation loop can be active whenever the Gen-set is running.
New setpoint Frequency Regulation Loop added.
Frequency Regulation Loop
Comm object Related applications MINT, SPtM
Description
This setpoints sets up the mode of regulation loop.
Setpoint ECU Communication Timeout.
ECU Communication Timeout
Comm object Related applications MINT, SPtM
Description
The parameter defines the timeout period for how long the communication with an ECU can be
inactive based on the requirements of an application.
Values ROCOF and Max ROCOF are now visible.
ROCOF
Comm object Related applications MINT, SPtM
Description
Enables / Disables DSR functionality within power management.

Max ROCOF
Comm object Related applications MINT, SPtM
Description
Max ROCOF is value of highest Rate of Change of Frequency since the protection was
activated.
LBO STOP FAIL is active when there is not active but unconfirmed alarm Wrn Stop Fail.
Stop Fail
Comm object Related applications MINT, SPtM
Description
This LBO is active when there is not active but unconfirmed alarm Wrn Stop Fail.
Password reset code was not valid when controller was restarted between sending PRRC code and
receiving PRAC code.

InteliGen 200 1.9.0 New Features List 4

3 Changes in the version 1.8.1
3.1 Updates
Modbus communication registers number increased

3.2 Bugfixing
USB host repairs and optimization
Update fluency improvements
Total fuel consumption
Fixed issue with US unit formats
Tristate and binary analog sensors
Fixed issue with state evaluation on certain input levels
Autodetect nominal current
Fixed issue with displayed decimal point place in values when using Autodetect nominal-current

InteliGen 200 1.9.0 New Features List 5

4 Changes in the version 1.8.0
4.1 New features
Modification of aftertreatment support
Kohler, JCB and Yanmar ECU

InteliGen 200 1.9.0 New Features List 6

5 Changes in the version 1.7.1
5.1 New features
The accumulated power produced by a genset such as Sum kWh, Sum kVArh and Sum kVAh are sent to
IM2 GSC controllers
Total Fuel Consumption value is visible in the Statistics screen in the controller

5.2 Repairs
Priority switching in power management
Priority switching was repaired for RunHourEql option

InteliGen 200 1.9.0 New Features List 7

6 Changes in the version 1.7.0
6.1 New features
Extended range of setpoint Prestart Time
Range was extended from 600s to 3600s
New binary input for skipping of prestart time

Prestart Bypass
Description
This binary input is used for bypassing prestart time. If this LBI is activated before the engine starts, the
controller skips the prestart during starting phase. If the controller is already in a prestart phase, it will carry
on with the next phase immediately after this input becomes active.

6.2 Repairs
Controllers with CAN addresses between 9 and 16 are visible on CAN line
Repair of aftertreatment function for Doosan ECU

InteliGen 200 1.9.0 New Features List 8

7 Changes in the version 1.6.0
7.1 New features
New binary outputs for opposite rotation alarms added

AL Gen Ph Rotation Opposite

Description
The output is closed when there is the alarm Gen Phase Rotation Opposite present in the alarmlist or isn’t
confirmed.

AL Mains Ph Rotation Opposite

Description
The output is closed when there is the alarm Mains Phase Rotation Opposite  present in the alarmlist or
isn’t confirmed.

AL Bus Ph Rotation Opposite

Description
The output is closed when there is the alarm Bus Phase Rotation Opposite  present in the alarmlist or isn’t
confirmed.
LBITOTAL EMERGENCY STOP added as a solution for sites with external mechanisms for stopping engine or
opening breakers

Total Emergency Stop

Description
This binary inputs is used for stopping the engine and opening all breakers.
Activation of Total Emergency Stop leads to:
Alarm Total Emergency Stop is activated and history record TOTAL EMERGENCY STOP is created
Controller will open MCB and GCB
Controller will keep MCB and GCB open as long as alarm is present in alarm list
Engine is stopped

New setpoint Open Param Governor Speed Adjust for speed governor adjustment for Cummins engines
ECU analogue values added into MIB table
Number of displayed ECU values has been increased in InteliConfig. It can display up to 20 values now.
Doosan ECU support added
Modification of accelerator pedal position
Pedal position is set to 0 when idle speed is send to ECU
Hatz engines support
Added new Connection type SplPhL1L2 and renamed former SplitPhase to SplPhL1L3

InteliGen 200 1.9.0 New Features List 9

 Switch of controller application with binary input
New option External in setpoint Application Mode Select
Binary input SPTM/MINT MODE SELECT added to allow user to switch controller application

Application Mode Select

Setpoint group Process Control Range [units] MINT / SPTM / EXTERNAL
Default value MINT Step NA
Config level Standard Related applications MINT, SPTM
Description
This setpoint defines the controller application.
The change of this setpoint is accepted in the OFF mode only.

Single parallel to mains application. The controller controls two breakers – a mains
SPTM
breaker and a generator breaker. Feedback from both breakers is required.
Multiple island-parallel application without mains and multiple parallel application with
mains. The controller controls one breaker only, the generator breaker. Feedback from
MINT
the generator breaker is required. For parallel to mains operation also mains breaker
feedback is required.
Application mode selection is done with LBI SPTM/MINT MODE SELECT, change of the
External
LBI state is accepted in the OFF mode only

SPtM/MINT Mode Select

Description
Use this function to switch between the SPtM and MINT application modes:
SPtM – SPtM/MINT Mode Select is inactive
MINT – SPtM/MINT Mode Select is active
Switching can be done only when controller is in the OFF mode and Application Mode Select is set to
External.
Modification of lost password recovery
Value Password Decode was removed
Recovery of lost password is available only via recovery email
Renaming of setpoint Email/SMS language to Message Language
New safety features have been implemented. As a result controller will now always issues warning alarm
Wrn Default Credentials, if administrator password and/or access code is set to "0"
New filter for RPM value sent from John Deere ECU when starting in order to ensure smooth and reliable
starts
Added new LBO READY/AUTO

Ready/AUTO
Description
This LBO is available in a configuration as standard LBO. It is active when controller in Ready state and in
AUTO mode simultaneously.

InteliGen 200 1.9.0 New Features List 10

 Option to select source of engine running hours

Run Hours Source

Setpoint group Basic Settings Range [units] AUTO/ECU/INTERNAL
Default value AUTO Step NA
Config level Standard Related applications MINT, SPTM
Description
Controller will use selected option as a source for running hours value.
AUTO: Present algorithm of selecting of source of running hours. If there is some ECU which sends
valid running hours, then this value is used. Otherwise value from internal counter is used.
ECU: Running hours are taken from ECU if ECU sends valid data. It is not possible to set and reset
this value in statistics.
INTERNAL: Running hours are taken from internal counter. It is possible to set and reset this value
in statistics.
Modification of D+ function
New setpoints added: D+ Treshold, D+ Delay and D+ Alarm Type

D+ Thershold
Setpoint group Engine Settings Range [units] 0..100%
Default value 80% Step 1%
Config level Standard Related applications MINT, SPTM
Description
This setpoint adjusts threshold level for D+ function.

D+ Delay
Setpoint group Engine Settings Range [units] 1 ..225 s
Default value 1s Step 1s
Config level Standard Related applications MINT, SPTM
Description
This setpoint adjusts delay for D+ function. This delay is used for:
Alarm Charging Alternator Fail.
For engine running condition - disengagement of starter

D+ Alarm type
Setpoint group Engine Settings Range [units] No Protec/Wrn/Sd
Default value Wrn Step NA
Config level Standard Related applications MINT, SPTM
Description
This setpoint adjusts type of alarm Charging Alternator Fail.

InteliGen 200 1.9.0 New Features List 11

 Improvment of battery protection
New LBOs added: AL BATTERY OVERVOLTAGE and AL BATTERY UNDERVOLTAGE
New alarm added: Wrn Battery Overvoltage and Wrn Battery Undervoltage

AL Battery Overvoltage
Description
This output is active when the Wrn Battery Overvoltage alarm is present in the alarmlist.

AL Battery Undervoltage
Description
This output is active when the Wrn Battery Undervoltage alarm is present in the alarmlist.

Wrn Battery Overvoltage

Description
This Alarm is activated when battery voltage is lower than value set in setpoint Battery Overervoltage for
time period longer then limit set in Battery <> Voltage Delay.

Wrn Battery Undervoltage

Description
This Alarm is activated when battery voltage is lower than value set in setpoint Battery Undervoltage for
time period longer then limit set in Battery <> Voltage Delay.
New LBIs were added for external control of setpoints Transfer Gen To Mains and Transfer Mains To Gen

Open Transfer Gen To Mains

Description
Setpoint Transfer Gen To Mains option Open is used when the LBI: OPEN TRANSFER GEN TO MAINS
function is active. Actual Transfer Gen To Mains setting is used only if the LBI: OPEN TRANSFER GEN TO
MAINS is not active.

Open Transfer Mains To Gen

Description
Setpoint Transfer Mains To Gen option Open is used when the LBI: OPEN TRANSFER MAINS TO GEN
function is active. Actual Transfer Mains To Gen setting is used only if the LBI: OPEN TRANSFER MAINS TO
GEN is not active.
New LBOs which will mirror LBI BIN Protection 1-10

Bin Prot Status XY

Description
These LBOs are a mirror of the status of protection - LBI BIN PROTECTION XY.

InteliGen 200 1.9.0 New Features List 12

 Added support of 1A CT

Gen CT Ratio Prim

Setpoint group Basic Settings Range [units] 1 .. 10 000 A
Default value 2000 A Step 1
Config level Standard Related applications MINT, SPTM
Description
This setpoint defines the primary range of the current transformer used for Generator current
measurement.
The CT is usualy described by this definition: CT Ratio Prim / CT Ratio Sec: Example:100/5, 500/5, 1000/1
Note: See also Setpoint Gen CT Ratio Sec.

Gen CT Ratio Sec

Setpoint group Basic Settings Range [units] /5A or /1A
Default value /5A Step NA
Config level Standard Related applications MINT, SPTM
Description
This setpoint defines the secondary range of the current transformer used for Generator current
measurement.
The CT is usualy described by this definition: CT Ratio Prim / CT Ratio Sec: Example:100/5, 500/5, 1000/1
Note: See also Setpoint Gen CT Ratio Prim.

Mains CT Ratio Prim

Setpoint group Basic Settings Range [units] 1 .. 10 000 A
Default value 500 A Step 1
Config level Standard Related applications MINT, SPTM
Description
This setpoint defines the primary range of the current transformer used for Mains current measurement.
The CT is usually described by this definition: CT Ratio Prim / CT Ratio Sec: Example:100/5, 500/5,
1000/1
Note: See also Setpoint Mains CT Ratio Sec.

Mains CT Ratio Sec

Setpoint group Basic Settings Range [units] /5A or /1A
Default value /5A Step NA
Config level Standard Related applications MINT, SPTM
Description
This setpoint defines the secondary range of the current transformer used for Mains current
measurement.
The CT is usualy described by this definition: CT Ratio Prim / CT Ratio Sec: Example:100/5, 500/5, 1000/1
Note: See also Setpoint Mains CT Ratio Prim.

InteliGen 200 1.9.0 New Features List 13

 Maintenance timers improvement
All time based maintenance timers can count to negative values
Mains screen configuration
Added new setpoints Mains Screen Line 1 and Mains Screen Line 2

Mains Screen Line 1

Setpoint group Basic Settings Range [units] RPM/PF/Run Hours/ATT/AIN1 [-]
Default value PF Step -
Setpoint visibility Always Position Under Screen Filter
Config level Standard Related applications AMF, MRS
Description
This setpoint adjusts line 1 on Mains screen.

Main Screen Line 2

Setpoint group Basic Settings Range [units] RPM/PF/Run Hours/ATT/AIN1 [-]
Default value RPM Step -
Setpoint visibility Always Position Under Main Screen Line 1
Config level Standard Related applications AMF, MRS
Description
This setpoint adjusts line 2 on Mains screen.
ECU frequency selection sequence update
The sequence was changed to avoid issues with Nominal frequency setting

7.2 Repairs
Issue when controller is sending event emails with too long text was fixed
Improvement of controller stability during active calls (SMS/email) sending
Rename of setpoint RunHoursSource to Run Hours Source
Setpoint Generator <> Frequency BOC Delay renamed to Generator <> Frequency Delay
Vector shift value is now measured with high accuracy
Controller message "Unsupported config. table version. Please contact helpdesk!!!" was changed to the
message "Waiting for programming of compatible configuration table.”
Alterned configuration number now visible with any language not just English
Modbus (over TCP) no longer returns invalid data for binary objects for bits 16 and higher
Reading fuel consumption value from any ECU was fixed.
LBI: Battery Charge has been renamed to BATTERY CHARGER. The same has been done with Battery
Charger Fail Delay setpoint and history record
Options of setpoint SNMP Trap were made shorter in order to fit them on controller screen
It is now possible to change setpoint Web Interface over Modbus
Inconsistency in counting of running hours
When RunHoursSource setpoint was set to internal value, sometimes running hours from ECU were
used instead of running hours from internal counter

InteliGen 200 1.9.0 New Features List 14

 SNMP traps for PLC force protection 2
Correct OID is used
Curves for CAN modules for negative values
Curves with negative range for analog inputs of CAN modules (±1 V, ±65 V, ±75 mV, ±20 mA) show
values in whole range of curve

InteliGen 200 1.9.0 New Features List 15

8 Changes in the version 1.5.0
8.1 New features
LBI EXTERNAL MAINS FAIL RELAY added

External Mains Fail Relay

Description
Binary input for external mains fail indication.
When the LBI: External Mains Fail Relay is active:
Controller accepts that MCB was opened by an external mains fail relay, it means that it does not
try to close MCB
It behaves like in case of a standard mains failure, which is evaluated from the mains voltages
measurement (the front panel mains icon is red, LBO: AL Mains Fail is active, Gen-set is started
when controller is in the AUTO mode etc.)
Controller displays alarm ALI External Mains Fail
When the LBI: External Mains Fail Relay is deactivated:
Controller automatically closes MCB, if it is in the OFF/AUT mode and mains is healthy
It behaves like in case of a standard mains return (if healthy mains voltage is detected)
Alarm ALI External Mains Fail automatically disappears

LBO AL EXCITATION LOSS added

AL Excitation Loss
Description
This output is active when the BOC Excitation Loss alarm is present in the alarmlist.

LBO AL REVERSE POWER added

AL Reverse Power
Description
This output is active when the BOC Reverse Power alarm is present in the alarmlist.

LBO AL SYNCHRONISATION FAIL added

AL Synchronisation Fail
Description
This output is active when the STP Synchronization Fail alarm is present in the alarmlist.

InteliGen 200 1.9.0 New Features List 16

 LBO BUS HEATHY added

Bus Heathy
Description
This output is active when the bus voltage and frequency are within limits. The limits for under /
overvoltage and under / overfrequency are the same as for generator voltage / frequency and can be
found in the Generator Settings setpoint group.
It works only with Application Mode Select = MINT, the output is always inactive with Application Mode
Select = SPTM.

LBO ENGINES SWAPPED added

Engines Swapped
Description
When the master controller (controller with the lowest Controller Address) swaps priority of two Gen-sets,
it generates 100ms pulse with the output. The output works with the #Priority Auto Swap option
RunHourEql.

LBO FORWARD SYNCHRONIZATION added

Forward Synchronization
Description
the output is active during forward synchronization and is opened when GCB is closed or forward
synchronisation is interrupted.

LBO IDLE/NOMINAL PULSE added

Idle/Nominal Pulse
Description
200ms pulse is generated when transition from the Starting to the Running state is done. It means that the
pulse is generated when the LBO IDLE/NOMINAL is activated.

LBO KWH PULSE added

kWh Pulse
Description
This output generates a 100ms pulse whenever the internal kWh counter is incremented.

InteliGen 200 1.9.0 New Features List 17

 LBO NOMINAL/IDLE Pulse added

Nominal/Idle
Description
This function generates a pulse when transition to the Cooling or Stop state is done.
Cooling Speed = Idle
200ms pulse is generated when transition from the Running to the Cooling state is done.
Cooling Speed = Nominal
200ms pulse is generated when transition from the Cooling to the Stop state is done.
It means that the pulse is generated when the LBO IDLE/NOMINAL is deactivated.

LBO REVERSE SYNCHRONIZATION added

Reverse Synchronization
Description
the output is active during reverse synchronization and is opened when MCB is closed or reverse
synchronisation is interrupted.

LBO SYNCHRONIZING added

Synchronizing
Description
The output is active during synchronization. output is active when GCB is closed or synchronization is
interrupted.

LBO SYSTEM READY added

System Ready
Description
The output is active, if the Actual Reserve is higher than the Start Reserve or system is able to increase
the Actual Reserve by starting another Gen-set, which is available with power management. It means that
the output can be active even with the Actual Reserve lower than the Start Reserve. The output is inactive,
if the group of Gen-sets does not have enough capacity to cover the Start Reserve.

LBO UNLOADING added

Unloading
Description
The output is active when generator is unloaded – controller is in the Soft unld state.

LBO HEST Lamp renamed to ATT HEST Lamp

InteliGen 200 1.9.0 New Features List 18

 Range of setpoint Mains Import CT Ratio was extended

Mains Import CT Ratio

Setpoint group Basic Settings Range [units] 1 .. 10 000 [A/5A]
Default value 500 A/5A Step 1 A/5 A
Config level Standard Related applications SPtM
Description
Mains current transformers ratio.

Range of setpoint CT Ratio was extended

CT Ratio
Setpoint group Basic Settings Range [units] 1 .. 10 000 [A/5A]
Default value 2000 A/5A Step 1 A/5 A
Config level Standard Related applications SPtM, MINT
Description
Generator current transformers ratio.

Modbus table for setpoints

Table is filled up with all setpoints

8.2 Repairs
CAN communication improvement
On-board RS485 communication improvement
Timeout for MODBUS ethernet client inactivity
Timeout is 45 s

InteliGen 200 1.9.0 New Features List 19

9 Changes in the version 1.4.0
9.1 New features
New aftertreatment support
Common alarm Aftertreatment was removed
New alarms added: ATT HEST Lamp, ATT Inhibited Lamp, ATT Filter Lamp, ATT SCR Error Lamp
and ATT DEF Level Lamp
New LBO added: ATT FILTER LAMP, ATT SCR ERROR LAMP, ATT DEF LEVEL LAMP, ATT INHIBITED
LAMP

ATT SCR Error Lamp

Description
This output is active when ATT SCR Error Lamp is active.

ATT Filter Lamp

Description
This output is active when ATT Filter Lamp is active.

ATT DEF Level Lamp

Description
This output is active when ATT DEF Level Lamp is active.

ATT Inhibited Lamp

Description
This output is active when ATT Inhibited Lamp is active.

ATT SCR Error Lamp

Alarm Type Alarm indication
Alarmlist message ATT SCR Error Lamp
Alarm evaluated All the time
Related applications MINT, SPtM
Description This alarm occurs when ATT SCR Error Lamp is active.

ATT HEST Lamp
Alarm Type Alarm indication
Alarmlist message ATT HEST Lamp
Alarm evaluated All the time
Related applications MINT, SPtM
Description This alarm occurs when ATT HEST Lamp is active.

InteliGen 200 1.9.0 New Features List 20

 ATT Inhibited Lamp
Alarm Type Alarm indication
Alarmlist message ATT Inhibited Lamp
Alarm evaluated All the time
Related applications MINT, SPtM
Description This alarm occurs when ATT Inhibited Lamp is active.

ATT Filter Lamp

Alarm Type Alarm indication
Alarmlist message ATT Filter Lamp
Alarm evaluated All the time
Related applications MINT, SPtM
Description This alarm occurs when ATT Filter Lamp is active.

ATT DEF Level Lamp

Alarm Type Alarm indication
Alarmlist message ATT DEF Level Lamp
Alarm evaluated All the time
Related applications MINT, SPtM
Description This alarm occurs when ATT DEF Level Lamp is active.

Support of kind 34 and 35 – message counter and checksum

9.2 Repairs
DM1 single frame handling
DM1 message shorter than 8 bytes can create fictitious fault codes
CU HMI optimization

InteliGen 200 1.9.0 New Features List 21

10 Changes in the version 1.3.1
10.1 New features
Cybernetic security improvements
Several improvements have been recently implemented to improve the cybernetic security
Hardening the storage of a credentials
Protection against a brute-force attack to the password
Secure method to reset the password
A new technology of encryption of the remote communication
Web interface can be disabled

IMPORTANT: Due to this, we do not recommend performing a rollback from FW 1.3.1 to FW

version 1.2.1 or older.

Hardening the storage of a credentials

The user credentials (passwords and access code) have been moved to a hardened storage to prevent the
credentials to leak out of the hardware.
IMPORTANT: If a firmware rollback is inevitable, please keep in mind, when the firmware is first
time updated to the new firmware (which uses hardened storage) a seamless transfer of the
credentials into the hardened storage is performed. However, if the rollback to any previous
firmware (which does not use hardened storage) is performed the credentials are NOT transferred
back, so the previous firmware will not "see" any change of the credentials made through the
new firmware. Moreover, as the transfer of the credentials into the hardened storage is performed
only during very first update from an "old" to a "new" firmware, no change of the credentials
performed in the "old" firmware after the rollback will be visible in the "new" firmware after a next
update to the "new" firmware.

Protection against the brute force attack

Protection against the brute force will take a place when an invalid password is entered repeatedly.
If the invalid password is entered 5 times, the controller gets blocked for entering password for a while.
Each further entering of the invalid password cause the consequent blocking time is increased.
If the invalid password is entered repeatedly the controller gets blocked for entering the password
permanently and the password must be reset to a default value as described below.
Note: Blocking of the controller for entering the password have no influence to controller / Gen-setoperation

Note: Permanent blocking cannot occur accidentally, just by user mistake. It can be practically triggered only
by a focused activity.

Resetting the administrator password

If the administrator password is lost or controller is permanently locked due to brute-force attack
protection, proceed according to a procedure described below:

InteliGen 200 1.9.0 New Features List 22

 IMPORTANT: There is a backup e-mail address defined in the controller to which and only which
ComAp will send the "password reset action code". Please be sure, that you have adjusted this e-
mail address correctly. Use InteliConfig to adjust the backup e-mail address

Reset password procedure

1. Connect InteliConfig. You may connect remotely if you know Access Code.
2. Get the password reset request code and send it via e-mail to [email protected]
3. Once you receive the reply from ComAp, copy the code from the e-mail (all characters inside the box as
indicated below)
4. Paste the code into the password reset window

Encryption of the communication

New technology "CCS v.1" is used for an authentication and an encryption of the ComAp protocol via
Internet/Ethernet/AirGate. This technology is based on strong and proven cryptographic algorithms and has
passed successfully penetration tests and cybersecurity audit.

Web interface can be disabled

A setpoint has been added to disable the CM-ETHERNET built-in web interface.
IMPORTANT: As the web interface is using HTTP protocol it is recommended to disable the web
interface unless the controller is connected into a trusted secure network.

10.2 Repairs
RTC initialization improvement

InteliGen 200 1.9.0 New Features List 23

11 Changes in the version 1.3.0
11.1 New features
Improvement of CAN1 and CAN2 communication
New columns for SRO and VRO in history record
Bus measurement error protection function
New setpoint added:

Bus Measurement Error Protection

Setpoint group Protections Range [units] Enabled / Disabled / ExtDisable [-]
Default value Enabled Step -
Config level Advanced Related applications MINT
Description
This setpoint adjusts behavior of bus measurement error protection.
Enabled – the Bus Measurement error is detected in MINT application when the voltage on
controller's bus terminals is out of limits 20 seconds after:
GCB (own) was closed in MAN or AUTO mode.
MCB (feedback) was closed in AUTO mode.
Any other GCB in power management group (on CAN bus) was closed.
Disabled – No action
ExtDisable – Protection is enabled or disabled by the state of LBI FORCE PROTECTION DISABLE

Note: The alarm is activated after 20 s. However, the GCB (own) closing is blocked immediately for
safety reasons.

Echo of front panel buttons

New LBOs added:

Start Button Echo

Description
This output provides 1s pulse when:
Start button is pressed on the controller front face or
Start button is pressed on any of external local/remote terminals or
Start command is received via communication line or
the input START BUTTON is activated.

InteliGen 200 1.9.0 New Features List 24

 Stop Button Echo
Description
This output provides 1s pulse when:
Stop button is pressed on the controller front face or
Stop button is pressed on any of external local/remote terminals or
Stop command is received via communication line or
the input STOP BUTTON is activated.

GCB Button Echo

Description
This output provides 1s pulse when:
GCB button is pressed on the controller front face or
GCB button is pressed on any of external local/remote terminals or
GCB command is received via communication line or
the input GCB BUTTON is activated.

MCB Button Echo

Description
This output provides 1s pulse when:
MCB button is pressed on the controller front face or
MCB button is pressed on any of external local/remote terminals or
MCB command is received via communication line or
the input MCB BUTTON is activated.

HornRes Button Echo

Description
This output provides 1s pulse when:
Horn Reset button is pressed on the controller front face or
Horn Reset button is pressed on any of external local/remote terminals or
Horn Reset command is received via communication line or
the input HORN RESET BUTTON is activated.

FltRes Button Echo

Description
This output provides 1s pulse when:
Fault Reset button is pressed on the controller front face or
Fault Reset button is pressed on any of external local/remote terminals or
Fault Reset command is received via communication line or
the input FAULT RESET BUTTON is activated.

InteliGen 200 1.9.0 New Features List 25

 Maintenance timers set by calendar
New timers added:

Maintenance Timer 4
Setpoint group Engine Settings Range [units] [DD/MM/YYYY]
Default value 01/01/2015 Step 1 day
Config level Standard Related applications SPtM, MINT
Description
This maintenance timer is based on date. At the midnight of the last day the alarm Wrn Maintenance 4
appears in alarmlist.
IMPORTANT: To disable this maintenance timer, set date to 01/01/2015.

Maintenance Timer 5
Setpoint group Engine Settings Range [units] [DD/MM/YYYY]
Default value 01/01/2015 Step 1 day
Config level Standard Related applications SPtM, MINT
Description
This maintenance timer is based on date. At the midnight of the last day the alarm Wrn Maintenance 5
appears in alarmlist.
IMPORTANT: To disable this maintenance timer, set date to 01/01/2015.

Maintenance Timer 6
Setpoint group Engine Settings Range [units] [DD/MM/YYYY]
Default value 01/01/2015 Step 1 day
Config level Standard Related applications SPtM, MINT
Description
This maintenance timer is based on date. At the midnight of the last day the alarm Wrn Maintenance 6
appears in alarmlist.
IMPORTANT: To disable this maintenance timer, set date to 01/01/2015.

AL Maintenance 4
Description
This output is active when the Alarm Wrn Maintenance 4 is present in the alarmlist.

AL Maintenance 5
Description
This output is active when the Alarm Wrn Maintenance 5 is present in the alarmlist.

AL Maintenance 6
Description
This output is active when the Alarm Wrn Maintenance 6 is present in the alarmlist.

InteliGen 200 1.9.0 New Features List 26

11.2 Repairs
FW version in offline archive
FW version is correctly displayed
LBO AL OVERSPEED
This LBO is active when alarm is active in alarm list or alarm is inactive and unconfirmed in alarmlist
Missing characters in Chinese
Some Latin characters missed when controller was switched to Chinese language

InteliGen 200 1.9.0 New Features List 27

12 Changes in the version 1.2.0
12.1 New features
ECU Key Switch
New LBI ECU KEY SWITCH added

ECU Key Switch

Description
ECU Key Switch function is used to switch ECU power supply on, when engine start is not requested. It is
intended to enable engine values reading, when engine doesn't run. It works in this way:
LBO ECU POWER RELAY is active, if LBI ECU KEY SWITCH is active.
LBO ECU POWER RELAY functionality is not affected, if LBI ECU KEY SWITCH is inactive.

Adjustable idle RPM

New setpoint Idle RPM added

Idle RPM
Setpoint group Engine Settings Range [units] 100 .. 4000 [RPM]
Default value 900 Step 1 RPM
Config level Standard Related applications SPtM, MINT
Description
This setpoint adjusts idle speed.

Regulation loops improvement

Regulations should be more similar to IGS-NT regulations
PLC block number increase
Number of Force Prot block is increased to 4
Mains hysteresis for mains undervoltage and mains overvoltage protections
Level for activation is adjusted via setpoins (Mains Undervoltage, Mains Overvoltage)
Level for deactivation is counted in this way:
If Mains Undervoltage setpoint is <= 90% then hysteresis is between Mains Undervoltage setpoint
and Mains Undervoltage setpoint + 4%
If Mains Overvoltage setpoint is >= 110% then hysteresis is between Mains Overvoltage setpoint
and Mains Overvoltage - 4%
If Mains Undervoltage setpoint is >90% then hysteresis is betweenMains Undervoltage setpoint
and 40% from (100 – Mains Undervoltage setpoint)
If Mains Overvoltage setpoint is <110% then hysteresis is between Mains Overvoltage setpoint and
40% from (100 – Mains Overvoltage setpoint)
Aftertreatment lamps
Red, Yellow and Wait to Start lamps are alarm indication only + history record is created

InteliGen 200 1.9.0 New Features List 28

 Extended range of setpoint MCB Close Delay
Range is extended from 60 s to 600 s
Extended range of setpoint Transfer Wrn Delay
Range is extended from 60 s to 600 s

12.2 Repairs
Binary Output Regen Needed
This binary output is connected to DPF lamp
Tier IV screen hiding
Screen is visible only for ECUs with SPN 3695 or SPN 3696
Connection type Autodetect
Autodetect didn't hold detected connection type after Engine stop
Now, connection type detected by Autodetect is used also after engine stop

InteliGen 200 1.9.0 New Features List 29

13 Changes in the version 1.1.2
13.1 Repairs
Activation of LBO READY TO LOAD
Sometimes this LBO was not activated when Gen-set was ready to take the load
Breakers control improvement
Correction of length of OFF pulse and ON pulse
Synchronization of shared setpoints
Shared setpoints are correctly synchronized between all controllers on CAN2 line
Regulation loops improvement
Frequency and Angle regulation loops are more similar to IGS-NT regulation loops

InteliGen 200 1.9.0 New Features List 30

14 Changes in the version 1.1.1
14.1 Repairs
Power management fix
Power management may after some time work incorrectly. It is highly recommended to use this fix to
rule out the possibility.

InteliGen 200 1.9.0 New Features List 31

15 Changes in the version 1.1.0
15.1 New features
Distributed power management signals
Automatic sharing of selected power management signals is available
For detailed information see chapter Distributed power management signals in the InteliGen 200 1.1.0
Global Guide
Control groups support
It is possible to use Bus Tie Breakers (BTB's) to divide system into multiple groups of Gen-sets. It
enables independent operation of groups of Gen-sets, which can perform power management, load
sharing and VAr sharing independently.
New parameters Control Group, Group Link L and Group Link R are available
New LBI: Group link is available
For detailed information see chapter Control groups in the InteliGen 200 1.1.0 Global Guide
Efficient priorities switching with relative power management mode
It is possible to use efficient mode of engine priorities control (#Priority Auto Swap = Efficient) when
relative power management mode is used (#Power Management Mode = REL(%))
Protections blocking
It is possible to enable/disable selected protections using setpoints in the new group Protections or
control protections blocking with the new LBI: Force Protection Disable.
Synchronisation screen automatic switching
Synchronisation screen is automatically displayed when synchronisation is started. Main (the first)
screen is displayed when synchronisation is over. There is no transition to the main screen, if user
decides to leave the synchronisation screen during the synchronisation.
Alarm list automatic switching
Transition from the main (first) screen to alarm list is done automatically when a new alarm is issued.
Automatic transition back to the main screen is done when all alarms are cleared.
Analog inputs used as a Tristate/Binary input
Tristate and Binary sensors can be used with controller analog inputs
PLC Delay modules
Number of available PLC modules Delay has been increased from 2 to 4
Alarm messages handling with CAT engines
Handling of J1939 alarm messages from CAT engines has been changed to avoid repeated
activation/deactivation of engine alarms

15.2 Repairs
Synchronisation in WebSupervisor
WebSupervisor did not display information that controller performs synchronisation. It has been fixed.
Coils reading with Modbus
Reading of some Modbus coils (function code 1) did not work. It has been fixed.

InteliGen 200 1.9.0 New Features List 32

16 Related information
16.1 Available files
Firmware (*.exe)
For InteliGen 200
InteliConfig-Install-Suite-1.9.0.1.exe

Table 14.1 Available firmware

Archives (*.aig3)
For InteliGen 200
InteliGen200-GC-1.9.0.1

Table 14.2 Available archives

16.2 Available HW
InteliGen 200
Binary Inputs 8
Binary Outputs 8
Analog Inputs 4
Analog Outputs 0
Communications USB, RS232-485, 4G, GPRS, Ethernet

Table 14.3 Available hardware

16.3 Available related documentation

Documents Description
Global Guide of the controller
InteliGen 200 Global Guide
InteliGen 200 Global Guide
Basic information about the controller
InteliGen 200 Datasheet
InteliGen 200 Datasheet

Table 14.4 Available documentation

InteliGen 200 1.9.0 New Features List 33

17 Notes
17.1 Document history
Revision number Related sw. version Date Author
14 1.9.0 20.1.2022 Jan Liptak
13 1.8.0 9.11.2021 Michal Slavata
12 1.7.1 10.8.2021 Michal Slavata
11 1.7.0 29.9.2020 Michal Slavata
10 1.6.0 20.7.2020 Michal Slavata
9 1.5.0 3.10.2019 Michal Slavata
8 1.4.0 31.7.2019 Michal Slavata
7 1.3.1 26.4.2019 Martin Klíma
6 1.3.1 1.4.2019 Michal Slavata
5 1.3.0 8.3.2019 Michal Slavata
4 1.2.0 16.10.2018 Michal Slavata
3 1.1.2 3.9.2018 Michal Slavata
2 1.1.1 22.6.2018 Vladimír Zubák
1 1.1.0 25.4.2018 Vladimír Zubák

InteliGen 200 1.9.0 New Features List 34