0% found this document useful (0 votes)
2K views291 pages

MASTER Presentation VRM PFEIFFER

The document discusses Pfeiffer, a German company that has been producing grinding mills and related machinery for over 140 years. It provides information on Pfeiffer's products, technologies, and customer installations, with a focus on their vertical roller mill technology called MPS.

Uploaded by

Mohammed El rajy
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
2K views291 pages

MASTER Presentation VRM PFEIFFER

The document discusses Pfeiffer, a German company that has been producing grinding mills and related machinery for over 140 years. It provides information on Pfeiffer's products, technologies, and customer installations, with a focus on their vertical roller mill technology called MPS.

Uploaded by

Mohammed El rajy
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 291

presentation of

Pfeiffer high quality products


for the cement industry

Kaiserslautern, February 2005


GEBR. PFEIFFER AG

presentation of
MPS grinding technology

Kaiserslautern, October 2005

Progress is our tradition


established in 1864
mid-range private company
more than 140 years of competence in:
grinding, separating, drying,
calcining and hydrating
more than 2000 MPS mills worldwide grinding:
cement raw meal, coal, clinker,
granulated blast-furnace slag, pozzolana,
limestone, clay, gypsum .....
abt. 280 employees worldwide, subsidiaries in the US, India, United
Arab Emirates and China
company-owned workshops including foundry
annual turnover approx. 100 million €
TP/ Ne- 08 / 04

Company data
GEBR. PFEIFFER AG
TP/ Ne- 08 / 05

sales organisation
GEBR. PFEIFFER AG
TP/ Ne- 08 / 05

order structure
GEBR. PFEIFFER AG
TP/ Ne- 08 / 05

sales 1970 - 2005


GEBR. PFEIFFER AG
examination of raw materials design and conception

manufacture erection and commissioning

TP/ Ne- 08 / 04

our competence
GEBR. PFEIFFER AG
simulation of gas flows calculation of strength
of structural members

CFD: FEM:
Computational Fluid Dynamics Finite Element Method

TP/ Ne- 08 / 04

computer aided tools


GEBR. PFEIFFER AG
MPS vertical roller mill SLV high efficiency separator

TRT Triplex dryer


TP/ Ne- 08 / 04

machines for the cement industry


GEBR. PFEIFFER AG
MPS vertical roller mill SLV separator MRD ball mill

TRT Triplex dryer KLD hydrating machine molekulator mill


TP/ Ne- 08 / 04

machines for the lime industry


GEBR. PFEIFFER AG
MPS vertical roller mill hammer mill SLV separator

GK gypsum cettle MRD ball mill molekulator mill


TP/ Ne- 08 / 04

machines for the gypsum industry


GEBR. PFEIFFER AG
MPS vertical roller mill SLV high efficiency separator

TRT Triplex dryer MRD ball mill


TP/ Ne- 08 / 04

machines for the ceramics industry


GEBR. PFEIFFER AG
GEBR. PFEIFFER AG

Pfeiffer MPS
grinding technology

Progress is our tradition


MPS raw mill MPS coal mill MPS cement mill

MPS raw mill 92 45 - 480 t/h 400 - 5400 kW


MPS coal mill 38 8 - 80 t/h 110 - 1350 kW
MPS cement mill 25 12 - 200 t/h 355 - 5300 kW
TP/ Ne- 02 / 06

references in the cement industry


from 1994 onwards GEBR. PFEIFFER AG
customer Ambuja / India Ambuja / India Holcim, Merone
material raw meal coal cement
grindability 9.0 kWh/t 45 HGI 13.6 kWh/t
mill size MPS 5600 B MPS 3070 BK MPS 4250 BC
Pinst 5400 kW 800 kW 2500 kW
throughput 566 t/h 64 t/h 128 t/h
grinding fineness 1% R0.212 mm 11% R0.090 mm 4400 cm²/g

spec.power cons. 14.6 kWh/t 20.7 kWh/t 25.4 kWh/t


(measured on counters) (mill + fan) (mill + fan) (plant)

TP/ Ne- 08 / 04

biggest mills commissioned


GEBR. PFEIFFER AG
TP/ Ne- 08 / 05

market share of vertical roller mills


sold to cement industry in 1989 - 2004 GEBR. PFEIFFER AG
18
16
14
number of mills

12
10
projection
8 7 sold
within 6 months
6
4
2
0
1994 1996 1998 2000 2002 2004 2006
year
TP/ Ne- 07 / 05

MPS raw mills sold


GEBR. PFEIFFER AG
18
16
14
number of mills

12
10
8
6
4
2
0
2000 2001 2002 2003 2004 2005 2006
year
TP/ Ne- 07 / 05

MPS cement mills sold


GEBR. PFEIFFER AG
GP
23 % Loesche
29 %

Polysius
FLS
15 %
33 %

TP/ Ne- 08 / 05

market share of vertical roller mills


sold to cement industry in 2000 - 2004 GEBR. PFEIFFER AG
GEBR. PFEIFFER AG

design of MPS-mill

Progress is our tradition


advantages of Pfeiffer MPS mills

• low specific power consumption

• optimum utilization of process heat

• easy control

• low noise level

• one machine for crushing, grinding, drying and separating

TP/ Ne- 08 / 04

advantages of Pfeiffer MPS mills


GEBR. PFEIFFER AG
essential design features of Pfeiffer MPS mills

• one pressure frame for uniform load distribution to grinding rollers,


grinding bed and gearbox

• large grinding roller diameter for optimum material intake and formation of
stable material bed

• low table speed for a very low vibration level

• closed mill housing for minimum false air leakage

• high-efficiency classifier for sharp separation and low electric power


consumption

• patented MPS Lift-and-Swing System for quick and easy exchange of


wear parts through one single maintenance door in the mill housing
TP/ Ne- 08 / 04

essential design features of Pfeiffer MPS mills


GEBR. PFEIFFER AG
fine product

raw material

hot gas

reject material
TP/ Ne- 08 / 04

design
GEBR. PFEIFFER AG
TP/ Ne- 08 / 04

nozzle ring, dam ring


GEBR. PFEIFFER AG
• easy accessibility

• uncomplicated maintenance

• no wear

TP/ Ne- 08 / 04

pull rods located outside the housing


GEBR. PFEIFFER AG
TP/ Ne- 08 / 04

detail of pull rods


GEBR. PFEIFFER AG
• direct start without auxiliary drive

• use of standard motor possible,


2nd shaft end not required

• easy emptying of mill

TP/ Ne- 08 / 04

liftable grinding rollers


GEBR. PFEIFFER AG
• clearance in strap joints
provides the flexibility degrees
of freedom for the grinding
operation
•outer strap limits roller
inclination to 12°

TP/ Ne- 08 / 04

liftable grinding rollers


GEBR. PFEIFFER AG
• fitted to main gearbox

• for replacement of wear parts


hardfacing

• when hardfacing, drive is operated


with frequency converter for varying the
welding speed

• power rating is about 0.5 % of the


main drive

TP/ Ne- 08 / 04

drive for maintenance purposes


GEBR. PFEIFFER AG
tension hydraulic

TP/ Ne- 01 / 05

grinding
GEBR. PFEIFFER AG
tension hydraulic

TP/ Ne- 01 / 05

grinding
special function: preliminary filling cylinder GEBR. PFEIFFER AG
tension hydraulic

TP/ Ne- 01 / 05

lifting of pressure frame and grinding rollers


with pretension GEBR. PFEIFFER AG
tension hydraulic

TP/ Ne- 01 / 05

correction in the case of exceeding the range of


tolerance GEBR. PFEIFFER AG
tension hydraulic

TP/ Ne- 01 / 05

release of pressure frame and grinding rollers


with pretension GEBR. PFEIFFER AG
tension hydraulic

TP/ Ne- 01 / 05

maintenance
GEBR. PFEIFFER AG
tension hydraulic

TP/ Ne- 01 / 05

release of pressure frame


with / without grinding rollers GEBR. PFEIFFER AG
• reduced dynamic forces

• reduced wear of liner plates

TP/ Ne- 08 / 04

torque support for pressure frame


GEBR. PFEIFFER AG
• flow of force via intermediate bolt
onto shock absorbing system

• absorption of transverse force via


sliding bearing of intermediate bolt

intermediate bolts
• bearing sealing provided by seal
air (passive)

• housing limit stop


shock absorbing
pressure frame
unit
TP/ Ne- 08 / 04

torque support for pressure frame


GEBR. PFEIFFER AG
• hydropneumatic buffer

• shock absorption via gap (core), spring adjustable through N2 pressure

N2

oil

TP/ Ne- 08 / 04

torque support for pressure frame


GEBR. PFEIFFER AG
material inlet

TP/ Ne- 08 / 04

central material feed


GEBR. PFEIFFER AG
Profile of gas velocity

140 %
115 %

105 %

100 %

TP/ Ne- 08 / 04

SLS high efficiency classifier


GEBR. PFEIFFER AG
detail of annular gap seal air

gas outlet duct

submerged pipe

separating rotor
three
-part
wear annular gap
ring

standard design for design with seal air for


„normal“ product fineness „high“ product fineness
TP/ Ne- 01 / 05

design of annular gap on


SLS high efficiency classifier GEBR. PFEIFFER AG
finished product 44,5 t/h
classifier
messurement 17,5 % R 45 µm
d = 2450 mm
h = 1225 mm
P = 14 kW
n = 110 min-1
dp = 20 mbar

93,0 t/h classifier classifier


56,4 % R 45 µm feed feed
calculation calculation
48,5 t/h
92,0 % R 45 µm
classifier grits
meassurement
TP/ Ne- 01 / 05

SLS high efficiency classifier with grit discharge


at KWC / Poland GEBR. PFEIFFER AG
electromechanical drive

• reliable

• easy to maintain

TP/ Ne- 08 / 04

classifier drive
GEBR. PFEIFFER AG
TP/ Ne- 08 / 04

replacement of wear parts with


Pfeiffer Lift-and-Swing System GEBR. PFEIFFER AG
• short downtime

• safe and easy


handling

• one maintenance door


only

• low space requirement

TP/ Ne- 08 / 04

replacement of wear parts with


Pfeiffer Lift-and-Swing System GEBR. PFEIFFER AG
TP/ Ne- 08 / 04

replacement of wear parts with


Pfeiffer Lift-and-Swing System GEBR. PFEIFFER AG
GEBR. PFEIFFER AG

Pfeiffer Lift-and-Swing System


replacement of wear parts
of MPS 3550 B

at Cimsa, Mersin, Turkey

Progress is our tradition


TP/ Ne- 07 / 04

Pfeiffer Lift-and-Swing System


fastening of Lift-and-Swing column GEBR. PFEIFFER AG
TP/ Ne- 07 / 04

Pfeiffer Lift-and-Swing System


removal of grinding roller GEBR. PFEIFFER AG
TP/ Ne- 08 / 04

Pfeiffer Lift-and-Swing System


opening of maintenance door GEBR. PFEIFFER AG
start Tuesday, 16 Oct 01, 8 a.m.
TP/ Ne- 08 / 04

Pfeiffer Lift-and-Swing System


fastening of Lift-and-Swing column GEBR. PFEIFFER AG
TP/ Ne- 08 / 04

Pfeiffer Lift-and-Swing System


removal of grinding roller GEBR. PFEIFFER AG
Tuesday, 16 Oct 01, 4 p.m.
TP/ Ne- 08 / 04

Pfeiffer Lift-and-Swing System


tilting over of grinding roller GEBR. PFEIFFER AG
TP/ Ne- 08 / 04

Pfeiffer Lift-and-Swing System


all rollers removed, dismantling of segments GEBR. PFEIFFER AG
Tuesday, 16 Oct 01, 6 p.m.
TP/ Ne- 08 / 04

Pfeiffer Lift-and-Swing System


new segments fitted onto grinding rollers and GEBR. PFEIFFER AG
grinding plate Wednesday, 17 Oct 01, 10 a.m.
TP/ Ne- 08 / 04

Pfeiffer Lift-and-Swing System


mounting of grinding rollers GEBR. PFEIFFER AG
TP/ Ne- 08 / 04

Pfeiffer Lift-and-Swing System


detail: support of pressure yoke GEBR. PFEIFFER AG
TP/ Ne- 08 / 04

Pfeiffer Lift-and-Swing System


removal of lift-and-swing column GEBR. PFEIFFER AG
TP/ Ne- 08 / 04

Pfeiffer Lift-and-Swing System


closing of maintenance door, finished on GEBR. PFEIFFER AG
Wednesday, 17 Oct 01, 5 p.m. (after 33 hours)
TP/ Ne- 07 / 04

replacement of wear parts with


Pfeiffer Lift-and-Swing System GEBR. PFEIFFER AG
TP/ Ne- 07 / 04

replacement of wear parts with


Pfeiffer Lift-and-Swing System GEBR. PFEIFFER AG
TP/ Ne- 08 / 04

Pfeiffer Lift-and-Swing System


time schedule for replacement of wear parts GEBR. PFEIFFER AG
standard equipment with calcining mills

• forced lubrication of grinding roller


bearing
• oil cooling and filtering outside the
mill in separate oil unit

oil

seal air
ducting

TP/ Ne- 08 / 04

oil circulation lubrication for roller bearings


GEBR. PFEIFFER AG
TP/ Ne- 08 / 04

oil circulation lubrication for roller bearings


Hydac - flow sheet oil unit GEBR. PFEIFFER AG
TP/ Ne- 08 / 04

wear protection
GEBR. PFEIFFER AG
1 MPS vertical roller mill
4
3 2 vibration trough conveyor
2
5 6 3 bucket elevator
5
4 material chute
4
10 5 magnet separator
7 1
8 6 metal detector

7 silo
4
8 dosing conveyor
9
9 material reject box
2
10 metering equipment
TP/ Ne- 08 / 04

Pfeiffer MPS mill with external material


circulation GEBR. PFEIFFER AG
TP/ Ne- 08 / 04

material and gas flow


GEBR. PFEIFFER AG
feed chute

torque support

liftable rollers

auxilliary drive

TP/ Ne- 08 / 04

design changes
GEBR. PFEIFFER AG
air guide cone with liners
ported air ring table one-piece

mill housing grinding bowl

hot gas channel


material scraper gear box
TP/ Ne- 08 / 04

grinding zone - one-piece


GEBR. PFEIFFER AG
air guide cone with liners central column of MPS Lift-and-Swing System
ported air ring table liners thirteen-piece

mill housing grinding bowl

dam ring material scraper


hot gas channel gear box
TP/ Ne- 08 / 04

grinding zone - thirteen-piece


GEBR. PFEIFFER AG
air guide cone with liners central column of MPS Lift-and-Swing System
ported air ring table liners eighteen-piece

mill housing grinding bowl

dam ring material scraper


hot gas channel gear box
TP/ Ne- 08 / 04

grinding zone - eighteen-piece


GEBR. PFEIFFER AG
air guide cone with liners central column of MPS Lift-and-Swing System
ported air ring table liners thirty-nine-piece

mill housing grinding bowl

dam ring material scraper


hot gas channel gear box
TP/ Ne- 08 / 04

grinding zone - thirty-nine-piece


GEBR. PFEIFFER AG
seal air
ducting

clamping ring
roller
axle

selfaligning roller bearing


pressure yoke spiral vanes
oil cylindrical roller bearing
roller tyre
basic material: NiHard IV
TP/ Ne- 08 / 04

grinding roller with tyre


below MPS 3550 B and for all coal mills GEBR. PFEIFFER AG
seal air basic hardfacing
ducting

clamping ring
roller
axle

selfaligning roller bearing


pressure yoke spiral vanes
oil cylindrical roller bearing
roller tyre
basic material: NiHard IV
TP/ Ne- 08 / 04

grinding roller with tyre


for MPS BC GEBR. PFEIFFER AG
TP/ Ne- 06 / 05

grinding roller - modification


GEBR. PFEIFFER AG
TP/ Ne- 06 / 05

grinding roller - modification


(standing sealing) GEBR. PFEIFFER AG
seal air
ducting

clamp peace
roller
axle

selfaligning roller bearing


pressure yoke spiral vanes
oil cylindrical roller bearing
segmented
wear part basic material: NiHard IV
TP/ Ne- 08 / 04

grinding roller with segmented wear parts


GEBR. PFEIFFER AG
seal air
ducting

clamp peace
roller
axle

selfaligning roller bearing


pressure yoke spiral vanes
oil cylindrical roller bearing
segmented
wear part basic material: NiHard IV
TP/ Ne- 08 / 04

grinding roller with segmented wear parts


welded roller body GEBR. PFEIFFER AG
TP/ Ne- 08 / 04

disassembly of grinding roller


GEBR. PFEIFFER AG
TP/ Ne- 08 / 04

disassembly of grinding roller


GEBR. PFEIFFER AG
TP/ Ne- 08 / 04

disassembly of grinding roller


GEBR. PFEIFFER AG
grit cone
feed material pressure frame

Lift-and-
Swing-System

grinding roller

nozzle ring
air or hot gases

gear box
grinding plate hydraulic tensioning cylinder
TP/ Ne- 08 / 04

vertical roller mill - type MPS B


GEBR. PFEIFFER AG
grit cone
feed material pressure frame

Lift-and-
Swing-System

grinding roller

nozzle ring
air or hot gases

gear box
grinding plate hydraulic tensioning cylinder
TP/ Ne- 08 / 04

vertical roller mill - type MPS BC


GEBR. PFEIFFER AG
grit cone
feed material pressure frame

Lift-and-
Swing-System

grinding roller
air or
nozzle ring hot gases

gear box
grinding plate hydraulic tensioning cylinder
TP/ Ne- 08 / 04

vertical roller mill - type MPS BK


GEBR. PFEIFFER AG
TP/ Ne- 08 / 04

articulation
GEBR. PFEIFFER AG
TP/ Ne- 08 / 04

articulation
GEBR. PFEIFFER AG
TP/ Ne- 08 / 04

articulation
GEBR. PFEIFFER AG
drive
fine product

feed material

rotor

louver

grit cone

TP/ Ne- 08 / 04

classifier - type SLS for MPS B


GEBR. PFEIFFER AG
drive
fine product

feed material

rotor

louver

grit cone

TP/ Ne- 08 / 04

classifier - type SLS for MPS BC


GEBR. PFEIFFER AG
drive
fine product

rotor

louver

feed material

grit cone

TP/ Ne- 08 / 04

classifier - type SLS for MPS BK


with twin-screw conveyor GEBR. PFEIFFER AG
drive
fine product

feed material

rotor

louver

grit cone

TP/ Ne- 08 / 04

classifier - type SLS for MPS BK


GEBR. PFEIFFER AG
TP/ Ne- 04 / 05

classifier bearing system


GEBR. PFEIFFER AG
upper bearing lower bearing

TP/ Ne- 08 / 04

classifier bearing system


condition-oriented maintenance GEBR. PFEIFFER AG
TP/ Ne- 08 / 04

double cyclone - AZZ


GEBR. PFEIFFER AG
TP/ Ne- 08 / 04

three-flap gate lock - DSK


GEBR. PFEIFFER AG
TP/ Ne- 08 / 04

rotary lock - DSZ


GEBR. PFEIFFER AG
TP/ Ne- 08 / 04

clearing rotary lock - RDG


GEBR. PFEIFFER AG
TP/ Ne- 08 / 04

twin-screw conveyor - FSB


GEBR. PFEIFFER AG
TP/ Ne- 08 / 04

two-flap gate lock - DSK-Z


GEBR. PFEIFFER AG
TP/ Ne- 08 / 04

rotary lock - EWA


GEBR. PFEIFFER AG
GEBR. PFEIFFER AG

Modernisation and upgrading


of
MPS mills

Progress is our tradition


by means of:

• Lift-and-Swing System

• SLS high efficiency classifier

• new components

• grit extraction screw conveyor

TP/ Ne- 07 / 05

modernisation measures
GEBR. PFEIFFER AG
GEBR. PFEIFFER AG

upgrading of MPS mills


with
Lift-and-Swing System

Progress is our tradition


TP/ Ne- 08 / 04

replacement of wear parts with


Pfeiffer Lift-and-Swing System GEBR. PFEIFFER AG
• short downtime

• safe and easy handling

• one maintenance door


only

• low space requirement

TP/ Ne- 08 / 04

replacement of wear parts with


Pfeiffer Lift-and-Swing System GEBR. PFEIFFER AG
GEBR. PFEIFFER AG

Upgrading of MPS mills


with
high efficiency classifier type SLS

Progress is our tradition


classifier replaced by classifier
type SLF type SLS

by choice

TP/ Ne- 07 / 05

upgrading with classifier type SLS


GEBR. PFEIFFER AG
Votorantim
for Santa Rita works, Brazil
MPS 3450
before after
upgrading upgrading

product rate: 180 220 t/h

absorbed power: 1340 1430 kW


(mill)

power consumption: 7.4 6.5 kWh/t


(mill)

TP/ Ne- 07 / 05

upgrading with classifier type SLS


GEBR. PFEIFFER AG
Industrial MPS-mills with high efficiency classifier SLS,
not limited by heat balance or kiln process

1000
900
800
dust load in g/m³

700
600
500
400
300
MPS-mills with SLS-classifier
200
Mills with competitors' classifier
100
0
4 5 6 7 8 9 10 11 12
spec. power consumption in kWh/t
TP/ Ne- 07 / 05

upgrading with classifier type SLS


GEBR. PFEIFFER AG
GEBR. PFEIFFER AG

upgrading of MPS mills


exemplified by the
Gorazdze cement works

Progress is our tradition


Gorazdze Cement, Gorazdze, Poland
MPS 4150

TP/ Ne- 07 / 05

Gorazdze Cement in Poland


view on one of the two MPS 4150 mills GEBR. PFEIFFER AG
before upgrading after upgrading
cement raw meal cement raw meal
300t/h 300t/h capacity 300t/h 440t/h
230t/h 230t/h kiln demand 230t/h 395t/h

Gorazdze Cement S.A.


Poland

3500t/d 3500t/d 3500t/d 6000t/d


7000t/d cement clinker 9500t/d cement clinker
TP/ Ne- 07 / 05

Gorazdze Cement in Poland


output data GEBR. PFEIFFER AG
classifier replaced

pressure frame and hydraulic


unit replaced

rollers replaced

nozzle ring replaced

gearbox replaced
TP/ Ne- 07 / 05

Gorazdze Cement in Poland


conversion measures GEBR. PFEIFFER AG
operating results

(t/h) (kWh/t) %R0,09mm

before upgrading: 300 4.5 18.0

guaranteed values: 440 4.3 18.0

after upgrading: 461 4.5 15.8

TP/ Ne- 07 / 05

Gorazdze Cement in Poland


production data GEBR. PFEIFFER AG
GEBR. PFEIFFER AG

upgrading of MPS mills


with
grit extraction screw conveyor

Progress is our tradition


La Cimento National, Guayaquil
MPS 5300 B

TP/ Ne- 07 / 05

La Cimento National, Guayaquil


MPS 5300 B GEBR. PFEIFFER AG
finished product

classifier grits

TP/ Ne- 01 / 05

La Cimento National, Guayaquil


MPS 5300 B GEBR. PFEIFFER AG
TP/ Ne- 07 / 05

La Cimento National, Guayaquil


MPS 5300 B - after upgrading GEBR. PFEIFFER AG
operating results

before after
upgrading upgrading
product rate: 380 520 t/h

extraction rate - 125 t/h

absorbed power 3600 3630 kW


(MPS mill)
power consumption: 9.4 9.2 kWh/t
(MPS mill)

TP/ Ne- 07 / 05

La Cimento National, Guayaquil


MPS 5300 B GEBR. PFEIFFER AG
GEBR. PFEIFFER AG

process technology

Progress is our tradition


TP/ Ne- 08 / 04

process technology
GEBR. PFEIFFER AG
GEBR. PFEIFFER AG

raw material grinding

Progress is our tradition


TP/ Ne- 07 / 05

Grinding plant with Pfeiffer MPS mill


dust collection in cyclone GEBR. PFEIFFER AG
TP/ Ne- 07 / 05

grinding plant with Pfeiffer MPS mill


dust collection in cyclone GEBR. PFEIFFER AG
TP/ Ne- 07 / 05

Grinding plant with Pfeiffer MPS mill


dust collection in filter GEBR. PFEIFFER AG
TP/ Ne- 07 / 05

grinding plant with Pfeiffer MPS mill


dust collection in filter GEBR. PFEIFFER AG
TP/ Ne- 08 / 04

abrasive components
GEBR. PFEIFFER AG
TP/ Ne- 08 / 04

grinding roller
GEBR. PFEIFFER AG
Gujarat Ambuja, India - MPS 5600 B
5400 kW
material: cement raw material
in operation since 2001
guarantee actual
product rate: 480 566 t/h

power consumption: 8.95 8.5 kWh/t


(mill)
power consumption: 7.0 6.1 kWh/t
(fan)
fineness
R 0.090 mm: - 17.8 %
R 0.212 mm: 1.0 2.0 %

TP/ Ne- 08 / 04

raw material grinding - high capacity


GEBR. PFEIFFER AG
Adana Cimento, Turkey - MPS 5600 B
3000 kW
material: cement raw material
in operation since 1997
guarantee actual actual
product rate: 380 414 435 t/h

feed moisture 14 12 14 %
power consumption: 6.5 5.1 5.1 kWh/t
(mill)
power consumption: 10.7 9.1 - kWh/t
(fan)
fineness
R 0.090 mm: 12 11.1 14 %

TP/ Ne- 08 / 04

raw material grinding - high feed moisture


GEBR. PFEIFFER AG
Holcim Devil Slide, USA - MPS 4250 B
1885 kW
material: cement raw material
in operation since 1997
guarantee actual
product rate: 150 150 t/h

power consumption: 10.5 10.8 kWh/t


(mill)
power consumption: 10.2 - kWh/t
(fan)

fineness
R 0.090 mm: 18 19 %
R 75 µm
TP/ Ne- 08 / 04

raw material grinding - difficult to grind


GEBR. PFEIFFER AG
Votorantim Salto, Brazil - MPS 3750 B
1350 kW
material: cement raw material
in operation since 1997
guarantee actual
product rate: 200 235 t/h

power consumption: 5.0 5.1 kWh/t


(mill)
power consumption: 5.8 6.4 kWh/t
(fan)

dust load after mill 612 897 g/m³


fineness
R 0.090 mm: 17 18.1 %
TP/ Ne- 08 / 04

raw material grinding - high dust load


GEBR. PFEIFFER AG
GEBR. PFEIFFER AG

coal grinding

Progress is our tradition


TP/ Ne- 08 / 04

test of explosion pressure shock resistance


filter housing with explosion flap GEBR. PFEIFFER AG
protective and design measures for coal and pet coke mills in cement works
• prevention of pulverized coal deposits in critical plant areas to the largest
possible extent
• pressure-shock-proof design of the mill and classifier housing (up to 8 bar)
• pressure-shock-proof design of the dust collectors (1.4 bar) and the
pulverized coal silos (3.5 bar)
• shut-off devices and flame traps between plant components
• limitation of the oxygen content to 8 - 12 % in all plant components
carrying pulverized coal or pet coke by using rotary kiln exhaust gases and
by minimizing the false air leakage through relevant design measures
• installation of measuring equipment for temperature, O2 and CO values at
critical point
• CO2 flooding of plant components in case of emergency
• automatic interlocking of all devices pertaining to the plant safety in the
overall plant contral
TP/ Ne- 08 / 04

protective and design measures


GEBR. PFEIFFER AG
TP/ Ne- 08 / 04

grinding-drying plants for coal


electrical power consumption GEBR. PFEIFFER AG
GEBR. PFEIFFER AG

New directives
for the design of
coal grinding plants

Progress is our tradition


TP/ Ne- 08 / 04

test of explosion pressure shock resistance


filter housing with explosion flap GEBR. PFEIFFER AG
coal characteristics
common range
Lower Explosion Limit (LEL) 15 – 125 g/m3

Maximum Explosion Pressure (MEP) 6 - 10 bar

Maximum Rate of Explosion Pressure Rise 40 – 140 bar m/sec

Limiting Oxygen Concentration (LOC) 12 - 16 %

Volatile Matter (VM) 15 - 35 %

The exact data are needed for rating the explosion venting!

TP/ Ne- 07 / 05

design of coal grinding plants


GEBR. PFEIFFER AG
new european directives (Atex)
directive 94/9 EC directive 99/92 EC
• manufacturer’s directive • end-user’s directive

• aims for harmonisation of • aims at introducing minimum


equipment properties by: requirements for improving safety
and health protection of workers
# defining safety levels
• defines zones of explosion risk
# establishing authorities to
check the conformity of the • describes minimum content of
machines with the directives explosion protection document to be
issued by end-user

• attributes equipment categories to


zones
TP/ Ne- 07 / 05

design of coal grinding plants


GEBR. PFEIFFER AG
definition of zones and safety levels
The end-user must classify potentially explosive areas into zones
depending on frequency and duration of explosive atmospheres

Zone 20
Explosive atmosphere exists permanently, over long periods of time or
frequently (about > 1 000 h/a).
Equipment to be used: Category 1 = very high safety level

Zone 21
Explosive atmosphere exists occasionally (about 10 to 1 000 h/a).
Equipment to be used: Category 2 = high safety level

Zone 22
Explosive atmosphere should normally not occur but if, then only briefly
(about < 10 h/a).
Equipment to be used: Category 3 = normal safety level
TP/ Ne- 07 / 05

design of coal grinding plants


GEBR. PFEIFFER AG
safety concept
• explosion-pressure-shock-resistant design
of mill and classifier of up to 3.5 bar

• decoupling of explosion areas through


rotary locks, flame traps and safety shut-off
dampers.

• explosion venting (free and/or absorbed)

• monitoring of CO, O2, dust emission and


temperature

• central vacuum cleaner for the building

• inerting and fire fighting by CO2 flooding


TP/ Ne- 08 / 04

design of coal grinding plants


GEBR. PFEIFFER AG
TP/ Ne- 07 / 05

typical plant schematic


material fed via belt conveyor and rotary lock GEBR. PFEIFFER AG
TP/ Ne- 07 / 05

typical plant schematic


material fed via drag chain conveyor and double GEBR. PFEIFFER AG
shaft screw conveyor
2 • temperature
3

3 • dust emission
• CO level
2 • O2 level

1 • temperature 1
• CO level
• O2 level (plants operated under inert conditions)
TP/ Ne- 07 / 05

safety relevant measuring points


GEBR. PFEIFFER AG
what‘s new
summary

• end-user classifies his plant into zones of explosion risk


• no risk of explosion in mill building thanks to central vacuum cleaner
• necessity of defining explosion characteristics of coal
• explosion pressure venting at mill inlet and outlet
• dust emission measurement after filter
• extra efforts in project documentation, manuals available at authorities
• authorities assess conformity of machines with directive, especially mills
not operated under inert conditions
• increased efforts in quality control, including parts manufactured locally
• equipment procured by end-user must comply with directive
TP/ Ne- 07 / 05

design of coal grinding plants


GEBR. PFEIFFER AG
TP/ Ne- 07 / 05

MPS 160 BK, Duna Drava Cement, Vác, Hungary


free explosion pressure venting at mill inlet and GEBR. PFEIFFER AG
drag chain conveyor
TP/ Ne- 07 / 05

MPS 225 BK, Cementos Balboa, Alconera, Spain


explosion pressure venting and flame trap at GEBR. PFEIFFER AG
filter inlet
TP/ Ne- 07 / 05

MPS 225 BK, Cementos Balboa, Alconera, Spain


explosion pressure venting of filter with flaps GEBR. PFEIFFER AG
TP/ Ne- 07 / 05

MPS 160 BK, Duna Drava Cement, Vác, Hungary


Safety shut-off damper after filter, GEBR. PFEIFFER AG
separate shaft for flap and actuator
TP/ Ne- 07 / 05

MPS 160 BK, Duna Drava Cement, Beremend,


Hungary GEBR. PFEIFFER AG
dust emission measurement after filter
Explosion risk posed by settled dust ?
A 1-mm thick layer of coal dust swirled up in
rooms with a height of up to 10 meters results
in explosive atmospheres.

Hot surface or spark may ignite an explosion!!

TP/ Ne- 07 / 05

coal dust settled on the floor


GEBR. PFEIFFER AG
TP/ Ne- 07 / 05

MPS 160 BK, Duna Drava Cement, Beremend,


Hungary GEBR. PFEIFFER AG
central vacuum cleaner
Gujarat Ambuja, India - MPS 3070 BK
800 kW
material: coal
in operation since 2002
guarantee actual
product rate: 60 64 t/h
grindability 45 61 HGI
power consumption: 9.9 10.9 kWh/t
(mill)
power consumption: 10.3 9.8 kWh/t
(fan)
fineness
R 0.090 mm: 15 10.8 %
spec. wear rate: - 24.8 %
Cr-Cast
TP/ Ne- 08 / 04

coal grinding - high capacity


GEBR. PFEIFFER AG
Holcim Guayaquil, Ecuador- MPS 250 BK
510 kW
material: coal / pet coke
in operation since 2003
guarantee coal petcoke
product rate: 40 / 22 50 40 t/h
grindability 50 / 40 - 55 HGI

power 9.8 / 17.7 6.9 10.1 kWh/t


consumption:(mill)
power consumption: 6.0 5.7 - kWh/t
(fan)
fineness
R 0.090 mm: 10 / 3 11.2 6.9 %

TP/ Ne- 08 / 04

coal grinding – pet coke grinding


GEBR. PFEIFFER AG
Phuc Son, Vietnam - MPS 3070 BK
950 kW
material: anthracite coal
in operation since 2005
guarantee actual
product rate: 33 34 t/h
grindability 38 - HGI

power 19.7 15.5 kWh/t


consumption:(mill)

fineness 3.0 3,5 %


R 0.090 mm: R 80 µm

TP/ Ne- 08 / 04

coal grinding - anthracite grinding


GEBR. PFEIFFER AG
Cimsa Cement / Turkey
MPS 2250 K, 450 kW

material: pet coke


in operation since: 1990
finished product rate: 26 t/h
feed moisture: 15 %
grindability: 50 - 70 HGI
power consumption (mill): 7.9 kWh/t
fineness: 3 - 4 % R0.063 mm
residual moisture: 0.7 %

TP/ Ne- 08 / 04

coal grinding – pet coke grinding


GEBR. PFEIFFER AG
YTL Pahang / Malaysia
MPS 200 K, 350 kW

material: coal
in operation since: 1998
finished product rate: 24.5 t/h
feed moisture: 13 %
grindability: 50 HGI
power consumption (mill): 10.9 kWh/t
fineness: 10 % R0.090 mm
residual moisture: 0.8 %

TP/ Ne- 08 / 04

coal grinding
GEBR. PFEIFFER AG
Holnam Midlothian, TX / USA
MPS 200 BK, 250 kW

material: coal
in operation since: 2000
finished product rate: 20 t/h
feed moisture: 12 %
grindability: 50 HGI
power consumption (mill): 10.1 kWh/t
fineness: 10 % R0.090 mm
residual moisture: 0.9 %

TP/ Ne- 08 / 04

coal grinding
GEBR. PFEIFFER AG
Blue Circle Cement, Calera / USA
MPS 250 BK, 520 kW

material: coal / pet coke


in operation since: 2002
finished product rate: 34/24 t/h
feed moisture: 8/10 %
grindability: 44/35 HGI
power consumption (mill): 9.1/16.8 kWh/t
fineness: 20/5 % R0.090 mm
residual moisture: 0.9 %

TP/ Ne- 08 / 04

coal grinding – pet coke grinding


GEBR. PFEIFFER AG
Ivano-Frankivskzement, Ukraine
MPS 180 BK, 250 kW
material: anthracite
in operation since: 2002
finished product rate: 8.5 t/h
feed moisture: 3.5 %
grindability: 37 HGI
power consumption (mill): 21.8 kWh/t
fineness: 2% >0.09 mm
residual moisture: 1.1 %

the mill is actually running with 15 t/h


bitumious coal (better in grindibility)
TP/ Ne- 04 / 05

coal grinding – anthracite grinding


GEBR. PFEIFFER AG
Broceni Akciju Sabiedriba, Latvia
MPS 160 BK, 200 kW

material: coal
in operation since: 2005
finished product rate: 12.6 t/h
feed moisture: 9.3 %
grindability: 61 HGI
power consumption (mill): 8.2 kWh/t
fineness: 10 > 0.09 mm
residual moisture: 1.8 %

TP/ Ne- 01 / 06

coal grinding
GEBR. PFEIFFER AG
39 m to product silo

raw coal silo hot gases

MPS mill

TP/ Ne- 01 / 06

MPS 225 BK for the grinding of 21 t/h of coal


Alconera / Spain GEBR. PFEIFFER AG
mat. no. 02081

R 4.0 mm - 60.5 %
R 8.0 mm - 42.5 %
R 16.0 mm - 23.0 %
R 31.5 mm - 8.6 %

bulk density - 0.70 kg/l


humidity - 8.8 %
HGI - 82.5

TP/ Ne- 08 / 04

sponge coke
GEBR. PFEIFFER AG
mat. no. 03062

R 0.500 mm - 95.5 %
R 1.000 mm - 92.2 %
R 2.000 mm - 79.0 %
R 5.000 mm - 13.7 %

bulk density - 0.80 kg/l


humidity - 2.5 %
HGI - 42

TP/ Ne- 08 / 04

shot coke
GEBR. PFEIFFER AG
mat. no. 03006

R 0.090 mm - 96.6 %
R 0.200 mm - 57.2 %
R 0.500 mm - 17.5 %
R 5.000 mm - 6.0 %

bulk density - 0.69 kg/l


humidity - 8.1 %

too fine feed for


grinding in a vertical
roller mill
TP/ Ne- 08 / 04

fluid coke
GEBR. PFEIFFER AG
GEBR. PFEIFFER AG

grinding of clinker and slag

Progress is our tradition


advantages of Pfeiffer MPS mills for the grinding of cement and extenders

• low specific power consumption

• optimum utilization of process heat

• easy control

• low noise level

• one machine for crushing, grinding, drying and separating

• quick change-over to another cement quality

• joint grinding-drying of cement clinker and moist extenders

• production of a low-temperature cement

• low susceptibility to tramp metal


TP/ Ne- 08 / 04

advantages of Pfeiffer MPS mills for the


grinding of cement and extenders GEBR. PFEIFFER AG
essential design features of Pfeiffer MPS mills for
the grinding of cement and extenders
• central feed of clinker and classifier grits

• high specific roller force for optimum grinding

• one pressure frame for uniform load distribution to grinding rollers,


grinding bed and gearbox

• low table speed for a very low vibration level

• continuous measuring of the grinding bed thickness

• low pressure loss due to optimized nozzle ring and external material
circulation

• closed mill housing for minimum false air leakage

• patented MPS Lift-and-Swing System for quick and easy exchange of


wear parts through one single maintenence door in the mill housing
TP/ Ne- 08 / 04

essential design features of Pfeiffer MPS mills for


the grinding of cement and extenders GEBR. PFEIFFER AG
TP/ Ne- 08 / 04

compaction speed of material layer


GEBR. PFEIFFER AG
TP/ Ne- 08 / 04

monitoring equipment for


the avoidance of vibrations GEBR. PFEIFFER AG
coal mill

raw mill coal cement mill

cement raw material cement


calcium carbonate (CaCO3)
silicon dioxide (SiO2) = cement clinker
aluminium oxide (Al2O3) + extenders
iron oxide (Fe2O3) + gypsum
cement clinker
TP/ Ne- 08 / 04

cement production
GEBR. PFEIFFER AG
customer mill size output t/h fineness kW product year

Tenghui Cement, Chongqing, China 1 x MPS 5600 BC 200.0 3200 Blaine 4850 cement 2004
Tenghui Cement, Hechuan County, China 1 x MPS 5600 BC 120.0 5000 Blaine 5300 blast furnace slag 2003
via Humboldt Wedag ZAB, Jing Yang, China 1 x MPS 5000 BC 300.0 15 % R 0.090 mm 3000 cement 1995
Payvand Golestan Cem. Co., Golestan, Iran 2 x MPS 4250 BC 120.0 3000 Blaine 2500 cement 2005
Shargh Cement Co., Mashad, Iran 2 x MPS 4250 BC 120.0 3000 Blaine 2500 cement 2005
Neyzar Qom Cement Co., Qom, Iran 2 x MPS 4250 BC 120.0 3000 Blaine 2500 cement 2005
Gilan Sabz Cement Co., Deylaman, Iran 2 x MPS 4250 BC 120.0 3000 Blaine 2500 cement 2004
Lar Sabzevar Cement Co., Sabzevar, Iran 2 x MPS 4250 BC 120.0 3000 Blaine 2500 cement 2004
Holcim Cementi S.p.A., Merone, Italy 1 x MPS 4250 BC 120.0 4000 Blaine 2500 cement 2003
Hegmatan Cement Co., Hegmatan, Iran 2 x MPS 4250 BC 120.0 3000 Blaine 2500 cement 2003
Tehran Cement Company, Tehran, Iran 2 x MPS 4250 BC 120.0 3000 Blaine 2500 cement 2003
La Cementos National, Latacunga, Ecuador 1 x MPS 4250 BC 110.0 4 % R 0.045 mm 2200 cement 2000
Teutonia Zementwerk AG, Hannover, GER 1 x MPS 3750 C 75.0 11 % R 0,032 mm 1900 cement 1979
via Kobe Steel, Tokio, Cat Lai, Vietnam 1 x MPS 3070 B 50.0 13,1 % R 0,045 mm 900 pozzolana 1995
via FCB, Lille, INCSA, Costa Rica 1 x MPS 2800 B 45.0 15 % R 0,045 mm 650 pozzolana 2002
via RMC Group, Surrey/United Kingdom 1 x MPS 2500 BC 24.0 3500 Blaine 750 blast furnace slag 2001
Sagar Cement, for Bayyavaram, India 1 x MPS 2500 BC 20.0 3600 Blaine 600 slag/slag cement 1999
Hauri KG, Bötzingen, Germany 1 x MPS 200 BC 12.0 4600 Blaine 355 cement 1997
China Hunan Province, Hengyang, China 1 x MPS 160 C 10.0 250 cement 1986
China National Technical Import, Anqing, China
1 x MPS 140 C 7.5 200 cement 1986

TP/ Ne- 06 / 05

MPS mills for the grinding of


cement, pozzolana and slag GEBR. PFEIFFER AG
TP/ Ne- 08 / 04

grinding of cement clinker


GEBR. PFEIFFER AG
TP/ Ne- 08 / 04

grinding of slag
GEBR. PFEIFFER AG
• OPC, PPC, etc. up to 4500* cm²/g
• blast furnace slag
up to 6000* cm²/g
• puzzolana

•slag cements
0 - 100 % clinker
• puzzolana cement

* = fineness expressed as specific surface in cm²/g


acc. to Blaine (permeability method)
TP/ Ne- 08 / 04

finish grinding
GEBR. PFEIFFER AG
product

feed special design high


efficiency separator

central feeding
increasing flow velocity

liftable rollers
wear resistant lining

hardfaced grinding
elements

TP/ Ne- 08 / 04

design of cement mill


GEBR. PFEIFFER AG
• central feed through grit cone

• hardfaced table and roller liners

• ceramic lining of classifier

• hardfaced classifier blades

• Ni-hard IV nozzle ring

• high specific grinding force

• low air velocity

TP/ Ne- 08 / 04

design of cement mill


GEBR. PFEIFFER AG
TP/ Ne- 08 / 04

design of cement mill


GEBR. PFEIFFER AG
Teutonia, Hannover LCN, Latacunga

MPS 3750 C, 1980 MPS 4250 BC, 2002


70 t/h CEM III A 120 t/h pozzolana cement
3600 Blaine 4500 Blaine
TP/ Ne- 08 / 04

history
GEBR. PFEIFFER AG
72 t/h - grinding plant for cement with Pfeiffer MPS mill
edition: 1980 edition: 1996

required floor space: required floor space:


length: 38 m length: 28 m
width: 22 m width: 22 m
height: 27 m height: 23 m
TP/ Ne- 08 / 04

history
GEBR. PFEIFFER AG
GEBR. PFEIFFER AG

quality control in the


production of cements

Progress is our tradition


• introduction

• general design

• dam ring, grinding elements

• classifier

• grinding drying, grinding cooling

• sulfate: adaptation, dehydration

• fineness: Blaine or residue

• simultaneous or separate grinding

• overview
TP/ Ne- 07 / 05

Content
GEBR. PFEIFFER AG
Holcim (Italia), Merone plant MPS 4250 BC
guarantee Aug. 2004-
type: 32.5 II BM Feb. 2005
clinker 69.2 64.0 %
gypsum 5.7 6.0 %
slag 12.6 17.0 %
limestone 12.5 7.0 %
pozzolana: - 6.0 %
water sprayed into mill: 2.5 0.4 m³/h
Blaine: 4000 4400 cm²/g
throughput: 120 126 t/h
spec. power consumption
table: 16.5 13.6 kWh/t
fan: 6.0 7.0 - 4.5 kWh/t
classifier: 1.66 0.75 - 0.5 kWh/t
total: 28.15 25.35 - 22.7 kWh/t
spec. wear rate 8.0 3.3 g/t
(chromium alloy cast iron)
TP/ Ne- 08 / 04

guaranteed and actual values


GEBR. PFEIFFER AG
• high grinding force up to
2000 kN/m²

• low air velocity level

• high efficiency classifier

• low table speed

• water injection about 1 %

• wear protection

TP/ Ne- 07 / 05

design of cement mill


GEBR. PFEIFFER AG
TP/ Ne- 07 / 05

nozzle ring, dam ring, grinding elements


GEBR. PFEIFFER AG
detail of annular gap

gas outlet duct

annular gap
submerged pipe

three-part wear ring


separating rotor
TP/ Ne- 07 / 05

design of annular gap on


SLS high efficiency classifier GEBR. PFEIFFER AG
feed material classifier exhaust gas gas fan inlet exhaust gas
temperature 95 °C temperature 95 °C temperature 92 °C temperature 95 °C
feed rate 130 t/h gas flow 202412 nm³/h gas flow 212533 nm³/h gas flow 55971 nm³/h
moisture 4,1 % gas flow 295099 m³/h gas flow 313692 m³/h gas flow 78179 m³/h
dust content 424 g/m³ dust content 0 g/m³ heat flow 7125,1 MJ/h
dust content 36 mg/m³

-50 mbar water content 88,62 g/m³


-41 mbar -60 mbar
dew point 55 °C

finished product
product 125 t/h
dust 0 t/h
moisture 0,3 %
heat flow -1.050E03 MJ/h
fineness 4300 cm²/g

temperature after
clinker
classifier: abt. 90 °C
feed rate 83,2 t/h

gypsum
-3 mbar
heating necessary
feed rate 9,1 t/h

fresh air
limestone temperature 5 °C
feed rate 13,4 t/h gas flow 0 nm³/h

client:
recirculated gas Merone / Italy Feb. 2005
slag/puzzolana/flyash temperature 95 °C
feed rate 24,3 t/h gas flow 156562 nm³/h
gas flow 218683 m³/h
material:
heat flow 19930,3 MJ/h MPS 4250 BC CEM II BM 32,5
file-name:
mill inlet hot gas generator Gebr. Pfeiffer AG PCP70000000000000
temperature 143 °C temperature 420 °C Kaiserslautern
recirculated material gas flow 182378 nm³/h gas flow 25816 nm³/h
029V017
date name designation:
water injection temperature 85 °C gas flow 288842 m³/h heat flow 15179,8 MJ/h 2005-07-
water rate 1200 l/h feed rate 62,5 t/h heat flow 35110,2 MJ/h heat power 4216,6 MJ/h
draw
edit
18
22.22.22
Rei
hoffmann
balance sheet
TP/ Ne- 07 / 05

grinding-drying: mixed cements


GEBR. PFEIFFER AG
Clinker/gypsum classifier exhaust gas gas fan inlet exhaust gas
temperature 120 °C temperature 65 °C temperature 65 °C temperature 68 °C
feed rate 165 t/h gas flow 427727 nm³/h gas flow 449113 nm³/h gas flow 388242 nm³/h
moisture 0 % gas flow 563008 m³/h gas flow 603830 m³/h gas flow 491337 m³/h
dust content 293 g/m³ dust content 0 g/m³ heat flow 34320,6 MJ/h
dust content 40 mg/m³

-50 mbar water content 20,62 g/m³


-45 mbar -65 mbar
dew point 26 °C

finished product
product 165 t/h
temperature 70 °C
moisture 0 %
heat flow 6930,0 MJ/h
fineness 3800 cm²/g

clinker 120 °C
fresh air 40 °C
-5 mbar cement 70 °C

fresh air
temperature 40 °C
gas flow 331385 nm³/h

client:
recirculated gas Grinding cooling
temperature 68 °C
gas flow 60871 nm³/h
gas flow 77034 m³/h
material:
heat flow 5381,0 MJ/h MPS 5300 BC OPC 3800 cm²/g
file-name:
mill inlet Gebr. Pfeiffer AG
water injection temperature 44 °C Kaiserslautern
temperature 5 °C recirculated material gas flow 392256 nm³/h
date name designation:
water rate 2052 l/h temperature 70 °C gas flow 464747 m³/h 2005-07-
heat flow 0 MJ/h feed rate 82,5 t/h heat flow 22589,8 MJ/h
draw
edit
18
22.22.22
Rei
hoffmann
balance sheet
TP/ Ne- 07 / 05

grinding-cooling: OPC
GEBR. PFEIFFER AG
sulfate adaptation

• sulfate solubility in water: hemihydrate > dihydrate > anhydrite

• temperature level in vertical roller mill lower than in ball mill. This reduces
dehydration of dihydrate

• possible difference from ball mill use of sulfate may need to be


adapted, especially when plant is not heated

TP/ Ne- 07 / 05

sulfate adaptation
GEBR. PFEIFFER AG
TP/ Ne- 08 / 04

cement grinding plant with integrated separate


gypsum calcining for OPC GEBR. PFEIFFER AG
clinker classifier exhaust gas gas fan inlet exhaust gas
temperature 120 °C temperature 65 °C temperature 65 °C temperature 68 °C
feed rate 158 t/h gas flow 427727 nm³/h gas flow 449113 nm³/h gas flow 388242 nm³/h
moisture 0 % gas flow 563008 m³/h gas flow 603830 m³/h gas flow 491337 m³/h
-45 mbar -50 mbar -65 mbar
dust content 293 g/m³ dust content 0 g/m³ heat flow 34320,6 MJ/h
dust content 40 mg/m³
water content 20,62 g/m³
dew point 26 °C

mill inlet finished product


temperature 130 °C product 165 t/h
gas flow 7600 nm³/h
temperature 70 °C
gas flow 11500 m³/h
moisture 0 %
dust content 670 g/m³
heat flow 6930,0 MJ/h
fineness 3800 cm²/g

gypsum
feed rate 8.7 t/h
moisture 3 %

hot gas generator


temperature 600 °C
gas flow 6000 nm³/h
heat flow 4500 MJ/h

clinker 120 °C
fresh air 40 °C
-5 mbar cement 70 °C
gypsum >110°C
fresh air
temperature 40 °C
gas flow 382256 nm³/h

client:
Grinding cooling with gypsum conditioning

material:
MPS 5300 BC OPC 3800 cm²/g
file-name:
Gebr. Pfeiffer AG
water injection recirculated gas Kaiserslautern
temperature 5 °C recirculated material temperature 68 °C date name designation:
water rate 2052 l/h temperature 70 °C gas flow 20000 nm³/h 2005-07-
heat flow 0 MJ/h feed rate 82,5 t/h gas flow 27000 m³/h
draw
edit
18
22.22.22
Rei
hoffmann
balance sheet
TP/ Ne- 07 / 05

grinding-cooling with integrated separate


gypsum calcining for OPC GEBR. PFEIFFER AG
cement grinding plant with integrated separate gypsum calcining
for OPC

• mainly interesting for OPC, because no drying required

• gypsum dehydration adjustable by temperature level of calcining unit

• less heat consumption than in the case of heating the whole grinding plant

• process can be combined with grinding-cooling of cement

• combined solution requires less machinery

• patent pending

TP/ Ne- 07 / 05

cement grinding plant with integrated separate


gypsum calcining for OPC GEBR. PFEIFFER AG
Blaine for OPC, slag cements and slag

residue on sieve from joint grinding


of mixed cements containing
components with good grindability
(e.g. limestone, puzzolana)

TP/ Ne- 07 / 05

determination of the product fineness


specific surface (Blaine) / sieve method GEBR. PFEIFFER AG
Teutonia AG, Germany
MPS 3750 C

material: CEM III A 32.5


in operation since: 1980
finished product rate: 70 t/h
percentage of granul.
blast-furnace slag: 52 %
total power consumption: 20.6 kWh/t
(mill and fan) 00000
Sm (Blaine): 3600 cm²/g
specific wear: approx. 28 g/t
(Ni-Hard-IV)
TP/ Ne- 08 / 04

grinding of clinker and slag


GEBR. PFEIFFER AG
Teutonia AG, Germany - MPS 3750 C
type: OPC 45 F (1983) OPC 55 F (1983)
throughput: 72 30 t/h

Blaine: 3040 4420 cm²/g

water demand: 28.5 28 %

compressive strength

2 day: 28.8 35.7 N/mm²

7 day: 44.9 52.0 N/mm²

28 day: 58.6 65.0 N/mm²

setting time

initial: 160 250 min

final: 240 315 min

TP/ Ne- 08 / 04

quality aspects
GEBR. PFEIFFER AG
Teutonia AG, Germany - MPS 3750 C
type: CEM III A 32,5 CEM III B 32,5
throughput: 52 75 t/h

Blaine: 3600 4300 cm²/g

R 0.032 mm: 14.1 6.6 %

water demand: 27.5 29 %

compressive strength

2 day: 15.2 9.0 N/mm²

7 day: 31.7 29.1 N/mm²

28 day: 49.0 47.5 N/mm²

setting time

initial: 205 250 min

final: 270 315 min


TP/ Ne- 08 / 04

quality aspects
GEBR. PFEIFFER AG
Teutonia AG, Germany - MPS 3750 C
type: CEM III A 32,5 CEM III B 32,5
slag: 52 75 %

Blaine: 3600 4300 cm²/g

throughput: 70 45 t/h

spec. power consumption

table: 20.6 31.0 kWh/t

fan: 8.5 8.8 kWh/t

classifier: 1.6 2.5 kWh/t

auxiliaries: 1.6 2.5 kWh/t

total: 32.3 44.8 kWh/t

spec. wear rate: 28 38 g/t

(NiHard IV)
TP/ Ne- 08 / 04

grinding of clinker and slag


GEBR. PFEIFFER AG
Teutonia AG, Germany - MPS 3750 C
type: SLAG
slag: 100 %

moisture: 7 %

Blaine: 4100 cm²/g

throughput: 60 t/h

spec. power consumption

table: 26.1 kWh/t

fan: 8.8 kWh/t

classifier: 1.8 kWh/t

total: 36.7 kWh/t

TP/ Ne- 08 / 04

grinding of slag
GEBR. PFEIFFER AG
Sagar Cement/Bayyavaram works/India
MPS 2500 BC

material: CEM III A 32,5


in operation since: 2000
finished product rate: 24.3 t/h (48% HOS)
power consumption: 19.3 kWh/t
-
(mill) -
power consumption: 26.6 kWh/t
-
(mill and fan) -
Sm (Blaine) 3600 cm²/g
specific wear: 5 - 5.5 g/t
lifetime of grinding 2200 h
elements: (welding sequence)
TP/ Ne- 08 / 04

grinding of clinker and slag


GEBR. PFEIFFER AG
Sagar Cement/Bayyavaram works/India
June-Dec. 2000 Norm IS 465
type: slag cement
slag 48 %
Blaine: 3040 cm²/g
R 0.032 mm: 21.0 %
water demand: 25.0 %
compressive strength
2 day: 30.0 16.0 N/mm²
7 day: 40.0 22.0 N/mm²
28 day: 55.0 33.0 N/mm²
setting time
initial: 150 min
final: 270 min
TP/ Ne- 08 / 04

quality aspects
GEBR. PFEIFFER AG
Sagar Cement/Bayyavaram works/India
June-Dec. 2000 July 2000
type: slag cement slag cement
slag: 48 48 %

Blaine: 3600 3600 cm²/g

throughput: 21.3 24 to 25 t/h


(after dam ring and air
spec. power consumption optimasation)
table: 26.3 20.1 kWh/t

fan: 6.4 7.5 kWh/t

classifier: 1.1 1.3 kWh/t

total: 33.8 29.1 kWh/t

spec. wear rate: 5.2 g/t

(NiHard IV)
TP/ Ne- 08 / 04

operation data
GEBR. PFEIFFER AG
Gebr. Pfeiffer AG, Kaiserslautern

Sagar Cement, Bayyavaram works, India


MPS 2500 BC
blast-furnace cement
25.09.2000 15:00 h
d‘= 25 µm
n = 0,86
Sm (Blaine) = 3600 cm2/g

TP/ Ne- 08 / 04

particle size distribution


GEBR. PFEIFFER AG
Cemex/RMC, Czech Rep. - MPS 2500 BC
800 kW
material: Granulated blast furnace slag
in operation since 2002
guarantee slag OPC
product rate: 24 23.7 26.5 t/h
clinker/slag content: 0/100 0/100 95/0 %
power consumption:
(mill) 23.3 24.1 21.0 kWh/t
(classifier) - 2.2 2.0 kWh/t
(fan) 6.8 9.5 11.6 kWh/t

fineness: 3500 4150 3600 Blaine

TP/ Ne- 08 / 04

grinding of clinker and slag


GEBR. PFEIFFER AG
Holcim, Latacunga - MPS 4250 BC
2400 kW
material: pozzolana cement 1P
in operation since 2001
guarantee actual
product rate: 110 118 t/h
pozzolana content: 30 25 - 30 %
power consumption:
(mill) 18.1 17.5 kWh/t
(classifier) - 1.9 kWh/t
(fan) - 7.6 kWh/t

fineness: 4200 4800 Blaine


R 0.045 mm: 4 2.5 - 4.0 %

TP/ Ne- 08 / 04

grinding of pozzolana cement


GEBR. PFEIFFER AG
TP/ Ne- 08 / 04

flowsheet MPS 4250 BC


San Rafael grinding plant, Latacunga, Ecuador GEBR. PFEIFFER AG
TP/ Ne- 08 / 04

San Rafael grinding plant, Latacunga, Ecuador


GEBR. PFEIFFER AG
Holcim (Italia) SpA, Merone plant - MPS 4250 BC
actual guarantee
type: Feb.‘05 32.5 II BM 42.5 I III B
clinker 64.0 69.2 89.3 29.5 %
gypsum 6.0 5.7 5.7 5.5 %
slag 17.0 12.6 65.0 %
limestone 7.0 12.5 5.0 %
pozzolana: 6.0 - %
water sprayed into mill: 0.4 2.5 m³/h
Blaine: 4400 4000 3800 4000 cm²/g
throughput: 126 120 103 75 t/h
spec. power cons.
table: 13.6 16.5 20.0 27.0 kWh/t
fan: 4.5 6.0 kWh/t
classifier: 0.5 1.66 kWh/t
total: 22.7 28.15 33.6 45.0 kWh/t
spec. wear rate 3.3 8 g/t
(chromium alloy cast iron)
TP/ Ne- 08 / 04

guaranteed and actual values


GEBR. PFEIFFER AG
overbelt magnetic metal
separator detector

air slide
two-way
chute
additive
feed
bins bag filter
fan
screw
proportioning pump
belt conveyor
scales
metal
detector rotary
overbelt airlock
feed magnetic two-way screw rotary
conveyor separator chute conveyor airlock
belt
clinker
feed rotary
metal bin airlock
collection
hopper metal
detector
MPS
roller mill

hot gas
generator

magnetic
separator
metal from cooler/ kiln 4
receptaclex

TP/ Ne- 08 / 04

flowsheet MPS 4250 BC


Holcim (Italia) SpA, Merone plant GEBR. PFEIFFER AG
TP/ Ne- 08 / 04

cement grinding plant with MPS 4250 BC


at Holcim (Italia) SpA, Merone plant GEBR. PFEIFFER AG
TP/ Ne- 08 / 04

Holcim (Italia) SpA, Merone plant


GEBR. PFEIFFER AG
TP/ Ne- 08 / 04

Holcim (Italia) SpA, Merone plant


GEBR. PFEIFFER AG
TP/ Ne- 08 / 04

Holcim (Italia) SpA, Merone plant


GEBR. PFEIFFER AG
TP/ Ne- 08 / 04

Holcim (Italia) SpA, Merone plant


GEBR. PFEIFFER AG
TP/ Ne- 08 / 04

Holcim (Italia) SpA, Merone plant


GEBR. PFEIFFER AG
TP/ Ne- 08 / 04

Holcim (Italia) SpA, Merone plant


GEBR. PFEIFFER AG
TP/ Ne- 08 / 04

Holcim (Italia) SpA, Merone plant


GEBR. PFEIFFER AG
TP/ Ne- 08 / 04

Holcim (Italia) SpA, Merone plant


GEBR. PFEIFFER AG
TP/ Ne- 08 / 04

Holcim (Italia) SpA, Merone plant


GEBR. PFEIFFER AG
TP/ Ne- 08 / 04

Holcim (Italia) SpA, Merone plant


GEBR. PFEIFFER AG
TP/ Ne- 08 / 04

Holcim (Italia) SpA, Merone plant


GEBR. PFEIFFER AG
Tenghui Cement, Hechuan County/China
MPS 5600 BC

material: TM - C2 cement
clinker: 95.0 %
gypsum: 5.0 %

product rate rate: 200 t/h

power consumption: 20.0 kWh/t


-(mill and classifier) -

Sm (Blaine) 3200 cm²/g


TP/ Ne- 08 / 04

guaranteed values
GEBR. PFEIFFER AG
Tenghui Cement, Hechuan County/China
MPS 5600 BC

material: blast furnace slag


slag: 100 %

product rate rate: 120 t/h


140 t/h

power consumption: 42.4 kWh/t


(mill and classifier)

Sm (Blaine) 5000 cm²/g


4000 cm²/g
TP/ Ne- 08 / 04

guaranteed values
GEBR. PFEIFFER AG
TP/ Ne- 08 / 04

MPS 5600 BC - Tenghui Cement, China


GEBR. PFEIFFER AG
TP/ Ne- 08 / 04

MPS 5600 BC - Tenghui Cement, China


GEBR. PFEIFFER AG
TP/ Ne- 08 / 04

MPS 5600 BC - Tenghui Cement, China


GEBR. PFEIFFER AG
TP/ Ne- 08 / 04

MPS 5600 BC - Tenghui Cement, China


GEBR. PFEIFFER AG
TP/ Ne- 08 / 04

MPS 5600 BC - Tenghui Cement, China


GEBR. PFEIFFER AG
TP/ Ne- 08 / 04

MPS 5600 BC - Tenghui Cement, China


GEBR. PFEIFFER AG
TP/ Ne- 08 / 04

MPS 5600 BC - Tenghui Cement, China


GEBR. PFEIFFER AG
TP/ Ne- 08 / 04

testing - MPS 40 BC and


wear determination equipment GEBR. PFEIFFER AG
TP/ Ne- 08 / 04

testing - MPS 40 BC
GEBR. PFEIFFER AG
specific power consumption at mill drive of MPS-BC
40
min-/ max-range
specific power consumption, kWh/t

36 of all tested OPC

32 average of
all tested OPC
28

24

20

16

12
2500 2750 3000 3250 3500 3750 4000 4250 4500
specific surface (Blaine), cm²/g
TP/ Ne- 08 / 04

OPC grindability
GEBR. PFEIFFER AG
specific wear rate with hardfaced wear parts
7,0

min-/ max-range
6,0
of all tested OPC
specific wear rate, g/t

5,0

4,0 average of
all tested OPC
3,0

2,0

1,0

0,0
2500 2750 3000 3250 3500 3750 4000 4250 4500
specific surface (Blaine), cm²/g
TP/ Ne- 08 / 04

OPC wear rate


GEBR. PFEIFFER AG
mixture clinker / slag / limestone / gypsum : 69.0 / 13.0 / 12.0 / 6.0 %
grinding fineness 4000 Blaine

test MPS 40 BC MPS 4250 BC


mat. 04000 : balance sheet 1010101
throughput 0.420 t/h 120 t/h guarantee
coupling 16.5 kWh/t 16.5 kWh/t
dustload 420 g/m³ 420 g/m³

TP/ Ne- 08 / 04

scale up
mill selection with the help of test results GEBR. PFEIFFER AG
specific power consumption at mill drive of MPS-BC
50
min-/ max-range
specific power consumption, kWh/t

of all tested blast


45
furnace slags
average of
40 all tested blast
furnace slags

35

30

25

20
3500 3750 4000 4250 4500 4750 5000 5250 5500
specific surface (Blaine), cm²/g
TP/ Ne- 08 / 04

slag grindability
GEBR. PFEIFFER AG
specific wear rate with hardfaced wear parts
16
min-/ max-range
of all tested blast
14
furnace slags
specific wear rate, g/t

average of
12 all tested blast
furnace slags
10

4
3500 3750 4000 4250 4500 4750 5000 5250 5500
specific surface (Blaine), cm²/g
TP/ Ne- 08 / 04

slag wear rate


GEBR. PFEIFFER AG
Pab
ß= ¶ · dS · nS
z · Fsp · dW · bW · 60
Pab = power consumption – (kW) ¶ · dS · nS
z = number of rollers vU = 60
Fsp = specific grinding force – (kN/m²)
dW = roller diameter – (m) FW = Fsp · dW · bW
bW = roller working width – (m)
dS = grinding bowl diameter (roller path) – (m)
nS = grinding bowl speed – (min-1)
vU = circumferential speed (m/s)
FW = specific roller force (kN/roller)
TP/ Ne- 04 / 06

ß (friction factor)
GEBR. PFEIFFER AG
Pab = ß · z · FW · vU
¶ · dS · nS
Pab = ß · z · Fsp · dW · bW · 60
ß = friction factor ¶ · dS · nS
z = number of rollers vU = 60
Fsp = specific grinding force – (kN/m²)
dW = roller diameter – (m) FW = Fsp · dW · bW
bW = roller working width – (m)
dS = grinding bowl diameter (roller path) – (m)
nS = grinding bowl speed – (min-1)
vU = circumferential speed (m/s)
FW = specific roller force (kN/roller)
TP/ Ne- 04 / 06

power consumption (kW)


GEBR. PFEIFFER AG
parameters necessary for stable process

• constant feed in t/h, granulometry and moisture

• proper sizing of grinding force and table speed

• sufficient and constant airflow

• no sudden changes of temperature before mill

• no sudden drop of water injection, if necessary

• grinding aid not required.


(sometimes reduces kWh/t and increases throughput,
often no effect on process, up to now no case where a
chemical grinding aid was necessary for stable process)

TP/ Ne- 08 / 04

stability of process
GEBR. PFEIFFER AG
parameters for quality control

• mixture of feed

• sulphate often not the same optimum as ball mill

• fineness of product by separator speed, bypass

• adjustment of damring, grinding force and airflow

• (grinding aid)

• change of products quicker than with ball mill

TP/ Ne- 08 / 04

quality control
GEBR. PFEIFFER AG
TP/ Ne- 08 / 04

gear box for Pfeiffer MPS mills


Flender KMPS GEBR. PFEIFFER AG
TP/ Ne- 08 / 04

Flender gearbox - flow sheet oil unit


GEBR. PFEIFFER AG
TP/ Ne- 08 / 04

gear box for Pfeiffer MPS mills


Flender KMP GEBR. PFEIFFER AG
TP/ Ne- 08 / 04

gear box for Pfeiffer MPS mills


Renk KBPV GEBR. PFEIFFER AG
• single or twin drive
• 3500 to 11000 kW
• Flender gearbox with split power train
• no grinding forces on gearbox
• maximum reliability
TP/ Ne- 08 / 04

new drive design for Pfeiffer MPS mills


GEBR. PFEIFFER AG
twin drive

TP/ Ne- 08 / 04

new drive design for Pfeiffer MPS mills


GEBR. PFEIFFER AG
3. Design principle – details of DMGH gear rim

floating
intermediate
shaft

self-aligning pinions

sketch showing principle of


wheel train in the main gear unit
TP/ Ne- 08 / 04

new drive design for Pfeiffer MPS mills


GEBR. PFEIFFER AG
TP/ Ne- 08 / 04

plant design MPS 4250 BC


GEBR. PFEIFFER AG
TP/ Ne- 08 / 04

hardfacing of grinding track


GEBR. PFEIFFER AG
TP/ Ne- 08 / 04

hardfacing of grinding track


GEBR. PFEIFFER AG
TP/ Ne- 08 / 04

hardfacing of grinding track


GEBR. PFEIFFER AG
TP/ Ne- 08 / 04

hardfacing of grinding rollers


GEBR. PFEIFFER AG
TP/ Ne- 08 / 04

hardfacing of grinding rollers


GEBR. PFEIFFER AG
outside the mill
roller without yoke

TP/ Ne- 08 / 04

hardfacing of grinding rollers


GEBR. PFEIFFER AG
outside the mill
roller with yoke

TP/ Ne- 08 / 04

hardfacing of grinding rollers


GEBR. PFEIFFER AG
outside the mill
with dummy

TP/ Ne- 08 / 04

hardfacing of grinding rollers


GEBR. PFEIFFER AG
hardwelded by GP

TP/ Ne- 08 / 04

wear profile
GEBR. PFEIFFER AG
hardwelded after operation

TP/ Ne- 08 / 04

wear profile
GEBR. PFEIFFER AG
TP/ Ne- 08 / 04

wear profile - example


GEBR. PFEIFFER AG
TP/ Ne- 08 / 04

wear profile - example


GEBR. PFEIFFER AG
TP/ Ne- 08 / 04

time schedule for hard facing


GEBR. PFEIFFER AG
TP/ Ne- 08 / 04

time schedule for hard facing


GEBR. PFEIFFER AG
TP/ Ne- 08 / 04

time schedule for hard facing


GEBR. PFEIFFER AG
TP/ Ne- 07 / 05

grinding plant with Pfeiffer MPS mill and ball mill


separating with the help of the existing classifier GEBR. PFEIFFER AG
TP/ Ne- 07 / 05

grinding plant with Pfeiffer MPS mill and ball mill


separating with SLV high efficiency classifier GEBR. PFEIFFER AG
TP/ Ne- 08 / 04

Foundation - MPS 4250 BC


GEBR. PFEIFFER AG
TP/ Ne- 08 / 04

foundation
GEBR. PFEIFFER AG
ball mill vertical roller mill

roller press horomill


TP/ Ne- 08 / 04

different grinding systems of the cement industry


GEBR. PFEIFFER AG
GEBR. PFEIFFER AG

gypsum grinding

Progress is our tradition


TP/ Ne- 06 / 04

calcining plant with Pfeiffer MPS mill and


Pfeiffer kettle GK GEBR. PFEIFFER AG
Gacki, Polen
MPS 2500 GC, 355 kW
grinding / calcining

material: natural gypsum


or mixtures
up to 45% FGD
in operation since: 2002
finished product rate: 60 t/h
fineness: 50 % R0.017 mm
t before / after mill: 420°C/160°C
setting time: 7 min / 16 min
TP/ Ne- 08 / 04

gypsum grinding
GEBR. PFEIFFER AG
Via Knauf, Iphofen
for Kungur I, Russia, 200 kW
grinding / calcining

material: natural gypsum

supplied: 2002

finished product rate: 30 t/h

fineness: 30 % R0.063 mm

TP/ Ne- 08 / 04

gypsum grinding
GEBR. PFEIFFER AG
Via Knauf, Iphofen
for Kungur II, Russia, 200 kW
grinding / calcining

material: natural gypsum

supplied: 2004

finished product rate: 30 t/h

fineness: 30 % R0.063 mm

TP/ Ne- 08 / 04

gypsum grinding
GEBR. PFEIFFER AG
TP/ Ne- 08 / 04

gypsum grinding
2 x MPS 200 GC supplied in 2002 and 2004 GEBR. PFEIFFER AG
TP/ Ne- 06 / 04

calcining of gypsum with Pfeiffer MPS mill


GEBR. PFEIFFER AG
GEBR. PFEIFFER AG

Pfeiffer SLV
high efficiency separator

Progress is our tradition


table separator high efficiency separator
TP/ Ne- 08 / 04

history of Pfeiffer separator


GEBR. PFEIFFER AG
feed material
distribution table

SLV rotor

fixed louver for


controlled air flow in
spiral housing
the separating zone
for air inlet

fine product

coarse product
TP/ Ne- 08 / 04

SLV high efficiency separator


GEBR. PFEIFFER AG
TP/ Ne- 08 / 04

SLV products - range of fineness


GEBR. PFEIFFER AG
TP/ Ne- 08 / 04

SLV 2650 high efficiency separator


feed rate 450 t/h - product rate 175 t/h of cement GEBR. PFEIFFER AG
TP/ Ne- 08 / 04

SLV 2650 high efficiency separator


sealing air system GEBR. PFEIFFER AG
SLV 800 SLS 500 A

TP/ Ne- 08 / 04

high efficiency separators


GEBR. PFEIFFER AG
GEBR. PFEIFFER AG

Pfeiffer
Triplex dryer TRT

Progress is our tradition


TP/ Ne- 07 / 05

drying plant with Pfeiffer TRT Triplex dryer


GEBR. PFEIFFER AG
TRT 5000 advantages of Triplex dryer TRT

• for combustion either solid, fluid or


gaseous fuels can be used

• utilization of process gases is


possible as well

• careful material treatment

• low thermal energy consumption

• low space requirement

• short dryer start-up and shut-down


times
TP/ Ne- 08 / 04

Triplex dryer TRT


GEBR. PFEIFFER AG
exhaust gas outlet
three dryer tubes with
several chambers for
optimum heat transfer central drive

wet material
infeed

dry product outlet

helical intake plates

hot gas inlet


TP/ Ne- 08 / 04

Triplex dryer TRT


GEBR. PFEIFFER AG
exhaust gas outlet
wet material infeed

hot
gas
inlet

dry product outlet


TP/ Ne- 08 / 04

Triplex dryer TRT


GEBR. PFEIFFER AG
TP/ Ne- 08 / 04

Triplex dryer TRT 2000 with hot gas generator


Röfix, Sennwald / Switzerland GEBR. PFEIFFER AG
GEBR. PFEIFFER AG

Thank you !

Barbarossastraße 50-54
P.O. Box 3080
67618 Kaiserslautern
Phone: ..49-631-4161-0
Fax: ..49-631-4161-290
e-mail: [email protected]
homepage:www.gpag.com

Progress is our tradition

You might also like