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Essae 8.03.23

The supplier STV Industries submitted an 8D report to address a burr found on the oil slot milling of gear starter clutches supplied to Essae Gears. The root causes were identified as a worn cutter and fast final inspection. Corrective actions included visual displays for inspection, on-job training, and specification updates to prevent reoccurrence. Effectiveness was verified through inspection of subsequent production lots with no further issues reported.

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Parthiban D
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721 views4 pages

Essae 8.03.23

The supplier STV Industries submitted an 8D report to address a burr found on the oil slot milling of gear starter clutches supplied to Essae Gears. The root causes were identified as a worn cutter and fast final inspection. Corrective actions included visual displays for inspection, on-job training, and specification updates to prevent reoccurrence. Effectiveness was verified through inspection of subsequent production lots with no further issues reported.

Uploaded by

Parthiban D
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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CUSTOMER NAME :ESSAE GEARS & TRANSMISSIONS PVT.LTD.

8D REPORT
SUPPLIER NAME :STV INDUSTRIES,HOSUR 8D Report No :- 01

Part No : - R1081000/MC-PD-1-01-02-01 Part Name : Gear Starter Clutch


Issued By :- QAD Team Issue Date :- 3/8/2023 Ref No:- Dated
D1 Problem Solving Team
Team Leader : P.MANICKAM
Team Members: D.PARTHIBAN,A.P.BHARATHRAM,S.VINAYAGAM
D2 Problem Description
Complaint Location :- ID Bore burr No. of Complaint Part(s) :- 03
Repeated Failure :- Yes No
Complaint :- Burr observed on oil slot milling
D3 Immediate Containment Action
Stop & Quarantine Immediately Quantity Checked = 1125
Reject the Lot Quantity OK = 1125
Sorting of Suspect Lot Quantity Reject = 0

D4a Root Cause Analysis - Failure

1. Why 2. Why 3. Why 4. Why 5. Why

Cutter wornout Operator doesn't


Burr observed on the milling slot area Due to poor awareness
noticed burr

D4b Root Cause Analysis - Escape (From Machine & From Final inspection) (Look at actual and potential causes)

1. Why 2. Why 3. Why 4. Why 5. Why

Defect part not detected in visual


Burr observed on the milling slot area Because of fast inspection
inspection

D5a Corrective Action - Escape

1.Instruction has been provided to visual inspector to check the part properly and to complete the inspection work at specific interval of time
2.Defect image photos has been provided.

D5b Corrective Action - Failure

Instructed the person to check the every component while running the machine and Inbetween the inspector is being ensured the parts regularly

D6 Implementation of Corrective Action


Action Resp Target Date Status

1. visual displays provided and found ok


Quality 10.03.2023 Completed
2. on job training and found satisfactory

Before After
Specification- Specification-
Milling depth 0.90/1.10
Milling depth 0.95/1.00
No burr observed in running parts
D6a Preventive Action
Action Resp Target Date Status
1. Control plan reviewed and updated
2. PFEMA Review and updated
Quality 10.03.2023 Completed

D7 Standardisation

Document / Not
Applicable Resp. Start Complete Remarks
Checksheet Applicable

PFMEA P QUALITY P
Drawing

CP P QUALITY P
WSS

Incoming
inspection

First-off
inspection

Patrol / Inprocess
inspection

Final inspection P QUALITY P


Pre-delivery
inspection

Tool change / set


up approval sheet

D8 Verification of Effectiveness

1st lot / Batch 2nd lot / Batch 3rd lot / Batch 4th lot / Batch 5th lot / Batch

1250

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