Tunnelling and Underground Space Technology: Sciencedirect
Tunnelling and Underground Space Technology: Sciencedirect
A R T I C LE I N FO A B S T R A C T
Keywords: Several disastrous tunnel fires have occurred in recent decades; safe evacuation, minimization of damage, and
Extra-long tunnel reliable ventilation have received a great deal of attention. Here, we use the Fire Dynamic Simulator (FDS)
FDS software to optimize jet fan spacing in an extra-long tunnel: the Zhong Liangshan tunnel of Metropolitan Line 1
Jet fan in Chongqing, China. The model tunnels were 500, 550, and 600 m in length, with cross-sectional areas of
Temperature
30.72 m2; the jet fans were elevated 5.60 m from the floor at different spacings (100, 150, and 200 m). A 5-MW
Tunnel fire
Velocity
fire burned at 200, 175, and 150 m from the tunnel entrance. We simulated five scenarios using FDS software
and compared airflow velocity and temperature curves. We also briefly investigated the effect of the length of an
extra-long tunnel. The numerical results revealed that the air temperature always remained well below the 60 °C
that the human body can withstand during evacuation necessitated by a fire; the air velocity remained nearly
constant. We built a 1:15-scale model to validate the simulation; the simulation and experimental curves were in
good agreement.
⁎
Corresponding authors at: Faculty of Urban Construction and Environmental Engineering, Chongqing University, Chongqing 400045, PR China.
E-mail addresses: [email protected] (M. Weng), [email protected] (C. Liao).
1
Both authors contributed equally to this manuscript and should be considered co-first authors.
https://doi.org/10.1016/j.tust.2019.103116
Received 15 September 2018; Received in revised form 11 July 2019; Accepted 10 September 2019
0886-7798/ © 2019 Elsevier Ltd. All rights reserved.
M. Weng, et al. Tunnelling and Underground Space Technology 95 (2020) 103116
Table 1
Casualties of tunnel fires.
Case No. of casualties Tunnel Length Country Year Reference
1 289 Baku subway 2.2 km Azerbaijan 1995 (Beard and Carvel, 2005; Hedenfalk, 1998)
2 198 Daegu subway 25.9 km South Korea 2003 (Hong, 2004)
3 155 Kaprun funicular tunnel 3.3 km Austria 2000 (Beard and Carvel, 2005; Meyer, 2003)
4 39 Mont-Blanc tunnel 11.6 km France/Italy 1999 (Abraham and Dérobert, 2003; Vuilleumier et al., 2002)
5 12 Tauern tunnel 6.4 km Austria 1999 (Leitner, 2001)
6 11 Gotthard tunnel 16.9 km Switzerland 2001 (Martin et al., 2005)
7 9 Viamala tunnel 750 m Switzerland 2006 (Beard and Carvel, 2005; Beard, 2009)
8 5 Gleinalm tunnel 8.2 km Austria 2001 (Beard and Carvel, 2005)
9 5 Eiksund tunnel 7.7 km Norway 2009 (Beard and Carvel, 2005)
10 3 Burnley tunnel 3.4 km Australia 2007 (Maevski, 2011)
11 2 Martino tunnel 4.8 km Italy 2005 (Beard and Carvel, 2005)
12 2 Fréjus tunnel 12.9 km France/Italy 2005 (Beard and Carvel, 2005)
13 2 Rotsethhorn tunnel 1.2 km Norway 2000 (Beard and Carvel, 2005)
14 1 Eidsvoll tunnel 1.2 km Norway 2006 (Beard and Carvel, 2005)
15 1 Baregg tunnel 1.1 km Switzerland 2004 (Beard and Carvel, 2005)
Fig. 1. (a) A photograph of the Zhong Liangshan Tunnel entrance. (b) Schematic of the dimensions of the tunnel cross-section showing the relationship between the
real tunnel and the model built in the FDS.
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M. Weng, et al. Tunnelling and Underground Space Technology 95 (2020) 103116
Fig. 2. Schematic of tunnel models showing the spacings between the jet fans. (a) The distance from the portal to the fire source varied. (b) The distance from the
portal to the fire source was constant (not to scale).
the longitudinal tunnel ventilation flow. Typically, maximum critical or two-dimensional mathematical models, or via full-scale experiments.
velocities are 2.5–3.0 m/s (Oka and Atkinson, 1995; Thomas, 1958; However, full-scale tunnel fire tests are difficult, costly, and oper-
Vauquelin and Wu, 2006; Wu and Bakar, 2000). ationally constraining. Thus, numerical computational fluid dynamics
Previously, tunnel longitudinal ventilation was designed using one- (CFD) modeling is increasingly being used (Bailey et al., 2002; Grant
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M. Weng, et al. Tunnelling and Underground Space Technology 95 (2020) 103116
Table 2 close to the wall, but was reduced when it passed through the tunnel
The scenarios modeled by the distance between the fire and the open portal. axis.
Case Model Jet fan Fire position Distance from the open Se et al. (2012) investigated three important aspects of fires in
length distance portal to the fire source longitudinally ventilated tunnels that are directly relevant here: (1)
their tendencies (orientations); (2) their nature; (3) and their effect on
Case 1 500 m 100 m X = 200 m Varied
airflow velocity. Also, the CFD method was used to explore temperature
Case 2 500 m 150 m X = 175 m
Case 3 500 m 200 m X = 150 m
distributions at various positions when the fans were activated. The
Case 4 550 m 150 m X = 200 m Fixed results revealed that: (1) changes in fire source dimensions or orienta-
Case 5 600 m 200 m X = 200 m tion did not affect the airflow structure; (2) the upstream velocity was
(surprisingly) reduced; and (3) when active fans were spaced
at ≥ 200 m, the correlation between the distance of the fans from the
and Drysdale, 1997; Hwang and Edwards, 2005; Li and Chow, 2003; fire source and the upstream velocity was very marked.
Wu and Bakar, 2000). Such modeling, which is relatively simple, yields Few studies have explored the performance of jet fans in extra-long
highly accurate predictions of very complex velocity and temperature tunnels. Previous works using fans at different spacings and angles fo-
patterns in the event of fire, even if the geometrical characteristics of cused on those installed on the tunnel roof or side walls. Hence, it was
space and time boundaries are complex. The CFD method is ideal for necessary to further investigate optimal jet fan spacing. Also, only a few
the design and enhancement of ventilation systems. Myrvang and reports using the Fire Dynamic Simulator (FDS) have specifically
Khawaja (2018) used CFD to analyze how air develops inside a tunnel, evaluated the performance of tunnel ventilation systems on such jet
from the inlet to the outlet, for a given number of fans. The placement fans. Thus, we conducted a detailed numerical investigation of air ve-
of the fans was approximately the same as in a real tunnel. The entire locity and temperature distribution profiles associated with differently
model was 800 m in length, and the fans were placed at 250, 400, and positioned jet fans in an extra-long tunnel. The Zhong Liangshan tunnel
550 m from the inlet. Furthermore, they built a small experimental of Metro Line 1 of Chongqing city, China was chosen as a case study of
model representing a miniature model of the tunnel. The results of their the optimal distance between jet fans. The velocity and temperature
experiments with the miniature model and CFD simulations were in distributions were analyzed via FDS simulation.
good agreement with real-case scenarios. Their results also indicated
that the air velocity inside the tunnel does not increase linearly with the 2. Simulation
number of active ventilation stages. Betta et al. (2010) performed a
numerical study on an alternative jet fan, termed the Banana Jet (Witt 2.1. Fire dynamics simulator
and Schütze, 2006); the fan features an inlet/outlet region inclined to
the pitch angle (α ≠ 0°) . The fluid performance of the fan was compared Today, many jets are tested using numerical CFD techniques and
to those of conventional ventilation systems in various scenarios (e.g., a models that consider multiple variables (Król and Król, 2018). The FDS
traffic jam and a total lack of vehicles). CFD was used to simulate is a predictive tool used for computational analysis, specifically to
ventilation in a unidirectional tunnel 800 m in length; longitudinal compare the performance of ventilation systems and analyze fluid flow
ventilation featured four jet fans installed 5.60 m above the floor. The and other complex thermal phenomena. It allows engineers to analyze
first fans were located 100 m distant from the entrance and exit portals, and simulate flow problems of various complexity, and the results are
and the other fans were spaced at 200 m. In both cases, use of an op- rapid, reliable, and accurate. Physical modeling has been expanded to
timal pitch angle (αopt ) improved safety performance compared to that analysis of air flow, air velocity, heat transfer, and other features. Re-
of conventional systems (α = 0°). cent expansions in computational power for modeling via CFD and, in
Martegani et al. (1997) studied the effects of separation, pitch, and particular, large eddy simulation (LES) via codes incorporated in the
swirl on the performance of single and coupled jet fans in a tunnel, in an FDS (as updated by the National Institute of Standards and Technology;
effort to optimize performance by varying the pitch angle. An experi- NIST) (McGrattan et al., 2013a), have rendered the FDS very reliable
mental 1:10-scale tunnel was used to explore performance. Momentum and user-friendly. The FDS has many applications in fire safety (Zhong
tests were performed using seven eccentricities (from the tunnel wall to et al., 2017) and is widely used to model relevant physical phenomena
the tunnel center). The jets were tested at inclinations of 0, 2, 4, and 6°, and fire hazards (Grigoriadis et al., 2018; Ryder et al., 2004). The FDS
at all eccentricities. The increase in jet momentum created by coupling Technical Reference Manual (McGrattan et al., 2013b) includes a brief
two fans enhanced efficiency only when the two jet axes were maxi- overview of the validation work performed to date. However, any
mally separated. A recirculation zone was evident downstream of each overview obviously lacks detailed information about verification. Fur-
fan; the efficiency decreased when the jet contribution to tunnel air ther FDS verification has been performed since the publication of the
velocity was large. Technical Reference Manual, because the FDS has undergone numerous
Wang et al. (2010) examined the behaviors of jet fans, and the ef- verifications and enhancements in the time since it was first developed
fects of pressure distribution on such behavior in curved tunnels and on in 2000. Many examples of validation have been presented at scientific
tunnel ventilation, in various tunnel cross-sections. As the jet fans were conferences and in published works, which are collated at http://fire.
moved further away from the ceiling, the airflow from the fans pro- nist.gov/fds/ (Ji et al., 2015; Zhong et al., 2013).
pagated faster. When fans were close to other fans or next to the tunnel Various studies on the use of jet fans to ventilate tunnels and nu-
walls, the increased pressure affected jet development over 90–120 m. merical models of such ventilation have appeared, and many authors
Zhang et al. (2017) studied how to optimize the arrangement of jet fans have compared FDS data to experimental measurements (Chen et al.,
near a cross passage at the bottom of a shaft in an extra-long tunnel to 2013; Hu et al., 2009, 2014; Hwang and Edwards, 2005; Kim et al.,
help push out polluted air. Their results indicated that it is reasonable 2008; Roh et al., 2007; Tilley et al., 2011; VK et al., 2007; Yan et al.,
to install a fan 5 m away from the axis between the shaft and the ex- 2009). LES has been incorporated into the FDS to investigate the effects
haust passage. The layout for the jet fan was underneath the airflow, of temperature and longitudinal forced velocity on tunnel fires, and has
which was close to the cross passage. The jet should not be too far away validated the FDS approach.
from the cross passage, and it is better to install it in as high a place as Lee and Ryou (2006) used the FDS to explore the effects of aspect
possible. Mutama and Hall (1996) sought to optimize jet fan perfor- ratio on smoke movement, in terms of both the velocity and tempera-
mance using a wind tunnel. The initial pressure drop in the tunnel in- ture distribution of tunnel fires, and compared the findings with ex-
creased over a considerable period of time when the jet fan was moved perimental data. When the aspect ratio increased, the temperature near
toward the wall. Recirculation was observed when the jet fan lay very the fire decreased, and the velocity distribution was approximately 3%
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M. Weng, et al. Tunnelling and Underground Space Technology 95 (2020) 103116
Fig. 3. Schematic of features over distances of 500, 600, and 700 m, used to compare the effects of the physical domain (not to scale).
Table 3
Mesh types and sizes.
Case Zone type Grid size/m Total grid number Length of grid/m
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M. Weng, et al. Tunnelling and Underground Space Technology 95 (2020) 103116
Fig. 5. The mesh divisions and zone types of the different domains (not to scale).
Table 4
Scale factors for the model tunnel.
Parameter Scaling Equation no.
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M. Weng, et al. Tunnelling and Underground Space Technology 95 (2020) 103116
Fig. 7. Schematic of the experimental layout. (a) Model dimensions with jet fan distances and the thermocouple arrangement. (b) Cross-section (not to scale).
increases across them (reflecting the outflow air velocity); the cross- 2.4. Boundary conditions and other simulation details.
sections of the inlets and outlets were 0.31 m2. A 5-MW fire was placed
at 200, 175, or 150 m (cases 1, 2, and 3, respectively) from the tunnel FDS version 6.5 was used to predict buoyancy-driven flow when the
entrance; or at 200 m (cases 4 and 5; a fixed distance). The obstruction boundary conditions at the tunnel entrance and exit portals were set to
caused by the fire was arbitrarily assumed to lie equidistant between “Open.” Both tunnel portals were assumed to be at zero pressure; the
the first and second jet fan; the fixed fuel source area and burner surface inside and outside temperatures were set to 20.0 °C; and the reaction
thickness were 2.0 m × 2.0 m and 0.2 m, respectively. was that of heptane. All walls were assumed to be smooth. The “Inert”
default FDS boundary condition featured a fixed temperature (“TMP”)
and an emissivity of 0.9. Radiative and convective heat transfer were
2.2.3. Influence of length on the physical model calculated, and the tunnel ceiling and floor roughnesses were set to
As explained above (Section 2.2.2), we did not model the entire 0.01 m. The fire source surface of the FDS burner was a rectangular
tunnel because of the large computational cost and complexity of the block of 2 m ((length) × 2 m (width) × 0.2 m (height), placed 200, 175,
full CFD calculation. We verified the effect of the real physical length and 150 m from the tunnel entrance in cases 1, 2 and 3, and 200 m
only. We retained the model boundary conditions and grid size distant in cases 4 and 5. In previous studies, the HRR of a metropolitan
(Sections 2.3 and 2.4) but extended the lengths to 500, 600, and 700 m tunnel fire was usually set to 5–10 MW (Weng et al., 2015). The air
(Fig. 3). We explored whether the reduction in computational time velocity was set to a value typical for a jet fan; the volume flow rate was
compromised our ability to predict the full CFD accurately in terms of 12.70 m3/s. The inlets and outlets were part of a heating, ventilation,
length. and air-conditioning (HVAC) system; an FDS surface was used to re-
Fig. 4(a) and (b) show the effects of physical length on the tem- present vents connecting the HVAC system to the computational mesh.
perature and velocity regions. The horizontal velocity and temperature All simulations used the LES turbulence model. The computational time
curves of all three cases were very similar. Thus, the presumptions of was adequate, at 300 s (Musto and Rotondo, 2014). To measure tem-
the physical model afford an adequate balance between the reliability perature and velocity distributions within the tunnel, thermocouples
of the results and the computational cost. and slices were installed every 1.0 m; the distance between the floor
and the center line of the jet fans was 5.6 m. FDS simulations were
executed using a dual-processor PC with a 2.4-GHz 24-core CPU and
2.3. Meshes
64 GB of RAM.
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M. Weng, et al. Tunnelling and Underground Space Technology 95 (2020) 103116
Fig. 8. Velocity distribution contours at various distances between the fire and the open portal. (a) Case 1 (100 m), (b) Case 2 (150 m), (c) Case 3 (200 m). Velocity
distribution contours at a constant distance from the fire to the open portal. (d) Case 4 (150 m); (e) Case 5 (200 m).
wall was made of 8-mm-thick fire-resistant window glaze to allow ob- 3.5 m from the tunnel entrance; liquefied petroleum gas served as fuel
servation of experimental phenomena. The joints of the fireproof board because this affords a steady HRR.
were bonded with tinfoil to ensure that the setup was airtight (Fig. 6). To measure ceiling temperatures, thermocouples were fixed 0.07 m
Several three-jet fans of diameter 0.07 m and length 0.14 m were below the ceiling along the centerline. In total, 36 hot-wire thermo-
installed in the model, with horizontal spacings of about 4.0 m, located couples 1 mm in diameter were placed at 0.30-m intervals and con-
0.11 m under the ceiling (Fig. 7). Fan velocity was measured before the nected to an Agilent 34980A data acquisition computer. Signals gen-
fire test using an anemometer: the axial velocity was 2.20 m/s. The erated by the output were transmitted to a PC via an RS-232 cable and
initial temperature was set to 30 °C. The simulation was run for up to saved using the SWEMA program. A schematic side-view of the 1:15-
300 s and the last 50 s of data were averaged. The fire source was placed scale model tunnel showing the thermocouple arrangement is shown in
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M. Weng, et al. Tunnelling and Underground Space Technology 95 (2020) 103116
Fig. 10(a, b, c) and (d, e) show the temperature contours when fans
were spaced differently and a fire erupted. Different colors represent
various temperatures between T = 20–150 °C. Regions of high tem-
perature were restricted to volumes of only a few cubic meters directly
above the fires. Free-burning fires were associated with tempera-
tures ≥ 130 °C in their ascending plumes until the plumes reached the
ceiling. At this point, the plumes predominantly flowed horizontally as
the jet fans started up, promptly decreasing the temperature to 45 °C in
most cases, and even to < 30 °C near the jet fan inlets. Fig. 10(c) and
(e) present cases 3 and 5, respectively, showing that regions remote
from the fire are at much lower temperatures than those near the fire, as
shown in Fig. 10(a, b, and d) for cases 1, 2, and 4, respectively. In other
Fig. 9. Velocity distribution curves along the × co-ordinate direction
words, temperatures near the fire are significantly higher than those of
(z = 5.6 m, y = 2.4 m). (a) Various distances between the fire and the open
areas far from the fire. Fig. 11(a) compares the simulated temperatures
portal. (b) Constant distances from the fire to the open portal.
along the modeled tunnel axis; the data are averages derived from the
central lines of the jet fans (z = 5.6 m, y = 2.4 m) for cases 1, 2, and 3
Fig. 7. (100-, 150-, and 200-m fan spacings), respectively; the distances from
the fire to the open portal varied. All temperature curves are essentially
4. Results and discussion identical; the temperature never exceeded the that the human body can
withstand (Xu et al., 2017; Zhang et al., 2018).
We considered geometry, mesh analysis, physical modeling, Fig. 11(b) compares the simulated temperatures along the model
boundary conditions, and tunnel length when obtaining numerical tunnel axis with the average temperatures on the center line of the jet
data, to better compare velocity and temperature distributions. The fans (z = 5.6 m, y = 2.4 m) for cases 1, 4, and 5 (100-, 150-, and 200-m
contour range was set as shown in Figs. 8 and 10, and was sufficiently fan spacings), respectively, when the distance from the fire to the open
high to capture deterministic phenomena. The velocity and tempera- portal was constant. Notably, the temperature curve of case 3 did not
ture contours varied among the zones. The curves obtained are shown exceed the limit of 60 °C, as shown in Fig. 11(b). However, the differ-
in Figs. 9 and 11. ences were negligible for the other cases. The temperature curves did
not change significantly and met all safety requirements. The air tem-
4.1. Velocity profiles peratures would allow rescue workers to approach the fire and evacuate
passengers.
Fig. 8(a–c) and (d) and (e) show, respectively, the velocity contours
and air distributions at different jet fan spacings. Different colors refer 4.3. Comparison of experimental and numerical data
to velocities of 2–32 m/s. The velocities near jet outlet nozzles were
high, and then decreased to about 10.0 m/s. The outlet velocities A numerical simulation requires experimental validation. To verify
ranged widely. Moreover, extensive air stagnation at the inlet nearest the performance of the model, we developed another small model using
the portal was about 8 m/s, caused by the blowing of air into the tunnel FDS and matched it to an experimental model tunnel with the same
was evident in cases 3 and 5; even lower velocities (about 6 m/s) were cross-section, length, scale, and boundary conditions. Fig. 12(a) and (b)
evident in cases 1, 2, and 4. The air velocities near the jet inlets were compare the simulated and experimental data on the horizontal tem-
slightly higher when the fans were spaced at 200 m (cases 3 and 5), perature distribution and the velocity generated by the jet fan (sym-
reducing the temperature and thus saving energy. The airflow in the metrically with other fans, i.e., the distance between them is equal. As
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M. Weng, et al. Tunnelling and Underground Space Technology 95 (2020) 103116
Fig. 10. Temperature distribution contours at various distances between the fire and the open portal. (a) Case 1 (100 m), (b) Case 2 (150 m), (c) Case 3 (200 m).
Temperature distribution contours at constant distances between the fire and the open portal. (d) Case 4 (150 m); (e) Case 5 (200 m).
shown in Fig. 12(a), the predicted and experimental upstream and temperature associated with a clearly defined situation after definition
downstream temperatures were in excellent agreement, but some de- of an appropriate grid resolution and acceptable boundary conditions.
viations in temperatures upstream of the fire were apparent. The up- Fig. 12(b) compares the results of FDS modeling and the small-scale
stream temperature in the small-scale tunnel was close to the ambient velocity distribution curves generated by the jet fans from the outlet
temperature. There are two possible explanations for this: first, slight stream (in the absence of fire); the data were in good agreement. In
inconsistencies in gas temperature may be in play; second, some smoke general, the numerical and model-scale test data on temperature and
may spread through the insulation covering the tunnel walls and roof. velocity distribution were consistent. Finally, the comparison of nu-
In contrast, the FDS curve commences at about 30 °C and then rises merical predictions to experimental data demonstrated that the nu-
slightly, perhaps because heat accumulates at these positions, raising merical scenario employed was appropriate.
the local temperature. Thus, the FDS results accurately predict the
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M. Weng, et al. Tunnelling and Underground Space Technology 95 (2020) 103116
Fig. 12. Comparison of the simulation results with those of the experiment. (a)
Temperature distribution curves. (b) Velocity distribution curves generated by
Fig. 11. Temperature distribution curves along the x co-ordinate direction jet fan.
(z = 5.6 m, y = 2.4 m). (a) Various distances between the fire and the open
portal. (b) Constant distance between the fire and the open portal. Foundation of China (Grant No. 51608076), the Chongqing Science and
Technology Commission (Grant No. cstc2016shmszx30016), the
5. Conclusion Chongqing Science and Technology Planning Project (Grant No. 2015-
1-34), the Fundamental Research Fund for Central Universities (Grant
To ensure a high level of safety and safe evacuation when a fire No. 106112015CDJXY210008), the Graduate Scientific Research and
breaks out in a long tunnel, we used numerical models to study the Innovation Foundation of Chongqing, China (Grant No. CYB16006),
effects of jet fans at different spacings in both the temperature and and the 111 Project No. B13041.
velocity domains. The distances tested were 100, 150, and 200 m. We The author expresses sincere thanks to Dr. Long Xing Yu and Dr.
compared five scenarios in terms of velocity and temperature beha- Shengzhong Zhao for their valuable assistance with the FDS modeling.
viors. Numerically, the velocity distribution was approximately con-
stant for all cases tested, and the temperatures all remained below the References
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