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Optitome Oxytome Plasmatome Cybertome and X-Tome PDF

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100% found this document useful (1 vote)
477 views24 pages

Optitome Oxytome Plasmatome Cybertome and X-Tome PDF

Uploaded by

VIJINA
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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OPTITOME, OXYTOME, PLASMATOME,

CYBERTOME AND X-TOME

Automatic high-quality cutting machines


using plasma arc and oxycutting processes.
2003-298

www.saf-airliquide.com
SAF multi-process automatic
Where cutting of non-alloy and low-alloy steels, stainless
steels and/or light alloys is concerned, SAF offers a range of
products adapted to the requirements of various applications.
By combining the processes and their numerous possibilities,
SAF provides a wide choice of solutions and diversifications
allowing you to target your investment to suit your needs.
2002-438

Single or multi-torch
0823-004

HP plasma cutting

Oxycutting 0823-002

1115-001

Marking

Plasma arc and oxycutting


0255-067

2
bevelling unit
cutting solutions

PLASMATOME HP DIGITAL PROCESS


The alternative to laser cutting
Quality
and
precision
2003-210

Performance and versatility


OXYTOME PLASMATOME CYBERTOME
2002-107

0031-045

4118-001

OPTITOME 15

Competitiveness
and economy 3
2002-104
OPTITOME 15
A numerically-controlled monoblock plasma-arc cutting
machine, especially adapted to work with steel, stainless steel
and aluminum for 1 500 x 3 000 mm sheet metal.
The main applications are for small-scale productions,
metalwork, locksmithing, the fields of ductwork and air-moving
2002-104

The OPTITOME 15 Suction table An especially-adapted


has all the qualities required Ruggedly built, with optimized sheet-metal backing strip is
for plasma-arc cutting, suction over the entire surface, supplied with the oxyacetylene
due to its design the suction table is independent cutting option.
and the choice of techniques of the machine frame, thus
used in its manufacturing: eliminating risks of guides and
• very rigid, light transverse rails going out of adjustment.
beam for which a simple Cleaning the solidified slag
motorized drive-unit containers is made easier through

1 714,5
is largely sufficient, the use of a removable frame.
• rugged and sturdily-built Possibility of a second frame in
193,5
1 536
frame. order to facilitate cut-part loading 1 980

2 376

and unloading. 2 991

5 826,5
3 000
2003-210

4
devices, air-conditioning, ventilation, steam-fitting, small and medium-size production
workshops or intermittent production requirements.
The OPTITOME 15 is a monoblock machine, designed for easy handling, without
disassembly; it can be installed quickly and easily.

Options  “Impact” torch

2000-151
 Optical read head This system ensures torch safety
On request, the OPTITOME 15 and protects the environment
equipped with a numerical control from arc emissions. Its fastening
of the DIGISAF 2.5+ type, can also method, which is independent of
(option) receive an optical read the torch, ensures its
head for digitalizing existing perpendicularity after triggering.
drawings.
 Oxyacetylene cutting
 Marking To increase the versatility of the
As an option, the OPTITOME 15 OPTITOME 15, this machine can
can take 2 different types be equipped with an oxyacetylene
of markers: cutting option.
• “Wen” marker standard This option mainly includes:
marking • 1 blowpipe
0255-044

This pneumatic • 1 gas pressure adjustment table


vibrator engraves • 1 blowpipe support
sheet metal by • 1 suction table additional item,
modifying the surface • 1 gradual arcing along with
condition very slightly heating / overheating
by scoring it. adjustments.
1115-001

• felt marking The plasma equipments


This marker uses felt with two possible configurations
which has been 1 NERTAJET HP 125 2 ZIP 5.0 and CPM 15
especially selected
2001-297

for its strength.


It operates by gravity
and does not alter the surface
of the material. It should be used
for galvanized, aluminum,
stainless and black painted steels, 1 2
depending on the quality
of the surface condition.
2000-196

5
OXYTOME/OXYTOME E

2000-107
The OXYTOME range of oxycutting or plasma cutting machines
combines the qualities necessary for you to choose between
oxycutting, plasma arc cutting and marking processes.

The capacitive sensor

2000-107
1 and the igniter retract
when starting a cut in the
middle of a plate
and are thus protected.
With the tool-holder in the
raised position, the capacitive
probe provides torch shock
protection during high-speed
movement.
• Narrow-strip cutting system can
cut strips from 80 to 155 mm
wide with independent torch
• Choose the version: • Plate detection (on E versions) adjustment for improved quality
1 20 - 25 - 30 - 40 automates the tool-holder(s) and greater flexibility.
2 20E - 25E - 30E - 40E and protects the igniter when
to suit the degree starting a cut in the middle
of automation required of a plate.
for your applications. • Capacitive sensing
Dual-motorization rationalizes (on E versions) automates
your use of NERTAJET HP the tool-holder(s)
plasma cutting. and continuously monitors
• A gas control panel (standard the cutting height.
on the E versions) enables
the operator to control 2
the gases at all times.
• Each torch has a solenoid valve
for fast oxygen cut-off.
• Rational gas distribution avoids
the need to vary the settings
on each torch.
• Electric tool-holder with 150
mm travel reduces operator
interventions, limiting risk
0255-043

6 of vertical misalignment.
Options

Specific options for the OXYTOME and OXYTOME E ranges.


The OXYTOME range provides a multitude of options that offer the different cutting professions
a wide variety of adaptation possibilities.

 Electrical ignition of torches  V X K Straight line bevelling unit


For bevelling along
the machine axes
with mechanical
sensing.

0255-067
0255-046

 System for cutting narrow strips  Oxycutting equipment


For cutting strips The machines are
0031-021

from 80 to 155 mm designed to receive


wide using six torches as
independent torches standard. As an
for improved cutting option, up to eight
quality. torches
can be fitted.
0255-033

Options for the OXYTOME E


range
 Tool-holder PO 150 E with sensor
 Gas control panel
0255-058

 Tool-holder
0255-075

Tool-holder PO 150 E
0255-045

0255-035

with detector 7
PLASMATOME 20/25/30/40 : perfect

0031-058
The PLASMATOME range for NERTAJET HP plasma cutting
combine all the qualities needed to implement the plasma arc
process.

Equipped with a PO 251

0031-058
PLASMATOME 25
tool-holder with 250 mm
NERTAJET HP 600
motorized travel, these
machines are suitable
for all applications:
from the thinnest materials
(0.5 mm) to the thickest
(150 mm) which can be cut
by the plasma arc process.
The basic concept
is a multipurpose one,
with an extensive range

0031-045
of choices: Bitorch PLASMATOME 30
NERTAJET HP 125

 of installations, and mechanical drill head.

from the single-torch NERTAJET


HP 125 to the two-torch
NERTAJET HP 600,

 of materials,
from 0.5 mm non-alloyed or low-
alloy steels to 150 mm light alloys
or 130 mm stainless steels.

 of uses, Main features:


from dry plasma arc cutting • dual motorization on the longitudinal axis for consistent quality, whatever the
to immersed plasma arc cutting. speed,
• an appropriate speed range from 0 to 10 m/min.,
• a single supplier for the complete equipment
- machine, power source, torch, tool-holder, height control system,
• efficient options for marking plate and environmental protection,
• torch shock protection system on all NERTAJET HP versions,
• single- or multi-torch for increased productivity.

8
implentation of the plasma arc process.

Options  Control panel


and accessories Includes all functions for remote
 Tool-holder control of the process.
The PO 251 is a rugged assembly The plasma cycle unit manages
with 250 mm motorized travel, process control, the interface
enabling cutting of materials under with the numerical controller
all conditions (*immersed or non- and control of the height sensing
immersed), in complete safety. system, absolutely essential
The torch shock protection to guarantee cutting quality
system mounted on a and long lifetime life
0031-44
parallelogram can be retracted of consumables.
from the control panel.
The operator can therefore view
the arc and monitor cutting quality Generators
without harming the environment. DC electrical power supply generators are used. They are equipped
Electronic sensor ensures with chopper-type electronic devices that allow the generators to react
a constant distance between simultaneously with the cutting arc to ensure total current stability.
the nozzle and the plate, whatever
Generator Current range Torch
the cutting speed and without
1 ZIP 5.0 20 to 150 A CPM 15
contact with the workpiece.
2 HP 125 15 to 120 A OCP 150
3 HP 300 30 to 300 A CPM 300
4 HP 600* 30 to 600 A CPM 720
0255-060

0255-060
2001-090

2001-297
0255-037

1 2 3 4

* Up to 720 A available on request. 9


Common options

2000-107
The OXYTOME and PLASMATOME ranges provide a multitude
of options that offer the different cutting professions a wide
variety of adaptation possibilities.

 Automatic indexing  Mechanical torch shock  Emergency stop cable


The automatic indexing option The use of high-power plasma arc protection
facilitates generalization of multi-torch installations Triggers an "emergency stop"
applications. requires the from anywhere
0031-0056
This option uses the numerical utilisation of in the operating
controller to control the distance appropriate torch area of the

1507-001
between the torches. shock protection. machine.
The machine can therefore SAF has There is a cable
be programmed to cut identical parts developped at the front
0031-055

or one-off parts without any a system and at the rear


intervention from the operator. operating in all of the machine.
This option also enables entirely positions

1507-002
automated use of machine equipped and under all circumstances
with two identical (immersed or non-immersed cutting)
or different which guarantees that the torch  Zero origin (not illustrated)
installations, returns to its perpendicular position References all programs to an origin
one set up for after the safety system has been point.
0031-031

quality cutting tripped.


and the other  Anti-collision
for productivity cutting.  Fume extraction (not illustrated)
An extractor can Used if two or more machines travel
 Mechanical drill be fitted (as an on the same track.
The rugged design of PLASMATOME option) above
and OXYTOME machines enables the torch  Supply harness
0255-041

an optional to capture fumes, installations (not illustrated)


mechanical especially during Supply harness systems can be
piercing head immersed cutting. installed:
to be fitted. The extractor hood is fitted • overhead,
0031-051

This system uses with a torch shock protection system. • alongside the slave rail.
a pneumatic drill A fume collector with seal is mounted In both cases the machine is
mounted on a pneumatic slide on the machine. equipped with a dual motorization
with a travel of 250 mm. A pressing A second collector can be installed system.
system holds the plate along the track to evacuate fumes
during piercing. to the outside.  Cantilever
2000-137

The maximum piercing diameter is beam


6 mm with a drill or centring bit.  Reading Allows side
Note: consult SAF for more head cutting.
information on marking and drilling. Digitization
of drawings
0031-063

10
by the numerical  Other options
controller On request.
(with DIGISAF 2.5+ and 510).
The pneumatic, marker crayon, felt-tip and plasma arc markers can also be fitted
to PLASMATOME machines.

Marking  Felt-tip marking  Plasma arc marking


Five markers are available, Gravity-loaded Low-power
depending on the felt-tip for marking plasma arc
application: stainless steels for engraving
and light alloys. or tracing
Powder The markings on all materials.
marking can be erased Varying the power
1115-001

0031-062
Deposits grey zinc and do not alter of the arc adjusts
powder using the surface. the marking depth.
an oxy/gas flame This installation employs height control
(usable only based on the arc voltage.
1275-049

with the gas


control panel).

Plasma arc equipment


Pneumatic 1 CPM 15 torch
1922-038

marking
For ZIP 5.0 installation.
For punching or
engraving plates.
The compressed
2 OCP 150 torch
For NERTAJET HP 125 installation. Single-torch and two-torch versions.
air pressure
and the speed are
variable to adjust
3 CPM 300, CPM 720 torch
For NERTAJET HP 300 and NERTAJET HP 600 torch installation.
the depth and the spacing of the
Single torch and two-torch versions.
punch points.
Preferable for plates with thickness
greater than 5 mm.
4 Plasma bevelling system
This system uses a plasma arc torch to bevel along the axes.
Consult SAF for more information on this option.

 HF marker crayon
This pneumatic vibrator engraves
the plate by
0031-028
0823-060

etching the 1 2 3 4
surface.
Preferable for thin
plate.
0031-048

0255-044
0255-044

11
PLASMATOME HP DIGITAL PROCESS

3357-001
Alternative to the laser cutting, the high performance plasma cutting
with the PLASMATOME HP range is the economic solution for
high-precision plasma arc cutting of non-alloyed steel, stainless
steel and light alloy, in particular for thicknesses ranging
from 0.5 to 25 mm.

2003-210
The PLASMATOME 20 HP and PLASMATOME 25 HP fully
exploit all the capabilities of NERTAJET HP
installations:
• brushless motor drive system,
• transverse guidance by recirculating ball bearings and guides,
• suitable working height (800 mm),
• high-inertia longitudinal track,
• high-performance numerical controllers.

The combination of these techniques brings to NERTAJET


HP processes:
• perfect control of trajectories,
• perfect match between the drive movements of the machine and the plasma
process,
• ongoing search for optimum conditions for very good cutting quality,
• positional accuracy of +/- 0,1 mm.

Economic balance
The NERTAJET HP plasma arc Comparative economic balance, plasma arc Quality/investment position
process/laser process
cutting process lies between
Quality
oxycutting and laser cutting Euro per metre cut * * depends
on
1,4 depreciating
processes in terms of machine period, High
hourly rate,
etc…
investment, range of thicknesses Potential
1
savings
to be cut and cutting quality. Medium
62 %

However, its fast cutting speeds


0,5
60 %

yield the lowest operating costs


55 %

Low
(Euro per metre cut). Cut Investment
thickness
0
Less than More than
Laser Plasma Laser Plasma Laser Plasma 150 000 euros 150 000 euros
Th. 1mm Th. 5mm Th. 10 mm

Key: Consumables Key : Laser


Programming + labour Plasma
Equipment costs

12
 POC 101 tool-holder HPC DIGITAL
100 mm motorized travel, torch PROCESS
shock system also assuring visual Control panel
protection, its guidance concept This control panel supports all
and reaction speeds adapted the machine's functional controls.
to NERTAJET HP plasma cutting, It can be positioned as required
all these features make to suit the type of machine used.
this tool-holder the instrument On PLASMATOME HP models,
of choice for controlling the height it comes as a stand-alone unit
of the OCP 150 torch. independent of machine
Its electronic sensing system movements. On PLASMATOME
measures the arc voltage and OXYTOME type models,
to guarantee the best position it is a built-in, pivoting unit.
throughout the cycle for optimum For further details, see sales
cutting quality. leaflet n° 1515-4240.
 NERTAJET HP125
installation with
OCP 150 torch
2003-211
2001-299

Multiprocess oxygen,
argon/hydrogen, nitrogen water
vortex, annular gas, DUALGAZ
installation with:
• torch with removable and
interchangeable tip and without
HF striking,
• current range adjustable from 15
to 120 Amps,
• moderate noise level in operation.
2001-297

13
2002-437
DIGISAF: numerical controllers
The development of microprocessors has made it possible
to group together in a small space all of the components
of a numerical controller. Integrating perfectly into SAF
machines, the DIGISAF 2.5+, 100, 510 or 610 offers you even
better accuracy, productivity and return on investment.
0031-043

DIGISAF 2.5+ multiple programming possibilities DIGISAF 610


Contains 50 standard shapes such as library of 50 standard This numerical controller
and can be connected shapes, ISO editor programming developed under WINDOWS 2000
to a programming software with integrated mini-CAD. integrates a sophisticated
via a serial link. path algorithm that ensures
dynamic, real-time trajectory
0255-063

and I/O control.


DIGISAF 510 The high-performance,
user-friendly, man-machine
2002-101

interface integrates a high-quality,


touch-sensitive screen giving
access to the main control
functions of the numerically
controlled cutting machines.
Management of the 50 standard
DIGISAF 100 shapes library, and in particular
Numerical controller with the innovative and
WINDOWS type operation user Numerical controller based on an diversified I/O management
interface and DIGISAF operating open architecture PC with system enhances its
mode, employing algorithms WINDOWS NT-based movement performances. The DIGISAF 610
derived from research into high- control software for improved is also one of the key
speed machine tools. A full performance and in particular very functions in thermal cutting
multitasking system, with an high performance in multitasking processes. The DIGISAF 610
intuitive mode of operation thanks operations. A touch-sensitive 15" comes with a high-performance
to its simple ergonomics, and LCD flat screen provides access graphics screen.
to a user-friendly man-machine
2003-638

interface and the entire controller


is built around a Pentium
processor.
Using 50 standard shapes and
the most modern modes of
communication, the DIGISAF 510
0031-009

is a numerical controller perfectly


suited to automatic cutting

14 applications.
HPC DIGITAL PROCESS
This new control concept for plasma cutting machines has been specially created for easier
workshop integration of modern, state-of-the-art machines implementing the latest features
in plasma cutting of all electrically conductive materials, non-alloy and low-alloy steels, stain-
less steels and light alloys.

HPC DIGITAL PROCESS operates under WINDOWS 2000 installed on an industrial computer. The system features:
• numeric control
• process control
• a Human Machine Interface
• a touch screen
• a control console for all start-up and emergency stop operations.
 Easier workshop integration means:
• benefiting from a tool adapted to your various cutting jobs, specially designed
as a utilization support for the operator,
• simple implementation of the plasma cutting machine,
• benefiting from a modern, innovative and user-friendly design.
SAF's HPC DIGITAL PROCESS provides an intuitive and interactive means
of accessing all our plasma process expertise as well as integrating and backing
up your own expertise for retrieval by various users.
2003-211

This system is organized and structured to be operated by your company


personnel even if they do not have in-depth understanding of the plasma
process.
 Applications
High performance The HPC DIGITAL PROCESS system is used mainly with PLASMATOME
management and PLASMATOME HP cutting machines.
Quality cutting requires fast This equipment controls NERTAJET HP 125 plasma cutting units fitted
and efficient control of paths with OCP 150 torches operating without high frequency,
and programs and multitasking and featuring a detachable tip that can be changed to suit the process.
capability. This function is The HPC DIGITAL PROCESS can also be used with gantry machines of the
provided by the numeric control OXYTOME and OXYTOME E range if they are equipped with a NERTAJET HP
part of the HPC DIGITAL 125 unit. In this case, the plasma is controlled according to the HPC DIGITAL
PROCESS. PROCESS mode and oxycutting operates in the conventional manner.
All cutting machine users will benefit
from the HPC DIGITAL PROCESS.
The purpose of this system is to store
your parameters, assist your operators,
enable use by personnel without special
2002-437

training and increase the availability of


your installations.

15
For more information, please see the sales n° leaflet 1515-4241.
OXYSAF/ZIP 5.0

0823-056
• OXYSAF: a range of equipment suited to all
semi-automatic and automatic oxycutting applications.
OXYSAF blowtorches and tips can operate with all
types of fuel gases: acetylene, propane, natural gas,
tetrene, oxygen, etc.
• ZIP 5.0: a multi-gas plasma cutting system.

OXYSAF oxycutting equipment (blowtorch + tips)

1 Standard equipment 3 MACH 3S equipment


OXYSAF G1 and OXYSAF IC OXYSAF MACH 3S is an internal-mix blowtorch. Used with MACH 3S tips,
blowtorches are designed it combines operating versatility with high-quality cutting. With their reduced gas
to operate with mixed gas cutting consumption and high cutting speeds, MACH 3S tips are extremely economical
heads. Rugged and reliable, and can be fitted on all types of blowtorch,
they ensure high-quality work requiring only 1 adapter for each application.
on plate thicknesses ranging
mm
from 3 to 300 mm. 800
G1
700 MACH3S 1 2 3
2 Thick plates 600
G2
Max. drilling depth

0876-023

0264-054
OXYSAF G2 is designed to work in middle of plate 1160-002
500

on plate thicknesses of up to 400

900 mm. Thanks to its cooling 300

system, it is capable of operating 200


in the most extreme conditions.
100

20 30 40 60 70 80 90 110 120 130 140 160 180


10 50 100 150 200 300 400 500 600 700 800 900
Thickness mm

ZIP 5.0
Operating ranges of ZIP 5.0 and CPM15 systems
ZIP5.0 and aluminium non-alloy and
CPM 15 stainless steels and aluminium alloys low-alloy steels
Secondary gas

Cutting gas

Thickness (mm)

Pilot gas

Cut with secondary gas


Separation cut part
0264-004

Max. drilling depth in middle of plate

Cut without secondary gas

16
2000-147
2000-149
NERTAJET HP
Multiprocess plasma arc cutting intallations. Range of NERTAJET HP plasma cutting.

Non-alloyed and low-alloy steels


Thickness HP 125 HP 125E HP 250/300/300E HP 600
(mm) 15 to 120 A 30 to 120 A 30 to 240 A - 30 to 300 A 30 to 600 A
(28 ga) 0,4 0,4
(26 ga) 0,5 0,5
(22 ga) 0,6 0,6
(18 ga) 0,8 0,8
0,9 0,9
1 1
1,5 1,5
(14 ga) 2 2
2,5 2,5
3 3 O2 = oxygen

3357-006
(10 ga) 4 4
(3/16 ") 5 O2 O2 N2O2 O2 N2O2 H2O O2 N2O2 H2O 5 N2 = nitrogen
(1/4 ") 6 6 N2 O2 = air
8 8
(3/8 ") 10 10 A r H2 = argon - hydrogen
(1/2 ") 12 12
15 15
(5/8 ") 16 16
(3/4 ") 20 20
22 22
Key :
(1 ") 25 25 Limit
30 30 of piercing Separation cutting
35 35 in middle
(1 1/2 ") 38 38 of plate
40 40 Industrial cutting
(1 3/4 ") 44 44 Limit
(2 ") 50 50 of piercing
Oxygen Oxygen Air Oxygen Air water vortex Oxygen Air water vortex in middle Quality cutting
of plate
at 240 A
HP cutting
Limit
of piercing

0264-050
in middle water vortex
of plate
at 300 A

Stainless steels
Thickness HP 125 HP 125E HP 250/300/300E HP 600
(mm) 15 to 120 A 30 to 120 A 30 to 240 A - 30 to 300 A 30 to 600 A
(28 ga) 0,5 0,5
(26 ga) 0,6 0,6
(22 ga) 0,8 0,8
(18 ga) 1 1
1,5 1,5
(14 ga) 2 2
2,5 2,5
(1/8 ") 3 3
(10 ga) 4 4
(1/4 ") 6 mix N2 N2 H2O N2 H2O N2 H2O N2 H2O 6
8 8
2002-439
(3/8 ") 10 10
(1/2 ") 12 12
15 15
ArH2 ArH2 ArH2 ArH2 ArH2
(5/8 ") 16 16
(3/4 ") 20 20
2002-492

(7/8 ") 22 22
(1 ") 25 25
30 30
35 35
(1 1/2 ") 38 38
40 40
(2 ") 50 50
60 60
65 65
70 70
(3 ") 76 76
80 80
90 90
100 100
110 110
2002-490

2002-492

(5 ") 127 127


130 130
DUALGAZ annular Mono water Mono water Mono water Mono water
gases gas vortex gas vortex gas vortex gas vortex

Aluminium and aluminium alloys


Thickness HP 125 HP 125E HP 250/300/300E HP 600
(mm) 15 to 120 A 30 to 120 A 30 to 240 A - 30 to 300 A 30 to 600 A
(26 ga) 0,5 0,5
0,6 0,6
(22 ga) 0,8 0,8
(18 ga) 1 1
1,5 1,5
(14 ga) 2 2
mix N2 O2 H2O N2 O2 H2O N2 O2 H2O N2 O2 H2O
2,5 2,5
(1/8 ") 3 3
(10 ga) 4 4
5 5
(1/4 ") 6 6
0823-003

8 8
(3/8 ") 10 10
(1/2 ") 12 12
ArH2 ArH2 ArH2 ArH2 ArH2
15 15
(5/8 ") 16 16
(3/4 ") 20 20
(7/8 ") 22 22
(1 ") 25 25
30 30
35 35
(1 1/2 ") 38 38
40 40
(2 ") 50 50
60 60
65 65
70 70
(3 ") 76 76
80 80
90 90
100 100
110 110
(5 ") 127 127
17
0823-006

130 130
150 150
DUALGAZ annular Mono Mono water Mono Mono water Mono Mono water Mono Mono water
gases gas gas vortex gas gas vortex gas gas vortex gas gas vortex

For more information, please see the sales leaflet n° 1515-4111.


Large-dimension cutting

Opens the way to all oxycutting and plasma arc cutting


works that call for the use of machines capable of cutting very
wide plates and implementing more complex options.
2003-338

 The SAF range 2000-080

is completed by a range
of machines capable
of cutting large
dimensions.
These machines are designed
according to a machine-tool
concept in terms of precision and
repetitivity and meet current
standards.
Designed to adapt to the client's
applications and needs, they can
cut widths of more than 10 m
and implement different options
such as variable oxycutting
or plasma arc bevelling,
mechanical drilling, plus a whole
range of options suited to widely
varying applications.
This range is built around 2 main
machines: X-TOME and
CYBERTOME.
The X-TOME machine is the
2003-342

wide-dimension member of the


OXYTOME/PLASMATOME family.
The CYBERTOME machine differs These machines implement the entire spectrum of OXYTOME/PLASMATOME
from X-TOME by the dimensions of technologies such as single and multi-blowtorch oxycutting options,
its beam and the position of its rails NERTAJET HP 125, 300 and 600 plasma arc cutting systems, as well
and is particularly intended for very as various numerical controllers and marking options. To complete the
wide applications. performance of these large machines, we can also propose options adapted
to the work required, such as:
• a complete range of plasma and oxycutting bevelling units
• mechanical drilling heads,
• flame control devices for oxycutting,

18 • ink jet marking systems, etc.


X-TOME

A dual-motorization machine that complements the OXYTOME


range. Its structure is adapted to allow cutting widths
2003-438
of up to 7 m (depending on equipment version).

 The X-TOME (E) range of machines

????-???
These machines are designed according to a machine-tool concept. Two motorized
travel frames supporting a high-inertia beam, equipped (like the OXYTOME E range)
with a brushless motor driven by numerical VSDs, guarantee dynamic operation and
quality movements that allow oxycutting of thick plates at low speeds and plasma
arc cutting at high speeds.
The equipment of these machines, based mainly on standard OXTOME/OXYTOME E
range components, can be adapted to suit the client's need.
The basic X-TOME range can take up to 8 blowtorch-holders
(up to 10 possible on option).
X-TOME machines include fittings allowing any of the following optional bevelling
units to be added (maximum 1 per machine):
• 1.8-turn oxycutting bevelling unit
• Unidirectional plasma bevelling unit
• Variable plasma bevelling unit.

 Flame control
Machines in the X-TOME and CYBERTOME ranges are specifically designed
to accommodate an optional automatic flame control system.
This system ensures that all blowtorches start simultaneously and prevents
flameless gas discharges from the blowtorches, thus guaranteeing completely
safe machine operation with no need for an operator at the control panel.
1987-002

 Numerical controllers
2003-438

Depending on the application, X-TOME and CYBERTOME


machines will be equipped with DIGISAF 2.5+, 100, 510
or 610 numerical controllers or HPC DIGITAL PROCESS
NERTAJET HP 125 for the plasma version.

19
CYBERTOME E: the high-capacity ma

????-???
A very high-capacity machine designed particularly for cutting
applications in the most severe conditions.

 The CYBERTOME a large number of options for widely with any of the following on request:
range of machines, varying applications: • up to 13 blowtorch holders
designed according • multi-blowtorch, for oxycutting
to the machine-tool • multi-torch, • single or multi-torches for all
concept, can withstand • plasma arc cutting with process types in the NERTAJET
the most severe or without bevelling, HP range (others available on
operating conditions. • mechanical drilling and marking. request)
The available effective cutting width • mechanical drilling with a diameter
varies from 4 m to 12 m. The CYBERTOME range is from 12 mm to 35 mm on request
All versions are available in 3 m equipped with a brushless motor • different marking processes:
to 12 m widths in increments driven by numerical VSDs to pneumatic, plasma arc, ink jet
of 500 mm (other dimensions guarantee dynamic operation and • automatic indexing
available on request). quality movements that allow • angle or position-servocontrolled
The main feature of these machines oxycutting of thick plates at low plasma or oxycutting bevelling
is the wide variety of useful widths speeds and plasma arc cutting at according to specifications
made possible by a system that can high speeds. • flame control
store any unused tool-holders on a The machines can be equipped • all other specific options.
parking track running on either side
of the cutting surface and installed
1987-003

either behind the control panel, or


above the slave travel frame.

Particularly suited to large-scale


cutting projects, the CYBERTOME
range can be equipped as an
option with a motor drive unit
capable of high speeds of
up to 30 m/min. The standard
equipment offers high speeds
of up to 15 m/min.
Thanks to the quality of its very
high-inertia welded beam, this
machine can be equipped with

20
chine designed to cut wide dimensions

The bevelling solution: the standard CYBERTOME version can be fitted with 1 or 2 bevelling
units. Thanks to its servocontrol capabilities, it can control up to 4 units on request.
Depending on your application, we can propose 5 different plate bevelling solutions.

 Bevelling  Plasma arc bevelling

2003-348
1.8-turn system with numerical- We can propose all types of
controlled rotation and manual solution depending on the
positioning of blowtorches. Can required bevels.
work V, X and K type bevels • Unidirectional bevelling unit:
adjustable from 0 to 45° for plates this equipment can work bevels
up to 60 mm thick. Can also be with a plasma torch parallel
fitted on X-TOME type machines. to the machine axes Quarter-turn rotation is driven by
in the direction selected by the the numerical controller.
numerical controller. The angle is The angle is adjusted manually
adjusted manually using using mechanical stops, thus
mechanical stops. ensuring angular repetitivity and
As an option, this equipment can programmable bevel type
be installed on the X-TOME selection.
range.
1987-004

Variable plasma arc bevelling


unit: with this unit, rotation and
It is a numerical-controlled angle are entirely servocontrolled
continuous rotation system. by the numerical control,
The numerical controller programs which means that they can be
1987-005

the blowtorch positions. programmed to modify the bevel


It can work V, X and K type bevels angle to suit the trajectory.
ranging from 0 to 45° for plates Bidirectional bevelling unit: This particularly lightweight but
up to 60 mm thick (other this system can work bevels with extremely rugged equipment
possibilities available on request). a plasma torch along both the X guarantees excellent cutting
and Y machine axes. results and can be adapted
to all types of applications.

 Mechanical drilling
1065-001

This option provides one drilling unit per machine. Depending on the applications,
you can drill locating holes or through-holes. This electrical or pneumatic power
drill is fitted on a pneumatic or hydraulic slide rail. The standard version allows
for a diameter of 12 mm. As an option, we can fit the CYBERTOME range
machines with a power drill capable of drilling depths of 35 mm, or with a
multifunction unit equipped with drilling, tapping and countersinking heads. 21
Main specifications
A B C D
OXYTOME 20 (E) / PLASMATOME 2 950 mm 3 920 mm 5 520 mm 2 425 mm
OXYTOME 25 (E) / PLASMATOME 3 450 mm 4 420 mm 6 020 mm 2 925 mm
OXYTOME 30 (E) / PLASMATOME 3 950 mm 4 920 mm 6 520 mm 3 425 mm
OXYTOME 40 (E) / PLASMATOME 4 950 mm 5 420 mm 7 020 mm 3 925 mm
X-TOME 50 (E) / PLASMATOME 5 950 mm 6 420 mm 8 020 mm 4 925 mm
X-TOME 60 (E) / PLASMATOME 6 950 mm 7 420 mm 9 020 mm 5 925 mm
X-TOME 70 (E) / PLASMATOME 7 950 mm 8 420 mm 10 020 mm 6 925 mm
PLASMATOME 20 HP DIGITAL PROCESS 2 950 mm 3 750 mm 2 490 mm
PLASMATOME 25 HP DIGITAL PROCESS 3 450 mm 4 420 mm 2 990 mm
PLASMATOME 30 HP DIGITAL PROCESS 3 950 mm 4 250 mm 3 490 mm

OXYTOME/X-TOME OXYTOME E/X-TOME E PLASMATOME PLASMATOME HP

Fast travel speed 15 m/min 15 m/min 15 m/min 15 m/min

2 operating 0 to 4 m/min single motorization 0 to 10 m/min 0 to 10 m/min


speed ranges 0 to 10 m/min dual motorization

Maximum number 6 torches + 1 plasma arc torch 1 or 2 plasma arc torches 1 plasma arc torch (2 as option)
of tool-holders 8 torches + 1 plasma torch (X-tome only)
4 torches + 2 plasma torches

Numerical controller choice of 3 types DIGISAF 2.5+, 100, 510 or 610 HPC DIGITAL PROCESS

Dual motorization option on all basic widths, standard on 4 metre width standard standard

Effective length
of basic cut 3m 3m 3m 3m

Additional length in 3 m or/and 1.5 m items

Marking (2, depending on option) yes yes 2 (with 2-torch option) 1 or 2 types (wen or felt-tip)

Positioning accuracy - - - ± 0,1 mm

Electric ignition (option) yes yes no no

Capacitive probing (option) no yes - -

Detection (option) no yes - -

Gas control panel optional standard - -

Cutting thickness
oxycutting 1 torch 5 x 230 mm 1 torch 5 x 230 mm - -
2 torches 5 x 200 mm 2 torches 5 x 200 mm

plasma - - - 30 mm maximum

Plasma equipement on request on request on request NERTAJET HP 125


torch OCP 150 multiprocess

700 550

544
A
B

4715,5 3050 4495,5 6530

439,5
800 400
22
544 800
A 800
B
C
AZURMATIC: 3 differents solutions

2002-506

 Extraction table Technical characteristics: Technical characteristics:

for dry cutting • transverse duct extraction • one-piece design divided


system, into 630 mm sections,
• division into 1 metre sections over • standard lengths of 3 to 12 m,
the length of the table • standard widths: 1.5 - 2 - 2.5
(500 mm sections on demand and 3 m,
for intensive use), • height: 700 or 800 mm
• removable slag boxes, • maximum capacity: sheet
• removable workpiece supporting thickness 50 mm.
frame with flat irons (section 100
2002-506

x 6 mm)  Variable water level


and wire mesh grid tables
The AZURMATIC table with air (50 x 50 x 5 mm),

extraction offers unrivalled efficiency • maximum capacity: sheet up to

in terms of fume extraction thanks 300 mm thick.

to its unique system of transverse


extraction ducts.  Constant water level
Robustly designed in one-piece or extraction table
modular form, the table is divided Various processes, especially
over its length into 1 metre sections, plasma cutting with non-immersed
0255-011

extraction taking place across the water vortex, require a cutting table
full width of the table on the module with water recovery and fume
in operation only. Mechanical grills extraction.
actuated by the displacement of the This table provides both Variable water level tables are
machine provide suction under the possibilities. This process specifically intended for immersed
sheet at the place of cutting only. (which is patented) avoids the need plasma cutting.
This principle of operation for filtering equipment This procedure limits pollution by
guarantees optimum extraction, upstream of fume extraction. solid or gaseous matter and gives
irrespective of the size of the sheet protection against audible and visual
being cut, while maintaining a stress.
modest extraction air-flow rate. It improves accuracy of cutting
while limiting distortions caused
by heating of the workpiece.
Technical characteristics:
• modular construction in lengths
of 1.5, 1.75 and 2 m,
1806-064

• widths to demand,
• pivoting workpiece support frame
for easier, faster cleaning. 23
Contacts
SAF
WELDING PRODUCTS LTD
Low March - London Road
Daventry - Northants NN 11 4 SD - England
Tél.: +44 1 327 705511
Fax: +44 1 327 701310
www.saf-wp.co.uk

The illustrations, descriptions and characteristics are provided for information purposes only and are not binding on the manufacturer.
SAF
13 rue d'Epluches
Saint Ouen l'Aumône
95315 Cergy Pontoise Cédex - France
Tel.: + 33 1 34 21 33 33
Fax: + 33 1 34 21 31 30
www.saf-airliquide.com

SAF reserves the right to modify its equipment without prior notice.
© SAF 1515-4119 - 04 01 S 01 Ed. 6
QB : 2015 - Photos : François

www.airliquide.com
Founded in 1902 and now present in 65 countries with 30,800 employees, Air Liquide is the world leader in industrial and medical gases and related services. The Group
offers innovative solutions based on constantly enhanced technologies to help manufacture many indispensable everyday products and preserve life.

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