Optitome Oxytome Plasmatome Cybertome and X-Tome PDF
Optitome Oxytome Plasmatome Cybertome and X-Tome PDF
www.saf-airliquide.com
SAF multi-process automatic
Where cutting of non-alloy and low-alloy steels, stainless
steels and/or light alloys is concerned, SAF offers a range of
products adapted to the requirements of various applications.
By combining the processes and their numerous possibilities,
SAF provides a wide choice of solutions and diversifications
allowing you to target your investment to suit your needs.
2002-438
Single or multi-torch
0823-004
HP plasma cutting
Oxycutting 0823-002
1115-001
Marking
2
bevelling unit
cutting solutions
0031-045
4118-001
OPTITOME 15
Competitiveness
and economy 3
2002-104
OPTITOME 15
A numerically-controlled monoblock plasma-arc cutting
machine, especially adapted to work with steel, stainless steel
and aluminum for 1 500 x 3 000 mm sheet metal.
The main applications are for small-scale productions,
metalwork, locksmithing, the fields of ductwork and air-moving
2002-104
1 714,5
is largely sufficient, the use of a removable frame.
• rugged and sturdily-built Possibility of a second frame in
193,5
1 536
frame. order to facilitate cut-part loading 1 980
2 376
5 826,5
3 000
2003-210
4
devices, air-conditioning, ventilation, steam-fitting, small and medium-size production
workshops or intermittent production requirements.
The OPTITOME 15 is a monoblock machine, designed for easy handling, without
disassembly; it can be installed quickly and easily.
2000-151
Optical read head This system ensures torch safety
On request, the OPTITOME 15 and protects the environment
equipped with a numerical control from arc emissions. Its fastening
of the DIGISAF 2.5+ type, can also method, which is independent of
(option) receive an optical read the torch, ensures its
head for digitalizing existing perpendicularity after triggering.
drawings.
Oxyacetylene cutting
Marking To increase the versatility of the
As an option, the OPTITOME 15 OPTITOME 15, this machine can
can take 2 different types be equipped with an oxyacetylene
of markers: cutting option.
• “Wen” marker standard This option mainly includes:
marking • 1 blowpipe
0255-044
5
OXYTOME/OXYTOME E
2000-107
The OXYTOME range of oxycutting or plasma cutting machines
combines the qualities necessary for you to choose between
oxycutting, plasma arc cutting and marking processes.
2000-107
1 and the igniter retract
when starting a cut in the
middle of a plate
and are thus protected.
With the tool-holder in the
raised position, the capacitive
probe provides torch shock
protection during high-speed
movement.
• Narrow-strip cutting system can
cut strips from 80 to 155 mm
wide with independent torch
• Choose the version: • Plate detection (on E versions) adjustment for improved quality
1 20 - 25 - 30 - 40 automates the tool-holder(s) and greater flexibility.
2 20E - 25E - 30E - 40E and protects the igniter when
to suit the degree starting a cut in the middle
of automation required of a plate.
for your applications. • Capacitive sensing
Dual-motorization rationalizes (on E versions) automates
your use of NERTAJET HP the tool-holder(s)
plasma cutting. and continuously monitors
• A gas control panel (standard the cutting height.
on the E versions) enables
the operator to control 2
the gases at all times.
• Each torch has a solenoid valve
for fast oxygen cut-off.
• Rational gas distribution avoids
the need to vary the settings
on each torch.
• Electric tool-holder with 150
mm travel reduces operator
interventions, limiting risk
0255-043
6 of vertical misalignment.
Options
0255-067
0255-046
Tool-holder
0255-075
Tool-holder PO 150 E
0255-045
0255-035
with detector 7
PLASMATOME 20/25/30/40 : perfect
0031-058
The PLASMATOME range for NERTAJET HP plasma cutting
combine all the qualities needed to implement the plasma arc
process.
0031-058
PLASMATOME 25
tool-holder with 250 mm
NERTAJET HP 600
motorized travel, these
machines are suitable
for all applications:
from the thinnest materials
(0.5 mm) to the thickest
(150 mm) which can be cut
by the plasma arc process.
The basic concept
is a multipurpose one,
with an extensive range
0031-045
of choices: Bitorch PLASMATOME 30
NERTAJET HP 125
of materials,
from 0.5 mm non-alloyed or low-
alloy steels to 150 mm light alloys
or 130 mm stainless steels.
8
implentation of the plasma arc process.
0255-060
2001-090
2001-297
0255-037
1 2 3 4
2000-107
The OXYTOME and PLASMATOME ranges provide a multitude
of options that offer the different cutting professions a wide
variety of adaptation possibilities.
1507-001
between the torches. shock protection. machine.
The machine can therefore SAF has There is a cable
be programmed to cut identical parts developped at the front
0031-055
1507-002
automated use of machine equipped and under all circumstances
with two identical (immersed or non-immersed cutting)
or different which guarantees that the torch Zero origin (not illustrated)
installations, returns to its perpendicular position References all programs to an origin
one set up for after the safety system has been point.
0031-031
This system uses with a torch shock protection system. • alongside the slave rail.
a pneumatic drill A fume collector with seal is mounted In both cases the machine is
mounted on a pneumatic slide on the machine. equipped with a dual motorization
with a travel of 250 mm. A pressing A second collector can be installed system.
system holds the plate along the track to evacuate fumes
during piercing. to the outside. Cantilever
2000-137
10
by the numerical Other options
controller On request.
(with DIGISAF 2.5+ and 510).
The pneumatic, marker crayon, felt-tip and plasma arc markers can also be fitted
to PLASMATOME machines.
0031-062
Deposits grey zinc and do not alter of the arc adjusts
powder using the surface. the marking depth.
an oxy/gas flame This installation employs height control
(usable only based on the arc voltage.
1275-049
marking
For ZIP 5.0 installation.
For punching or
engraving plates.
The compressed
2 OCP 150 torch
For NERTAJET HP 125 installation. Single-torch and two-torch versions.
air pressure
and the speed are
variable to adjust
3 CPM 300, CPM 720 torch
For NERTAJET HP 300 and NERTAJET HP 600 torch installation.
the depth and the spacing of the
Single torch and two-torch versions.
punch points.
Preferable for plates with thickness
greater than 5 mm.
4 Plasma bevelling system
This system uses a plasma arc torch to bevel along the axes.
Consult SAF for more information on this option.
HF marker crayon
This pneumatic vibrator engraves
the plate by
0031-028
0823-060
etching the 1 2 3 4
surface.
Preferable for thin
plate.
0031-048
0255-044
0255-044
11
PLASMATOME HP DIGITAL PROCESS
3357-001
Alternative to the laser cutting, the high performance plasma cutting
with the PLASMATOME HP range is the economic solution for
high-precision plasma arc cutting of non-alloyed steel, stainless
steel and light alloy, in particular for thicknesses ranging
from 0.5 to 25 mm.
2003-210
The PLASMATOME 20 HP and PLASMATOME 25 HP fully
exploit all the capabilities of NERTAJET HP
installations:
• brushless motor drive system,
• transverse guidance by recirculating ball bearings and guides,
• suitable working height (800 mm),
• high-inertia longitudinal track,
• high-performance numerical controllers.
Economic balance
The NERTAJET HP plasma arc Comparative economic balance, plasma arc Quality/investment position
process/laser process
cutting process lies between
Quality
oxycutting and laser cutting Euro per metre cut * * depends
on
1,4 depreciating
processes in terms of machine period, High
hourly rate,
etc…
investment, range of thicknesses Potential
1
savings
to be cut and cutting quality. Medium
62 %
Low
(Euro per metre cut). Cut Investment
thickness
0
Less than More than
Laser Plasma Laser Plasma Laser Plasma 150 000 euros 150 000 euros
Th. 1mm Th. 5mm Th. 10 mm
12
POC 101 tool-holder HPC DIGITAL
100 mm motorized travel, torch PROCESS
shock system also assuring visual Control panel
protection, its guidance concept This control panel supports all
and reaction speeds adapted the machine's functional controls.
to NERTAJET HP plasma cutting, It can be positioned as required
all these features make to suit the type of machine used.
this tool-holder the instrument On PLASMATOME HP models,
of choice for controlling the height it comes as a stand-alone unit
of the OCP 150 torch. independent of machine
Its electronic sensing system movements. On PLASMATOME
measures the arc voltage and OXYTOME type models,
to guarantee the best position it is a built-in, pivoting unit.
throughout the cycle for optimum For further details, see sales
cutting quality. leaflet n° 1515-4240.
NERTAJET HP125
installation with
OCP 150 torch
2003-211
2001-299
Multiprocess oxygen,
argon/hydrogen, nitrogen water
vortex, annular gas, DUALGAZ
installation with:
• torch with removable and
interchangeable tip and without
HF striking,
• current range adjustable from 15
to 120 Amps,
• moderate noise level in operation.
2001-297
13
2002-437
DIGISAF: numerical controllers
The development of microprocessors has made it possible
to group together in a small space all of the components
of a numerical controller. Integrating perfectly into SAF
machines, the DIGISAF 2.5+, 100, 510 or 610 offers you even
better accuracy, productivity and return on investment.
0031-043
14 applications.
HPC DIGITAL PROCESS
This new control concept for plasma cutting machines has been specially created for easier
workshop integration of modern, state-of-the-art machines implementing the latest features
in plasma cutting of all electrically conductive materials, non-alloy and low-alloy steels, stain-
less steels and light alloys.
HPC DIGITAL PROCESS operates under WINDOWS 2000 installed on an industrial computer. The system features:
• numeric control
• process control
• a Human Machine Interface
• a touch screen
• a control console for all start-up and emergency stop operations.
Easier workshop integration means:
• benefiting from a tool adapted to your various cutting jobs, specially designed
as a utilization support for the operator,
• simple implementation of the plasma cutting machine,
• benefiting from a modern, innovative and user-friendly design.
SAF's HPC DIGITAL PROCESS provides an intuitive and interactive means
of accessing all our plasma process expertise as well as integrating and backing
up your own expertise for retrieval by various users.
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15
For more information, please see the sales n° leaflet 1515-4241.
OXYSAF/ZIP 5.0
0823-056
• OXYSAF: a range of equipment suited to all
semi-automatic and automatic oxycutting applications.
OXYSAF blowtorches and tips can operate with all
types of fuel gases: acetylene, propane, natural gas,
tetrene, oxygen, etc.
• ZIP 5.0: a multi-gas plasma cutting system.
0876-023
0264-054
OXYSAF G2 is designed to work in middle of plate 1160-002
500
ZIP 5.0
Operating ranges of ZIP 5.0 and CPM15 systems
ZIP5.0 and aluminium non-alloy and
CPM 15 stainless steels and aluminium alloys low-alloy steels
Secondary gas
Cutting gas
Thickness (mm)
Pilot gas
16
2000-147
2000-149
NERTAJET HP
Multiprocess plasma arc cutting intallations. Range of NERTAJET HP plasma cutting.
3357-006
(10 ga) 4 4
(3/16 ") 5 O2 O2 N2O2 O2 N2O2 H2O O2 N2O2 H2O 5 N2 = nitrogen
(1/4 ") 6 6 N2 O2 = air
8 8
(3/8 ") 10 10 A r H2 = argon - hydrogen
(1/2 ") 12 12
15 15
(5/8 ") 16 16
(3/4 ") 20 20
22 22
Key :
(1 ") 25 25 Limit
30 30 of piercing Separation cutting
35 35 in middle
(1 1/2 ") 38 38 of plate
40 40 Industrial cutting
(1 3/4 ") 44 44 Limit
(2 ") 50 50 of piercing
Oxygen Oxygen Air Oxygen Air water vortex Oxygen Air water vortex in middle Quality cutting
of plate
at 240 A
HP cutting
Limit
of piercing
0264-050
in middle water vortex
of plate
at 300 A
Stainless steels
Thickness HP 125 HP 125E HP 250/300/300E HP 600
(mm) 15 to 120 A 30 to 120 A 30 to 240 A - 30 to 300 A 30 to 600 A
(28 ga) 0,5 0,5
(26 ga) 0,6 0,6
(22 ga) 0,8 0,8
(18 ga) 1 1
1,5 1,5
(14 ga) 2 2
2,5 2,5
(1/8 ") 3 3
(10 ga) 4 4
(1/4 ") 6 mix N2 N2 H2O N2 H2O N2 H2O N2 H2O 6
8 8
2002-439
(3/8 ") 10 10
(1/2 ") 12 12
15 15
ArH2 ArH2 ArH2 ArH2 ArH2
(5/8 ") 16 16
(3/4 ") 20 20
2002-492
(7/8 ") 22 22
(1 ") 25 25
30 30
35 35
(1 1/2 ") 38 38
40 40
(2 ") 50 50
60 60
65 65
70 70
(3 ") 76 76
80 80
90 90
100 100
110 110
2002-490
2002-492
8 8
(3/8 ") 10 10
(1/2 ") 12 12
ArH2 ArH2 ArH2 ArH2 ArH2
15 15
(5/8 ") 16 16
(3/4 ") 20 20
(7/8 ") 22 22
(1 ") 25 25
30 30
35 35
(1 1/2 ") 38 38
40 40
(2 ") 50 50
60 60
65 65
70 70
(3 ") 76 76
80 80
90 90
100 100
110 110
(5 ") 127 127
17
0823-006
130 130
150 150
DUALGAZ annular Mono Mono water Mono Mono water Mono Mono water Mono Mono water
gases gas gas vortex gas gas vortex gas gas vortex gas gas vortex
is completed by a range
of machines capable
of cutting large
dimensions.
These machines are designed
according to a machine-tool
concept in terms of precision and
repetitivity and meet current
standards.
Designed to adapt to the client's
applications and needs, they can
cut widths of more than 10 m
and implement different options
such as variable oxycutting
or plasma arc bevelling,
mechanical drilling, plus a whole
range of options suited to widely
varying applications.
This range is built around 2 main
machines: X-TOME and
CYBERTOME.
The X-TOME machine is the
2003-342
????-???
These machines are designed according to a machine-tool concept. Two motorized
travel frames supporting a high-inertia beam, equipped (like the OXYTOME E range)
with a brushless motor driven by numerical VSDs, guarantee dynamic operation and
quality movements that allow oxycutting of thick plates at low speeds and plasma
arc cutting at high speeds.
The equipment of these machines, based mainly on standard OXTOME/OXYTOME E
range components, can be adapted to suit the client's need.
The basic X-TOME range can take up to 8 blowtorch-holders
(up to 10 possible on option).
X-TOME machines include fittings allowing any of the following optional bevelling
units to be added (maximum 1 per machine):
• 1.8-turn oxycutting bevelling unit
• Unidirectional plasma bevelling unit
• Variable plasma bevelling unit.
Flame control
Machines in the X-TOME and CYBERTOME ranges are specifically designed
to accommodate an optional automatic flame control system.
This system ensures that all blowtorches start simultaneously and prevents
flameless gas discharges from the blowtorches, thus guaranteeing completely
safe machine operation with no need for an operator at the control panel.
1987-002
Numerical controllers
2003-438
19
CYBERTOME E: the high-capacity ma
????-???
A very high-capacity machine designed particularly for cutting
applications in the most severe conditions.
The CYBERTOME a large number of options for widely with any of the following on request:
range of machines, varying applications: • up to 13 blowtorch holders
designed according • multi-blowtorch, for oxycutting
to the machine-tool • multi-torch, • single or multi-torches for all
concept, can withstand • plasma arc cutting with process types in the NERTAJET
the most severe or without bevelling, HP range (others available on
operating conditions. • mechanical drilling and marking. request)
The available effective cutting width • mechanical drilling with a diameter
varies from 4 m to 12 m. The CYBERTOME range is from 12 mm to 35 mm on request
All versions are available in 3 m equipped with a brushless motor • different marking processes:
to 12 m widths in increments driven by numerical VSDs to pneumatic, plasma arc, ink jet
of 500 mm (other dimensions guarantee dynamic operation and • automatic indexing
available on request). quality movements that allow • angle or position-servocontrolled
The main feature of these machines oxycutting of thick plates at low plasma or oxycutting bevelling
is the wide variety of useful widths speeds and plasma arc cutting at according to specifications
made possible by a system that can high speeds. • flame control
store any unused tool-holders on a The machines can be equipped • all other specific options.
parking track running on either side
of the cutting surface and installed
1987-003
20
chine designed to cut wide dimensions
The bevelling solution: the standard CYBERTOME version can be fitted with 1 or 2 bevelling
units. Thanks to its servocontrol capabilities, it can control up to 4 units on request.
Depending on your application, we can propose 5 different plate bevelling solutions.
2003-348
1.8-turn system with numerical- We can propose all types of
controlled rotation and manual solution depending on the
positioning of blowtorches. Can required bevels.
work V, X and K type bevels • Unidirectional bevelling unit:
adjustable from 0 to 45° for plates this equipment can work bevels
up to 60 mm thick. Can also be with a plasma torch parallel
fitted on X-TOME type machines. to the machine axes Quarter-turn rotation is driven by
in the direction selected by the the numerical controller.
numerical controller. The angle is The angle is adjusted manually
adjusted manually using using mechanical stops, thus
mechanical stops. ensuring angular repetitivity and
As an option, this equipment can programmable bevel type
be installed on the X-TOME selection.
range.
1987-004
Mechanical drilling
1065-001
This option provides one drilling unit per machine. Depending on the applications,
you can drill locating holes or through-holes. This electrical or pneumatic power
drill is fitted on a pneumatic or hydraulic slide rail. The standard version allows
for a diameter of 12 mm. As an option, we can fit the CYBERTOME range
machines with a power drill capable of drilling depths of 35 mm, or with a
multifunction unit equipped with drilling, tapping and countersinking heads. 21
Main specifications
A B C D
OXYTOME 20 (E) / PLASMATOME 2 950 mm 3 920 mm 5 520 mm 2 425 mm
OXYTOME 25 (E) / PLASMATOME 3 450 mm 4 420 mm 6 020 mm 2 925 mm
OXYTOME 30 (E) / PLASMATOME 3 950 mm 4 920 mm 6 520 mm 3 425 mm
OXYTOME 40 (E) / PLASMATOME 4 950 mm 5 420 mm 7 020 mm 3 925 mm
X-TOME 50 (E) / PLASMATOME 5 950 mm 6 420 mm 8 020 mm 4 925 mm
X-TOME 60 (E) / PLASMATOME 6 950 mm 7 420 mm 9 020 mm 5 925 mm
X-TOME 70 (E) / PLASMATOME 7 950 mm 8 420 mm 10 020 mm 6 925 mm
PLASMATOME 20 HP DIGITAL PROCESS 2 950 mm 3 750 mm 2 490 mm
PLASMATOME 25 HP DIGITAL PROCESS 3 450 mm 4 420 mm 2 990 mm
PLASMATOME 30 HP DIGITAL PROCESS 3 950 mm 4 250 mm 3 490 mm
Maximum number 6 torches + 1 plasma arc torch 1 or 2 plasma arc torches 1 plasma arc torch (2 as option)
of tool-holders 8 torches + 1 plasma torch (X-tome only)
4 torches + 2 plasma torches
Numerical controller choice of 3 types DIGISAF 2.5+, 100, 510 or 610 HPC DIGITAL PROCESS
Dual motorization option on all basic widths, standard on 4 metre width standard standard
Effective length
of basic cut 3m 3m 3m 3m
Marking (2, depending on option) yes yes 2 (with 2-torch option) 1 or 2 types (wen or felt-tip)
Cutting thickness
oxycutting 1 torch 5 x 230 mm 1 torch 5 x 230 mm - -
2 torches 5 x 200 mm 2 torches 5 x 200 mm
plasma - - - 30 mm maximum
700 550
544
A
B
439,5
800 400
22
544 800
A 800
B
C
AZURMATIC: 3 differents solutions
2002-506
extraction taking place across the water vortex, require a cutting table
full width of the table on the module with water recovery and fume
in operation only. Mechanical grills extraction.
actuated by the displacement of the This table provides both Variable water level tables are
machine provide suction under the possibilities. This process specifically intended for immersed
sheet at the place of cutting only. (which is patented) avoids the need plasma cutting.
This principle of operation for filtering equipment This procedure limits pollution by
guarantees optimum extraction, upstream of fume extraction. solid or gaseous matter and gives
irrespective of the size of the sheet protection against audible and visual
being cut, while maintaining a stress.
modest extraction air-flow rate. It improves accuracy of cutting
while limiting distortions caused
by heating of the workpiece.
Technical characteristics:
• modular construction in lengths
of 1.5, 1.75 and 2 m,
1806-064
• widths to demand,
• pivoting workpiece support frame
for easier, faster cleaning. 23
Contacts
SAF
WELDING PRODUCTS LTD
Low March - London Road
Daventry - Northants NN 11 4 SD - England
Tél.: +44 1 327 705511
Fax: +44 1 327 701310
www.saf-wp.co.uk
The illustrations, descriptions and characteristics are provided for information purposes only and are not binding on the manufacturer.
SAF
13 rue d'Epluches
Saint Ouen l'Aumône
95315 Cergy Pontoise Cédex - France
Tel.: + 33 1 34 21 33 33
Fax: + 33 1 34 21 31 30
www.saf-airliquide.com
SAF reserves the right to modify its equipment without prior notice.
© SAF 1515-4119 - 04 01 S 01 Ed. 6
QB : 2015 - Photos : François
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