METHODE OF STATEMENT

Fabrication and Erection Steel Structure

CASTING BUILDING EXPANTION

Client : Contractor

APPROVED

APPROVED AS Signature
NOTES

NOT APPROVED Name

REVIEWED
Date

This document is copyright and shall not be reproduced

without the permission of PT. Asuka Engineering
Indonesia

Distribution : Status Code :

Client : Original Copy A01 : Issued For Review
All Engineers : Controlled Copy B01 : Issued For Approval
QA/QC : Controlled Copy C01 : Issued For Construction

A01 08-08-2022 IJM AT HS Issued For Review

REV.
DATE AUTHOR CHECKED APPROVED ISSUE PURPOSE
NO

Document Number Engineering Discipline :

CIVIL
MS-AEI/OTE-CVL-2021-001
 REVISION CONTROL SHEET

REV. NO DATE DESCRIPTION

1 02-08-2022 Issued For Review
2
3
4
5
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8

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 TABLE OF CONTENTS

No. CONTENTS
1 Introduction
2 Definition
3 Scope Of Works
4 Materials
5 Schedule and Organization Chart
6 Construction Equipment
7 Manpower
8 Method of Works
9 Health, Safety and Environmental Procedures

APPENDIX:

1. Appendix 1 : Detail Schedule Casting Project

2. Appendix 2 : Organization Chart

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 1. Introduction

This Civil Method Statement defines the procedure to carry out the Fabrication and Erection Steel
Structure as per requirement in CASTING BUILDING EXPANSION to ensure the safety and quality
of the work.

2. Definition

Definition Within the contents of this specification shall be as follow:

➢ The “OWNER” shall mean OTE Engineering Indonesia.

➢ The “CONTRACTOR” shall mean Asuka Engineering Indonesia.

3. Scope Of Works
This procedure describe that for Fabrication and Erection Steel Structure

4. Materials

Fabrication Steel Strucuture WF, UNP, LNP, CNP, Steel Plate

Erection Steel Strucuture Welding Wire, Bolt and Nut

Material Roof Roof U 650 Stainless Steel 304.Thk 0.6 mm

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5. Construction Equipment and Material
Welding Machine, Cutting Torch, Grinder, Clamps,
Wrenches, Nylon slings, Hydraulic jack, Magnetic Drill,
Fabrication Hand Tools
Roughter Crane, Truck Mobile Crane, Spreader, Wire Sling,
Erection Webbing Sling, Shackle,

6. Manpower

Direct manpower shall be allocated as following:

1. Supervisor Steel Structure

2. Foreman

3. Welders

4. Fitter

5. TMC Operator

6. Roughter Crane Operator

7. Rigger

8. Signalman

9. Surveyor

10. Scaffolder

8. Method of Works

8.1. Fabrication Steel Structure

8.1.Measurement Pattern

Patterns (maal) measurements and other equipment needed to ensure the accuracy of the work
must be provided at the time of manufacture. All measurements must be made using approved
steel tapes. The dimensions of the fabricated steel will adjust the drawing for construction issued
by the Owner.

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 8.2. Straightening

Before any other work is carried out on the slabs, all slabs shall be checked for flatness, all bars
shall be checked for straightness, shall be free from twisting and if necessary shall be repaired so
that when the slabs are assembled they will appear to be tightly packed as a whole.

8.3. Cutting

Steel work can be cut using scissors, sawing or with a welding cutter. The surface obtained from
the results of the cut must be angled to the plane being cut, perfect and level according to the size
required.

8.4. Tooling and Grinding Machine Work

If the plate is sheared, sawed or cut with a cutting welder, it is permitted to remove a maximum
of 3 mm of metal on a plate with a thickness of 6 mm and a plate with a thickness greater than
12 mm.

8.5. Welding Job

Welding work is carried out by welders under the direct supervision of structural implementers
with welding work.

Specific details concerning the method of preparation of the joint, the method of welding, the
type and size and strength of the electric current.

The size of the electrodes, the amperage and the arc velocity used, must be as stated by the
electric welding manufacturer with RD type steel wire.

Steel plates to be welded must be free from iron impurities, oil, paint, rubber or other coatings
that can affect the quality of the weld.

8.6. Drill

All holes must be drilled for the entire thickness of the material. Whenever possible, all plates,
scraps and so on should be clamped together to make holes and drilled through the entire
thickness at once.

8.7. Code the types of pieces

All holes must be drilled for the entire thickness of the material. Whenever possible, all plates,
scraps and so on should be clamped together to make holes and drilled through the entire
thickness at once. When using a bolt in one of the holes then this hole is drilled smaller and then
just enlarged to reach the actual size.

Another way is that the rods can be individually punched using a mallet. After drilling, all iron
impurities must be removed and plates etc. can be removed if necessary.

The diameter of the holes for bolts, except for fitting bolts is 1.50 mm larger than the diameter
shown on the design drawings. The diameter of the holes for the bolts must be within the given

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 tolerances.

In this case, using an undrilled hole fit through the entire thickness of the elements at once, then
the hole can be drilled to a smaller size first and then during the experimental montage.

8.8. Montage in the workshop (Trial Montage)

Prior to lifting, the steel work must be temporarily installed (trial montage) in the Fabrication
contractor's workshop and protected from the weather for inspection.

If there is a difference in position, the adjacent beams must be montage together at the desired
position complete with their supports, transverse girders and all reinforcing bars.

Temporary connections must be fully connected by using approved methods such as kiosks,
jacks, bolts.

Sculpting is done during montage only to bring the parts to the desired position and not to enlarge
the hole or damage the material.

8.9. Marking for Final Installation

Each chapter should be clearly marked (with sculptures and paint). Paint from darts Different
colors are used to distinguish the same parts.

Two copies of the plan drawings that correctly state the markings.

8.10. Painting in the Workshop

After dismantling, as a continuation of the successful montage of experiments, the surface of all
steel work, except for parts worked with machine tools and on placements, is thoroughly cleaned
so that it becomes clean metal using sandblasting.

After all steel surfaces are clean and dry, the basic materials are given with a layer of menie or
other protective materials

8.11. Use of Hard Steel, Bolts for Final Installation

a. Installation

Each installation is made side by side with adjustment bolts so that the various parts and plates
are closely related to each other as a whole.

50% of the holes shall be filled with at least 10% adjustment bolts, or at each cut and plate at
least two holes shall be filled with parallel drift.

Steel bolts shall be installed with the required bolt rings, one under the bolt head and one under
the nut, care must be taken that the bolt rings are installed with the concave facing outward.

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 b. Inserting and tightening steel bolts is set

Checking the voltage/torque relationship is carried out by the Montage Contractor.

Any loose bolts must be adjusted as needed, special attention should be paid to the group of bolts
that may be loosened and tightened so as to achieve the required tension.

8.12. Steel Painting

a. Cleaning:

Surface cleaning of metal construction work must be clean and peeled off by sand blasting or
other approved method, so that it becomes clean metal, removing all grease, oil, rust, mud, or
other adhering to it.

The surface area to be cleaned must be able to simultaneously be covered with primer and painted
immediately after cleaning, before oxidation occurs.

b. Painting:

Painting cannot be carried out in foggy, sheet or dusty weather or in other bad weather.

The surface to be painted must be dry and dust free. The next coat is not applied until the previous
coat of paint has dried.

The cover coat is applied over the base coat within approximately six months but not sooner than
48 hours after the primer coat.

If this happens, then the steel surface needs to be cleaned again or repainted as described above.

The paint is rubbed with an effect on the steel surface, the bolts at each corner, plate joints,
grooves and so on, then leveled well.

Any water-permeable, or water-permeable, chapters are filled with thick paint using water-
resistant cement or other material approved prior to primer finish.

Each layer that has been finished must look the same and even, the average paint usage is 12.5
mm2 per liter for the next layer.

8.2. Erection Steel Structure

The erection and installation of steel that according to the contract specification clause:

8.2.1. Transportation of Fabricated Portal Frame

The fabricated I-beam columns, rafter and truss by the measure in range 6m until 10m length
weight approximately 1.5 metric tons are transported to the site by mean of the trailer. The
steel materials (fabricated portal frame) should be properly arranged on the trailer by

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 separately.

8.2.2. Unloading, Arrangement, Storage and Protect Material.

a. Unloading

The fabricated portal frame unloaded by using 25-tonnes crane. Before unloading materials
out of trucks, the platform or access road must be prepared properly for crane and trucks by
term safely load.

b. Arrangement

To avoid materials being moved so much on the job site that might cause unexpected
damages of paint or discolour and shapes, they shall be unloaded and arranged close to the
designed erection point. The materials shall be stacked in location according to the
building/areas, should be near to the lifting position adjacent to the area to be erected.

Conditions of each job site, the materials arrangement plan may different based on open
clear area. The fabricated I-beam or columns should be arranged close to their anchor bolt
position. Rafter should be arranged to ensure easy to assemble and move. All condition
arrangement should be checked park-mark as parking list enclosed before unloading for the
best unloading position.

c. Storage and Protect Material

To preventing and protecting materials from damages during storage that exposed to
environment factors such as storm water, dust, etc which can cause the rust, stain, discolour,
and etc, the proper storage should be provided to avoid the steel materials damages,
deformation and contamination. The tasks below should be considered:-

- Dry area and stored above ground level with timber packing and ventilated.

- Steel component or materials shall be stored separately for difference sizes and types.

- The materials should be placed in minimum 5% slope to avoid water pond.

- The materials shall be kept free from the dirt, dust, grease and other foreign materials.

8.2.3. Installation of Steel Column

a. Preparation

After the columns are being distributed along the designated positions, the materials need to
be cleaned and assembled before erection. Level and position of nuts and anchor, lifting
weight and crane position shall be checked.

b. Erection

The 25-tonnes crane is set-up with the suitable position to lift the column into position.
Before major lifting, all the slings 1 rope is inspected by riggers. The lifting 1 swing area

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 will be barricaded to prevent unauthorized works/personnel into the area. Slightly down
column on cast anchor bolts. The nuts will be tightened upon installation of column base
plate into anchor bolts in right position.

8.2.4. Erection of Portal Frame

a. Preparation

The scaffolding should be prepared for workers to perform rafter to rafter, rafter to
column connection including item 5.3.1. Temporary anchor points should be arranged
out of working area to avoid hanging materials can be caught by temporary cable.

b. Erection

- STEP 1

The fabricated sections are joined together J1, J2 & J3 at the site along the grid lines.

- STEP 2

The connected frame will be slightly lifted by one cranes (50-tonnes) into position and
bolts tightened. Two units of mobile scaffold platform to the joint height will be pushed
to place to do the nuts tightened

Workers on the ground will drive the fabricated steel (rafter) to the right position in
coordination with the crane. Crane is only released when all connection bolts and nut
adequate tighten.

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 c. The following are the stages of erection structure :

Stage erection for main building :

1. Install Coloumn C1-6
2. Install Rafter C1-6 + setting adjustment condition material
3. Install Coloumn C1-5
4. Install Rafter C1-5 + setting adjustment condition material
5. Install Coloumn C1-4
6. Install Rafter C1-4 + setting adjustment condition material
7. Install Coloumn C1-3
8. Install Rafter C1-3 + setting adjustment condition material
9. Install Coloumn C1-2
10. Install Rafter C1-2 + setting adjustment condition material
11. Install Coloumn C1-1
12. Install Rafter C1-1 + setting adjustment condition material

And here's the diagram of total rated loads :

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 Stage erection for electrical room building :
1. Install Coloumn C1-6
2. Install Rafter C1-6 + setting adjustment condition material
3. Install Coloumn C1-5
4. Install Rafter C1-5 + setting adjustment condition material

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 And here's the diagram of total rated loads :

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 8.2.5. Erection Sequence

a. Braced Bay Erection

Brace bay will be erected in priority. After completion bracing bay frames, all
components such as brace rod, flange brace, etc of this shall be completed as per shop
drawing. Braced bay frames must be temporarily aligned before installation purlins and
bracing to avoid difficulties may get if conducting alignment for remained frame.

b. Remaining Frames Erection

Proceed with the erection of the remaining frames and additional bays. Eave struts and
peakpurlins may be installed in the immediately bay between braced bays to stabilize
frames.

8.2.6. Erection Sequence roof

Picture 1 Layout Mobile System

Stage erection for roof by Utomodeck :
1. The process of preparing the work area Based on the survey that has been carried out for
roofing work that will use the Mobile System
2. After determining the working area, pavement is needed on the part of the soil that will be
used as the mobsys area. This is done to avoid land subsidence at the location of the
Mobile System. The estimated weight of the Mobile System is 30 tons.
3. After the pavement is completed, proceed with the placement of forklifts, coils, and
uncoillers. Then the placement of the Mobile System machine, the installation of
scaffolding of 3-4 meters, and the placement of the radial machine. After all these things
are ready, roof production can be done.

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 Picture 2 preparation of coils for production

4. Install scaffolding and conveyors for laying roofing material from the machine.

Picture 3 Installation scheme with Mobile System

Picture 4 Install scaffolding and conveyors for Mobile Systems

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 8.2.7. Roofing production process with Mobile System
1. After the preparation of tools and materials is completed, the installation team performs
marking on the gordings and roof before production.
2. The roof profile that has been produced from the machine is transferred to the conveyor,
then put into the radial machine and received by the team that has been prepared on the
gording.

Picture 5 Moving the roof profile in the gording

3. Profiles that have been raised to the roof, stacked on gordings are a maximum of 5 pieces
and tied with ropes.

Picture 6 Piles of roofs on gording

8.2.8. Method of Installing roof coverings

1. Before installation begins, make sure that the safety net and safety lines for workers are
well installed.
2. Workers wearing body harnesses are ready on top of the roof frame. The worker's legs
rest on the gording. In the event of rain, the material must be protected with a lid or
placed in a temporary storage area.

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 3. Roofing materials that cannot be installed will be stacked, and tied with ropes on purlins.

Picture 7 Roof stacking on top of the frame

4. Installation of the U650 connector

Picture 8 Installation of the U650 connector

5. Installation of the roof U650

Picture 9 Installation of the roof U650

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 6. Once the roof is confirmed to be installed with the associated overlap, the roof overlaps
in- seaming.

Picture 10 Seaming Results

7. The first seaming process is carried out manually per distance of 1-2 meters. After the
roof is installed, the seaming process is carried out with an electric seaming tool along the
roof overlap.

Picture 11 Manual & electric seaming process

8. Details of the installation of the roof are carried out as shown below.

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 9. Details of the installation of flashing and finishing.

9. Health, Safety and Environmental Procedures

See Appendix HSE Procedure

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