PALFINGER.

COM

STRONG ARGUMENTS.
INNOVATIVE PALFINGER
LOADER CRANE
TECHNOLOGY FOR
YOUR BENEFIT.

STRONG ARGUMENTS

PALFINGER AG
Lamprechtshausener Bundesstraße 8
5101 Bergheim
Austria

T +43 662 2281

[email protected]
www.palfinger.com

KP-PKPOCKETAGM4+EN
FEWER TRIPS NECESSARY
DUE TO HIGHER PAYLOAD INTERACTIVE PDF

The interactive PDF is available for you on the brochure service.

E NT S.
A RG U M R
STRONGTIVE PALFINGELOGY
PALFINGER truck-mounted cranes have a low dead weight due INNOVA CRANE TECHNO
LOAD ER EF IT.
to their weight-optimized construction. Operators profit from a FOR YO
UR BE N
higher payload and lower fuel costs. It is possible to save approxi- HOME

mately every 20th truck load due to the approx. 5% advantage in

E
CY IN US
EFFICIEN
ICATIONS
OF APPL
VARIATY
payload. A GREAT

OR -FRIENDL
Y
OPER AT YY
DL
IEN
-FR
-FR DL
IEN
ICE
RVICE
SERV
CE&&SE
ANCE
ENAN
MAINTEN

AN E OP ER ATION
SAFE CR
E
LE VALU
ED RESA
INCRE AS

AND LOOK MA XIMUM

DESIGN VALUE
DLY SSARY RESALE
LY FRIEN IPS NECEYLOAD
VIRONMENTAL FEWER TR
HIGHER
PA
EN DUE TO
NIZAT
NIZ ION
ATION
OR GA
GA
SERVICE
ATION
S ORGANIZ
PROCES

Calculate for yourself!

truck loads per year

x 0,05 (=5%)
=
truck loads saved

x truck load
=
trips saved per year
 MAXIMUM
RESALE VALUE

PALFINGER products achieve by far the highest resale values

due to their

• high product quality

(long-term surface protection; design and finish)

According to a European used machinery list, on average

PALFINGER truck-mounted cranes achieve approximately
10 % higher resale values on the used machinery market after
10 years than competitor products. That converts to around
100 Euros of extra income per meter tonne.

Calculate for yourself!

meter tonnes of your

truck-mounted crane
x 100,– Euro
or
x your currency - equal 100 Euro

=
of additional income achieved on resale
OVERVIEW
CONTENTS
EFFICIENCY IN USE DUE TO
Power Link 4
Single Link Plus / Power Link Plus 6
Radio Remote Control 10
PALcom P7 12
P-Fold 16
AOS 18
HPLS 20
HPSC 22
HPSC-Plus LOAD 24
Low Maintenance Extension System 26
Soft Stop 28
High Speed Extension 30
Continuous Slewing System 36
Hydraulically Tiltable Stabilizers 38
Integral Base Frame 40
Integral Tank 47
Oil Cooler 50
Hose Equipment 51
Fly-Jib 52
DPS-Plus 54
Load Sensing Control Valves 56
Rope Winch 58
Power Link Rope Winch 60
RTC 62
SRC 64
Comfort Cable Routing 66
MCC 68
Hose Guides Main Boom - Knuckle Boom 70
Lightweight Design 71
Hose Equipment internally 72
Service Network 86
Original Spare Parts 88
Warranty 91

A GREAT VARIATY OF APPLICATIONS DUE TO

Power Link 4
Single Link Plus / Power Link Plus 6
AOS 18
HPSC 22
FPM 31
Continuous Slewing System 36
Fly-Jib 52
DPS-Plus 54

1
Power Link Rope Winch 60
Equipment 76

OPERATOR-FRIENDLY DUE TO
Power Link 4
Paltronic 8
Radio Remote Control 10
PALcom P7 12
Menu Navigation 14
P-Fold 16
AOS 18
HPLS 20
HPSC 22
HPSC-Plus LOAD 24
Low Maintenance Extension System 26
Soft Stop 28
Interlock System 34
Hydraulically Tiltable Stabilizers 38
Functional Design 42
Control Panel Light 44
Hose Equipment 51
DPS-Plus 54
Load Sensing Control Valves 56
Rope Winch 58
Power Link Rope Winch 60
RTC 62
SRC 64
High Stand 67

MAINTENANCE AND SERVICE-FRIENDLY DUE TO

Single Link Plus / Power Link Plus 6
Paltronic 8
Radio Remote Control 10
HPSC 22
Low Maintenance Extension System 26
Continuous Slewing System 36
Functional Design 42
Digital Operating-Hours Counter 48
Digital Hour Counter for Rope Winch 49
Hose Equipment 51

SAFE CRANE OPERATION DUE TO

Paltronic 8
Radio Remote Control 10
PALcom P7 12
Menu Navigation 14
P-Fold 16

2
AOS 18
HPSC 22
HPSC-Plus LOAD 24
Soft Stop 28
FPM 31
Interlock System 34
Continuous Slewing System 36
Integral Base Frame 40
Functional Design 42
Control Panel Light 44
Warning Lights on the Stabilizers 45
Tiltable Stabilizer Plates 46
RTC 62
SRC 64
High Stand 67
Oil Level and Oil Temperature Display 73
Geometry Control 74
Assembly and Testing 85

INCREASED RESALE VALUE DUE TO

AOS 18
HPLS 20
Low Maintenance Extension System 26
Coating Technology 32
Continuous Slewing System 36
Functional Design 42
Rope Winch 58
Assembly and Testing 85
Original Spare Parts 88

DESIGN AND LOOK DUE TO

Low Maintenance Extension System 26
Coating Technology 32
Functional Design 42

ENVIRONMENTALLY FRIENDLY DUE TO

PALcom P7 12
Coating Technology 32
Lightweight Design 71

BEST SERVICE ORGANIZATION DUE TO

MCC 68
Service Network 86
Dealer Standards 87
Training PALFINGER University 90

3
POWER LINK
DOUBLE LINKAGE SYSTEM

Product Features
The linkage system is a special connection between the
knuckle boom and main boom which increases the lifting
power of the crane in the most important boom positions.
The PALFINGER POWER LINK system is a double linkage
system with a linkage on the knuckle boom and a linkage
between the main boom and crane column.

How It Works
On a crane without POWER LINK the distance between the
bolts and cylinder pivot point changes during the motion
sequence.
Through this change, the crane loses up to 70% of its power.
With POWER LINK this distance is always constant. Therefore
constant lifting moment is achieved independent of the boom
position.

4
 MORE POWER ON THE HOOK
More Efficiency in Use
• The maximum load can be raised vertically. This way
greater outreach is achieved with maximum load.
(Load curves run vertically on the payload charts)
• The crane can lift the maximum load even when main boom
and knuckle boom are one line
• Compact transport size through parallel folding up of the
boom system

A great Variety of Applications

• Larger operating radius (up to more than 180 degrees)
• Maximum load can be lifted even with main boom fully
erected (this is the weakest position for non linkage cranes)
• Heavy and bulky loads can be brought close to the column

Operator-Friendliness
• Easier crane operation due to constant speed during the
whole movement

Without POWER LINK

POWER LINK

5
SINGLE LINK PLUS
POWER LINK PLUS

Product Features
At PALFINGER, SINGLE LINK PLUS or POWER LINK PLUS
mark the further development of the linkage system to the
reverse linkage system. A PALFINGER development that is
state of the art for modern truck-mounted cranes today.
The knuckle boom can extend backwards up to 15°.

SINGLE LINK PLUS:

Reverse linkage system for single linkage cranes

POWER LINK PLUS:

Reverse linkage system for double linkage cranes

How It Works
A completely new kinematics is achieved due to lengthening
of the cylinder and a change to the linkage and the shape of
the main components. As a result, it is possible for the knuckle
boom to overextend over the horizontal line of the main boom.

6
 A VARIETY OF USES FOR THE
MOST DIFFICULT APPLICATIONS
More Efficiency in Use
• The large range of movement of the knuckle boom up to
195° increases the efficiency of the truck-mounted crane’s
work
• The crane can be folded down on the loading deck
extended without exceeding the legal vehicle height

A great Variety of Applications

• The crane can perform work in limited spatial conditions
(e.g. through window openings and doorways)
• Lifting can still be performed despite obstacles
(e.g. between ceiling supports)
• Precise and accurate control due to constant speed during
the whole motion cycle

Maintenance and Service-Friendliness

• Inspection- and maintenance work on the boom system
can be carried out more easily

7
PALTRONIC

Product Features
With the PALTRONIC, PALFINGER offers the latest control elec-
tronics for the series production crane. Different systems are
available depending on the series and the range of functions.

The most important safety and comfort functions include:

• Overload cut-off
• Stability control (HPSC)
• High Power Lifting System (HPLS)
• Active Oscillation Suppression system (AOS)
• Dual Power System plus (DPS plus) in the fly-jib operation
• Synchronised Rope Control (SRC)
• Rope Tension Control (RTC)
• Assistance system (P-Fold)

How It Works
The PALTRONIC controls and monitors the crane.

1. Pressure sensors on the cylinders send the capacity

information of the crane to the PALTRONIC system.
2. Position sensors send information on the position of the
boom system, the slewing gear or the stabilizer support to
the PALTRONIC system.

Based on the incoming signals, the PALTRONIC system

decides on deactivating or activating systems.

8
 THE BRAIN OF THE CRANE
Operator-Friendliness
• Direct communication with the crane. Display of the
utilization and overload directly on the operator's handset
• Full concentration on load handling through continuous
monitoring of the crane

Maintenance and Service-Friendliness

• Quick and easy troubleshooting through permanent status
read-out on the display panel
• Recording of the crane status
• Quick and uncomplicated programming

Maximum Reliability
• Tried and tested, proven technology
• Flawless coordination of the entire electronics structure
from sensor system to software
• High resistance to vibrations and temperature fluctuations

Safe Crane Operation

• Protection of the crane and its attachments against over-
loading
• Monitoring of the stability depending on the boom position
and support situation

9
RADIO REMOTE CONTROL

Product Features
Today, radio remote controls are often considered to be
standard equipment when it comes to modern loader cranes.
PALFINGER radio remote controls are equipped with a choice
of a linear lever or cross lever and provide the greatest
possible comfort for the operator. For cranes with PALTRONIC,
an LED respectively LCD or TFT colour display informs the
crane operator of the different operating conditions. For crane
models PC 1500 up to PK 4200 an individual pocket -radio
remote control is available. For all SH and TEC-models we
offer our in-house developed PALcom P7.

How It Works
The remote control transmitter (handset) is responsible for
transmitting the commands made on the levers as signals to
the receiver. The receiver forwards the signals to the electronics,
which convert them into crane movements by means of
hydraulic control valves.

10
 EFFICIENT
ONE-MAN OPERATION
More Efficiency in Use
• Efficient "one-man operation"
• Actuation of additional functions directly on the operating
console
• The operator can see the crane load even when not
standing near the crane

Operator-Friendliness
• Individual operating elements (cross or linear lever) and
carrying straps available
• Individual speed settings possible

Maintenance and Service-Friendliness

• Quick troubleshooting through error code display
• Easy to replace transmission consoles

Safe Crane Operation

• Possible to operate outside the danger zone
• Safety switch-off in the event of frequency overlap
• Alternative cable operation is available when working in
areas where radio frequencies are not permitted (airports,
hospitals,...)

11
PALCOM P7

Product Features
The PALcom P7 is a radio remote control developed in-house
by PALFINGER. The exclusive loader crane radio remote con-
trol handset features a modern, ergonomic design. The hand
rests and set-up of the control levers are carefully chosen to
enable fatigue-free work. A centrally located "PALdrive" knob
and a large colour display enable a easy and safe operation.
The "intelligent" charging station measures the charge level of
the battery and temperature of the surrounding area, thereby
facilitating a gentle and quick charging process. In addition,
the charging station checks whether it and the battery are
operating properly. The charging station also features a refresh
function, which ensures full battery capacity throughout the
entire service life of the battery.

12
 FATIGUE-FREE OPERATION
More Efficiency in Use
• Long operational time thanks to long battery life (up to
12 hours)
• Stable radio transmittion thanks to frequency hopping

Operator-Friendliness
• Fatigue-free operation thanks to ergonomic design of the
hand rests and control panels
• Optimum wearing comfort thanks to ergonomically shaped
carrying straps

Safe Crane Operation

• Accidential crane movements are avoided thanks to a
rollover- and acceleration sensor
• Better legibility of the control symbols in poor lighting
conditions thanks to four LED´s
• High safety standard thanks to optical, acoustic and haptic
feedback on the radio remote control handset

Environmental Friendliness
• Quick and gentle charging thanks to the intelligent
charging station
• High battery lifetime thanks to the refresh function

13
MENU NAVIGATION

Product Features
On the new PALcom P7 a central 4.1 inch TFT-colour display
with transflective technology is used for the first time in the
loader crane sector. Thanks to the “transflective” technology,
the large display can be easily read, even in bright sunlight,
but is still highly energy-efficient. A centrally arranged control
knob “PALdrive” and an intuitive menu navigation with a large
display offer easy and save operation. The operator is informed
exactly about the different operating states and is guided
clearly and safely at all times.

14
 IN DIALOG WITH THE USER
Operator friendly
• Easy and safe operation thanks to an intuitive menu with
4.1-inch TFT color display and "PALdrive" control knob
• Display is easily legible even in direct sunlight thanks to
transflective technology

Safe Crane Operation

• High safety standard thanks to optical, acoustic and haptic
feedback on the radio remote control handset

15
P-FOLD

Product Features
P-Fold is a new PALFINGER assistance system. It makes
folding and unfolding an easy job for the operator. The P-Fold
system also works in combination with the innovative RTC
(Rope Tension Control). Both systems perfectly support the
crane’s set-up processes and thus reduce set-up times to a
minimum. The operator will be guided safe and clearly thanks
to the intuitive menu navigation of the new PALcom P7 – a
major benefit also for inexperienced operators. In addition to
the significant increase in operator comfort, the prevention of
damage on vehicle, load and rope is another important point.

The P-Fold system will be available for SH-, TEC-models

with the new PALcom P7, from the PK 42002 SH to the
PK 200002 L SH.

16
 PERFECTLY SET UP
WITH FINGERTIP MOVEMENT
How It Works
1. UNFOLDING WITH FINGERTIP MOVEMENT

After P-Fold is activated, the crane is set in motion by

moving just one control lever. The intelligent control-system
coordinates all the crane movements and fly jib movements
until a defined working position is reached. In combination
with RTC, the winch will also be controlled fully automatically
by P-Fold.

2. FOLDING WITH FINGERTIP MOVEMENT

After the job is finished, the crane can be folded from any
working position. P-Fold again coordinates all crane move-
ments including the fly jib functions. The operator controls
the innovative system with just one control lever until the
crane has reached its final transport position

Efficiency in Use
• Time saving through automated folding and unfolding of
the crane.

Operator friendly
• Easy and intuitive operation thanks to the PALcom P7 radio
remote control.
• Higher comfort through automated folding and unfolding of
the crane.

Safe Crane Operation

• Prevention of damage to vehicle or crane during folding
and unfolding.

17
AOS
ACTIVE OSCILLATION
SUPRESSION

Product Features
The patented PALFINGER ACTIVE OSCILLATION SUPRESSION
(AOS) system dampens the boom system of the crane, compen-
sating for vibration and shock, even after a sudden stop of the
lifting function. The result is a significant increase in saftey in
crane operation for operator, loads and surrounding areas.

How It Works
AOS receives pressure readings from special sensors mounted
at both the top and bottom of the main lifting cylinder.
The system then sends inputs to each side of the control valve
spool to counteract the pressure peaks. This raises and lowers
the main lift cylinder very quickly and matches the frequency
and amplitude of the oscillating boom. As a result, the boom is
dampened to the point where only one or two small oscillations
occur, bringing the boom to an immediate standstill.

18
 MAXIMUM PRECISION
AND SAFETY
More Efficiency in Use
• Experienced crane operators can move the crane much
faster with pinpoint accuracy
• Helps and avoids damage to the load, truck and surroundings

A great Variety of Applications

• Adjustments can be made with the touch of your fingers
• Emptying “concrete buckets” without post-oscillation

Operator-Friendliness
• Beginners can operate the crane with more precision and
care
• Experienced crane operators can move the crane much faster
without having to compromise precision and sensitivity

Safe Crane Operation

• Loads are held steady, rather than bouncing after abrupt
stops
• No uncontrolled movements of the boom system in the
event of unloading
• Helps to prevent collisions between the boom system and
the building or other surroundings
• Increased stability, reduction of stabilizer support loading

Increased Resale Value

• The boom experiences much less stress, which reduces
wear and tear on the entire vehicle

Belastung

Belastung

no AOS

19
HPLS
HIGH POWER LIFTING SYSTEM
Speed

Aut
oma
tic A
ctiv
atio
n

Nominalload HPLS S-HPLS

+10% +5%

Lifting Capacity

Product Features
The PALFINGER HIGH POWER LIFTING SYSTEM (E-HPLS or
S-HPLS) increases the capacity of the crane by up to 15% with
reduced working speed. E-HPLS can be activated manually
for the occasional manipulation of very heavy loads. S-HPLS is
activated fully automatically for the SH crane series. There is
continuous activation depending on the power required.

How It Works
If HPLS is activated, then the hydraulic pressure is increased
electronically. That way, a higher payload can be achieved. At
the same time, the speed is reduced by the electronics system.

20
 MAXIMUM POWER,
WHEN IT IS REALLY NEEDED
More Efficiency in Use
• Increased lifting power of the crane
• Better lift-to-weight ratio
• Each function is slowed by different amounts, so that less
critical functions like boom extend/retract can still run close
to normal speed

Operator-Friendliness
• The reduced speed allows for accurate positioning of heavy
loads


Increased Resale Value
• The service life of the crane is prolonged by reduced
dynamic loading of the crane structure

80°
max. 5750 kg kg
kg SL4
18

16

14

12

10

6
10

12

14
4,

6,

8,
3

,4

,6

,
7

4
20° 3600 1620 980
3500 1560 930
4000 2300 1840 1220 1120 830 2
3950 2200 1760 1160 1080 780
2550 1400 950
2500 1340 900
0m
0m 2 4 6 8 10 12 14 16

• without HPLS
• with HPLS

21
HPSC
HIGH PERFORMANCE
STABILITY CONTROL

Product Features
High Performance Stability Control (HPSC) is a proportional
system which recalculates and defines the working range and
stability of the crane. Sensors for proportional path measu-
rement are located in the stabilizers making their positioning
fully variable.

How It Works
The HPSC system calculates and defines the permissible
working range for any stabilizer situation. The position of the
stabilizer support is detected by means of cable extension
transducers or magnetostrictive position sensors located in the
outrigger. Based on an intelligent calculation algorithm developed
by PALFINGER, this complex calculation process enables a
very accurate approximation to the vehicle’s actual stability
based on the crane and vehicle’s real data.

22
 INTELLIGENT STABILITY
CONTROL
More Efficiency in Use
• Optimal use of the possible working range
• Maximum lifting capacity at any point of the stability
control curve

A great Variety of Applications

• Crane operation is also possible where space is restricted

Operator-Friendliness
• Highest operator comfort thanks to clearly laid out display
on the operator’s console or on the display of the radio
remote control

Maintenance and Service-Friendliness

• Easy maintenance using the PALDIAG diagnosis software

Safe Crane Operation

• An automatic shut-off will occur if outriggers or load are in a
compromising situation

23
HPSC-PLUS LOAD

Product features
PALFINGER has developed the proved stability system HPSC
further and offers application- oriented additional functions
in a modular system. One of the modules of this HPSC-Plus
concept is HPSC-Plus LOAD. It reacts to the loading condition
of the truck and calculates on the basis of the inclination the
maximum load limit suitable for the respective situation.

How It Works
In addition to the stability load limit which is defined by HPSC,
there is now a second load limit which considers the inclination
as a technical indicator for an increase of the stability. HPSC
and LOAD complement each other perfectly and ensure that
in every situation the best performance of the crane is reached
at full stability. Regardless of whether the vehicle is empty,
partially loaded or fully loaded, HPSC and LOAD take over the
tasks of the stability monitoring automatically where necessary.
The operator does not need to switch the LOAD module on or
off separately.

24
 MORE OUTREACH DUE
TO LOAD DETECTION
More Efficiency in Use
• Optimal uilization of the working range depending on the
load (empty, partially loaded or fully loaded). The inclination
is then used as an additional indicator for the increase of
the crane performance.

Operator-Friendliness
• The operator does not need to switch the LOAD module on
or off separately
• Current status query directly on the PALcom P7 radio
remote control

Safe Crane Operation

• No matter if HPSC or LOAD is active. The stability is always
calculated automatically by the electronic overload system
of the crane

PK 18502 SH PK 34002 SH
R2X front mounted on a 3-axle chassis R3X rear mounted on a 3-axle
Stabilizer spread 33% chassis with additional stabilizers
Stabilizer spread 66%

25
LOW MAINTENANCE
EXTENSION SYSTEM

Product Features
With the low maintenance extension system, PALFINGER leads
the way in service-friendliness. The use of sliding elements
made from special synthetic material, together with the highly
dependable KTL cataphoretic dip painting, means that the
operator no longer needs to grease the boom system.

How It Works
The sliding elements are molded from special synthetic material
and have self-lubricating properties. No further servicing is
required after the first, initial lubrication, in which food grade
grease is used. All other elements (slide rails, slide blocks,etc.)
operate without grease. These elements have only a secondary
function as sliding elements; they are primarily employed as
adjustment and guiding elements. Special synthetic materials
are also used for the paint in order to protect against corrosion.

26
 MINIMUM MAINTENANCE AND
SERVICE WORK
More Efficiency in Use
• No pollution of the work area and the transported goods by
dripping lubricants; no subsequent costs

Maintenance and Service-Friendliness

• No greasing of the extension system by the operator
• No greasing of the sliding block in the guide rails

Operator-Friendliness
• Smoother operation of the extension

Design and Looks

• Clean appearance of the extension system and the entire
crane vehicle

Increased Resale Value

• Reduction in service time and maintenance costs
• Longer service life due to less wear and tear

27
SOFT STOP

Product Features
Soft Stop is an electronic limit position damper. It provides
gentle braking of all crane movements before the mechanical
limit stop is reached. Hence, jerky movements and load im-
pacts from oscillating loads can be avoided for the protection
of the crane operator, load and vehicle.

How It Works
The movement sensors facilitate a slow approach of the
movements to the limit stop. The approach to the limit stop is
dampened by means of a ramp function. The ramp functions
reduce the movement speed within a defined angle to a preset
minimum value with which the limit stop can then be approa-
ched.

28
MORE SAFETY AND CONVENIENCE
More Efficiency in Use
• Faster crane operation with pinpoint accuracy
• No damage to load, crane vehicle or buildings
• Less loading of the crane structure

Operator-Friendliness
• High accuracy and sensitivity of the crane
• Beginners can operate the crane with more precision and
care
• Experienced crane operators can move the crane much
faster with pinpoint accuracy

Safe Crane Operation

• No "post-oscillations" of the load - immediate stoppage
• Dropping of the load is prevented
• Precise and accurate control due to constant speed
• Increased stability, reduction of stabilizer support loading

29
HIGH SPEED EXTENSION
(RETURN OIL UTILIZATION)

Product Features
The HIGH SPEED EXTENSION is a standard feature at PALFINGER.
Also referred to as RETURN OIL UTILIZATION, this feature
is a regenerative hydraulic circuit for the extension booms. It
speeds up the boom extension and retraction functions by up
to 30%.

How It Works
The return oil from piston rod side is not sent to the tank but will
be diverted via the load holding valve into the pressure lines. Due
to the increase in oil flow, the cylinder moevment is increased and
hence extension speed is also increased.

More Efficiency in Use

• Crane works faster and therefore more efficiently by
reducing load cycle times

with return 35 sec 50 sec without return

oil utilization oil utilization

30
 FPM - FALL PROTECTION MODE
COOPERATION WITH
INTERNATIONAL EXPERTS

Product Features
If no stationary safety measures such as scaffolding or safety
eyebolts are available on the property during work at height,
PALFINGER offers an efficient solution for securing people
using the loader crane with its fall protection mode (FPM). This
makes it possible to work freely in exposed areas.

Safe Crane Operation

• Automatic speed reduction with activated FPM
• Operation by a second person (Crane driver)
• Only one crane movement possible (Single Movement)

Great variaty of applications

• Crane can be used as attachment point (only in exceptional
cases)

Requirements for Fall Protection Mode

• Possible only with SH and TEC 7 cranes
• Only under consideration of the DACHS directives

31
COATING TECHNOLOGY

Complex
Tri-cationic phosphating
In the automotive industry too,
Thorough tri-cationic phoasphating (zinc,
pretreatment nickel and manganese) is the process
A properly prepared surface is typically employed to achieve the
essential for a high-quality coating. very highest standard and offers the
Sand-blasting and degreasing best “substrate” for paints and a high
ensure the best possible finish. level of corrosion resistance.

Eco-friendly
top coat Protective
Latest-generation eco-friendly, Cathodic dip painting
solvent-free acrylic–water top coat Unique KTL process with years of
and powder coating with a high experience and environment-friendly
degree of surface hardness ensure energy consumption, thanks to the
maximum weather resistance. exclusive low temperature process.

32
 TOP QUALITY SURFACE
PROTECTION AT A GLANCE
Increased Resale Value
• Cranes with coating technology retains a higher resale value

Design and Looks

• Automotive quality paint finish
• The coating is elastic, abrasion-resistant and UV resistant
• High impact resistance and temperature resistance

High Value Retention

• Long-life surface protection
• Excellent corrosion protection of all components
• Perfect cavity protection

Environmental Friendliness
• Use of environmentally friendly paint

33
INTERLOCK SYSTEM

Product Features
PALFINGER cranes are equipped with an innovative outrigger
safety system for manual stabilizer supports that prevent the
outrigger from extending if a locking device fails.

How It Works
The handle is turned, which raises the main locking pin. A
secondary lock is turned simultaneously, releasing the catch
allowing the outrigger to be pulled out. When the outrigger is
pushed back in, the main locking pin is automatically locked
and the secondary lock is turned back to the locked position.
The turning of the handle is blocked mechanically by means
of a safety latch. Optionally, the position of this latch can be
monitored with a proximity switch, so that up to four safety
features would be incorporated into this one system.

34
 INNOVATIVE
OUTRIGGER SAFETY SYSTEM
Safe Crane Operation and Transport
• Four features in one system
• locking pin
• arresting hook (secondary lock)
• safety latch
• monitoring of the safety latch

• No independent extension of the outrigger possible

• Warning and acoustic signal in the cab indicating position of
outriggers

Operator-Friendliness
• Easier and faster deployment of outriggers
• Easier and faster stowage of outriggers
• Single-handed operation, even with gloves

35
CONTINUOUS SLEWING SYSTEM

Product Features
The PALFINGER Continuous Slewing Mechanism permits an
unrestricted radius of action. The crane is rotated or 'slewed'
using a gear box and hydraulic motor rather than a rack and
pinion system. All endless slewing mechanisms come as
standard with a high quality roller ball bearing.

How It Works
A hydraulic motor drives a pinion which meshes with a base-
mounted high quality roller ball bearing, rotating the crane.
The gears are precision machined to minimize back lash
between the gears. The roller ball bearing is made with very
tight tolerances for width, flatness, and perpendicularity. The
matching surfaces on the base and the column are machined
in a single clamping for the highest possible accuracy. On
larger cranes two identically sized slewing motors are set
across from each other on the column. One motor is hydraulically
preloaded against the other, which eliminates all backlashes in
the rotation system.

36
 UNRESTRICTED MOVEMENT
More Efficiency in Use
• Faster cycle times because the crane can be slewed over
a shorter distance. The crane works more efficiently and
faster
• Higher slewing moment through minimized friction in the
slewing mechanism

A great Variety of Applications

• Crane can be used independent of the vehicle position
• Load handling also possible in tight spatial conditions

Safe Crane Operation

• Safe and smoother operation due to elimination of catching
endstop
• Accurate positioning of loads due to low clearance on
slewing mechanism

Maintenance and Service-Friendliness

• Very little maintenance is needed on the ball bearing
slewing ring

Increased Resale Value

• Longer service life of the slewing system because of the ball
bearing slewing ring

37
HYDRAULICALLY TILTABLE
STABILIZERS

Product Features
The stabilizer cylinders of the crane can be slewed upwards
fully hydraulically by 180°. The stabilizer cylinders can be
actuated on the control console, and also optionally on the
radio remote control.

How It Works
Small and medium crane series:
A separate hydraulic cylinder creates a turning motion by
means of a gear rack and gear wheel. This upward slewing
function is combined hydraulically with the retraction/extension
function of the supporting cylinder.

Large cranes:
The supporting cylinder is connected to an eccentric rod that
uses the force of the retracting or extending supporting cylinder
to slew the supporting cylinder upwards or downwards. It is
very easy to operate and does not require a separate hydraulic
function. The eccentric rod is equipped with a removeable pin.
Removing the pin allows a full retraction of the piston rod and
thus more ground clearance.

38
 EASY HANDLING
More Efficiency in Use
• The crane can be mounted in a space-saving way directly
above axles, tanks or toolboxes
• Longer cylinder strokes for optimum stabilizer support in
different situations
• Outstanding ground clearance for optimized clearance
angle and slope angle
• Stabilizer support of the crane possible despite obstacles.
Guard rails, walls or fences can be overcome

Operator-Friendliness
• No separate operation necessary. The tiltable slewing
function is combined with the retraction/extension function
of the supporting cylinder
• No manual tiltable slewing of the supporting cylinder
necessary

39
INTEGRAL BASE FRAME

Product Features
PALFINGER large cranes can be equipped with an integral
base frame as a standard feature or an option depending on
the crane size. Since the crane can be mounted directly onto
the truck frame, there is a weight and height reduction.

How It Works
The integral base frame is designed so that it protects the
truck against the forces that occur from crane operations
as part of the sub-frame. The crane sits directly on the truck
frame. The sub-frame itself is then fastened to the integral
base frame in the form of a closed, torsion-resistant box.

40
 PERFECT INTEGRATION
More Efficiency in Use
• Very low overall installation height and hence more
possible applications in limited spatial conditions
• Due the weight savings, higher payloads can be transported
• A torsion-resistant construction reduces the spring-back
during crane work

Safe Crane Operation

• Increase of the stability through low centre of gravity

H = height
COG = Centre of gravity

Integral Base Standard Base

41
FUNCTIONAL DESIGN

Product Features
A good design must primarily fulfill its purpose, i.e. it should
fulfill the function of the component the best way possible.
moreover, it must be possible to use it easily, ergonomically
and economically. PALFINGER knows how to combine the
functionality with individuality - through the use of new
materials, shapes, colors and detailed solutions.

42
FUNCTION AND DESIGN REDUCED
TO A COMMON DENOMINATOR
Operator-Friendliness
• Functional design elements increase the operator comfort

Maintenance and Service-Friendliness

• Functional design elements simplify service and
maintenance

Design and Looks

• Besides the functional benefits, there is a priceless image
and advertising effect that comes with an optically high-
quality product

Increased Resale Value

• Long-term value retention through protection of sensitive
components and a modern appearance

Safe Crane Operation

• Functional design elements protect the operator against
incorrect operations

43
CONTROL PANEL LIGHT

Product Features
The control panel of the High Performance models can be
equipped with LED lighting and backlit symbols.

How It Works
LEDs in the hand-lever guard illuminate the entire control
panel. They make it easier to read the machine functions and
give the crane operator a quick general overview during the
work process.

Operator-Friendliness
• Illumination of the entire control panel
• Very good visibility of the integrated operating symbols

Safe Crane Operation

• Safety and comfort, even with poor visibility

44
 WARNING LIGHTS ON THE
STABILIZERS

Product Features
The LED warning lights on the stabilizer cylinders are used for
better visibility of the stabilizers.

Safe Crane Operation

• Better visibility of the outrigger position and stabilizer
cylinder
• Safety for the crane operator, passers-by and flowing traffic

45
TILTABLE STABILIZER PLATES

Product Features
All stabilizers are equipped with a 10° tiltable stabilizer plate
on a ball joint as a standard feature.

How It Works
The enlarged stabilizer plates of the supporting cylinder are
moveable and facilitate better adaptation to the ground.

Safe Crane Operation

• Optimum adaptation of the stabilizer plate to the
respective ground
• The enlarged plate reduces ground pressure

46
 INTEGRAL TANK

Product Features
The tank integrated on the base frame helps to save space. No
additional installation space is required on the vehicle.

More Efficiency in Use

• Space saving assembly

47
DIGITAL
OPERATING HOURS COUNTER

Product Features
The digital operating-hour counter is found on all of the
High Performance series cranes.

The display modes inform the crane operator of

• total operating hours
• operating hours until the next service, and
• serial number of the unit

Maintenance and Service-Friendliness

• Easy to read the total hours
• Display of the hours until the next service
• Readout of the crane serial number
(important for diagnosis and spare parts supply)

48
 DIGITAL HOUR COUNTER
FOR ROPE WINCH

Product Features
The digital operation-hour counter for the rope winch is
installed on all models of the High Performance series.

The display informs the crane operator of:

• the total operating hours of the rope winch
• the operating hours until the next service

Maintenance and Service-Friendliness

• Easy to read off the total hours
• Display of the hours until the next service

49
OIL COOLER
OPTIMAL TEMPERATURE

Product Features
PALFINGER oil coolers are offered from 8.5 kW to 20.0 kW
depending on the crane size. They are light and compact and
can be fastened directly to the base frame with a protective
bracket. The coolers are mounted on the base frame as a
standard feature for package cranes.

More Efficiency in Use

• Longer service life of the oil, seals, valves and other
hydraulic components through lower oil temperature
• A smaller tank can be used for the same crane type.
This way weight is saved
• The crane can be operated in a very hot climate and
with high load cycles

50
 HOSE EQUIPMENT

Product Features
With the hose equipment, it is very easy to connect additional
attachments (fly-jib, rotator,...). The hoses are installed and
protected in the hose tray.

More Cost-Effective in Use

• System with energy chains (as of 12 meter tonnes)
• Large diameter for high displacements and less heat generation

Operator-Friendly
• Error free connectors as per EN 12999:2011

Maintenance and Service Friendly

• Through assembling the hoses in sections

51
FLY-JIB SYSTEM

Product Features
A fly-jib system extends the working range of the crane and
thereby increases the possible areas of application. The same
crane can be used with or without the fly-jib and can therefore be
adapted for different applications. Applications with additional
attachments (grabber, rotator) and/or cable winch are possible.
The higher the quality of the technical configuration of the
fly-jib, the more efficient the application of the crane regarding
the lifting power and outreach. The high competence of
PALFINGER in lightweight construction is applied here directly
in performance. Through a multitude of model variations,
PALFINGER offers a complete, highly developed fly-jib system
series for cranes from 15 to 150 meter tonnes.

How It Works
A fly-jib is a removable, hydraulic extension on the end of the
extension system of the crane that can be tilted throught a
hydraulic function. A fly-jib can also be moved under load.

52
 MORE POSSIBLE
APPLICATIONS FOR YOUR
TRUCK-MOUNTED CRANE
More Efficiency in Use
• Improvement of the movement geometry of the crane
• Lightweight construction for optimized lifting capacity
• Compact construction with low overall height

A great Variety of Applications

• Additional, very high knuckle point for working above building
edges
• Additional working area as the fly jib can be angled
upwards 25 degrees
• Increase in the outreach of the crane
• Higher outreach on the fly-jib due to up to 6 hydraulic
extensions

53
DPS PLUS
DUAL POWER SYSTEM PLUS

Product Features
The Dual Power System (DPS Plus) makes it possible to use
the full lifting power of the fly-jib through the use of two pressure
ranges on the fly-jib. With DPS Plus the full lifting power of
the fly-jib can be used if the crane´s extension boom is not
completely extended. It is perfect for crane-jib combinations
with very long outreach.

How It Works
The fly-jib can also be operated with two pressure ranges
through the use of a special electronic overload cut-off. If the
last extension boom of the crane is extended (normal opera-
tion), then the lifting power is reduced to protect the crane
against overloading. If the last extension boom of the crane
is retracted (DPS Plus active), then the system switches
automatically to the high pressure range thereby using the
full lifting power of the fly-jib.

54
 EFFICIENT FLY-JIB OPERATION
More Efficiency in Use
• Optionally available system for lifting power increase on the
fly-jib
• Full lifting power on the fly-jib if the last extension boom of
the crane is retracted

A great Variety of Applications

• Use of the crane both for large outreaches as well as for
heavy load operation

Operator-Friendliness
• Automatic change-over on the extension system of the
crane

normal use

DPS active

Example: PK 92002-SH F PJ170 EJV1 DPS+

55
LOAD SENSING CONTROL VALVES

Product Features
PALFINGER only uses control valves that were developed in
cooperation with premium manufacturers for the requirements
of PALFINGER. As a result, there is a perfect interplay between
the electronics and hydraulics, and maximum safety, comfort
and functionality is guaranteed.

How It Works
The job of a control valve is to make it possible to control and
monitor one or more hydraulic functions at the same time.
Here, it is possible to accurately move each actuator (cylinder,
motors, etc.) independently of the other connected unit.

56
 PRECISION CONTROL
More Efficiency in Use
• Faster work cycles by controlling several functions at the
same time
• High availability through maintenance and service-friendly
design (sandwich construction)
• In connection with a variable displacement pump, LS valves
ensure the highest energy efficiency

Operator-Friendliness
• Sensitive and precise control for delicate installation work
• No mutual interference of the movements through
independent pressure compensators
• Joint development with PALFINGER for customized
solutions for the control of truck-mounted cranes

57
ROPE WINCH

Product Features
A rope winch is in many cases the most important equipment
for the operation of a loader crane. Hence the power of the
winch itself determines the efficiency of the entire crane to a
great extent. During the design process, the greatest possible
attention was paid to the lifting capacity, speed and optimum
winding behaviour. A complete series consisting of 1.5t, 2.5t,
3.5t and 4.5t winches is available thereby offering the ideal
combination with the respective crane class.

How It Works
By using an axial piston motor, both very high starting torque
under load as well as very high rope speed are achieved. The
installation of the motor and brake as a unit inside the drum
produces very compact dimensions.

58
 ADDITIONAL POSSIBLE
APPLICATIONS FOR YOUR
TRUCK-MOUNTED CRANE
More Efficiency in Use
• High lifting power
• High starting torque makes it possible to start-up the rope
winch under full load
• Rope lengths up to 90 meters make it possible to work with
the fly-jib or in 4-line cable winch operation
• Reduced oil heating hence longer work cycles are possible
• Quick solutions for overcoming large lifting heights up to
50% higher, in comparision to conventional winches

Operator-Friendliness
• Better coiling of the rope through special grooving of the
drum
• Use of the tried and proven mechanical solution for
extension stop and limit switch

Increased Resale Value

• Optimized corrosion protection thanks to coating technology

59
POWER LINK ROPE WINCH

Product Features
The POWER LINK rope winch, a hydraulic, hinged rope winch
on the main boom, sets new standards in connection with
convenience, simplification of work and time saving in rope
winch operation.

How It Works
Instead of mounting directly on the main boom, the rope winch
is mounted on a hinged bracket. This bracket is brought into
the work position from the transport position hydraulically. A
linkage system is used to redirect the linear cylinder movement
(Power Link). It is operated by radio remote control.

60
 MORE CONVENIENCE IN
ROPE WINCH OPERATION
More Efficiency in Use
• Low installation height during transport with folded up
crane boom
• Low installation height when operating the cable winch
• Compact design

A great Variety of Applications

• Also possible to use crane inside buildings

Operator-Friendliness
• Quick start-up
• Easy operation with the radio remote control

61
RTC - ROPE TENSION CONTROL

Product Features
The new RTC (Rope Tension Control) system is an automatic
rope tensioning device that helps to fold and unfold the crane.
This is a further innovation from PALFINGER that will signifi-
cantly shorten the set-up time.

How It Works
The Rope Tension Control can be activated or deactivated as
required via the remote control, which is included as standard.
All that needs to be done is for the rope to be clamped into the
rope fixing point and secured via a rope securing bolt.

If any crane movements are performed that affect the rope

length, the innovative system automatically adjusts the rope
length to match.

The RTC system is controlled by the Paltronic of the PALFINGER

crane.

62
 REDUCING SET-UP TIME
More Efficiency in Use
• Temporary hook operation with fly jib and reeved-in rope is
possible. The time-intensive process of removing the rope is
no longer necessary

Operator-Friendliness
• The crane operator is free to focus all attention on the pro-
cess of folding and unfolding the crane, without constantly
having to worry about adjusting the rope

Safe Crane Operation

• Rope damage is avoided

63
SRC - SYNCHRONISED
ROPE CONTROL

Product Features
The SRC (Synchronised Rope Control) system maintains a
constant distance between the pulley head and the hook
block. This advantage is particularly valuable in terms of ease
of use for the operator, and it also noticeably improves the
efficiency of any operation.

How It Works
Sensors in the pulley head detect the movement and forward
the signals directly to the Paltronic. If the SRC is activated, it
automatically keeps the distance between the pulley head and
the hook block constant during any crane movements that
increase or decrease the rope length. A sensor on the pulley
head detects that a rope length decreasing movement is being
performed, when the boom is being extended. If the knuckle
boom or fly jib is lowered, the SRC also adjusts the rope winch
to keep a constant distance between the hook block and the
pulley head.

64
 MORE COMFORT IN ROPE
WINCH OPERATION
More Efficiency in Use
• The load attached to the winch can be traversed horizon-
tally at a constant height
• The load attached to the winch can be traversed at a specific
angle
• The loading cycle is significantly improved

Operator-Friendliness
• The crane driver can focus all attention on the actual crane
movements

Safe Crane Operation

• Particularly for less experienced crane operator, the system
offers great assistance when working with the rope winch
• Avoidance of damage to the rope or load
• The hook block is prevented from running onto the pulley
head

65
COMFORT CABLE ROUTING

Product Features
The lateral routing of the rope for the rope winch (Comfort
Cable Routing) on crane/fly jib combinations represents a major
benefit in terms of comfort and time savings during set-up.

How It Works
On all fly jib combinations, the rope of the winch is now routed
laterally. It is no longer necessary to take off guide pulleys or in-
termediate pulleys when the crane is folded for transportation.
The pulley head can also remain at the end of the boom and
is simply moved to a special stowage position. And – last but
not least – the rope itself can always remain reeved in when
folding and unfolding the crane.

More Efficiency in Use

• Significant shortening of set-up times

66
 HIGH STAND

Product Features
The high stand is presented with numerous detailed
improvements - complete in line with the High Performance
design and configurations used by PALFINGER. It complies
with the new crane standard EN 12999: 2011 and is available
alternatively for front and rear mounting.

Operator-Friendliness
• Ergonomic operating levers on the control console increase
working convenience
• Very good visibility of the integrated operating elements
• Payload chart for the respective crane version

Safe Crane Operation

• Complies with crane standard EN 12999:2011
• Telescopic railings for convenient access and optimum
work safety

67
MCC - MOUNTING
COMPETENCE CENTER

Product Features
The strategic approach of the mounting competence center is
based on 4 pillars.

1. Product development: The experience and newly gained

expertise directly benefit product development.
Developments in the field stability (HPSC), optimized
support concepts and electronics, together with the vehicle
interfaces can be optimised.

2. International support of the dealer network: New markets,

dealers and partners are supported in technical tasks.

3. Standardisation & cost optimisation in mounting:

Today´s crane vehicle construction solutions are predomi-
nantly customised and individual solutions. This means that
the individual details of every mounting process are different.
Standardised components are gradually being developed
for quicker, more efficient and more cost-effective production.

68
 EVERYTHING FROM A
SINGLE SOURCE
4. Complete structures - „Everything from a single source“
means: one contact person, perfect planning, optimally
organised assembly and perfectly coordinated mounting
under optimal conditions. The central goal is to achieve
maximum performance for the complete vehicle and, of
course, for our cranes.

More Efficiency in Use

• Weight-optimised mounting components
• Perfectly adjusted cranes – maximum performance of the
overall system

Best Service Organization

• Short project lead times
• Vehicle training and handover in the factory
• Coordination of deadlines between crane producer and
mounting department. Reduction in costs of transport for
mounting

69
HOSE GUIDES
MAIN BOOM - KNUCKLE BOOM

Product Features
Hydraulic hoses between the main and knuckle boom are
enclosed inside the unit. This patent pending solution provides
protection against dirt and damage.

More Efficiency in Use

• Hoses protected against dirt and damage

70
 LIGHTWEIGHT DESIGN

Product Features
By using high-quality, high-strength steels and increased use
of plastics and light metals, PALFINGER cranes are becoming
increasingly light weight with the result of higher payloads and
lower operating costs.

More Efficiency in Use

• Lower fuel consumption means lower costs
• Greater payloads
• Lower overall operating costs
• More lifting power

Environmental Friendliness
• Lower fuel consumption means fewer emissions

71
HOSE EQUIPMENT
INTERNALLY

Product Features
As an alternative to a conventional hose equipment, cranes
can be configured with a hose drum on the main boom. The
"T4I" system is available for up to 4 hydraulic outriggers.

How It Works
The hydraulic hoses are routed in the extension boom system
and can be simply connected using quick-release couplings.
The hoses in the extension system are therefore completely
protected against damage.

More Efficiency in Use

• Protected installation of the hoses
• Hoses can be connected easily with quick-release couplings

72
 OIL LEVEL AND OIL
TEMPERATURE DISPLAY

Product Features
Through the oil level and oil temperature display, the crane
operator is informed of the respective status.

How It Works
Oil level display
At 25% of the total volume, a warning "Oil level low" appears.
An acoustic signal is also given.
At 20% of the total volume, the crane is switched off after the
warning.

Oil temperature display

At 75° oil temperature, there are visual and acoustic warnings.
At 90° oil temperature, after the warning, there is a message
that the crane will be switched off after five minutes.

Safe Crane Operation

• Protection against overheating of the oil and hence
protection of the entire hydraulic system

73
GEOMETRY CONTROL

Product Features
Modern knuckle-boom cranes reach critical boom positions
due to their complex geometry (multitude of hydraulic outrig-
gers, reverse linkage system, and fly-jib). To increase operating
convenience and avoid incorrect operations, PALFINGER
expanded the existing upright position monitoring to include
extensive monitoring of the whole working range (geometrically
calculated).

How It Works
The monitoring of the whole working range (geometrically
calculated) adjusts the lifting power of the crane to the res-
pective position of the main boom, knuckle boom and fly-jib
and fulfils all the provisions of EN 12999:2011. As a complex
overloading limitation, it detects all boom angles of the crane
and activates an individual shut-off logic depending on the
crane model and configuration.

Safe Crane Operation

• Automatic adjustment of the lifting power in critical boom
positions
• Safe working possible up to 85° boom position
• Minimization of the risk of incorrect operations
• Automatic consideration of the fly-jib overextension

74
 SEQUENCE CONTROL

Product Features
To achieve weight-optimized construction, several or all
extension booms on a crane must have sequence control. This
means that first the larger extension boom extends or retracts
and only then the next smaller extension boom. The patented
tube-in-tube sequence control with oil feed-through is techni-
cally the perfect solution to achieving a hose-free system.

75
EQUIPMENT

Product Features
The PALFINGER range of equipment includes a multitude of
devices and add-ons that considerably expand the scope of
applications of the crane. Grippers, rotators, crane forks and
much more are available. All accessories from the PALFINGER
Equipment Centre are optimized to be added to the PALFINGER
truck-mounted crane and are therefore the first choice.
Besides an extensive range of standard products, special
solutions are also available on request.

A great Variety of Applications

• A crane can be used as a multipurpose work machine
• All from one hand - one contact person for crane and
equipment
• PALFINGER Warranty & Service

76
 DIVERSE APPLICATIONS
FOR DAILY USE

Rotator Earth auger HPX-Grapper systems

Digging bucket Bulk material grab Polyp grab

Barrier grap Hydraulic wallboard forks Crane fork

Brick stack grap Manipulators Workman basket

Bottle-bank discharge units Car lifting devices Hybrid drive

EST boxes Stabilisers Pump

77
DEVELOPMENT

The foundation for a reliable and successful product is based

in its design. Finite element calculations, field and endurance
tests, DMS measurements and transport simulations ensure
an optimum balance between weight and strength. At the
new research and development centre in Köstendorf, interest
is focused on topics like "ergonomics, functionality, weight
and material optimization". Major involvement in the area of
research and development, cooperation with universities and
technical universities form the foundation for innumerable
patents and innovations in the competence areas of the
geometry of kinematics, electronics, painting technology,
materials, processing and production technology.

78
 FINITE ELEMENT TECHNOLOGY

High-tech in crane design - all load-bearing components are

calculated with finite element technology, which has been
used for years. They are optimized and designed to be weight-
saving. Years of development edge - PALFINGER's ideas are
repeatedly copied and many of solutions developed by
PALFINGER become the technical standard in crane
construction over the years.

79
EXPANSION MEASUREMENTS,
ENDURANCE TESTS,
HYDROPULSER TEST BENCHES

By using expansion measurements and automatic endu-

rance tests, PALFINGER cranes are tested for the expected
service life even before the start of production and within a
few months. The components are subjected to the harshest
loads on modern hydropulser test benches to be able to offer
top quality products. With this technology, it is possible for
PALFINGER to optimize components to meet the harshest
customer demands.

80
 „SHAKER”
VIBRATION AND
SHOCK SIMULATIONS

Electronic and hydraulic components on the truck-mounted

crane are subjected to extremely high environmental loads. In
the environment simulation lab, all electronic and hydraulic
components are subjected to the respective test procedures.
In the vibration test system ("Shaker"), shock, vibration and
broadband noise tests are conducted according to interna-
tional standards. These procedures simulate different road
driving and pothole situations.

81
CLIMATE EXPOSURE TEST
CABINET

We test the most important components (control spool and

electronic components) in the climate exposure test cabinet,
which simulates tough, real conditions (extremely low and/or
high temperatures, temperature fluctuations, air humidity,...).

82
 PRODUCTION TECHNOLOGY

The foundation stone for quality is laid in production. Through

the specialization of component manufacturing in the individual
PALFINGER production plants, PALFINGER optimizes its
processes and thereby increases its productivity and quality.
In the field of steel processing and machining, PALFINGER
has the latest cutting, edging and welding technologies in its
production sites. A highlight is the new, highly-automated
hexagonal boom production in the Austrian plant in Lengau.
Thanks to the new technology, high-strength steel can be
processed and machined with extreme precision. Even the
tiniest deviations in manufacturing are avoided and as a result
even more exact crane movements are guaranteed. Following
numerous modernization measures, the plant in Marburg now
operates as a competence centre for the production of large
components. With the cylinder production in Tenevo, PALFINGER
has advanced and become the largest manufacturer of hydraulic
cylinders worldwide.

83
QUALITY MANAGEMENT

Our quality management system is aimed at our customers

and is based on the core thinking of direct responsibility of
all employees; it ensures the systematic consideration of the
"quality" aspect in all phases of product development, product
creation in the utilisation phase. We are therefore able to
ensure that

• Our customers have faith in our ability to produce quality

and are satisfied with our performance;
• Our organisation is financially successful and
• Employee satisfaction is high.

Based on our corporate policy we maintain and document

a quality management system that caters for all 5 interest
groups (customers, employees, owners, contemporaries,
environment and suppliers). It encompasses every phase of
service provision and its aim is to ensure long-term quality and
customer satisfaction.
Ongoing internal audits and the external audit, together with
the management review, ensure that the QM system is adhered
to and that it works.

84
 ASSEMBLY AND TESTING

PALFINGER cranes are assembled in team manufacturing.

And, before they leave the plant, they have passed a lot of
tests. The highest quality standards require strict and meticulously
accurate testing methods. Therefore, at PALFINGER, every
crane passes through an extensive check on the test bench.
With the help of special test software, successive
execution of the stipulated testing steps takes place on the
basis of specifically defined master test plans.

Safe Crane Operation

• Meticulous tests guarantee reliable and safe crane work

Increased Resale Value

• Certified quality fetches higher resale values

85
SERVICE NETWORK

39 production sites
n PALFINGER LAND (5,000 service centres)
n PALFINGER SEA (16 service centres)
nn PALFINGER LAND & SEA

With over 4600 sales and service bases worldwide, PALFINGER

provides an extensive service network. Exclusively top trained,
highly motivated personnel and specifically developed special
tools ensure our service. At the PALFINGER University, all
employees are familiarised with the specific expertise
necessary for this. This includes the latest technologies,
but also current regulations and norms.

More Efficiency in Use

• Low failure rates
• Highest equipment availability

Best Service Organisation

• Highly trained workshop employees
• High availability of spare parts
• Quick help in emergencies

86
 DEALER STANDARDS

By the PALFINGER Standards programme, the compliance

with the high quality standards in the global sales and service
network is ensured. By recurring audits, the consistent appearance
and the high recognition value for the customer are ensured.
Standardized processes and high professionalisation over
the whole process chain secure our partners long-time
competitiveness.

Best Service Organisation

• Competent and professional advice in choosing a PALFINGER
product
• Perfect customised vehicle concept
• Quick, professional and uncomplicated support
• Worldwide consistent standards

87
PALFINGER ORIGINAL
SPARE PARTS

PALFINGER original spare parts are always the first choice.

They are manufactured in accordance with the PALFINGER
standards and are tested for their compliance with our strict
quality standards. The original parts convince due to their
highest reliability and efficiency. In order to keep possible
stand-still times as short as possible in a case of damage,
PALFINGER relies on a global spare parts network. Five big
spare parts centers guarantee highest availability of the
individual spare parts. Due to these consistent spare parts
logistics, the provision of individual spare parts is possible
within 24 hours. Parts logistics just in time.

More Efficiency in Use

• Low failure rates
• High equipment availability

Increased Resale Value

• Longer equipment service life thanks to the spare parts
guarantee

88
 PALSOFT

Provides support with sales, mounting and service of our pro-

ducts for our dealers and customers.
PALcode Mobile App: It is designed for the users of the PALFIN-
GER sales & service network and is thereby an ideal counterpart
to the existing app „PALFINGER Mobile“ for end customers.
PALremote: Programme for remote maintenance and remote
diagnosis.
Paldiag.NET: Programme for diagnosis and configuration of
PALTRONIC and radio remote control.
Pacwin.NET: Mounting calculation programme for the determi-
ning of axle loads, stability and load capacity.
PAF: Programme for vehicle chassis calculation.
PALipedia: Programme for the display of technical information
sheets, spare parts catalogues, electrical/ hydraulic diagrams,
service information, training documents, mounting guidelines,
repair manuals and repair times catalogue.
PALchart: Programme for the creation of load capacity diagrams
of reduced operation ranges.
PALSHOW.NET: Programme for showing payload curves and
payload analyses
PALdesk: Is an individually adaptable user interface. It shows the
user all relevant information in a process-oriented way along the
lifecycle of a product.

89
TRAINING
PALFINGER UNIVERSITY

The PALFINGER PAL-U training academy offers a wide range

of technical and sales courses enabling you to provide end
customers with the best possible advice and guidance. It´s
the combination of practical work with extensive PALFINGER
knowledge that participants on the PALFINGER University
courses get the most from. PALFINGER´s state-of-the-art training
centre in Salzburg Kasern has five seminar rooms, a demo
centre and a training bay, providing the optimum training
environment.

Best Service Organization

• Worldwide competent
help in the workshops
• The latest level of
knowledge in technology
• Efficient knowledge
transfer through "Train
the Trainer" training
• Knowledge transfer
through crane briefing

90
 WARRANTY

3 YEARS

WARRANTY

PALFINGER cranes are quality products.

PALFINGER guarantees maximum cost-effectiveness through
three different warranty terms.

More Efficience in Use

• 12 months full warranty on all cranes and radio remote
controls
• 24 months warranty on all load-bearing parts of cranes that
work in gripper operation
• 36 months warranty on all load-bearing parts of cranes that
work in hook operation

• Warranty extension up to 24 months full warranty possible

• Warranty extension up to 36 months full warranty possible

91
SUSTAINABILITY

By truly embracing sustainability we take responsibility for

tomorrow – as a responsible employer, we produce sustainable
products in an eco-efficient manner and stand for fair
business. PALFINGER has been paying attention to topics such
as sustainability for more than 10 years. It is viewed as an inter-
disciplinary matter that has been genuinely incorporated into
the various areas of the company as a matter of course.

Ece-Efficiency in Production
Energy efficiency and climate protection are relevant throug-
hout the entire production process. PALFINGER is aware of
its environmental responsibility and due to selfinterest has
committed to the goal to manage resources economically and
efficiently.

• Efficient use of raw materials and continuous optimization

of waste cuttings and rejections
• Energy efficiency as part of the continuous production
optimization
• Continuous reduction of emissions in terms of climate
protection
• Avoidance of waste and of release of hazardous substances
and measures from PALFINGER’s energy saving manual

92
 SHAPING THE FUTURE.
LIVING RESPONSIBILITY.
Sustainable Products
Minimizing energy consumption, cost and emissions throug-
hout the product life cycle are as important to PALFINGER as
maximizing safety while using the products.
• Widespread use of safety features and concepts to prevent
accidents
• Investments in product innovations for user safety as well as
inresearch and development
• Efficient and eco-friendly products with low need for energy
andoperating materials
• Products of superior quality, reliable, made to last and low
in maintenance

Responsible Employer
Employees are a material factor of PALFINGER’s success. There-
fore, their motivation, qualifications and, first and foremost, their
health and safety are given high priority. Another focus lies with the
group-wide diversity-project “PALversity”.

• Offer of attractive workplaces

• Occupational health and safety as the overriding priority
• Promotion of further education and training programs
• Open mind approach to diversity at PALFINGER and
support of equal opportunity

Fair Business
Cost effectiveness is reflected in entrepreneurial thinking,
the objective being to make a profit and achieve sustainable,
profitable growth. Priorities include the Code of Conduct, the
prevention of corruption, integrity line and fair taxation.

• Long term viable business model

• Guarantee of compliance with legal and ethical standards
• Securing integrity by PALFINGER’s Code of Conduct
• Correct corporate governance and behavior according to
defined corporate values
• Integrity line helps to prevent embezzlement and corruption

93
NOTES

94
FEWER TRIPS NECESSARY
DUE TO HIGHER PAYLOAD INTERACTIVE PDF

The interactive PDF is available for you on the brochure service.

E NT S.
A RG U M R
STRONGTIVE PALFINGELOGY
PALFINGER truck-mounted cranes have a low dead weight due INNOVA CRANE TECHNO
LOAD ER EF IT.
to their weight-optimized construction. Operators profit from a FOR YO
UR BE N
higher payload and lower fuel costs. It is possible to save approxi- HOME

mately every 20th truck load due to the approx. 5% advantage in

E
CY IN US
EFFICIEN
ICATIONS
OF APPL
VARIATY
payload. A GREAT

OR -FRIENDL
Y
OPER AT YY
DL
IEN
-FR
-FR DL
IEN
ICE
RVICE
SERV
CE&&SE
ANCE
ENAN
MAINTEN

AN E OP ER ATION
SAFE CR
E
LE VALU
ED RESA
INCRE AS

AND LOOK MA XIMUM

DESIGN VALUE
DLY SSARY RESALE
LY FRIEN IPS NECEYLOAD
VIRONMENTAL FEWER TR
HIGHER
PA
EN DUE TO
NIZAT
NIZ ION
ATION
OR GA
GA
SERVICE
ATION
S ORGANIZ
PROCES

Calculate for yourself!

truck loads per year

x 0,05 (=5%)
=
truck loads saved

x truck load
=
trips saved per year
PALFINGER.COM

STRONG ARGUMENTS.
INNOVATIVE PALFINGER
LOADER CRANE
TECHNOLOGY FOR
YOUR BENEFIT.

STRONG ARGUMENTS

PALFINGER AG
Lamprechtshausener Bundesstraße 8
5101 Bergheim
Austria

T +43 662 2281

[email protected]
www.palfinger.com

KP-PKPOCKETAGM4+EN