EASY SOLUTIONIN We are Manufacturer

AUTOMATION UNDER of All Types of

ONE ROOF Electrical Control Panels

POWER SAVING &

SOLUTIONS

ELITE ENERGY DEVICES

EASY SOLUTION IN AUTOMATION UNDER ONE ROOF
 ELITE ENERGY DEVICES
Ward-E , Pallapatti,Salem ,
Tamilnadu`
Easy Solution For Energy Savings &
Customized Solution - Under One Proof
INTRODUCTION

ELITE ENERGY DEVICES established in the

year of 2004 are one of the prominent manufacturers, suppliers
and service provider of a wide range of electrical panels. The
offered product range comprises of sheet metal products stainless
steel products and fabricated products. These products offered by
us precisely designed using cutting-edge machines based on
advanced technology in order to ensure high standards of quality.
Available with us at market leading prices, these products are
highly appreciated for their hassle free installation, resistance to
corrosion, robust design impeccable finish and longer functional
life. Furthermore our professionals make use of latest tools
equipment and machines required for the effective executions of
these services. Owing to their timely execution and cost
effectiveness, these services are highly demanded in the market.
These services can be customized as per the specification provided
by the customers.

Since the inception of our company, we have been backed by our

hard working and dedicated work force, which hold expertise in
their respective fields of operation. Our manpower is selected
through rigorous selection procedures conducted by our
management after assessing their skills, knowledge and experience.
Our employees work in close ensures a hassle free work place.
They are trained on a regular basis through seminars and
workshops in order to enhance and polish their technical and
business skills.
It is the ever growing need of the power sector to have cost
effective and energy efficient devices since its inception with 13
years of knowledge and experience the ELITE ENERGY
DEVICES Team continuously implements new and efficient ideas
in time to the complete satisfaction of the customer.

We are dedicated to design, manufacture and supply consistent

quality of electrical products to our customers to their total
satisfaction. we are strive to continuously improve our product
quality by implementing new ideas through dedicated work force.]

We are a group specialized in the following activities: -

We have an in house fabrication shop where we are

continuously making Flollowing Panels...

* Design, Manufacturing & Installation of LT Panels,

Solar LT Panels, PCC, MCC, PDB,Capacitor Panel, Bus Ducts,
AMF Panel, DG Panel, Synchronizing Panel, Meter Boards, etc.

* Development of PLC program & it’s connectivity to

other automation product .

* Electrical Consultation for entire project.

We use best quality switch gear made by leading companies L&T ,

ABB , SIEMENS, SCHNEIDER,etc…all special requirements of
our client are met while designing the control circuits.
 COMPANY PROFILE:

Nature of Business : Manufacturing

Additional Business : Exporter Service Provider Importer Supplier

Company CEO : Thamariselvan M

Registered Address : 94/133, Near Mariamman Kovil, Pallapatty,

Salem-636009.
Tamil Nadu, India

Industry : Manufacturing and Service Providing for LT Panels,

Solar LT Panels, PCC, MCC, PDB,Capacitor Panel,
Bus Ducts, AMF Panel, DG Panel, Synchronizing
Panel, Meter Boards

Total No of Employees : 51 to 100 People

Year of Establishment : 2004

Legal Status of Firm : Proprietorship

Annual Turnover : INR above Five Crore

Infrastructure Location Type: RURAL

Company USP : Primary Competitive Advantage

Experienced R & D Department
Good Financial Position & TQM
Large Production Capacity

Quality Measures /
Testing Facilities : Yes

Departments : Designing , Quality Testing ,Inventory/ Warehouse

Maintenance Logistics, Finance and Marketing.
OUR EXTEEMED CUSTOMERS,

v DEVARAJ GROUP OF PULP INDUSTRIES

v MALABAR GOLD & DIAMONDS

v BHIMA GOLD

v GRASP CLOTHINGS

v RUBI GARMENTS

v DICE GARMENTS

v ZEKKO POWER PVT LTD

v RELIANCE INDUSTRIES

v INDIAN OIL CORPRATION

PWD CONTRACTORS

v PSK ENGINEERING CONSTRUCTION

v ABIRAMI CONSTRUCTION

v PST ENGINEERING CONSTRUCTION

v SAKTHI ELECTRIALS
TAMILNADU POLICE HOSUING CONTRACTORS

v SRP CONSTRUCTION

v JOHNSON ENGEENIRING CONSTRUCTION

v BHAKIYA ASSOCIATES

v HOT LINE COMMUNICATIONS

v PTM PROJECTS PVT LTD

v SIVANAGAMMAI CONTRUCTION
BRIEF INTRODUCTION OF CONTROL PANEL
MANUFACTURING DEPARTMENT

Visual Checking & Inspection of Raw Materials:

An inspection involves checking something, i.e.,

examining and assessing something. We may inspect a building or
organization to make sure that it meets specific standards. The
inspectors need to ensure that nothing is faulty and that nobody is
breaking any laws. They also have to make sure that whatever they
are inspecting is safe.
 In the world of business, inspection is the critical
appraisal of materials, items, or systems involving examination,
testing, and gauging. Inspectors take measurements and make
comparisons. Inspections are formal evaluations or organized
examination exercises.
The inspectors determine whether the item or material is
in proper condition and of the right quantity. They also determine
whether it conforms to the company’s, industries, local, or national
rules and regulations.

PROCESS :

It takes time to accurately produce an electrical control panel to

order. To be a successful control panel manufacturer you need a
flexible process that allows you to produce quickly and accurately.
Having experienced people, great software and automated
production equipment helps.

Each step of the control panel manufacturing process should

prepare data for the next step. Your quoting software should
generate design and production data as you quote a panel. When a
quote turns into order your design and production software should
use the data generated during the quoting process. Our order work
flow is as follows.
1. ORDER ENTRY :

When we convert a quote to a control panel

manufacturing order several things occur automatically:

v Store a snapshot of all as sold data in our database

v Create a new Job Order in our database
v Create a new Job Directory on our File Server
v Move as sold Quote files into the new Job Directory
v Send an Order Acknowledgement email to selected customer
contacts.

2 • Design and Submittal Generation

With many of our customers, this step occurs before we receive an

order.
During design preparation, we review estimated panel
components and revise as appropriate. Next, we automatically
create blank panel drawings in our panel design software. Next, we
automatically load panel components into our panel design
software. In short, we automatically create the sandbox (drawings)
and fill them with toys (components).
During drawing design, we place (locate) all panel components on
the Layout drawings and interconnect them on the Power, Control,
and Field drawings. Our panel design software automatically
keeps track of each component and adds drawing cross reference
(line number) data.
After drawing design, we automatically produce an engineering
submittal by clicki ng P ro duc e Subm i t t a l . T he re sul t i ng
bookmarked PDF document includes the following 1) Cover Sheet,
2) Table of Contents, 3) Product Datasheets for each provided part,
4) Enclosure Layout, Power Schematic, Control Schematic, Field
Connection drawings for each panel, 5) Bill of Material for each
panel.
We email the engineering submittal for review and approval.

3 • Pre-Production Review
After Engineering Submittal approval, Quality Control
reviews the panel design one last time to insure it’s production
ready. This reduces production delays by solving problems before
the parts are ordered.
After Quality Control review, we determine the earliest
potential production start date. Then we send quote requests to all
parts vendors with our earliest potential production start date as
the desired delivery date. We allow each vendor to confirm our
parts pricing is correct and our requested delivery can be met or
advise us otherwise.
After all vendor responses are received, we schedule
production and send purchase orders to all parts vendors with
confirmed pricing and the desired delivery date as one week prior
to start of production.
An Automated Order Delivery Schedule email is sent to
selected customer contacts.
Sheet Steel Metal Marking:

Sheet Metal Safety Precautions-

Working with sheet metal, especially after it's been cut,
can be dangerous. Each cut you make exposes sharp edges and
creates burrs that can slice a finger. That's why it's vital that you
take safety precautions. Wear safety gloves whenever possible, and
always wear safety goggles and work boots. Never run your hands,
even when gloved, over a cut edge. Always file down burrs
promptly. Keep your work surface free of scrap. Metal waste also
has hazardous edges. Handle metal sheets with care, especially if
they are wet, because moisture mixed with oil and dirt can slick the
surface and make it hard to grasp. Finally, make sure your
hammers are solid and your shears are sharp.

Sheet Metal Types and Sizes

Light sheet metal — metal rolled thin enough to be shaped with

hand tools — is one of the most versatile materials for home-
improvement projects. It sheathes the roofs and sides of buildings,
and it forms gutters and flashing, duct work, and exhaust hoods. It
can be rolled into cylinders, folded into boxes and, depending on
the kind of metal, used for objects that are both decorative and
practical.

Sheet metals of stainless steel and copper are prized for their luster,
aluminum for its light weight and resistance to rust, and
galvanized steel — steel with a coating of zinc to forestall rust —
for its low cost and easy handling properties. Galvanized steel is
the metal of choice for most household projects.
 All sheet metals come in a range of thicknesses up to ¼
inch — the point at which sheet metal becomes known as plate.
But the measuring systems for thicknesses vary. For stainless and
galvanized steel, manufacturers use measurements in decimal
parts of an inch or gauge numbers. The gauge is based on the
United States Standard system for iron and steel sheet. The lower
the gauge number, the greater the thickness.

For aluminum sheet, makers use measurements in

decimal parts of an inch to indicate thickness. They generally class
copper by weight, in ounces per square foot. For example, flashing
on commercial roofing uses 16-ounce (.02 inch thick) copper;
decorative items such as exhaust hoods use 24-ounce (.032 inch)
copper.

Manufacturers also size nonferrous metals (those with little or no

iron content) by gauge numbers. These gauges are based on a
second system, known as Brown & Sharpe or American Standard.
In this system the precise thickness of each gauge is slightly
different from that of gauge numbers of the United States
Standard system, a difference to keep in mind when you are
buying sheet metal.
 For most household projects, like ductwork, containers,
and plant boxes, you'll likely use 30 and 28 (.0125 and .0157 of an
inch) gauges of galvanized-steel sheet. Metal in these sizes, which
you'll likely use most often, is flexible enough to handle easily but
rigid enough to ensure a sturdy product. Occasionally you may
need a stiffer sheet, 26 gauge, for projects such as a toolbox or an
exhaust hood. And if you are replacing a section of duct, you will
need to match the gauge of the existing metal. A gauge guide
simplifies this measurement.

Whatever the gauge, most sheet metal comes 2 feet to 4

feet wide and 8 feet to 10 feet long. Large sheets are difficult to
handle, so your supplier should roll or cut the metal into
manageable sections for you to carry it home. To estimate the size
of these sections, you need to make a paper or cardboard pattern
of the sheet-metal object, unfolded and flattened out. Called a
stretch-out, this pattern will also be your cutting guide. It should
contain precise measurements for all the critical dimensions of the
finished object, plus tabs of extra material for seams and for the
rolled and folded hems that blunt the sharp edges of the sheet
metal and make them stronger.

When you complete the stretch-out, transfer the pattern

to the metal by pricking and scoring it. Then you can cut and bend
the metal and fasten it, much as if you were working with paper.
A Gallery of Sheet-Metal Stakes:

Sheet-metal workers use iron posts called stakes to

support the metal while they work on it. The rounded end of a
hollow mandrel stake supports pipes, buckets, and similar articles
with curved sides during seaming, grooving, and finishing. The
squared anvil at the stake's other end provides a surface for
seaming and finishing boxes and rectangular ducts. Use the
hatchet stake to make angular folds, such as at the corners of a box.
Its sharp edge creases metal crisply.
The two horns of different diameters on the conductor
stake shape curves and cylinders of various sizes. Shapebroad
cones and tapered objects on the shorter horn of the blowhorn
stake. The slender horn is used for shaping longer and narrower
cones.
The shanks of the hatchet, conductor, and blowhorn
stakes fit into holes on a steel bench plate, which you can bolt to
your workbench. Or you can clamp the stakes in a vise. The hollow
mandrel stake attaches directly to your bench with a bolt that
slides in a groove on the underside of the tool, allowing varying
lengths of the stake to extend over the edge of the bench
Desging a Pattern Through Autocad / Soliworks Software’S and
Transferring to Sheet Metal

Pipes, ducts and containers made of sheet metal can be fully

described by a paper pattern. The pattern, often called a stretch-
out, has to include all of the seams, folds, and hems that you would
need to fold it into the exact shape of the sheet-metal object you
want to make. The process of creating a precise and fully detailed
pattern is called "drafting."

A Stretch-out for a Rectangular Duct

To Design the stretch-out for a simple rectangular duct of

the type that moves air through a heating and cooling system, rule
off two parallel lines on a strip of cardboard or stiff paper. Make
the distance between the lines equal to the length you desire for the
finished duct. Mark off the lines into four panels, alternating in
size, making the first and third panels the size of the duct sides, the
second and fourth panels the size of the duct top and bottom.
Mark the fold lines between panels with Xs. Make a 60° notch
about â…? inch deep at each end of the fold lines, and angle the
four corners of the stretch-out. For a simple lap seam, add a tab of
the desired width at one end of the stretch-out. Cut out the stretch-
out and fold it to make sure the duct will be the proper size (inset).
Fashioning a Cylinder

Using a ruler and a steel square, draw a stretch-out equal

in length to the circumference of the completed cylinder, allowing
an extra ¼ inch for the overlap in a folded seam. To calculate the
circumference, multiply the desired diameter by 3.14. Make the
width of the stretch-out equal to the length of the completed
cylinder. For the folded seam add two ¼-inch tabs, one at each end.
Mark the fold lines with Xs to distinguish them from the body of
the pattern. Cut out the stretch-out and roll it to check its
dimensions.

Plotting a Basic Box

To draft a basic box, begin the stretch-out with a

rectangle whose dimensions equal those of the bottom of the
planned box. Extend the rectangle to form the box sides, making
these extensions equal in width to the planned height of the box.
Add two tabs for lap seams to the ends of two opposite sides. You'll
make four tabs in all. Then add the desired hem allowance to the
outer edge of all four sides. Angle the ends of the hem and seam
allowances for a neat finish. Mark all the fold lines with Xs. Cut
out the pattern and assemble the box to check it for size and shape
Pricking the Reference Points

To transfer the paper pattern to the workpiece, Position

the pattern on the metal sheet to produce as little waste as possible.
Secure the pattern with masking tape. Using a ball-peen hammer
and a prick punch, mark the metal at each corner of the bottom
and sides and at the corners of the hem and seam tabs. At each X
that marks a fold line, tap lightly through the pattern to the metal,
just barely marking the metal.

Scribing the Outline

Line up the edge of a steel ruler flush with the edge of the
pattern and, using a scriber, lightly scratch the outline of the
pattern onto the metal. Keep the point of the scriber pressed firmly
against the ruler edge so that the outline is true. Then lift the
pattern off the metal and set it aside.
Marking the Fold Lines

With the scriber and the steel ruler, retrace the faint
outline you have just scratched around the outside of the pattern.
Then line up the ruler with the prick marks indicating corners and
fold lines. Lightly scribe the fold lines. Be careful not to scribe
these lines too deeply, or you may weaken the seams, hems, and
corner folds. When all of the lines on the paper pattern are visible
on the metal, you are ready to begin cutting.
Safety Precautions in Working with Sheet Metal

Working with sheet metal, especially after it's been cut,

can be dangerous. Each cut you make exposes sharp edges and
creates burrs that can slice a finger. That's why it's vital that you
take safety precautions. Wear gloves whenever possible, and
always wear goggles. Never run your hands, even when gloved,
over a cut edge. Always file down burrs promptly. Keep your work
surface free of scrap, since metal waste also has hazardous edges.
Handle metal sheets with care, especially if they are wet. Moisture
mixed with oil and dirt can slick the metal surface and make it
hard to grasp. Finally, make sure your hammers are solid and your
shears are sharp.

Cutting Sheet Metal Through CNC Laser Cutting :

Basically, laser cutting consists of two, but simultaneously

running, sub-processes. On the one hand, the laser beam focused at
the cutting front is absorbed, resulting in the energy required for
laser cutting being applied. On the other hand, the cutting nozzle,
which is arranged concentrically to the laser, provides the blowing
or process gas required for laser cutting. This gas is responsible for
protecting the processing head from splashes and vapors and for
removing the excess material from the kerf. The aggregate state of
the respective jointing material during CNC laser cutting depends
on the type of process gas used as well as on the temperature
reached during the effective range.
 Depending on whether the material emitting from the
kerf is an oxidation product, vapor or liquid and which material is
involved, a distinction is made between three laser cutting
processes, i.e. laser beam fusion cutting, laser beam flame cutting
and laser beam sublimation cutting.

v Laser cutting: Structure and components of laser cutting

machines

v A CNC laser cutting machine consists of several components:

v Laser beam source
v Laser beam guidance
v (usually moving) processing head or focusing optics (converging
lens or concave mirror)

The laser beam emitted from the source is guided to the

processing head, which is located at the processing head. In the
O2-laser this is a deflecting mirror and in a conventional laser
beam it is near infrared. There, the laser beam is bundled in a focal
point by the processing head which generates the power required
for laser cutting. These power requirements are between 1006 and
109 watts per square centimeter.
Advantages of laser cutting:

v Economic efficiency, due to high material utilization

v Marking/engraving and cutting with the same laser beam
source in one operation
v almost all materials can be machined
v high flexibility
v low minimum quantities
v narrow, clean cutting edges, depending on the material,
without reworking

CNC Laser Cutting machine

Cutting Sheet Metal :

Cutting sheet metal to the shape and size you need is the
intermediate step in fashioning any sheet-metal object — the step
between laying out the pattern and bending and fastening the
metal into its final form. Because of its relative thinness and
flexibility, you can cut sheet metal up to 22-gauge with hand tools
almost as effortlessly as you would cut paper with scissors. Use a
hacksaw to cut thicker sheet metal, like metal plate.

Aviation snips are the most common tools for cutting

both straight and curved lines. A metal punch is another way to cut
sheet metal. Both snips and punches require maintenance. You
should sharpen them periodically. Keep the joints of your snips
well-adjusted by tightening the pivot bolt that holds the sides of the
tool together. To keep the snips working smoothly, occasionally oil
this joint with household oil or a silicone lubricant.

A few power tools work well as sheet-metal cutters. For

cutting holes of various sizes, you can use a hand-held electric drill
or a drill press fitted with special bits for sheet metal. For cutting
large patterns that have either straight or curved lines, you can use
a hand-held power shear or a band saw.
 Before using a band saw to cut metal, be sure its parts are
adjusted correctly. First adjust the blade tension according to the
saw manufacturer's instructions. The blade guides, which flank the
blade on either side, should be tightened directly against the blade,
then loosened until you can slip a piece of paper between each
guide and the blade.

Sheet Metal Cutting machine

CNC Bending Sheet Metal:

Sheet metal bending Bending of sheets and plates is

widely used in forming parts such as corrugations, flanges, etc.
Bending is a forming operation in which a sheet metal is subjected
to bending stress thereby a flat straight sheet is made into a curved
sheet.

The sheet gets plastically deformed without change in

thickness. Die and punch are used for bending.

If a v shaped die and punch are used, the bending is

called v- bending. If the sheet is bent on the edge using a wiping die
it is called edge bending. In this process, one end of the sheet is
held like a cantilever using a pressure pad and the other end is
deformed by a punch which moves vertically down, bending the
sheet.
Usually, edge bending is done in order to obtain an angle
of 90o. During bending of a strip, the material outward of the
neutral axis is subjected to tensile stress.
 Material inside is subjected to compressive stress. Bend
radius R is the radius of curvature of the bent sheet inside the
bending. The neutral axis remains at the center of the thickness of
the sheet for elastic bending. For plastic bending, however, the
neutral axis shifts towards the inside of the bend. The rate of
elongation of outer fibers is greater than the rate of contraction of
inner fibers. Therefore, there is a thickness reduction at the bend.
The rate of elongation of outer fibers isgreater than the rate of
contraction of inner fibers. Therefore, there is a thickness
reduction at the bend.

CNC Sheet Metal Bending Machine

Finish Painting Solvent:

The powder coating process is very similar to a painting

process except that the “paint” is a dry powder rather than a
liquid. The powder sticks to the parts due to electrostatic charging
of the powder and grounding of the parts.

Any substrate can be used that can tolerate the heat of

curing the powder and that can be electrically grounded to
enhance charged particle attachment. The powder flows and cures
during the application of heat. Several advantages of powder
coating over paints are:

Powder recovery for reuse No VOC generation therefore

no VOC destruction required Can be more durable than paints
(powder chemistry dependent) Several disadvantages of powder
coating over paints are: Can have less leveling than paint (more
orange peel) Curing is typically more energy intensive than paint
drying due to higher temperature requirements Surface
preparation before powder coat application is still critical for
adhesion and defect avoidance.
Typical steps in a powder coating process for metal parts:
Phosphating Powder Coating Cleaning Rinsing Part Drying
Rinsing Curing
1.Cleaning (typically an alkaline cleaner, but substrate dependent)
2.Rinsing 3. Phosphating (optional step to improve corrosion
protection and adhesion)
4.Drying
5.Powder Coating
6.Curing (typically energy intensive since relatively high
temperatures are required to get the powder to liquefy and flow*)
*Powder coating formulators have been working to reduce the
cure temperatures to allow the process to be used on temperature
sensitive materials.
Drying and Curing

The energy intensive operations in the powder coating

operation are drying and curing. Typical drying and curing
operations are with the use of convection ovens. The use of
convection heating can be very slow and very costly if the parts are
large and heavy since the evaporation or curing will be dependent
on the bulk temperature of the part.

Essentially the whole part must be hot enough to cause the part
surface to either dry or the powder coat to cure. Therefore, large
volumes of air need to be heated and exhausted from the
convection oven to effectively dry or cure the parts.
Assembly, Fitting & Wiring

Panel wirer are usually employed within the

manufacturing industry and help to assemble wiring, switches,
cables and other electrical units to deliver functional electronic
systems.A panel wirer is someone who reads and interprets circuit
and wiring diagrams, and implements these electrical
requirements in real-life components.
Panel wiring is quite a broad term as the specifics of the
task can vary considerably, depending on the requirements and
resources available. Wiring electrical panels can vary from very
small-scale circuits, to large scale machinery and commercial
operations.
Wires needto be confident understanding, building and
wiring various types of engineering systems. This helps them turn
technical diagrams and concept drawings into electronic or
mechanical systems. Their priority is ensuring the construction of
the power components of a device or system are wired correctly so
they work effectively, without any issues.
All required control panel manufacturing data has already been
prepared, so we can begin (prepare for final assembly) before the
parts arrive. This allows us to shift when certain aspects of control
panel manufacturing occur to facilitate a quick delivery schedule
or to normalize production loading.

Prepare Wires for Final Assembly

We use industrial wire processing equipment to produce all wires
14 Gauge or smaller.

After the shortest distance wiring calculation program has been

run in our panel design software to determine all required wire
lengths by type (color, gauge), we import the wiring data into our
wire machine and produce all required wires in sequence by type
(color, gauge) as follows:

Wire End A – Cut the wire. Strip the wire. Print directly on the
wire insulation (Wire No, From Device ID: Terminal No) at a
programmed position from the end
Wire Middle – Print directly on the wire insulation (Wire No) at a
programmed interval.
Wire End B – Cut the wire. Strip the wire. Print directly on the
wire insulation (Wire No, From Device ID: Terminal No) at a
programmed position from the end
Prepare Nameplate / Device ID / Terminal labels
We use industrial color graphic printing equipment (Multi Color
Printer, Adhesive Laminator, Precision Cutter) and industrial label
material (NEMA 4X label face, color foils, adhesive) rated -50F to
150F to produce all labels.

Panel Identification labels

Manufacturer Identification labels – using our customer’s brand
(colors / logo)
Operator Device labels
Component Device labels
Terminal Block labels
Final Assembly
Punch or drill all required holes to accommodate all components,
DIN Rail and wire duct per the design drawings. Install DIN Rail
and wire duct. Mount all components, pre-produced component
Device ID labels, Terminal Block labels, and Door mounted Device
labels.

Install all pre-produced wires per the data printed on each wire
and per the design drawings.
Circuit Drawings and Wiring Diagrams

Circuit drawings, or wiring diagrams, are technical

drawings used to communicate the construction of circuits and
electronic systems. Building panels requires being able to
understand and interpret these drawings. Experienced wirers may
also collaborate on creating these drawings.

These drawings can be anything from simple 2 step

circuit drawings to much more complex systems. Experience
reading and understanding these drawings will help mean you’re
ready and prepared for any you’ll see on the job. You’ll be able to
find common examples on the internet and test yourself whether or
not you could assemble the requirements from that drawing.
Efficiency
Rewiring or amending circuits can sometimes be
unavoidable, but panel wirers should look to be as efficient as
possible. This means reducing time spent rewiring or reworking
components.
Employers will look for wirers who are careful and
productive, so those who make mistakes and don’t take pride in
their work may find themselves struggling.
Ensuring all your work also meets all health and safety standards,
as well as complying with company quality control, will mean you
can progress much quicker
Quality Control

After production is complete, we schedule Quality

Control testing. Because Quality Control reviewed the design prior
to production, the focus is insuring each control panel was final
assembled per the design drawings.

All physical aspects of the panel are inspected. The

placement of all physical devices are compared to the design
drawings and inspected to verify they are mounted per the
manufacturer’s recommendations. The Device ID, Terminal Block,
Panel ID and Operator Device labels are inspected to insure
they’re mounted and oriented properly.

All electrical aspects of the panel are inspected. Because

wire connection data is pre-printed on each end and each end is
pre-stripped to the manufacturer’s recommended strip length, the
focus is insuring each wire is landed properly. Point to point wire
testing is performed to verify visual inspection. Then power
connections are tightened per the manufacturer ’s torque
recommendations. Then function testing is performed to insure
panel functions as specified.

As-Built drawings are produced from the marked up (redlined)

production drawings and a copy is placed in each control panel. All
production and quality control documentation is stored in the Job
file.
Shipping

When QC testing is complete, we send an automated Release to

Shipping email. This notifies our customer that we’re preparing
their control panel manufacturing order for shipment. This also
gives them an opportunity to change the Shipping Address.

We take detailed photos of all panels in the shipment. This verifies

how everything looked prior to shipment, and helps us provide
better troubleshooting assistance if a problem occurs in the field.

We package the shipment based on the shipment type and weigh it.
We apply Drop N’ Tell indicators and labels so our customer can
determine if the shipment was dropped during transport. If the
shipment is tall, we ship it direct (one truck, secured with a no
tamper seal, with no terminal transfers) to insure it doesn’t have
an opportunity to be mishandled (tip over) during shipment. We
also apply Tip N’ Tell Indicators and labels so our customer can
determine if the shipment was tipped over during shipment.

We determine the best shipping option through our shipping

broker and schedule pick up. When the shipment is picked up, we
send an automated Shipping Notification email. This identifies the
Shipper Name, Shipper Tracking No, and Shipper Tracking
Website Link so our customer can track the shipment.
OUTDOOR LT PANEL WITH BUS DUCT ARRANGEMENTS

800VAC SOLAR LT PANEL

800V AC Systems keeping Ahead of the market trends
Renewable power have grown rapidly in recent years.
Solar Systems have been the fastest growing source of
new energy worldwide in the last decade. Solar systems
enhanced performance thanks to technological
improvements. We provide a complete range and high
performance of LT Panels to fulfil all market needs.
ELITE ENERGY DEVICES panels has developed the new
range 800V LT Panels. A range of CRCA Sheet enclosure,
specifically designed for the protection and distribution
of electric networks from the new inverters with rated
operational voltage levels of 800 V AC. Its use is mainly
for Solar Plant application
POWER DISTRIBUTION
BOARD (PDB)
Our Power Distribution Panels are
using in application like power
distribution, ground-fault protection
and monitoring, apart from this
Distribution Panel also serves as
alarm panel for freeze protection,
board t e m p e r a t u r e -
maintenance and heat- tracing
applications. These Power
Distribution Panels are intergrated
with ground-fault circuit breakers in
an enclosure having assembled
circuit-breaker panel board with or
without alarms contacts.

Automatic Power Factor

(APFC)
An Automatic Power Factor Correction
(Controller) panel know as APFC Panel
is used to save energy by consistently
maintaining higher power factor. Low
Power Factor leads to poor power
efficiency, thereby increasing t he
apparent power drawn from the
distribution network. This result is
overloading of distribution device within
the industry. Our APFC panels are a
modern powerful system constituting a
technology breakthrough in the field of
Power Factor Control. Our Automatic
Power Factor Correction Panel is ready
to connect, for the central compensation
of reactive power in three-phase supply
systems for steel Rolling Plants, Engg.
Industries and Commercial Building etc.
Motor Control Center (MCC) Panel
A Motor Control Center (MCC) is an assembly of one or more enclosed sections
having a commong power bus and principally containing motor control units.
Motor control centers are in modern practice a factory assembly of several motor
starter. A motor control center can include variable frequency drives,
programmable controller, and metering and may also to be electrical service
entrance for the building.
Motor Control Center have been used by the
automobile manufacturing industry which used large number of electric motor.
Today they are used in many industrial and commercial applications. Where very
dustry or corrosive processes are used, the motor control center may be installed
in a separate air-conditioned room, but often and MCC will be on the factory
floor adjacent to the machinery controlled.
Preferred Power Partner for Authorised Dealer
for:
Power Backup & Power
Conditioning

a
10 to 800 3 to 3500 4 to 15
KVA KVA Inches

r
e

a
I/O 50 W to 15 80 to 600
KW
 Industry We Serve In:

Food Industry

Grain Industry

CITY OFF OFFICE:

No 133,Ward E ,
Near Mariamman Kovil,Pallapatti,
Salem-636009
Mobile: +91 93611 92261
E-mail: [email protected]

Customer Support: 8667571636 / 7373092261

 Vision
Continuously improving our organization control panels
manufacturing capability, work as per market
requirements and customer’s need and to achieve
customer’s trust with highest quality of services.

Why us
Elite Energy devices offers a comprehensive & best
quality range of control panels used in formulation of
various electrical and mechanical machines. Our
unmatched services are directed towards furnishing
quality products are cost-effective and timely. Some of
our unique specialties are:

Works/Reg. Office: Ward –E ,Plot No 133, Near Mariamman Kovil ,

Palla patti , Salem (Dt)-636009,Tamil Nadu.

Contact: +91 .9361192261 / 7373092261

@Email : [email protected] , [email protected]