1P630611-1 1 Introduction • Excessive strong wind continually blowing to the front exhaust side of the outdoor unit will

• Excessive strong wind continually blowing to the front exhaust side of the outdoor unit will result
in the fan reversing at a high speed and being damaged. Refer to the figure below for installation.
5 Electrical wiring
CAUTION
To those doing • Do not operate the unit before completing refrigerant piping connection. (Failure to do so will result in compressor malfunction.)
• Install the earth leakage circuit breaker. (Since this unit is equipped with an inverter, to prevent malfunction of the earth leakage circuit breaker itself,
electrical work select the breaker that be capable of handling high harmonics.)
Install the outdoor unit with the air outlet facing Make the exhaust direction
Combination The indoor units can be connected in the following range. the building wall, closure or wind shutter. perpendicular to the wind direction.

Strong
• Be sure to install the dedicated indoor units. 5-1. Example of whole system wiring connection
wind [Precautions for routing power wiring]
INSTALLATION MANUAL (1)
• The electrical wiring must be installed by the trained electricians.
The two-dimensional bar code
is a manufacturing code.
Refer to the product catalogue for the model names of the indoor • Perform wiring connection in accordance with “Wiring Diagram Label”. • Never connect two electric wires of different
units which can be connected with this unit. If connected to a system without a BP unit Only conduct the wiring connection after turning of the branch circuit breaker and the sizes to one power supply terminal.
RXYMQ6BVM
Sheathed with the
• Combination capacity ratio and number of the indoor units. Power overcurrent circuit breaker. (Phenomenons such as loose electric wire insulation sleeve
Branch circuit • The grounding impedance must be 4Ω or less.
Combination Maximum number Intake grille supply
Power connection may cause abnormal heating.)
Be sure to read this manual before installation and conduct installation according to this manual. Outdoor unit Combination Air outlet Strong breaker & Outdoor unit supply • Set the earth leakage circuit breaker. • For the electric wires connected to the power Crimp-style terminal
Power wiring
capacity ratio (%) of indoor unit (Keep adequate space and install the outdoor unit) wind
overcurrent B • Earth the indoor and outdoor units.
circuit breaker B supply terminals, use the crimp-style terminal
RXYMQ5BVM VRV only 50~130 RXYMQ5BVM : 8 3) When installing in locations where there is heavy snowfall, take the following measures. (earth leakage 220-240V/ • Do not connect the earth wire to the gas pipes, water pipes, lightning rods or telephone with insulation sleeve. Otherwise, connect the
• Block up the base. circuit breaker) 220-230V earth wires.
1. This series air conditioner uses R410A refrigerant. Strictly observe the precautions under the RXYMQ6BVM VRV mixed RA or RA only 80~130 RXYMQ6BVM : 9 wires of the same size to the sides respectively
• Install snow hoods (field supply). 220-240V/ VRV - Gas pipes – gas leaks can cause explosion or fire.
6 Refrigerant piping connection as there are strict requirements for how to prevent entry of impurities Indoor unit as shown in the figure.
• Remove the rear suction grille to prevent snow from accumulating on the fins. 220-230V - Water pipes – cannot be grounded if hard vinyl pipes are used. Connect the wires Never Never
(mineral oils such as specialized lubricating oil and moisture) for R410A. Standard operation range 4) If there is a risk of short circuit for the outdoor unit in the ambient environment, 16V
16V Earth 16V Earth 16V Earth - Telephone earth wires or lightning rods – the ground potential when struck by lightning Phenomenons such as loose electric wire of the same size connect connect two
use airflow direction adjustment plate (field supply). connection may cause abnormal heating. to the sides two wires wires of
• Clean and dry The values below are the supposed working environment for the outdoor may get extremely high.
Strictly follow the instructions below. respectively. together. different size.
Strict measures must be taken to keep impurities (including SUNISO oil and other mineral oils as well as moisture) 5) The refrigerant gas (R410A) is nontoxic, non-flammable and safe. It is necessary to Remote • Only use the copper wires.
and indoor units: take measures against to keep refrigerant concentration from exceeding allowable Earth controller • Be sure to turn off the power supply before performing the electrical wiring work. • Use the specified electric wires and secure
out of the system. Equivalent piping length…7.5m safety limits in a small room in the event of refrigerant leakage.
Cooling Heating If connected to a system with a BP unit Do not switch on the breakers until all wiring work being completed. them firmly without applying external stress
• Tightly sealed Difference in height…..........0m 6) An inverter air conditioner may cause home appliances produce noise. to the terminal block.
R410A contains no chlorine, does not destroy the ozone layer and so does not reduce the earth’s protection against A Outdoor temperature (°CDB) When selecting the location for installation, keep the air conditioner and wiring a proper Power Electronic component box • Refer to the table below for the tightening
46
distance away from radios, computers and stereo equipment as shown in the following figure. Branch circuit supply Terminal blocks • Tighten the terminal screws with a suitable
harmful ultraviolet radiation. R410A will contribute only slightly to the greenhouse effect if released into the atmosphere. B Indoor temperature (°CWB) breaker & Outdoor unit Power screwdriver. Use of small screwdriver would
torque of the terminal screws.
40
Particularly for location with weak wave reception, be sure to keep a distance of at least 3m overcurrent supply
2. Since the design pressure is 4.0MPa, refer to the 6 Refrigerant piping connection for selection of pipe thickness. C Outdoor temperature (°CWB)
between the indoor unit and the remote controllers and place the power supply wiring and B Stop valve mounting plate damage the screw head and could not achieve Tightening torque (N • m)
circuit breaker B
D Indoor temperature (°CDB) transmission wiring in conduits, and connect the conduits to the ground. the proper tightening effect. M5 (power supply terminal) 2.39~2.91
3. Since R410A is a mixed refrigerant, it must be charged in liquid phase. (If the refrigerant is charged in gaseous phase, (earth leakage 220-240V/
Range for continuous operation
In addition, use the shielded wires for all electric wires between units. circuit breaker) 220-230V Ferrite core (accessory) • Secure the terminal screws overtight may M4 (shield earthing) 1.18~1.44
its composition can change and the system may not work properly.)
Indoor unit break them. M3 (Internal unit wiring terminal) 0.80~0.97
Range for pull down operation 220-240V/
4. Be sure to connect a special indoor unit for R410A. Refer to the product catalogue for the model names of the indoor units 220-230V Electric wire between units
Branch circuit breaker & BP unit
which can be connected with this unit. (If connected with other indoor units, the air conditioning system will not operate normally.) Range for warming up operation Branch circuit breaker & overcurrent circuit breaker 16V Earth

ore
Indoor unit
5-4. Precautions for wiring connection between units

1m or more
1.5m or m
5. Power voltage of this series product is single-phase 220-240V/220-230V, 50/60Hz. Possible operation range overcurrent circuit breaker Clamps Power wire

ore
remote Back
(accessories) (including the earth wire)

1m or m
(Out of unit capability guaranteed) controller
Earth
Room air • Connected the wiring between units of the single system as shown in the figure below.
For operation conditions a , b in the table below, more Wiring outlet
Technical specifications Home 1.5m or e Outdoor unit
Indoor unit Wiring outlet
(No polarity)
refer to the operation range (above figure). application 1.5m or mor (knockout holes) (knockout holes)
Please read the these “SAFETY PRECAUTIONS” carefully before installing air conditioning Terminal block (X2M)
Model RXYMQ5BVM RXYMQ6BVM Transmission wiring (shielded wire) (16V) Electric wire Connecting to the
unit and be sure to install it correctly. After completing the installation, make sure Remark 7) For the installation locations, refer to the installation manual (2). Electric wires between units power supply is forbidden
Power supply wiring (sheathed cable) (220-240V/220-230V) TO I/D UNIT TO O/D UNIT Multi O/D
that the unit operates properly during the start-up operation. Refrigerant R410A between units
Power wire F1 F2 F1 F2 Q1 Q2 About length of the electric wires between units
Power supply + Transmission wiring for indoor units
4
Cooling capacity kW 14.0 16.0 a
• Please instruct the customer on how to operate the unit and keep it maintained.
Heating capacity kW 14.0 16.0 b
Precautions during installation Power wire
(including the earth wire)
Exceeding the following length may result in abnormal
• The precautions described herein are classified as WARNING and CAUTION, following which is the important safety
a
5-2. Precautions for routed power wiring and transmission wiring (including the earth wire) Side
signal transmission. Be sure to observe.
information, it is strongly recommended to observe. Cooling input kW 3.83 4.51
Keep proper distance Max. wiring length 300m or less
• To prevent vibration and noise, check the foundation is solid and level before installation.
Route the power wiring (including the earth wire) from the wiring outlets (knockout holes) Total wiring length 600m or less
• This air conditioner comes under the term “appliances not accessible to the general public”. Heating input kW 3.04 3.59 b • As shown in the following figure, firmly secure the unit to a stable base using anchor bolts.
on the sides, front, or back of the units. Front F1 F2 F1 F2 F1 F2 Max. number of branches RXYMQ5 : 8
(Use four sets of commercially-available W12 anchor bolts, nuts and washers.) Using the shielded 2-core
• Meaning of WARNING and CAUTION notices. Dimensions (H × W × D) mm 990 × 940 × 320 Route the electric wires between units from the piping outlet, or from the wiring outlets RXYMQ6 : 9
• The section of the anchor bolts above the base 20mm wire (no polarity) Indoor unit
(knockout holes) on the sides, front, or back of the units. WARNING:

20
Mass kg 78 80 in length is the most appropriate.
WARNING Improper handling may result in major accidents such as death and serious injury. After the fuse is blown, ask the serving agency to replace it.
Gas side inch 5/8 3/4 [Precautions when punching through the knockout holes] Precautions for wiring connection between units
Connection mm Ø15.9 Ø19.1 [About drainage handling] Do not replace the fuse by yourself. Otherwise, it may cause
Improper handling may result in injury or property damage, or even serious consequence under Ground plan • Punch through the knockout holes with a hammer.
CAUTION piping
Liquid side inch 3/8
• Perform drain pipe installation work using the optional drain plug if the drainage from the outdoor unit may lead to • After punching through the holes, it is recommended to coat the holes at the edge and the accidents such as electric shock. • Do not connection the power supply to the single-phase wiring terminals.
some circumstances. mm Ø9.5
problems (such as water drained from the outdoor unit dripping down to the pedestrians). area around them with anti-corrosion paint to prevent rusting. Otherwise, the whole system will be damaged.
• After completing installation, perform a test run to check for normal operation and explain to the customer how to For operation conditions c in the table below, • It is necessary to keep an interspace over 100mm under the air conditioner leg in order to handle the drainage. • Install the earth leakage circuit breaker.
Electrical specifications refer to the operation range (above figure). • Make sure the drain functions properly. (Beware of water leaks if the piping is brought out from the bottom.)
• Before leading the electric wires through the knockout holes, scrape the burrs around the
(Since this unit is equipped with an inverter, to prevent malfunction of the earth
• The wiring from the indoor unit must be connected to the PC board terminal F1/F2 (TO I/D UNIT)
operation and maintain the air conditioner. holes and wrap the wires with the protective tape. of the outdoor unit.
In addition, ask the customer to keep this installation manual together with the operation manual for future reference. Model RXYMQ5BVM RXYMQ6BVM - Drain plugs are not supplied with the unit. They are commercially-available, so you can purchase them separately. leakage circuit breaker itself, select the breaker that be capable of handling high
Remark
• For the electric wires between units, after being secured within the unit, wrap them together with the
If small animals might enter the unit, block off the harmonics.)
• Also, inform customers that they should store this installation manual along with the operation manual for future reference. Phase ~ DRAIN PLUG KKPJ5G280 Exhaust side refrigerant piping connected locally using the protective tape as shown in the figure below.
Burrs knockout holes with sealing material (field supply) • Since this product is equipped with an inverter, harmonics will be generated.
Voltage V 220-240/220-230 If local laws require the suppression of harmonics on the building, please take Precautions when branching
Guide slot Ground plan 160 620 160 harmonic suppression measures on the electrical equipment side.
Power Frequency Hz 50/60 the wiring between units
WARNING supply (Feet pitch) 90 16
5-3. Precautions for power wiring connection
• Connect the power wiring and the power supply terminal blocks as shown in the
• The electric wires between units can hold

16
Allowable voltage following figure and tighten the clamps. Gas side piping
% ±10 up to the number of branches noted in
fluctuation

(Feet pitch)
• Fuse models of the outdoor unit see “Wiring Diagram label” for details:

161
Electric wires “Max. number of branches” shown above.

260
Ask the dealer or specialized personnel to carry out the installation work. Fuse rated current A 30 F2U, F3U (T6.3A/250V)

68
Hooks NOTICE

279
Liquid side The wires after being branched can’t be

285
between units
Do not install the machine by yourself. Otherwise, it may result in water leakage, electric shocks or fire hazards. Outdoor unit maximum (4) When using residual current operated circuit breakers, be sure to use a high-speed type piping branched again.
running current A 27.0 c • The unit is equipped with an inverter. Always connect the earth wire to discharge the
100 mA rated residual operating current. Insulating
Perform installation work following the instructions contained in this manual. 61 36 unit and eliminate the impact on other devices by reducing the noise generated from material
Branch
Drain ring Protective tape Sub branch
Improper installation may result in water leakage, electric shocks or fire hazards.
Accessories 262
416
Drain hole [Note] the inverter, and to prevent the unit casing from being live due to electric leakage.
When installing the units in a small room, take proper measures to ensure the amount of any leaked refrigerant under the Put the drain ring till the 595 • Never install a phase advancing capacitor to improve the power factor. (Installing a
Check if the following accessories are supplied with the unit. bottom of the drain plug to • Select the power wiring in accordance with the local and national regulations in your area.
concentration limit in the event of refrigerant leakage. Contact your dealer for appropriate measures. Ground plan (unit: mm) • Specifications of the field power wiring should be in compliance with IEC60245. phase advancing capacitor will not improve the power factor, but may cause the
(Remove the front plate and they are in the accessory bag) hook it on to the hooks. F1 F2 F1 F2 F1 F2
Excessive refrigerant concentration in a closed ambient space may result in oxygen deficiency. • Use wire type H05VV when the protective conduits are used for the power wiring. capacitor abnormal heating and accidents.)
Operation manual Clamp Buckle Ferrite core ① Insert the drain plug into the drain hole of the bottom plate. • Use wire type H07RNF when the protective conduits are not used. • For the wiring, use the designated electric wires and connect firmly, then secure them
Be sure to use the specified accessories and parts for installation. Drain hole of the ② Turn the drain plug along the guide slot till it stops (about 90°) • Only proceed with wiring work after turning off all the power. with the accessory clamps to prevent outside force from being applied to the terminal
unit’s bottom plate to install it to the bottom plate.
Failure to use the specified parts may result in water leakage, electric shocks, fire hazards or the unit failing to operate normally. • Always earth the unit in accordance with the local and national regulations in your area. area (terminals of the transmission wiring and earth wire connected on site).
For details, please refer to 5-3. Precautions for power wiring connection . F1 F2 F1 F2
Install the unit on a solid foundation which can withstand the weight of the unit. Accessory bag In case of connection the BP unit
Electronic component box • Do not tie the remaining wires in a bunch and tuck into the unit.
A foundation of insufficient strength may result in the unit falling and causing injuries. (1 pc.) (3 pcs.) (1 pc.) (1 pc.) Front plate screw Front plate Stop valve mounting plate Power supply • Place the electric wires in the conduits or plastic sleeves to prevent them from being
For RXYMQ6BVM only terminal block (X1M) scratched by the edge of the knockout hole.
Install the unit at designated places by taking into consideration strong winds such as typhoons and earthquakes.
Gas side accessory Gas side accessory Gas side accessory Others
F1 F2 F1 F2 Q1 Q2

Improper installation may result in the unit falling and causing accidents. • Secure the electric wires with the accessory buckles to prevent it from touching the
piping (1) piping (2) piping (3)
Buckle (accessory) piping and stop valves.
• Installation manual (2 pcs.) (included with a (Refer to 5-3. Precautions for power wiring connection )
Make sure that all electrical work is carried out by the specialized personnel in accordance with local laws and regulations and
• Screw (1 pc.) Screw copper foil) Outdoor unit
this manual, and a special power supply circuit is provided for the unit. Terminal board
Power wiring (accessory) [Note]
An insufficient power supply circuit capacity or improper electrical operation may lead to electric shocks or fire hazards. (field supply) (field supply) BP unit
Transmission • Use the sheathed wires for the power wiring. F1 F2 Indoor unit (if room air conditioner
(1 pc.) (1 pc.) (1 pc.)
Use the specified wires and attach them securely, with no external forces acting on the terminal connections or wires. terminal block (X2M) indoor unit is connected)
• Do not route the weak electric wiring (remote controller wire and wiring between units) 1 2 3 1 2 3
Improper connections or securing of wire may result in abnormal heat build-up or fire hazards.
together with the strong one outside the air conditioner, keeping them at least 50mm
When connecting the indoor and outdoor units and the power supply wiring, to avoid the service lid being protruded and Optional accessories Earth wire (yellow/green)
(field supply)
Ferrite core
(accessory) Electric wires apart. Otherwise, being affected by the electrical noise (external noise) may result in Terminal board 1 2 3 1 2 3

Shielded part (field supply)

deformed, lay the wires in a smooth and regular way to attach the shell plate properly. • Refrigerant piping branch kit between units malfunction or breakdown.
Otherwise, the terminals will give out heat and may result in electric shocks and fire hazards. BHF6RHP6Z Electric wires Secure the electric wires BP unit
REFNET joint KHRP26A22T or BHRP26A22T between units • Be sure to connect the power wiring to the power supply terminal blocks and hold F1 F2 Indoor unit (if room air conditioner
Header Pack BHF6ARHP6Z between units to the copper
If refrigerant leakage occurs during installation, immediately open the windows and doors for ventilation. indoor unit is connected)
REFNET header KHRP26M22H BHF8RHP6Z (connected to X2M foil of the buckle it in place in accordance with 5-3. Precautions for power wiring connection . 1 2 3 1 2 3
Gaseous refrigerant will produce toxic gas if it comes into contact with fire. TO IN/D UNIT (F1, F2)
- For selection of the refrigerant branch piping kit, refer to the 6 Refrigerant piping connection . • Hold the wiring between air conditioner units in place in accordance with - Use 0.75~1.25 mm2 shielded 2-core wire
After installation is completely finished, check for refrigerant leakage. Clamps 5-4. Precautions for wiring connection between units .
1 2 3 1 2 3
[Note] for the above wiring.
If the refrigerant leaks inside the room, it may generate noxious gas if in contact with the fire of an air heater, burner or
REFNET joint BHRP~ model is included in some specific Pipe size reducer. It is not designed to size up main [Note] Thread the transmission wiring through, (accessories)
• Secure the electric wires using the accessory clamps to prevent it from touching the (For how to earth the shielded part, refer to
cooker, etc. wrapping it 2 times around the ferrite core,
pipes (gas side) to ø25.4, ø31.8 or ø38.1 mm in diameter. For further specifications, contact Daikin sales office. After the electrical work is completed, check to make sure there are no and fix the wrapped section with the piping etc. the figure on the left.)
Do not touch the electrical parts when the unit is powered on. loose connections for the connectors of each electrical component in the clamp (accessory). - All electric wire between units are
• In case of BP connection system electrical component box and the terminals. • After connecting the electric wires, lay the wires in a smooth and regular way to avoid field supply.
Power supply Indoor unit (Room air)
After completing installation, make sure that no residual voltage exists on the live parts (such as the terminals of earth the electronic component box cover being protruded, then close the cover tightly.
BP Power supply line (3 wires)
leakage circuit breakers and terminal blocks) before operating the breakers such as changing. Main
unit ~ 50Hz, 220-240V /

6
~ 60Hz, 220-230V : For BP unit

Consult your local dealer regarding what to do in case of refrigerant leakage.

piping
Transmission line (2 wires) Refrigerant piping connection
BP Transmission
When the air conditioner is to be installed in a small room, it is necessary to take proper measures so that the amount of Power supply
REFNET unit and power supply line (4 wires)
joint
any leaked refrigerant does not exceed the concentration limit in the event of a leakage.
Otherwise, this may lead to an accident due to oxygen depletion.
Branch switch and
overcurrent
Brazing connection
Flare connection
6-1. Installation tools To withstand the pressure and prevent entry of any impurities into the air
conditioning system, always use the special installation tools for R410A.
6-5. Precautions for refrigerant piping connection
interrupter
(around fault REFNET
BP BP unit • The field piping can be connected in 4 directions. [Precaution for piping connection]
unit
Do not directly touch refrigerant that has leaked from refrigerant pipes or other areas, as there is a danger of frostbite. circuit interrupter) joint BPMKS967A2 For 2 indoor units. • For machining the flaring part, refer to the following table.
• To withstand the pressure and prevent entry of any impurities (mineral oils suchas specialized
Do not allow children to climb on the outdoor unit and avoid placing objects on the unit.
220-240V/ BPMKS967A3 For 3 indoor units. Multi-purpose Front plate • To install the flaring nut, only coat the refrigerant oil to the inside surface of the flaring (ester or ether oil),
220-230V Earth Branch piping lubricating oil and moisture), be sure to use the special installation tools for R410A. then turn the nut 3~4 circles with your hands.
Injury may result if the unit becomes loose and falls. gauge hose (Screw specifications for R410A and R407C are different.) Piping outlet plate
2 Before installation • Make sure that the engine oil in the pump will not flow backward into the air conditioner system
(front)
Back
Do not coat the refrigerant oil to the outside surface.
Coat the refrigerant oil to the
inside surface of the flaring.

CAUTION [Precautions to remove packaging (L-pillar)]

Vacuum pump when the pump stops.
• Use the vacuum pump able to lower the pressure to -100.7Pa (5Torr, -755mmHg). Piping outlet plate
Nut

Top plate Front plate screw (back)

● Remove the packaging (L-pillar) used to protect the unit
Be sure to earth the unit. Side
while carrying from the right front part. Front
Do not connect the earth wire to gas pipes, water pipes, lightning rods or telephone earth wires. Follow the steps below to remove. Front plate Do not let the nut touch the refrigerant oil
• Gas pipes – gas leaks can cause explosion or fire. Piping outlet plate screw Bottom
• Water pipes – cannot be grounded if hard vinyl pipes are used.
1) Remove the front plate screw. screw 6-2. Selecting piping material to prevent from being screwed overtight.
2) Remove the packaging (L-pillar). • While connecting downward, open up a round hole (knockout hole) by drilling holes near the welded part
• Lightning rods or telephone earth wires – the ground potential when struck by lightning gets extremely high. 3) Install the front plate screw to fix Front plate • Do not use the pipes covered with sulphur, iron oxide, dust, cutting oil, moisture or other contamination inside. of the knockout hole (4 places) with a Ø6mm bit. • To prevent gas leakage, coat the refrigerant oil (ester or ether oil) to the inside surface of the flaring part.
the front and top plates. Packaging (L-pillar) (Better not to exceed 30mg/10m for the oil inside the pipes).
Be sure to install a branch circuit breaker, overcurrent circuit breaker (fuse) and earth leakage circuit breaker. Bit • Refer to the following table for the tightening torque. (Being screwed overtight will damage the flaring part.)
• Determine the thickness and size of refrigerant piping based on the precautions for piping size selection on the back, Welded part
Failure to do so may result in electric shocks and fire hazards. Packaging (pallet)
while also taking into account local laws and regulations. For R410A, the design pressure is 4.0 MPa. Piping size Tightening torque Machining size A Type
Install the drain piping according to the installation manual to ensure proper drainage, then insulate the piping to prevent
[About carrying] • Be sure to use REFNET joint or header for the piping branches. Knockout hole
Hold the 2 handles at both sides as shown in the figure below and move it slowly. • While performing the piping work, make sure that the piping is within the maximum allowable ranges for length, height in difference and branch piping length. Ø9.5 32.7~39.9N•m 12.8~13.2mm

±2°
condensation from accumulating. Improper drain piping installation may result in water leakage and household items wet. Notch R0.4~0.8
(Pay attention not to touch the fins at the back.) • When using REFNET joint or header, pay attention to the following items and install it by referring to the installation manual included with the kits.

45°
90°±2°

A
Keep the indoor unit, outdoor unit, power wiring and transmission wiring at least 1m away from televisions and radios to prevent Ø15.9 61.8~75.4N•m 19.3~19.7mm
image or noise interference. (A distance of 1m or more may not be sufficient to eliminate the noise in the case of strong radio • Install the REFNET joint in such a direction that • Install the REFNET header so that it splits horizontally.
Exhaust grille can ensure horizontal or vertical branch. Notch
wave.)
Ø19.1 97.2~118.8N•m 23.6~24.0mm
Inlet holes (Horizontal line) ±30°or less Or • Cutting out the 2 notches makes it possible to carry out installation as shown in the figure below.
Remote controller (wireless kit) transmitting distance can be shorter than expected in rooms with electronic fluorescent lamps
Use a metal saw when cutting out the notches. • If there is no torque wrench, tighten the flaring nut with a normal wrench instead of it.
(inverter or rapid start types). Install the indoor unit as far away from fluorescent lamps as possible. Horizontal
(View in A direction) A (View in B direction) B • When tightening the nut, there is a possibility that the tightening torque is suddenly increased. In this case,
Vertical
Make sure to provide for adequate measures in order to prevent that the outdoor unit be used as a shelter by small animals. (Front) (Back) tighten it again based on the angles in the table below from this position.
Small animals making contact with electrical parts can cause malfunctions, smoke or fire. Please instruct the customer to keep
Corner [Note] Piping size Tightening angle (reference) Recommended tool arm length
the area around the unit clean.
Do not place your fingers into the inlet holes Ø9.5 60°~90° Around 200mm
Do not install the air conditioner in the following locations:
Outdoor unit
of the casing while moving the unit. Failure to
do so may result in deformation. Only hold
6-3. Piping protection Ø15.9 30°~60° Around 300mm
(a) Where mineral oil mist, oil spray or vapour is produced, for example, in a kitchen. Handles Location Installation schedule Protection measure
Plastic parts may be aged and damaged, and result in water leakage. the corner of the unit with your hands. • Maintain and protect the piping to prevent moisture from getting into and the entry of Ø19.1 20°~35° Around 450mm
More than a month Pinch Connection piping Bottom plate
(b) Where corrosive gas, such as sulphurous acid gas, is produced. the impurities and dust, etc. Outdoor
• Use the accessories or the specified parts to install the required parts. Less than a month • After piping connection is finished, perform gas leak inspection with nitrogen for the piping connection parts.
Corroding copper pipes or soldered parts may result in refrigerant leakage. • Pay special caution when penetrating the copper pipes through the walls till outside. Pinch or seal with tape • After drilling through the knockout hole, it is recommended to coat the edges of the notches and the area
Indoor Random
(c) Near machinery emitting electromagnetic waves. around them with anti-corrosion paint to prevent rusting.

3
Electromagnetic waves may disturb the operation of the control system and cause the unit malfunction.
Selecting installation location
(d) Where flammable gas may leak, where there is air borne carbon fibre or ignitable dust, or where volatile flammables
such as gasoline or thinner are placed. Operating the unit in such conditions may result in fire hazards.
6-4. Pipe connection [For RXYMQ6BVM only]
(e) Do not install the outdoor unit at the place where there is a shelter of the small animals. 1) Select a location for installation that meets the following conditions and get • For how to use the stop valves, refer to the Stop valve operation procedure under 6-7. Air tight test and vacuum drying . Connect the piping forward Connect the Connect the piping sideward Connect the piping downward
Once in the unit, leaves and small animals making contact with the electrical parts can cause malfunction, smoke or fire. the customer’s approval. • Use the accessory flaring nuts only. piping backward
Continued on the back page

Ask the customer to maintain a clean and tidy environment around the outdoor unit. • Good ventilation. Adopting other flaring nuts may result in the refrigerant leakage.
• Be sure to charge nitrogen into the pipe when brazing. Gas side accessory
Do not climb up the outdoor unit or place objects on it. Falling or tumbling may result in injury. • Not disturbing the neighbours. Gas side accessory piping (1) piping (1)
• No shelters of the small animals. Be sure to perform nitrogen purge or nitrogen charge when brazing. Failure to do this will create large quantities of oxide film on the inside Gas side accessory
Do not wash the outdoor or indoor units with water. Otherwise, it may cause electric shocks and fire hazards. surface of the pipes, which would adversely affect the valves and compressors in the refrigerating system and prevent the normal operation. Gas side accessory Gas side accessory
• Solid enough to support the weight and vibration of the unit which can be placed horizontally. Gas side accessory piping (3) piping (1)
piping (3) piping (1)
In a domestic environment this product may cause radio interference in which case the user may be required to take adequate • Able to avoid raining as much as possible. Note) When charging nitrogen before brazing, the pressure-reducing valve must be set to 0.02 MPa (0.2 kg • f/cm2 or less: as a slight breeze on your cheek).
• Adequate space kept around the unit for installation. • Do not charge other refrigerant other than the specified one for the refrigerating system. Gas side piping Gas side piping
measures.
• Outdoor piping and wiring within the allowable length range. • Do not charge the air for the refrigerating system. (field supply) (field supply)
Gas side accessory
Disposal requirements • No risk of flammable gas leaks. Pressure-reducing piping (3)
Dismantling of the unit, treatment of the refrigerant, of oil and of other parts must be done in accordance with relevant local and 2) When installing in locations where there is a possibility of strong wind, take the Refrigerant Location to valve [Note]
piping be brazed
national legislation. following measures. Do not use flux when brazing the refrigerant piping. Gas side accessory
• If the strong wind with speed over 5m/s blowing to the exhaust side of the outdoor unit, Use the phosphor copper electrode which does not require flux (BCu93P-710/795:ISO 3677). piping (2) Gas side piping
the decreased airflow rate and re-absorbed exhausted gas (short circuit) etc. by the Nitrogen Flux has extremely harmful influence on refrigerant piping system. If the chlorine based flux is (field supply)
Nitrogen

outdoor unit will lead to: used, it will cause pipe corrosion or in particular if the flux contains fluorine, it will damage the
[Note] - Decreased capability
Taping Manual valve refrigerant oil and adversely affect the refrigerant piping system. Cut the piping to Gas side accessory Gas side accessory Gas side piping Gas side accessory Cut the piping to
Cut the piping to
the required length piping (2) piping (3) (field supply) piping (2) the required length
• For how to install the indoor unit and the remote controller, refer to the installation manual - Increased frost during heating the required length
- Operation stopped as high pressure increases
of each equipment.

1P630611-1
6 Refrigerant piping connection 7 Charging refrigerant WARNING • Be sure to inform other installers or attach the front panel well before you leaving with the power supply turned on for the outdoor unit.

Precautions to piping connection 6-6. Piping insulation

• If there is a possibility that the condensed water on the stop valve might flow into the indoor unit through gaps
• The connection piping (liquid side, gas side) and the refrigerant branch kit must be insulated.
between the insulation material and piping because the outdoor unit is located higher than the indoor unit,
(Otherwise, it may cause water dripping.) 7-1. Before charging refrigerant Charge refrigerant using tank with siphon pipe Charge refrigerant using other tanks
caulk the gaps at the connection.
• Reinforce the insulation on the refrigerant piping according to the installation environment. Stand the tank upright and charge. Stand the tank upside-down and charge.
• Check the following works are completed in accordance with the installation manual.
(Due to the siphon pipe within the tank,
[How to prevent entry of small animals] Putty or insulation Ambient temperature Humidity Minimum thickness • Piping work • Electrical work • Air tight test and vacuum drying
there’s no need to turn over the tank to charge).
• Caulk the piping through holes with putty or insulation material (field supply) as shown in the right figure to prevent gaps. material
≤30°C 75% to 80% RH 15 mm
(For the outdoor unit, entry by insects could cause short circuit of the electrical component box.) (field supply)
>30°C ≥80% RH 20 mm 7-2. About refrigerant tank
If the refrigerant of the calculated amount is not charged fully
(Be sure to use heat resistant polyethylene foam which can withstand a temperature of 70°C • Check whether the tank has a siphon pipe before charging and place the tank properly so that the refrigerant is charged in Perform refrigerant charging operation according to following procedure to charge refrigerant. For settings of refrigerant charging operation,
for liquid piping and polyethylene foam which can withstand a temperature of 120ºC for gas piping.) the liquid phase (see the right figure in 7-3. Charging refrigerant ). refer to the “Service Precautions” label attached to the electronic component box.

For piping connected locally, wrap the insulation material till the piping connections. Procedure
The naked piping may result in condensation and burns. 7-3. Charging refrigerant 1) Turn on the power supply of all indoor and outdoor units in the system.
2) Open the gas side and liquid side stop valves.
1) Calculate the refrigerant charging amount according to “How to calculate the refrigerant to be charged” in “ 6 Refrigerant piping connection ” 3) Set field setting (2-20) equal to 1, and the unit will start refrigerant charging operation.
REFNET - joints 2) After completing vacuum drying, open the valve A, and charge the refrigerant of the calculated amount in 4) After charging, close valve A.
Example of connection Outdoor unit the liquid phase from the liquid side stop valve with service port. 5) Push BS3 to stop refrigerant charging operation.
(A~C)
3) Close the valve A after refrigerant charging.
(Connecting 4 indoor units)

a b c Note) State of the stop valves and valve A

A B C H1 If it is impossible to charge the amount calculated according to above procedure, charge the refrigerant again using procedure on the right.
e f g d
1 2 3 H2
State of the stop valves and valve A Gas side stop valve
• For operation instructions of the stop valves, refer to
Indoor units (1~4) 4 Stop valve operation procedure in
Outdoor
Liquid side stop valve unit Valve A “ 6 Refrigerant piping connection ”.
Actual piping length Piping length between outdoor unit and indoor unit ≤70m Take connection of 4 indoor units as example: a + b + c + d ≤70m. Liquid side • Since the unit is filled with refrigerant when shipped out of the
Max. allowable length Between outdoor unit and indoor unit Equivalent length Equivalent piping length between outdoor unit and indoor unit ≤90m (Assume equivalent piping length of REFNET joint to be 0.5m that of REFNET header to be 1m.) R410A tank stop valve R410A tank factory, take care while installing the charge hose.
Total piping length Total piping length from outdoor unit to all indoor units ≥10m, ≤300m (with siphon pipe) Stop valve with
Outdoor Gauge (with siphon pipe) • Be sure to close the service port cover (for refrigerant
Gas side stop valve service port
Between outdoor unit and indoor unit Difference in height Difference in height between outdoor unit and indoor unit (H1) ≤30m unit charging) after completing refrigerant charging.
Allowable height difference Indoor unit
Between indoor units Difference in height Difference in height between indoor units (H2) ≤15m • For operation instructions of the stop valves, Tightening torque of the service port cover is 11.5 ~ 13.9 N·m.
Allowable length after the branch Actual piping length Piping length from the first refrigerant branch kit (REFNET joint or header) to indoor unit ≤40m (Example) 4 : b + c + d ≤40m Valve A refer to Stop valve operation procedure in
Gauge
Selecting refrigerant branch kit REFNET joint : use KHRP26A22T or BHRP26A22T, REFNET header : use KHRP26M22H, Header pack : use BHF6RHP6Z, BHF6ARHP6Z or BHF8RHP6Z. “ 6 Refrigerant piping connection ”.
Indoor unit Stop valve with service port
Selecting the piping size Piping between outdoor unit and refrigerant branch kit Piping between refrigerant branch kits Piping between refrigerant branch kit and indoor unit [ON/OFF state of valve A and stop valves] Valve A Liquid side stop valve Gas side stop valve
[Precautions to select connection piping]
• Depending on the distance of the refrigerant piping, size of the main pipe also can be • Should correspond to the size of the connection piping • Select piping size based on the following table. • Should correspond to the size of the connection piping of indoor unit.
of outdoor unit. Before starting charging OFF ON ON
increased if capability decreased.
[Gas side] Ø15.9 → Ø19.1 (RXYMQ5BVM) [ON/OFF state of valve A and stop valves] Valve A Liquid side stop valve Gas side stop valve During charging operation ON ON ON
Size of the piping connected to outdoor unit. (Unit: mm) (Unit: mm) Size of the piping connected to indoor unit. (Unit: mm)
Ø19.1 → Ø22.2 (RXYMQ6BVM)
Piping size (outer diameter × minimum thickness) Piping size (outer diameter × minimum thickness) Piping size (outer diameter × minimum thickness) Before starting charging OFF OFF OFF
The first refrigerant branch kit Indoor unit capacity type
Gas side piping Liquid side piping Gas side piping Liquid side piping Gas side piping Liquid side piping
Outdoor Main pipe
unit Ø15.9×0.99 Ø15.9×0.99 Ø9.5×0.80 ≤50 Ø12.7×0.80 Ø6.4×0.80 During charging operation ON OFF OFF
Size increase
Indoor unit Ø19.1×0.80 Ø9.5×0.80 ≥63 Ø15.9×0.99 Ø9.5×0.80
Note)
Ø22.2×0.80
To increase the size of the piping joint, connect it using joints of different apertures (field

8
supply). Connection part is beside the outdoor unit (behind the 1st bending outside the unit).
After installation completed
How to calculate the additional refrigerant For refrigerant branch piping with REFNET joint
to be charged Total length of liquid Total length of liquid Example: R = 25×0.054 + 15×0.022 = 1.68 a: Ø9.5×10m d: Ø6.4×5m g: Ø6.4×5m
R=
side piping size at Ø9.5 ×0.054 + side piping size at Ø6.4 ×0.022 Be sure to check the following after installation
Additional refrigerant to be charged: R(kg) b: Ø9.5×5m e: Ø6.4×5m
(R should be rounded off in units of 0.1 kg.) a+b+c+f d+e+g 1.7 c: Ø9.5×5m f: Ø9.5×5m 5) Piping size and insulation Refer to 6-2. Selecting piping material , 6-6. Piping insulation .
1) Connection of the drainage piping Refer to 4 Precautions during installation .
When mixed combination of VRV and residential indoor units are connected or when only 6) Stop valves Check if the liquid side and gas side stop valves are opened .
2) Incorrect power wiring and loose screws Refer to 5-3. Precautions for power wiring connection .
residential indoor units are connected.
Example of connection Branch with REFNET joint – First branch to BP unit Branch with REFNET joint – First branch to VRV unit 3) Incorrect transmission wiring connection and loose screw between units Refer to 5-4. Precautions for wiring connection between units . 7) Record refrigerant charge Keep a record in the “Refrigerant charge” in the “Service Precautions” label .
(Connection of 5 indoor units) [When mixed combination of VRV and RA indoor units]
4) Incorrect refrigerant piping Refer to 6 Refrigerant piping connection
. 8) Insulation test on main power circuit • Use 500V insulation tester.
1 Room air conditioner indoor unit • Do not use it in low voltage circuit less than 220V.
a b c d a b c d (Connection wiring between outdoor and indoor units)
VRV VRV indoor unit
A B C A B C
H2 H2 e f g
A Refrigerant branch kit (REFNET joint) e f g
BP1 H3 VRV 4 VRV 5 VRV 4 BP1 H3 VRV 5
BP BP unit H1 h i BP2 H1 h i BP2 CAUTION To those doing piping work • Be sure to open the stop valves after completing wiring connection. (Operation with the stop valve closed will result in compressor malfunction.)
1 2 H4 1 2 H4
NOTE The refrigerant branch kits must be positioned as close to the BP units l l
as possible (e, g must be as short as possible for the application that the

9
first branch goes to a BP unit). 3 3
About test run To start smoothly, a crankcase heater is equipped to the unit. To power up the crankcase heater in advance, be sure to turn on the power supply 6 hours before operation.

Maximum allowable Between outdoor and indoor unit Actual pipe length Pipe length between outdoor and indoor unit ≤70m [Example] 3 : a+b+c+g+l≤70m Pipe length between outdoor and indoor unit ≤70m [Example] 3 : a+b+c+d+l≤70m
length • After test run is completed, operate the unit normally.
Equivalent length Equivalent pipe length between outdoor and indoor units ≤90m (assume equivalent pipe length of REFNET joint to be 0.5m, that of REFNET header to be 1m, that of BP unit to be 1m for calculation purposes) Be sure to inform other installers or attach the front panel 1) Check the indoor and outdoor units are in normal operation.
Between BP and an indoor unit 1 room length Pipe length between BP and an indoor unit: Pipe length between BP and an indoor unit: WARNING well before leaving with the power supply turned on for the (If a knocking sound can be heard produced by liquid compression of the compressor, stop the unit immediately.)
2) Operate each indoor unit one by one and check the corresponding outdoor unit is also in operation.
Indoor unit capacity index Pipe length Indoor unit capacity index Pipe length outdoor unit.
3) Check to see if cold (or hot) air is coming out from the indoor unit.
<60 2~15m <60 2~15m 4) Press the fan direction and strength buttons of the indoor unit to see if they operate properly.
60 2~12m 60 2~12m Before powering on
71 2~8m 71 2~8m
[About normal operation check]
• Protect the electronic components with insulating tape in accordance with the “Service Precautions” label attached to the front panel.
• The compressor will not restart in about 5 minutes even if the ON/OFF button of the remote controller is pressed.
[Example] 2 m≤h, i, l≤15m [Example] 2 m≤h, i, l≤15m • All indoor units connected with the outdoor unit will operate automatically after powering on.
To ensure safety, check the indoor unit installation has been completed. • When the system operation is stopped by the remote controller, the outdoor unit may continue operating for further 1 minute at maximum.
Between outdoor and indoor units Total pipe length Piping length between outdoor and indoor units: ≤250m Piping length between outdoor and indoor units: ≤250m
• If any check operation was not performed through test run at first installation, the malfunction code “u3” will be displayed. In this case,
[Example] a+b+c+d+e+f+g+h+i+l≤250m [Example] a+b+c+d+e+f+g+h+i+l≤250m 9-1. Powering on ~ test run perform check operation in accordance with 9-1. Powering on ~ test run .
Minimum allowable Between outdoor unit and the first Pipe length Pipe length between outdoor unit and first refrigerant branch kit: ≥5m Pipe length between outdoor unit and first refrigerant branch kit: ≥5m
• Make sure to perform a test run first after installation. (If the unit is operated with the indoor unit’s remote controller but without performing test run,
length(a) refrigerant branch kit [Example] a≥5m [Example] a≥5m
the malfunction code “u3” will be indicated on the display of the remote controller and the unit will not operate normally.)
Allowable height Between outdoor and indoor units Difference in height Difference in height between outdoor and indoor units (H1)≤30m Difference in height between outdoor and indoor units (H1)≤30m • After turning on the power supply, do not touch any switches excluding push button switches and DIP switches when setting the outdoor unit’s Malfunction codes displayed on the remote controller (check the remote controller connected with the indoor unit)
Between outdoor and BP units Difference in height Difference in height between outdoor and BP units (H2)≤30m Difference in height between outdoor and BP units (H2)≤30m PC board (A1P). (For positions of the button switches (BS1~3) and DIP switches (DS1, 2) on PC board, refer to the “Service Precautions” label.)
• Check the state of the outdoor units and fault wiring with this operation. Malfunction code
Between BP and BP units Difference in height Difference in height between BP and BP units (H3)≤15m Difference in height between BP and BP units (H3)≤15m Main Sub code Contents Solution
① • Attach the front panel of the outdoor unit. code Master
Between indoor and indoor units Difference in height Difference in height between indoor and indoor units (H4)≤15m Difference in height between indoor and indoor units (H4)≤15m • Turn on the power supply of the outdoor and indoor units.
E3 01 High pressure switch was activated (S1PH) - A1P(X2A). Check stop valve situation or abnormalities in (field) piping or airflow over air cooled coil.
Allowable length after the branch Pipe length Pipe length from first BP branch kit (REFNET joint) to furthest BP unit and furthest VRV indoor unit ≤50m. Pipe length from first BP branch kit (REFNET joint) to furthest BP unit and furthest VRV indoor unit ≤50m. ② Make sure all field settings you want are set. 02 • Refrigerant overcharge. • Check refrigerant amount+recharge unit.
If pipe length ≥20m, a liquid/gas size up is required.(b) If pipe length ≥20m, a liquid/gas size up is required.(b) • Stop valve closed. • Open stop valve.
[Example] BP unit 2: b+c+g≤50m [Example] BP unit 2: c+d≤50m ③ Turn ON the power to the outdoor unit and the connected indoor units.
13 Stop valve closed (liquid). Open liquid stop valve.
[Example] VRV indoor unit 5: b+c+d≤50m [Example] VRV indoor unit 5: c+g≤50m ④ Make sure the default (idle) situation is existing. Push BS2 for 5 seconds or more. The unit will start test operation. E4 01 Low pressure malfunction: • Open stop valve.
Pipe length from first refrigerant branch kit to furthest BP unit and furthest VRV indoor unit ≤70m. • The test operation is automatically carried out, the outdoor unit display will indicate “t01” and the indication “Test operation” • Stop valve closed. • Check refrigerant amount+recharge unit.
If pipe length ≥30m, a liquid/gas size up is required.(b) and “Under centralized control” will display on the user interface of indoor units. • Refrigerant shortage. • Check the user interface’s display or Transmission wiring between
Steps during the automatic system test run procedure: • Indoor unit malfunction. the outdoor unit and the indoor unit.
[Example] BP unit 2: b+c+d≤70m
[Example] VRV indoor unit 5: b+c+g≤70m - “t01” : control before start up (pressure equalization) E9 01 Electronic expansion valve malfunction (main) (Y1E) - A1P(X21A). Check connection on PCB or actuator.
- “t02” : cooling start up control 03 Electronic expansion valve malfunction (injection) (Y2E) - A1P(X22A). Check connection on PCB or actuator.
Pipe size selection
- “t03” : cooling stable condition 04 Electronic expansion valve malfunction (Inverter cooling) (Y3E) - A1P(X23A). Check connection on PCB or actuator.
In case of RA indoor units, Choose from the following table in accordance with outdoor unit total capacity type, connected downstream. (Unit: mm) (Unit: mm) - “t04” : communication check F3 01 Discharge temperature too high (R21T) :
Use the capacity index of Piping size Piping size - “t05” : stop valve check • Stop valve closed. • Open stop valve.
the table below Criteria Pipe position Symbol Criteria (Outer diameter x minimum thickness) • Refrigerant shortage. • Check refrigerant amount+recharge unit.
(Outer diameter x minimum thickness) - “t06” : pipe length check
Pipe position Symbol F6 02 • Refrigerant overcharge. • Check refrigerant amount+recharge unit.
Between refrigerant branch kit and BP unit - When your application is first Total capacity index of - “t07” : refrigerant amount check
Model of outdoor unit Gas pipe Liquid pipe Gas pipe Liquid pipe • Stop valve closed. • Open stop valve.
- Pipe size for direct connection to BP unit branch to BP unit : e, g connected indoor units - “t08” : in case [2-88]=0, detailed refrigerant situation check
H9 01 Ambient temperature sensor malfunction (R1T) - A1P(X18A). Check connection on PCB or actuator.
Between outdoor and first refrigerant branch kit must be based on the total capacity of the - When your application is first ≤50 Ø12.7x0.80 Ø6.4x0.80 - “t09” : pump down operation
Capacity Index Capacity [kW] J3 16 Discharge temperature sensor malfunction (R21T): open circuit - A1P (X19A). Check connection on PCB or actuator.
RXYMQ5BVM Ø15.9x0.99 connected indoor units. branch to VRV indoor unit : f, d - “t10” : unit stop
20 2.0 >50 Ø15.9x0.99 Ø9.5x0.80 17 Discharge temperature sensor malfunction (R21T): short circuit - A1P (X19A). Check connection on PCB or actuator.
a Ø9.5x0.80
25 2.5
Between BP unit and indoor unit Indoor unit capacity index Gas pipe Liquid pipe INFORMATION J5 01 Suction temperature sensor malfunction (R3T) - A1P (X30A). Check connection on PCB or actuator.
35 3.5 RXYMQ6BVM Ø19.1x0.80 • During test operation, it is not possible to stop operation of the unit from a user interface. To abort operation, press BS3. J6 01 De-icing temperature sensor malfunction (R7T) - A1P (X30A) Check connection on PCB or actuator.
- Only in case RA indoor units are
50 5.0 20, 25, 35 Ø9.5x0.80
connected. h, i, l The unit will stop after ±30 seconds. J7 06 Liquid temperature sensor (liquid stop valve) malfunction (R5T) - A1P (X30A). Check connection on PCB or actuator.
60 6.0 Total capacity index of
Piping between refrigerant branch kits Gas pipe Liquid pipe 50, 60 Ø12.7x0.80 Ø6.4x0.80 J8 01 Liquid temperature sensor (coil) malfunction (R4T) - A1P (X30A). Check connection on PCB or actuator.
71 7.1 connected indoor units ⑤ Check the test operation results on the outdoor unit segment display.
- Choose from the following table in accordance with JA 06 High pressure sensor malfunction (S1NPH): open circuit - A1P (X32A). Check connection on PCB or actuator.
71(c) Ø15.9x0.99 - Normal completion: no indication on the segment display (idle)
the total capacity index of all units connected below this. <150 Ø15.9x0.99 - Abnormal completion: indication of malfunction code on the segment display 07 High pressure sensor malfunction (S1NPH): short circuit - A1P (X32A). Check connection on PCB or actuator.
b,c Piping between refrigerant branch kit - When your application is first Indoor unit capacity index Gas pipe Liquid pipe 06 Low pressure sensor malfunction (S1NPL): open circuit - A1P (X31A). Check connection on PCB or actuator.
- Do not let the connection piping exceed the Refer to “Correcting after abnormal completion of the test operation” to take action for correcting the abnormality. JC
refrigerant piping size chosen by general system 150≤X<200 Ø19.1x0.80 Ø9.5x0.80 and indoor unit branch to BP unit : f, d
≤50 Ø12.7x0.80 Ø6.4x0.80 When the test operation is fully completed, normal operation will be possible after 5 minutes. 07 Low pressure sensor malfunction (S1NPL): short circuit - A1P (X31A). Check connection on PCB or actuator.
model name. - When your application is first
Correcting after abnormal completion of the test operation L4 01 • Stop valve closed. • Open stop valve.
X≥200 Ø22.2x0.80 branch to VRV indoor unit : e, g
>50 Ø15.9x0.99 Ø9.5x0.80 The test operation is only completed if there is no malfunction code displayed on the user interface or outdoor unit segment display. • INV1 fin temp overheat. • Check connection on PCB.
In case of a displayed malfunction code, perform correcting actions as explained in the malfunction code table. LC 14 Transmission outdoor unit - inverter: INV1 transmission trouble - A1P Check connection
(a) The refrigerant sound from the outdoor unit can be transmitted. Carry out the test operation again and confirm that the abnormality is properly corrected. 19 Transmission outdoor unit - inverter: FAN1 transmission trouble - A1P Check connection
(b) A liquid/gas size up is required for all the piping between the branch kit and BP unit/VRV unit. If the piping diameter of the sized up piping exceeds the diameter of the piping before the first BP branch kit or refrigerant branch kit, then the latter also requires a liquid/gas size up. p1 01 INV1 unbalanced power supply voltage. Check if power supply is within range.
(c) In some indoor units, the piping size is different. Choose from the size of each indoor units. INFORMATION u2 01 INV1 voltage power shortage. Check if power supply is within range.
Refer to the installation manual of the indoor unit for other detailed malfunction codes related to indoor units. 02 INV1 power phase loss. Check if power supply is within range.
⑥ Be sure to attach the front panel of the outdoor unit after test run is completed. u3 03 Malfunction code: System test run not yet executed (system operation not possible). Execute system test run.
6-7. Air tight test and vacuum drying Check the following after piping connection is finished. Field piping system
04 System test run abnormal ending. Execute test run again.
Pressure-reducing valve [About test run] u4 01 Faulty wiring to indoor - outdoor. Check (F1/F2) wiring.
• Air tight test - Always use nitrogen. (Refer to Stop valve operation procedure for service port’s position.) • In order to ensure uniform refrigerant distribution, it may take up to around 10 minutes for the compressor to start up after the power supply on.
03 Faulty indoor system. Check indoor system transmissions wire.
Liquid side stop valve (close) Gas side stop valve (close) u7 11 • Too many indoor units are connected to F1/F2 line. Check indoor unit amount and total capacity connected.
[Procedure] : Pressurize the liquid side piping and the gas side piping to 4.0MPa (do not exceed 4.0 MPa). If the pressure does not drop within 24 hours, the system passes the test. Outdoor This is not malfunction.
• Bad wiring between outdoor and indoor units.
If there is a pressure drop, check for leaks. (Discharge the nitrogen after confirming there is no leakage.) • Meaning of operation check is not to check individual indoor unit. After completing operation check, operate the system normally with the remote controller.
unit u9 01 • System mismatch. Wrong type of indoor units combined (R410A, R407C, RA). Check if other indoor units have malfunction and confirm
Indoor unit • Test run can’t be performed when the unit is in other mode such as refrigerant recycling mode.
• Vacuum drying - Use a vacuum pump able to evacuate the system to -100.7 kPa (5Torr, -755mmHg) or less. • Never perform test run with discharge pipe thermistor (R21T), suction pipe thermistor (R3T) and pressure sensor (S1NPH, S1NPL) removed. • Indoor unit malfunction. indoor unit mix is allowed.
Valve ua 03 Connection malfunction over indoor units or type mismatch (R410A, R407C, RA). Check if other indoor units have malfunction and confirm indoor unit mix is allowed.
Failure to do so will result in compressor damaged.
[Procedure] : Evacuate the system from the liquid side piping and gas side piping using a vacuum pump for more than 2 hours to -100.7 kPa or less. (open) 18 Refrigerant type mismatch (Field setting error). Check if other indoor units have malfunction and confirm indoor unit mix is allowed.
Keep the system under this condition for more than 1 hour, check if the vacuum gauge indication rises or not.
uf 01 Auto address malfunction (inconsistency). Check if transmission wired unit amount matches with powered
9-2. For normal operation
Nitrogen

(If it rises, the system may either contain moisture inside or have gas leak.) unit amount (by monitor mode) or wait till initialization is finished.
If moisture might enter the piping (e.g. if doing work during the rainy season, if the actual work takes long enough that condensation may form on the inside of the pipes, if rain might enter the pipes during work, etc.) Valve 05 Stop valve closed or wrong (during system test run). Open stop valves.
(open) 01 Auto address malfunction (inconsistency). Check if transmission wired unit amount matches with powered
After performing the vacuum drying for 2 hours, pressurize to 0.05 MPa (vacuum breakdown) with nitrogen gas, then depressurize down to -100.7 kPa or less and hold for an hour using Stop valve with service port [Set the master unit (the indoor unit with cooling and heating option rights).] uh
unit amount (by monitor mode) or wait till initialization is finished.
the vacuum pump (vacuum drying). Vacuum pump For wired remote controller
(If the pressure does not reach -100.7 kPa even after depressurizing for at least 2 hours, repeat the vacuum breakdown-vacuum drying process.) After vacuum drying, maintain the vacuum for an hour Charge hose For the case with centralized controller used, refer to the installation manual included with it under service manual.
• After test run is completed, symbol “ ” flashes on all remote controllers connected here.
and make sure the pressure does not rise by monitoring with a vacuum gauge. No display on the remote controller
Note) Be sure to shut off the liquid side and gas side stop valves. • Set the master unit as customer’s request. (It is recommended to set the indoor unit with highest frequency of use as the master unit.)
Otherwise, it may cause refrigerant leakage of the outdoor unit. • Press the operation mode changeover button on the remote controller of the master unit. • Connection and communication error occurred between the indoor unit and the remote controller. Check wiring connection for the broken and loose.
Stop valve operation procedure
• Conduct cool/heat changeover with this remote controller and the symbol “ ” vanishes.
Precautions to stop valve operation Gas, liquid stop valve • For other remoter controllers excluding the above, symbol “ ” lights up.
• Name of each part should be known before operating the stop valve (as shown in the right figure). Silicon sealant For wireless remote controller
About valve lid
When shipped, the stop valve is left closed. Service port • After test run is completed, timer lamps flash on all indoor units connected here.
(caulk it tightly, no gaps left.) • Position indicated by the arrow has been caulked.
• Simply using a torque wrench to loosen or tighten the flaring nut may cause deformation of the side • Set the master unit as customer’s request. (It is recommended to set the indoor unit with highest frequency of use as the master unit.)
Pay attention not to damage it. Valve lid • Press the operation mode changeover button on the remote controller of the master unit. Then a sound of beeps can be heard
panel. Be sure to fix the flaring nut with a normal wrench, then operate it with the torque wrench.
• To prevent flaring nut on the stop valve gas side from freezing since the operation pressure becomes Shaft • Be sure to tighten the valve lid after valve operation is and the timer lamps on all indoor units go out.
Stop valve (mounting
low during cooling operation under low outdoor temperature, caulk it completely with silicon sealant. To open completed. • The indoor unit has the option rights to change over to cooling/heating operation.
position of the valve lid)
Valve lid To open For details, refer to the installation manual included with the indoor unit.
[Stop valve operation procedure]
About service port
Prepare two inner hexagon wrenches. Liquid side Gas side
Piping connections • Operate with the charge hose with a pushing stick. tightening torque tightening torque
To open To close • Be sure to tighten the valve lid after operating.
1. Put the inner hexagon wrench to the valve shaft and 1. Put the inner hexagon wrench to the valve shaft and 13.5~16.5N•m 22.5~27.5N•m
turn it counterclockwise. turn it clockwise. [Liquid side] [Gas side]
Tightening torque……11.5~13.9 N•m To those doing piping work • After test run is completed, check whether the casing of the units has been attached and whether the screws have been tightened
CAUTION
2. Turn it until the shaft stops. The valve is opened. 2. Turn it until the shaft stops. The valve is closed. To those doing electrical work before transferring the air conditioner to your customer.
The two-dimensional bar code
is a manufacturing code.

1P630612-1