Stress-Intensity Factors For
Stress-Intensity Factors For
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STRESS-INTENSITY FACTORS FOR
SINGLE-EDGE-NOTCH SPECIMENS
IN BENDING OR COMBINED BENDING
AND TENSION BY BOUNDARY
COLLOCATION OF A STRESS FUNCTION
SUMMARY
pacity of such specimens is not very sensitive to the eccentricity of loading. \~fo .,
INTRODUCTION
It was shown previously by Gross, Srawley, and Brown (ref. l) that the
value of the stress-intensity factor K for a single edge crack in a flat
plate specimen of finite width could be computed accurately by a boundary-
value-collocation procedure applied to an
P/2 appropriate stress function. For uniform
tensile loading, the computed values of K
for various values of the relative crack
P/2 length a/w were in good agreement with the
M - PL/2 corresponding values derived from experi-
mental measurements of specimen compliance
by Srawley, Jones, and Gross (ref. 2), thus
providing confidence in the reliability of
ah- the mathematical analysis. The significance
of K and its role in the measurement of
plane strain crack toughness Kjc are dis-
cussed in references 1 and 2, and in greater
detail by Srawley and Brown (ref. 3). (All
symbols are defined in the appendix).
M = PL/2
P/2
In the present report, the application
of the boundary-value-collocation procedure
P/2 —L Jl to the case of single-edge-notch specimens
subjected to pure "bending is described, and
Figure 1. - Single-edge-notch specimen subjected to pure the results are presented. These results
bending. are compared with previous results obtained
by Bueckner who used a different analytical
method (ref. 4), and also with results derived from careful experimental com-
pliance measurements of four-point loaded notched beams by Lubahn (ref. 5).
While the results of references 4 and 5 are substantially in agreement, there
is sufficient discrepancy between them to warrant a third, independent treat-
ment of the problem in view of the practical importance of the accuracy of
Klc measurements that are conducted with four-point bend specimens.
z
CO
+ (-i)nd
2n
rn+l
|_
_cos(n - 1)0 + cos(n + 1)0
■]} (1)
Ö2X J
X cos20 ä2X sin 0 cos 0 ÖX sin 0
2
a
y = ÖX
...2 de ör r <3r r
ÖI
=
ö2X = ö2X sin ? e + 2 ö2X sin 0 cos 0 ^+ ÖX cos20
°x ^2 57 3F37 ? S7 -T-
(2)
^x sin 0 cos 0 52X cos20
2
' Se r2 Ö02 r2
ö2x 2
Ö2X+ cos 20 S X sin 0 cos 0 ö2X
xy dx öy = sin 0 cos or 2 r ör d0 Ö0<
A-B X 0
C-D M ÖX
X = =r
B* 3£ = °
The collocation procedure consists of solving 2m simultaneous algebraic
equations corresponding to the values of X and either dx/ox or dx/dy at
m selected boundary stations, thus obtaining values for the first 2m coef-
ficients in the Williams stress function, the remaining terms being neglected.
Only the value of the first coefficient d-L is needed for the present purpose
because this is directly proportional to the stress-intensity factor K.
According to Irwin (ref. 8), the stress component a in the immediate vicinity
of the crack tip (as r approaches zero) is given by
K
l(1+ sin -p
a = cos sin
38^
K = - -J2^ d1
.10
4 1 RESULTS AND DISCUSSION
.4 .6 .8 1.0 1.2 1.4 1.6
Height to width ratio, V/W
Pure Bending
Figure 3. - Single-edge-notch specimen subjected to
pure bending. Specimen width, 1 inch; applied
The results of the computations for
bending moment, 200 inch-pounds; specimen
thickness, 1/16 inch. pure bending are summarized in figure 3.
Each plotted point represents the average
value of dj_ of five values computed for
m equal to 11, 14, 17, 20, and 23. The plot shows the dependence of this
average value of d-|_ on v/W for each of nine values of a/w ranging from
0.1 to 0.5. The relative distance from the crack to the boundary at which a
stress distribution corresponding to pure bending was imposed is represented by
V/W (fig. l). In practical terms, it corresponds roughly to the ratio of one-
half the minor span to the depth of a four-point loaded beam. It is apparent
that the dependence of d-^ on V/W is negligible if V/tf exceeds unity.
Essentially, the same conclusion was reached for single-edge-notch specimens
loaded in uniform tension (ref. l). Consequently, the K values were calcu-
lated from the uniform values of d.-^ obtained when v/W was greater than
unity. Strictly these K values should be considered to apply to four-point
loaded bend specimens only when the minor span is 2W or greater.
K2B2W3/M2 AS FUNCTION OF
Relative Results of -
crack
length, Collocation Reference 4 Reference 5
a/w "bounäary-
procedure
,r2 K2B2W3
M2
gf, rather than values of K directly. As discussed previously (ref. 2), the
gf values were converted to K values according to the generalized plane
stress equation K2 = E_f, where E is Young's modulus.
In reference 4, results are given for only three values of a/W; of these,
the two lower results are in excellent agreement with the present results,
While the value corresponding to a/W =0.5 is considerably higher than the
present result. The agreement between the present results and those of refer-
ence 5 is good over the whole range. For the practical purpose of Kjc mea-
surement, the range of a/w between 0.15 and 0.25 is of most importance. In
this range there is satisfactory agreement between all three sets of indepen-
dent results.
120
!!i
Ü:
100
;i!
I
g
60
40
20
Figure 4. - Curve of least-squares best-fit cubic equation representing results for values of a/W from 0.1 to 0.35. Use of this equa-
tion outside this range is not recommended.
The equation was obtained by a least-square "best-fit computer program for a
cubic in a/W, incorporating the a priori condition that K should be zero
when a/W is zero. Only the results for a/W up to 0.35 were used in fitting
this equation "because it is considered undesirable to use bend specimens having
cracks deeper than about 0.35 W. Of the several quantities used to calculate
a value of Kyc, the one subject to the greatest uncertainty in measurement is
the crack depth. Since the sensitivity of the value of K to a small varia-
tion in a/W increases with a/W, it is undesirable to use specimens having
large a/w. On the other hand, the efficiency of bend specimens is low when
a/w is less than 0.15, as shown in the next section. The optimum range of
a/w for bend specimens appears to be between 0.15 and 0.25, and the usual
value is 0.2. The curve representing the fitting equation is shown in fig-
ure 4, together with the collocation results. The curve is shown dashed in
the ranges of a/W from 0 to 0.1 and from 0.35 upwards to emphasize that the
equation is not intended to represent the collocation results outside the
range of a/W between 0.1 and 0.35.
One of the necessary conditions for a meaningful Kjc test is that the
specimen width must be sufficient to ensure that the stress field in the
vicinity of the crack is sufficiently well represented by that of the assumed
linear elastic fracture mechanics model. For reasons that are discussed in
reference 3 it. will be assumed here that the useful limit of applicability of
the model to bend specimens will be reached if the nominal stress at the posi-
tion of the crack tip reaches the yield strength of the material
6M _
B(W - a)2 " ffYS
. _ K2B2W3
Y°2 =
M2
and transposing, we obtain
l
c2
a
2
W
Ll
i2'^
36
^ <
YS
9
that would result individually from the
10 i
action of P along the centerline and
Relative c rack from the action of the couple Pe.
leiiyui,
^e
The component of K due to the
action of the couple Pe is readily ob-
0.5/ tained from the present results for pure
"bending. A good approximation to the
component of K due to the centerline
tensile load P can be obtained from
ffi > the results of reference 1. It should
| .3
—jw- be appreciated that the results of
.2 reference 1 relate to a specimen loaded
uniformly in tension normal to the ends
which is not exactly equivalent to a
^ specimen loaded through pins on the
'■£
/£■ centerline. A pin-loaded single-edge-
-.4 -.2 0 .2 .4 .6
Loading-eccentricity ratio, e/W
notch specimen bends slightly in propor-
tion to the load, the net effect being
Figure 7. - Dimensionless stress-intensity coefficient
as function of loading-eccentricity ratio for single-
that K/P is slightly less for a speci-
edge-notch specimens off-center pin-loaded in ten- men pin-loaded along the centerline than
sion. (Ratio is positive when pin centers are on same for the same specimen uniformly loaded
side of centerline as cracked edge.)
at the ends. The magnitude of this ef-
fect is discussed in reference 2 in
which experimental compliance-
measurement results for pin-loaded
specimens are compared with the results
.30 " of reference 1. For the present purpose
Loading **■
— . '(PL re ben ding) the magnitude of the effect is negligi-
^eccentricity / ble.
ratio * '&
?"5 e/W /
^ Figure 7 shows the dimensionless
//// \ \ -1/?
\ -1/4 5^~ quantity KBW1/2/? against e/w for
?n
i 4 -0
various values of a/V. By super-
position, this quantity is equal to the
f / sum of the component (KB¥1/2/p)t, due to
is e
1 the uniform tensile load P, and the
II component (KBW1/2/?)^ due to the couple
II — ah
in —U- Pe. The tensile component was obtained
1 from reference 1 (in that reference the
~U—
// w symbol P denotes load per unit thick-
OS ness, which is P/B in this report).
/ *y The component (KBW1/2/^ is equal to
Ye/W, because M = Pe, and therefore
1
.1 .2 .3 .4 .5
Relative crack length, a/W 2
^K2B2W3 ,1/ w /KBW1/2
Figure 8. - Dependence of KIc measurement capacity
CjK of single-edge-notch specimens on relative V M2 e I P
crack length and loading-eccentricity ratio. b
25
/
/
KBW-1/2 KBW"
1 "S
Supe rposi ion, /;
20 Ipre; ent w ork)V
is a linear function of e/w, as shown in
e = W/6
/ figure 7.
A -
\ /
© / '
15- When the same criterion is used for
/ this case as for pure tending, a test re-
TV / sult will he valid only if ahrupt crack
ts 10- w- ' /' extension occurs at a value of P not
© o
Compliance
measurerieni,
exceeding a„„B(W - a) /(¥ + 2a + 6e).
^ (ref. 6) This condition was applied in the same
■fS' manner as previously for pure "bending,
2 / 2
and values of C_f/oyqW were calculated
^
.4 for combined "bending and tension on the
.1 .2 .3
Relative crack length, a/W "basis of the values of KBW1/2/? shown
Figure 9. - Comparison of results of present work, for
in figure 7. Figure 8 shows curves of
single-edge-notch tension specimens having loading CfL/o|. W against a/W for values of
eccentricity ratio of 1/6, with results of experimental IK. XD
measurements. e/w equal to 0, 0.25, and 0.5 and also
shows the curve for pure "bending from
figure 5 for comparison, It is apparent that the measurement capacity is
greatest in the range of a/W between 0.2 and 0.3 in all cases. The measure-
ment capacity increases with e/w, hut the magnitude of the effect is small,
for e ¥ =
the difference between CTK-/0YS / °° (Pure "bending) and for
e/w = 0 (uniform tension) being less than 10 percent. Uncertainty about the
validity of the basis of comparison is at least of this order, so that for
practical purposes it can be assumed that the measurement capacity of single-
edge-notch specimens is independent of the manner of loading. For other rea-
sons it is recommended elsewhere (ref. 3) that e/w should be zero for single-
edge-notch specimens tested in tension.
CONCLUSIONS
11
t single-edge-notch specimens in pure "bending were in good agreement with results
!
derived from experimental compliance measurements. Because of this agreement
"between two entirely different methods, either result can be used with confi-
dence.
AH
The range of relative crack length a/W within which the KIc measure-
ment capacity of a "bend specimen is greatest "between 0.2 and O.T.—This esti-
mate results from the assumption that the nominal stress at the position of the
crack tip should not exceed the yield strength in a valid K^ test. .
12
APPENDIX - SYMBOLS
B specimen thickness
C
IK estimate of maximum value of Kjc that can he measured with
specimen of given dimensions and yield strength
d
2n'd2n-l coefficients of Williams stress function
E Young's modulus
# strain energy release rate with crack extension per unit length
of crack border, or crack extension force
W specimen width
13
a
YS ^'2 Percen"t offset tensile yield strength
X stress function
Subscripts:
t tensile component of Y
14
REFERENCES
1. Gross, Bernard, Srawley, John E., and Brown, William F., Jr.: Stress-
Intensity Factors for a Single-Edge-Notch Tension Specimen Toy Boundary
Collocation of a Stress Function. NASA TN D-2395, 1964.
2. Srawley, John E., Jones, Melvin H., and Gross, Bernard: Experimental Deter-
mination of the Dependence of Crack Extension Force on Crack Length for a
Single-Edge-Notch Tension Specimen. NASA TN D-2396, 1964.
3. Srawley, John E., and Brown, William F., Jr.: Fracture Toughness Testing.
Paper Presented at ASTM Meeting, Chicago (111.), June 22-26, 1964. (See
also NASA TM X-52030, 1964.)
8. Irwin, G. R.: Analysis of Stresses and Strains Near the End of a Crack
Traversing a Plate. Jour. Appl. Mech., vol. 24, no. 3, Sept. 1957,
pp. 361-364.
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