Economic Dispersionizer Omega®

Taking Dispersion One Step Further

a Business Field of
CHEMICAL INDUSTRY NETZSCH Grinding & Dispersing
Economic Dispersionizer
Dispersion Process
Principles of Operation
Successful dispersion requires targeted force in order to separate agglomerated particles. The Omega®
Economic Disperser applies dispersive forces then and there, where they are especially effective: in the Omega®
disperser body, energy is transformed into very high speeds under pressure. Turbulence and cavitation in
perfect combination with specifically-applied shearing forces ensure maximum dispersion results. In addi-
tion, the system can be easily adapted to different operating conditions or formulations thanks to the Omega®
disperser body, which consists of a
nozzle with infinitely adjustable flow
properties.

The optimum adaptation and

increased efficiency not only lead
to reduced energy consumption in
the production process and thereby
less heat development, but also to
less wear as compared to traditional
technologies.

Your advantage is our focus

With the Omega®, product quality

is improved and production
expense is minimized.
In particular, the exceptionally
short processing times lead to
considerable cost advantages.
The use of an Omega® is especially
economical compared to stan-
dard technologies.

NDD – NETZSCH Dispersion Device

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1 The product is often pre- 3 The innovative dispersion 4 Due to its high efficiency,
dispersed (e.g. in a dissolver) process takes place inside the there is considerably less heat
and brought to a certain Omega® disperser body. During development than with other
degree of fineness. The Omega® this process, the product is dispersion technologies. The
can be connected easily at subjected to mechanical forces treated product is discharged
any preliminary stage and can required for particle reduction. at the product outlet of the
replace other technologies; the The dispersion performance disperser body and can - if
entire process remains unal- can be optimized indepen- necessary - be recirculated or
tered. The pre-treated product dently through manual control dispersed in several passes.
is directed through the feed of the volume flow-rate and
tank into the Omega® by means pressure. High flow velocity
of a feed pump. and turbulences are the crucial
parameters for the efficiency
of the disperser body. Even
2 The middle-pressure pump with very abrasive substances,
of the Omega® conveys the this sophisticated flow design
product into the disperser leads to extremely low wear
body at a constant volume and tear and correspondingly
flow rate. Due to special low costs for expendable parts.
design features processing
of higher viscosities is also
trouble-free.

1
4

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Models
Omega® 60 Omega® 500 Omega® 2000
Flow rate (variable) [l/h] 18 - 60 150 - 500 600 - 2 000
Operating pressure (variable) [bar] 10 - 700 10 - 700 10 - 700
Nominal power [kW] 4 15 55
Number of pistons 2 3 3
Machine dimensions:
800 x 1 300 x 1 200 1 200 x 1 500 x 1 600 1 400 x 1 800 x 1 800
Width x height x depth [mm]*
Weight [kg]* 350 1 000 1 400
Connections DN 25 DN 32 / 25 DN 50 / 25
Viscosity [mPas] low to high viscosity products, like printing inks
Hold-up [l] 0.7 1.5 2.1
Cleaning in place (CIP) Yes Yes Yes

*) subject to change

For all industrial models, machine parts such as packings, gaskets and valve components are made of extremely
wear resistant materials. The standard industrial models are ATEX-compliant as delivered. The flow rate can be
adjusted by means of a frequency converter. The Omega® disperser body can be adapted to particular product
requirements by means of various nozzle modules and valve settings. Scale up from experimental results with the
Omega® 60 is guaranteed.

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Omega® 60
Due to its size, weight and throughput of 18 l/h to 60 l/h,
the Omega® 60 is suitable for applications in a laboratory
environment and in pilot plants. In production, it has proven
its worth especially for smaller batches.

The standard Omega® 60 is a portable IP model.

Optionally, an ATEX-compliant model is also available.

Omega® 500
With a throughput of 150 l/h to 500 l/h, the Omega® 500 is
suited for standard industrial production. The Omega® 500 is
offered in various configurations and is designed as a stan-
dard machine for industrial use. Typical batch sizes for batch
production are from 1 m3 to 3 m3.

Omega® 2000
With a throughput of 600 l/h to 2 000 l/h, the Omega® 2000
is excellent for volume industrial applications. The Omega®
2000 is typically used for batch production of several tons or
for continuous operation.

Omega® 4000
With a throughput of 1 200 l/h to 4 000 l/h, the Omega® 4000
is suitable as a production machine for large-scale indus-
trial applications. The Omega® 4000 is designed as a stan-
dard machine for industrial use and is typically employed
for batch production of several tons or for continuous
operation.

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Advantages at a glance
Technical advantages products

∙∙
Commercial advantages Environmental advantages

∙∙ ∙∙
Effective dispersion of particle

∙∙∙∙
and pigment agglomerates Simple integration into existing Reduced energy consumption
Small particle sizes processes, no special adaptation compared to standard

∙∙∙∙ ∙∙∙∙
Noticeably reduced heat necessary dispersion technologies

∙∙
development during dispersion High throughput Low cooling water consumption

∙∙∙∙
High efficiency, short Low energy consumption Minimal cleaning agent

∙∙∙∙ ∙∙
pass-through times Reduced maintenance costs required for product change
Reproducible product quality Fewer passes for “difficult” Increased dissolution of

∙∙ ∙∙
Narrow particle size distribution dispersions additives
Easy cleaning and faster product Application for both standard

∙∙∙∙ ∙∙
change and high tech products
Gentle dispersing Compact construction (space-
For low- and high viscosity saving assembly possible)

NETZSCH – Service and Competence

Our NETZSCH applications laboratories are equipped with state-of-the-art technology and are part of our
comprehensive service program. Tests can be run on both laboratory scale and production sized machines.
After testing is complete, a comprehensive test report, including all results of the tests, is prepared and sent to
you. With the NETZSCH Omega®-Truck it is also possible to conduct tests directly at the customer.

NETZSCH Service

∙∙∙∙ Experimental laboratory

∙∙∙∙
Product development
Technical support
Scale-up to your production

∙∙∙∙
requirements
Project planning

∙∙∙∙
Management
Commissioning

∙∙∙∙
Customer Service
On-site Service
Training at NETZSCH and on site

NETZSCH Omega ®-Truck for tests on site

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Applications

The Omega® is perfectly suited for low and

high viscosity products:

∙∙ Disagglomeration of micro- and

∙∙
nanoparticles
Lacquer and varnish (water and

∙∙
solvent-based)
Metal oxides and carbides

∙∙∙∙
(Ti, Zn, W, Fe, Co, Ni, ... )
Pigment and color pastes

∙∙∙∙
Resin and wax dispersions, melt dispersions
Carbon nanotubes

∙∙∙∙
Fiber dispersions
Emulsion polymerization
Emulsions (chemical, cosmetic, food

∙∙∙∙
and pharmaceutical)
Polymer dispersions

∙∙∙∙
Cell disruption (algae)
Cellulose
Delamination (layered silicates)

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Business Unit Grinding & Dispersing –
The World’s Leading Grinding Technology

NETZSCH-Feinmahltechnik GmbH NETZSCH España, S.A.U. NETZSCH (Shanghai) Machinery

Selb, Germany Terrassa/Barcelona, Spain and Instruments Co., Ltd.
Shanghai, China
NETZSCH Trockenmahltechnik GmbH ECUTEC S.L.
Hanau, Germany Barcelona, Spain NETZSCH Technologies India
Private Ltd.
NETZSCH Vakumix GmbH Tramega Chennai, India
Weyhe-Dreye, Germany Terrassa/Barcelona, Spain
OOO NETZSCH Tula
NETZSCH Lohnmahltechnik GmbH NETZSCH Premier Tula, Russia
Bobingen, Germany Technologies, LLC.
Exton PA, USA NETZSCH Makine Sanayi ve
NETZSCH Mastermix Ltd. Ticaret Ltd. Sti.
Lichfield, Great Britain NETZSCH Indústria e Izmir, Turkey
Comércio de Equipamentos
NETZSCH FRÈRES S.A.R.L. de Moagem Ltda. NETZSCH Korea Co., Ltd.
Arpajon, France Pomerode, Brazil Goyang, Korea

The NETZSCH Group is a mid-sized, family-owned German company engaging in the manufacture of machinery
and instrumentation with worldwide production, sales, and service branches.
The three Business Units – Analyzing & Testing, Grinding & Dispersing and Pumps & Systems – provide tailored
solutions for highest-level needs. Over 3,500 employees at 210 sales and production centers in 35 countries
across the globe guarantee that expert service is never far from our customers.

G&D · Omega® · EN · 02/19 · Technical specifications are subject to change.

NETZSCH-Feinmahltechnik GmbH NETZSCH Vakumix GmbH

Sedanstraße 70 Zeppelinstraße 1
95100 Selb 28844 Weyhe-Dreye
Germany Germany
Tel.: +49 9287 797 0 Tel.: +49 421 8 49 56 0
Fax: +49 9287 797 149 Fax: +49 421 8 49 56 90
[email protected] [email protected]