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Steel Strength

The document discusses the field of strength of materials, which involves calculating stresses and strains in structural members under loading. It examines how a structure's material properties, geometric properties, loading conditions, and failure modes are considered. Strength of materials began by analyzing one-dimensional and two-dimensional members and was later generalized to three dimensions. An important pioneer was Stephen Timoshenko.

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0% found this document useful (0 votes)
57 views

Steel Strength

The document discusses the field of strength of materials, which involves calculating stresses and strains in structural members under loading. It examines how a structure's material properties, geometric properties, loading conditions, and failure modes are considered. Strength of materials began by analyzing one-dimensional and two-dimensional members and was later generalized to three dimensions. An important pioneer was Stephen Timoshenko.

Uploaded by

Vishal
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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The field of 

strength of materials, also called mechanics of materials, typically refers to various


methods of calculating the stresses and strains in structural members, such as beams, columns, and
shafts. The methods employed to predict the response of a structure under loading and its
susceptibility to various failure modes takes into account the properties of the materials such as
its yield strength, ultimate strength, Young's modulus, and Poisson's ratio. In addition, the
mechanical element's macroscopic properties (geometric properties) such as its length, width,
thickness, boundary constraints and abrupt changes in geometry such as holes are considered.
The theory began with the consideration of the behavior of one and two dimensional members of
structures, whose states of stress can be approximated as two dimensional, and was then
generalized to three dimensions to develop a more complete theory of the elastic and plastic
behavior of materials. An important founding pioneer in mechanics of materials was Stephen
Timoshenko.

Contents

 1Definition

o 1.1Types of loadings

o 1.2Stress terms

o 1.3Stress parameters for resistance

o 1.4Strain parameters for resistance

o 1.5Stress–strain relations

 2Design terms

o 2.1Failure theories

 3See also

 4References

 5Further reading

 6External links

Definition[edit]
In the mechanics of materials, the strength of a material is its ability to withstand an applied load
without failure or plastic deformation. The field of strength of materials deals with forces and
deformations that result from their acting on a material. A load applied to a mechanical member will
induce internal forces within the member called stresses when those forces are expressed on a unit
basis. The stresses acting on the material cause deformation of the material in various manners
including breaking them completely. Deformation of the material is called strain when those
deformations too are placed on a unit basis.
The stresses and strains that develop within a mechanical member must be calculated in order to
assess the load capacity of that member. This requires a complete description of the geometry of the
member, its constraints, the loads applied to the member and the properties of the material of which
the member is composed. The applied loads may be axial (tensile or compressive), or rotational
(strength shear). With a complete description of the loading and the geometry of the member, the
state of stress and state of strain at any point within the member can be calculated. Once the state
of stress and strain within the member is known, the strength (load carrying capacity) of that
member, its deformations (stiffness qualities), and its stability (ability to maintain its original
configuration) can be calculated.
The calculated stresses may then be compared to some measure of the strength of the member
such as its material yield or ultimate strength. The calculated deflection of the member may be
compared to deflection criteria that are based on the member's use. The calculated buckling load of
the member may be compared to the applied load. The calculated stiffness and mass distribution of
the member may be used to calculate the member's dynamic response and then compared to the
acoustic environment in which it will be used.
Material strength refers to the point on the engineering stress–strain curve (yield stress) beyond
which the material experiences deformations that will not be completely reversed upon removal of
the loading and as a result, the member will have a permanent deflection. The ultimate strength of
the material refers to the maximum value of stress reached. The fracture strength is the stress value
at fracture (the last stress value recorded).

Types of loadings[edit]
 Transverse loadings – Forces applied perpendicular to the longitudinal axis of a
member. Transverse loading causes the member to bend and deflect from its original
position, with internal tensile and compressive strains accompanying the change in
curvature of the member.[1] Transverse loading also induces shear forces that cause
shear deformation of the material and increase the transverse deflection of the member.
 Axial loading – The applied forces are collinear with the longitudinal axis of the member.
The forces cause the member to either stretch or shorten. [2]
 Torsional loading – Twisting action caused by a pair of externally applied equal and
oppositely directed force couples acting on parallel planes or by a single external couple
applied to a member that has one end fixed against rotation.
Stress terms[edit]

A material being loaded in a) compression, b) tension, c) shear.

Uniaxial stress is expressed by


where F is the force [N] acting on an area A [m2].[3] The area can be the undeformed area or the
deformed area, depending on whether engineering stress or true stress is of interest.
 Compressive stress (or compression) is the stress state caused by an applied load
that acts to reduce the length of the material (compression member) along the axis
of the applied load, it is, in other words, a stress state that causes a squeezing of the
material. A simple case of compression is the uniaxial compression induced by the
action of opposite, pushing forces. Compressive strength for materials is generally
higher than their tensile strength. However, structures loaded in compression are
subject to additional failure modes, such as buckling, that are dependent on the
member's geometry.
 Tensile stress is the stress state caused by an applied load that tends to elongate
the material along the axis of the applied load, in other words, the stress caused
by pulling the material. The strength of structures of equal cross-sectional area
loaded in tension is independent of shape of the cross-section. Materials loaded in
tension are susceptible to stress concentrations such as material defects or abrupt
changes in geometry. However, materials exhibiting ductile behaviour (most metals
for example) can tolerate some defects while brittle materials (such as ceramics) can
fail well below their ultimate material strength.
 Shear stress is the stress state caused by the combined energy of a pair of opposing
forces acting along parallel lines of action through the material, in other words, the
stress caused by faces of the material sliding relative to one another. An example is
cutting paper with scissors[4] or stresses due to torsional loading.
Stress parameters for resistance[edit]
Material resistance can be expressed in several mechanical stress parameters. The
term material strength is used when referring to mechanical stress parameters. These
are physical quantities with dimension homogeneous to pressure and force per unit surface. The
traditional measure unit for strength are therefore MPa in the International System of Units, and
the psi between the United States customary units. Strength parameters include: yield strength,
tensile strength, fatigue strength, crack resistance, and other parameters. [citation needed]

 Yield strength is the lowest stress that produces a permanent deformation in a


material. In some materials, like aluminium alloys, the point of yielding is difficult to
identify, thus it is usually defined as the stress required to cause 0.2% plastic strain.
This is called a 0.2% proof stress.[5]

 Compressive strength is a limit state of compressive stress that leads to failure in a


material in the manner of ductile failure (infinite theoretical yield) or brittle failure
(rupture as the result of crack propagation, or sliding along a weak plane –
see shear strength).
 Tensile strength or ultimate tensile strength is a limit state of tensile stress that leads
to tensile failure in the manner of ductile failure (yield as the first stage of that failure,
some hardening in the second stage and breakage after a possible "neck" formation)
or brittle failure (sudden breaking in two or more pieces at a low-stress state). The
tensile strength can be quoted as either true stress or engineering stress, but
engineering stress is the most commonly used.
 Fatigue strength is a more complex measure of the strength of a material that
considers several loading episodes in the service period of an object, [6] and is usually
more difficult to assess than the static strength measures. Fatigue strength is quoted
here as a simple range (). In the case of cyclic loading it can be appropriately
expressed as an amplitude usually at zero mean stress, along with the number of
cycles to failure under that condition of stress.
 Impact strength is the capability of the material to withstand a suddenly applied load
and is expressed in terms of energy. Often measured with the Izod impact strength
test or Charpy impact test, both of which measure the impact energy required to
fracture a sample. Volume, modulus of elasticity, distribution of forces, and yield
strength affect the impact strength of a material. In order for a material or object to
have a high impact strength, the stresses must be distributed evenly throughout the
object. It also must have a large volume with a low modulus of elasticity and a high
material yield strength.[7]
Strain parameters for resistance[edit]
 Deformation of the material is the change in geometry created when stress is
applied ( as a result of applied forces, gravitational fields, accelerations, thermal
expansion, etc.). Deformation is expressed by the displacement field of the material.
[8]

 Strain or reduced deformation is a mathematical term that expresses the trend of the


deformation change among the material field. Strain is the deformation per unit
length.[9] In the case of uniaxial loading the displacement of a specimen (for example
a bar element) lead to a calculation of strain expressed as the quotient of the
displacement and the original length of the specimen. For 3D displacement fields it
is expressed as derivatives of displacement functions in terms of a second
order tensor (with 6 independent elements).
 Deflection is a term to describe the magnitude to which a structural element is
displaced when subject to an applied load. [10]
Stress–strain relations[edit]
Main article: Stress–strain curve

Basic static response of a specimen under tension

 Elasticity is the ability of a material to return to its previous shape after stress is
released. In many materials, the relation between applied stress is directly
proportional to the resulting strain (up to a certain limit), and a graph representing
those two quantities is a straight line.
The slope of this line is known as Young's modulus, or the "modulus of elasticity." The modulus
of elasticity can be used to determine the stress–strain relationship in the linear-elastic portion of
the stress–strain curve. The linear-elastic region is either below the yield point, or if a yield point
is not easily identified on the stress–strain plot it is defined to be between 0 and 0.2% strain, and
is defined as the region of strain in which no yielding (permanent deformation) occurs. [11]

 Plasticity or plastic deformation is the opposite of elastic deformation and is defined


as unrecoverable strain. Plastic deformation is retained after the release of the
applied stress. Most materials in the linear-elastic category are usually capable of
plastic deformation. Brittle materials, like ceramics, do not experience any plastic
deformation and will fracture under relatively low strain, while ductile materials such
as metallics, lead, or polymers will plastically deform much more before a fracture
initiation.
Consider the difference between a carrot and chewed bubble gum. The carrot will stretch very
little before breaking. The chewed bubble gum, on the other hand, will plastically deform
enormously before finally breaking.

Design terms[edit]
Ultimate strength is an attribute related to a material, rather than just a specific specimen made
of the material, and as such it is quoted as the force per unit of cross section area (N/m 2). The
ultimate strength is the maximum stress that a material can withstand before it breaks or
weakens.[12] For example, the ultimate tensile strength (UTS) of AISI 1018 Steel is 440 MPa. In
Imperial units, the unit of stress is given as lbf/in² or pounds-force per square inch. This unit is
often abbreviated as psi. One thousand psi is abbreviated ksi.
A factor of safety is a design criteria that an engineered component or structure must achieve. ,
where FS: the factor of safety, R: The applied stress, and UTS: ultimate stress (psi or N/m 2)[13]
Margin of Safety is also sometimes used to as design criteria. It is defined MS = Failure
Load/(Factor of Safety × Predicted Load) − 1.
For example, to achieve a factor of safety of 4, the allowable stress in an AISI 1018 steel
component can be calculated to be  = 440/4 = 110 MPa, or  = 110×106 N/m2. Such allowable
stresses are also known as "design stresses" or "working stresses."
Design stresses that have been determined from the ultimate or yield point values of the
materials give safe and reliable results only for the case of static loading. Many machine parts
fail when subjected to a non-steady and continuously varying loads even though the developed
stresses are below the yield point. Such failures are called fatigue failure. The failure is by a
fracture that appears to be brittle with little or no visible evidence of yielding. However, when the
stress is kept below "fatigue stress" or "endurance limit stress", the part will endure indefinitely.
A purely reversing or cyclic stress is one that alternates between equal positive and negative
peak stresses during each cycle of operation. In a purely cyclic stress, the average stress is
zero. When a part is subjected to a cyclic stress, also known as stress range (Sr), it has been
observed that the failure of the part occurs after a number of stress reversals (N) even if the
magnitude of the stress range is below the material's yield strength. Generally, higher the range
stress, the fewer the number of reversals needed for failure.

Failure theories[edit]
Main article: Material failure theory

There are four failure theories: maximum shear stress theory, maximum normal stress theory,
maximum strain energy theory, and maximum distortion energy theory. Out of these four
theories of failure, the maximum normal stress theory is only applicable for brittle materials, and
the remaining three theories are applicable for ductile materials. Of the latter three, the distortion
energy theory provides most accurate results in a majority of the stress conditions. The strain
energy theory needs the value of Poisson's ratio of the part material, which is often not readily
available. The maximum shear stress theory is conservative. For simple unidirectional normal
stresses all theories are equivalent, which means all theories will give the same result.

 Maximum Shear Stress Theory – This theory postulates that failure will occur if the
magnitude of the maximum shear stress in the part exceeds the shear strength of
the material determined from uniaxial testing.
 Maximum Normal Stress Theory – This theory postulates that failure will occur if
the maximum normal stress in the part exceeds the ultimate tensile stress of the
material as determined from uniaxial testing. This theory deals with brittle materials
only. The maximum tensile stress should be less than or equal to ultimate tensile
stress divided by factor of safety. The magnitude of the maximum compressive
stress should be less than ultimate compressive stress divided by factor of safety.
 Maximum Strain Energy Theory – This theory postulates that failure will occur
when the strain energy per unit volume due to the applied stresses in a part equals
the strain energy per unit volume at the yield point in uniaxial testing.
 Maximum Distortion Energy Theory – This theory is also known as shear energy
theory or von Mises-Hencky theory. This theory postulates that failure will occur
when the distortion energy per unit volume due to the applied stresses in a part
equals the distortion energy per unit volume at the yield point in uniaxial testing. The
total elastic energy due to strain can be divided into two parts: one part causes
change in volume, and the other part causes change in shape. Distortion energy is
the amount of energy that is needed to change the shape.
 Fracture mechanics was established by Alan Arnold Griffith and George Rankine
Irwin. This important theory is also known as numeric conversion of toughness of
material in the case of crack existence.
A material's strength is dependent on its microstructure. The engineering processes to which a
material is subjected can alter this microstructure. The variety of strengthening mechanisms that
alter the strength of a material includes work hardening, solid solution
strengthening, precipitation hardening, and grain boundary strengthening and can be
quantitatively and qualitatively explained. Strengthening mechanisms are accompanied by the
caveat that some other mechanical properties of the material may degenerate in an attempt to
make the material stronger. For example, in grain boundary strengthening, although yield
strength is maximized with decreasing grain size, ultimately, very small grain sizes make the
material brittle. In general, the yield strength of a material is an adequate indicator of the
material's mechanical strength. Considered in tandem with the fact that the yield strength is the
parameter that predicts plastic deformation in the material, one can make informed decisions on
how to increase the strength of a material depending its microstructural properties and the
desired end effect. Strength is expressed in terms of the limiting values of the compressive
stress, tensile stress, and shear stresses that would cause failure. The effects of dynamic
loading are probably the most important practical consideration of the strength of materials,
especially the problem of fatigue. Repeated loading often initiates brittle cracks, which grow until
failure occurs. The cracks always start at stress concentrations, especially changes in cross-
section of the product, near holes and corners at nominal stress levels far lower than those
quoted for the strength of the material.

See also[edit]
 Creep (deformation) – Tendency of a solid material to move slowly or deform
permanently under mechanical stress
 Deformation mechanism map
 Dynamics – Branch of physics studying forces and their effect on motion
 Fatigue (material) – Initiation and propagation of cracks in a material due to cyclic
loading
 Forensic engineering – Investigation of failures associated with legal intervention
 Fracture mechanics – Field of mechanics that studies the propagation of cracks in
materials
 Fracture toughness – Stress intensity factor at which a crack's propagation
increases drastically
 List of materials properties § Mechanical properties
 Material selection
 Molecular diffusion – Thermal motion of liquid or gas particles at temperatures above
absolute zero
 Specific strength – Ratio of strength to mass for a material
 Statics – Branch of mechanics concerned with balance of forces in nonmoving
systems
 Universal testing machine – Type of equipment for determining tensile or
compressive strength of a material

References[edit]
1. ^ Beer & Johnston (2006).  Mechanics of Materials  (5th ed.). McGraw Hill.
p. 210.  ISBN  978-0-07-352938-7.
2. ^ Beer & Johnston (2006).  Mechanics of Materials  (5th ed.). McGraw Hill.
p. 7. ISBN 978-0-07-352938-7.
3. ^ Beer & Johnston (2006).  Mechanics of Materials  (5th ed.). McGraw Hill.
p. 5. ISBN 978-0-07-352938-7.
4. ^ Beer & Johnston (2006).  Mechanics of Materials  (5th ed.). McGraw Hill. pp. 9–
10.  ISBN  978-0-07-352938-7.
5. ^ Beer, Ferdinand Pierre; Johnston, Elwood Russell; Dewolf, John T (2009). Mechanics
of Materials  (5th ed.). p.  52. ISBN 978-0-07-352938-7.
6. ^ Beer & Johnston (2006).  Mechanics of Materials  (5th ed.). McGraw Hill.
p. 60.  ISBN  978-0-07-352938-7.
7. ^ Beer & Johnston (2006).  Mechanics of Materials  (5th ed.). McGraw Hill. pp. 693–
696.  ISBN  978-0-07-352938-7.
8. ^ Beer & Johnston (2006).  Mechanics of Materials  (5th ed.). McGraw Hill.
p. 47.  ISBN  978-0-07-352938-7.
9. ^ Beer & Johnston (2006).  Mechanics of Materials  (5th ed.). McGraw Hill.
p. 49.  ISBN  978-0-07-352938-7.
10. ^ R. C. Hibbeler (2009).  Structural Analysis  (7  ed.). Pearson Prentice Hall.
p. 305.  ISBN  978-0-13-602060-8.
11. ^ Beer & Johnston (2006).  Mechanics of Materials  (5th ed.). McGraw Hill. pp. 53–
56.  ISBN  978-0-07-352938-7.
12. ^ Beer & Johnston (2006).  Mechanics of Materials  (5thv  ed.). McGraw Hill. pp.  27–
28.  ISBN  978-0-07-352938-7.
13. ^ Beer & Johnston (2006).  Mechanics of Materials  (5th ed.). McGraw Hill.
p. 28.  ISBN  978-0-07-352938-7.

Further reading[edit]
 Fa-Hwa Cheng, Initials. (1997). Strength of material. Ohio: McGraw-Hill
 Mechanics of Materials, E.J. Hearn
 Alfirević, Ivo. Strength of Materials I. Tehnička knjiga, 1995. ISBN 953-172-010-X.
 Alfirević, Ivo. Strength of Materials II. Tehnička knjiga, 1999. ISBN 953-6168-85-5.
 Ashby, M.F. Materials Selection in Design. Pergamon, 1992.
 Beer, F.P., E.R. Johnston, et al. Mechanics of Materials, 3rd edition. McGraw-Hill,
2001. ISBN 0-07-248673-2
 Cottrell, A.H. Mechanical Properties of Matter. Wiley, New York, 1964.
 Den Hartog, Jacob P. Strength of Materials. Dover Publications, Inc., 1961, ISBN 0-
486-60755-0.
 Drucker, D.C. Introduction to Mechanics of Deformable Solids. McGraw-Hill, 1967.
 Gordon, J.E. The New Science of Strong Materials. Princeton, 1984.
 Groover, Mikell P. Fundamentals of Modern Manufacturing, 2nd edition. John Wiley
& Sons,Inc., 2002. ISBN 0-471-40051-3.
 Hashemi, Javad and William F. Smith. Foundations of Materials Science and
Engineering, 4th edition. McGraw-Hill, 2006. ISBN 0-07-125690-3.
 Hibbeler, R.C. Statics and Mechanics of Materials, SI Edition. Prentice-Hall,
2004. ISBN 0-13-129011-8.
 Lebedev, Leonid P. and Michael J. Cloud. Approximating Perfection: A
Mathematician's Journey into the World of Mechanics. Princeton University Press,
2004. ISBN 0-691-11726-8.
 Chapter 10 – Strength of Elastomers, A.N. Gent, W.V. Mars, In: James E. Mark,
Burak Erman and Mike Roland, Editor(s), The Science and Technology of Rubber
(Fourth Edition), Academic Press, Boston, 2013, Pages 473–
516, ISBN 9780123945846, 10.1016/B978-0-12-394584-6.00010-8
 Mott, Robert L. Applied Strength of Materials, 4th edition. Prentice-Hall,
2002. ISBN 0-13-088578-9.
 Popov, Egor P. Engineering Mechanics of Solids. Prentice Hall, Englewood Cliffs, N.
J., 1990. ISBN 0-13-279258-3.
 Ramamrutham, S. Strength of Materials.
 Shames, I.H. and F.A. Cozzarelli. Elastic and inelastic stress analysis. Prentice-Hall,
1991. ISBN 1-56032-686-7.
 Timoshenko S. Strength of Materials, 3rd edition. Krieger Publishing Company,
1976, ISBN 0-88275-420-3.
 Timoshenko, S.P. and D.H. Young. Elements of Strength of Materials, 5th edition.
(MKS System)
 Davidge, R.W., Mechanical Behavior of Ceramics, Cambridge Solid State Science
Series, (1979)
 Lawn, B.R., Fracture of Brittle Solids, Cambridge Solid State Science Series, 2nd
Edn. (1993)
 Green, D., An Introduction to the Mechanical Properties of Ceramics, Cambridge
Solid State Science Series, Eds. Clarke, D.R., Suresh, S., Ward, I.M.Babu Tom.K
(1998)

External links[edit]
 Failure theories
 Case studies in structural failure

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