Steel Strength
Steel Strength
Contents
1Definition
o 1.1Types of loadings
o 1.2Stress terms
o 1.5Stress–strain relations
2Design terms
o 2.1Failure theories
3See also
4References
5Further reading
6External links
Definition[edit]
In the mechanics of materials, the strength of a material is its ability to withstand an applied load
without failure or plastic deformation. The field of strength of materials deals with forces and
deformations that result from their acting on a material. A load applied to a mechanical member will
induce internal forces within the member called stresses when those forces are expressed on a unit
basis. The stresses acting on the material cause deformation of the material in various manners
including breaking them completely. Deformation of the material is called strain when those
deformations too are placed on a unit basis.
The stresses and strains that develop within a mechanical member must be calculated in order to
assess the load capacity of that member. This requires a complete description of the geometry of the
member, its constraints, the loads applied to the member and the properties of the material of which
the member is composed. The applied loads may be axial (tensile or compressive), or rotational
(strength shear). With a complete description of the loading and the geometry of the member, the
state of stress and state of strain at any point within the member can be calculated. Once the state
of stress and strain within the member is known, the strength (load carrying capacity) of that
member, its deformations (stiffness qualities), and its stability (ability to maintain its original
configuration) can be calculated.
The calculated stresses may then be compared to some measure of the strength of the member
such as its material yield or ultimate strength. The calculated deflection of the member may be
compared to deflection criteria that are based on the member's use. The calculated buckling load of
the member may be compared to the applied load. The calculated stiffness and mass distribution of
the member may be used to calculate the member's dynamic response and then compared to the
acoustic environment in which it will be used.
Material strength refers to the point on the engineering stress–strain curve (yield stress) beyond
which the material experiences deformations that will not be completely reversed upon removal of
the loading and as a result, the member will have a permanent deflection. The ultimate strength of
the material refers to the maximum value of stress reached. The fracture strength is the stress value
at fracture (the last stress value recorded).
Types of loadings[edit]
Transverse loadings – Forces applied perpendicular to the longitudinal axis of a
member. Transverse loading causes the member to bend and deflect from its original
position, with internal tensile and compressive strains accompanying the change in
curvature of the member.[1] Transverse loading also induces shear forces that cause
shear deformation of the material and increase the transverse deflection of the member.
Axial loading – The applied forces are collinear with the longitudinal axis of the member.
The forces cause the member to either stretch or shorten. [2]
Torsional loading – Twisting action caused by a pair of externally applied equal and
oppositely directed force couples acting on parallel planes or by a single external couple
applied to a member that has one end fixed against rotation.
Stress terms[edit]
Elasticity is the ability of a material to return to its previous shape after stress is
released. In many materials, the relation between applied stress is directly
proportional to the resulting strain (up to a certain limit), and a graph representing
those two quantities is a straight line.
The slope of this line is known as Young's modulus, or the "modulus of elasticity." The modulus
of elasticity can be used to determine the stress–strain relationship in the linear-elastic portion of
the stress–strain curve. The linear-elastic region is either below the yield point, or if a yield point
is not easily identified on the stress–strain plot it is defined to be between 0 and 0.2% strain, and
is defined as the region of strain in which no yielding (permanent deformation) occurs. [11]
Design terms[edit]
Ultimate strength is an attribute related to a material, rather than just a specific specimen made
of the material, and as such it is quoted as the force per unit of cross section area (N/m 2). The
ultimate strength is the maximum stress that a material can withstand before it breaks or
weakens.[12] For example, the ultimate tensile strength (UTS) of AISI 1018 Steel is 440 MPa. In
Imperial units, the unit of stress is given as lbf/in² or pounds-force per square inch. This unit is
often abbreviated as psi. One thousand psi is abbreviated ksi.
A factor of safety is a design criteria that an engineered component or structure must achieve. ,
where FS: the factor of safety, R: The applied stress, and UTS: ultimate stress (psi or N/m 2)[13]
Margin of Safety is also sometimes used to as design criteria. It is defined MS = Failure
Load/(Factor of Safety × Predicted Load) − 1.
For example, to achieve a factor of safety of 4, the allowable stress in an AISI 1018 steel
component can be calculated to be = 440/4 = 110 MPa, or = 110×106 N/m2. Such allowable
stresses are also known as "design stresses" or "working stresses."
Design stresses that have been determined from the ultimate or yield point values of the
materials give safe and reliable results only for the case of static loading. Many machine parts
fail when subjected to a non-steady and continuously varying loads even though the developed
stresses are below the yield point. Such failures are called fatigue failure. The failure is by a
fracture that appears to be brittle with little or no visible evidence of yielding. However, when the
stress is kept below "fatigue stress" or "endurance limit stress", the part will endure indefinitely.
A purely reversing or cyclic stress is one that alternates between equal positive and negative
peak stresses during each cycle of operation. In a purely cyclic stress, the average stress is
zero. When a part is subjected to a cyclic stress, also known as stress range (Sr), it has been
observed that the failure of the part occurs after a number of stress reversals (N) even if the
magnitude of the stress range is below the material's yield strength. Generally, higher the range
stress, the fewer the number of reversals needed for failure.
Failure theories[edit]
Main article: Material failure theory
There are four failure theories: maximum shear stress theory, maximum normal stress theory,
maximum strain energy theory, and maximum distortion energy theory. Out of these four
theories of failure, the maximum normal stress theory is only applicable for brittle materials, and
the remaining three theories are applicable for ductile materials. Of the latter three, the distortion
energy theory provides most accurate results in a majority of the stress conditions. The strain
energy theory needs the value of Poisson's ratio of the part material, which is often not readily
available. The maximum shear stress theory is conservative. For simple unidirectional normal
stresses all theories are equivalent, which means all theories will give the same result.
Maximum Shear Stress Theory – This theory postulates that failure will occur if the
magnitude of the maximum shear stress in the part exceeds the shear strength of
the material determined from uniaxial testing.
Maximum Normal Stress Theory – This theory postulates that failure will occur if
the maximum normal stress in the part exceeds the ultimate tensile stress of the
material as determined from uniaxial testing. This theory deals with brittle materials
only. The maximum tensile stress should be less than or equal to ultimate tensile
stress divided by factor of safety. The magnitude of the maximum compressive
stress should be less than ultimate compressive stress divided by factor of safety.
Maximum Strain Energy Theory – This theory postulates that failure will occur
when the strain energy per unit volume due to the applied stresses in a part equals
the strain energy per unit volume at the yield point in uniaxial testing.
Maximum Distortion Energy Theory – This theory is also known as shear energy
theory or von Mises-Hencky theory. This theory postulates that failure will occur
when the distortion energy per unit volume due to the applied stresses in a part
equals the distortion energy per unit volume at the yield point in uniaxial testing. The
total elastic energy due to strain can be divided into two parts: one part causes
change in volume, and the other part causes change in shape. Distortion energy is
the amount of energy that is needed to change the shape.
Fracture mechanics was established by Alan Arnold Griffith and George Rankine
Irwin. This important theory is also known as numeric conversion of toughness of
material in the case of crack existence.
A material's strength is dependent on its microstructure. The engineering processes to which a
material is subjected can alter this microstructure. The variety of strengthening mechanisms that
alter the strength of a material includes work hardening, solid solution
strengthening, precipitation hardening, and grain boundary strengthening and can be
quantitatively and qualitatively explained. Strengthening mechanisms are accompanied by the
caveat that some other mechanical properties of the material may degenerate in an attempt to
make the material stronger. For example, in grain boundary strengthening, although yield
strength is maximized with decreasing grain size, ultimately, very small grain sizes make the
material brittle. In general, the yield strength of a material is an adequate indicator of the
material's mechanical strength. Considered in tandem with the fact that the yield strength is the
parameter that predicts plastic deformation in the material, one can make informed decisions on
how to increase the strength of a material depending its microstructural properties and the
desired end effect. Strength is expressed in terms of the limiting values of the compressive
stress, tensile stress, and shear stresses that would cause failure. The effects of dynamic
loading are probably the most important practical consideration of the strength of materials,
especially the problem of fatigue. Repeated loading often initiates brittle cracks, which grow until
failure occurs. The cracks always start at stress concentrations, especially changes in cross-
section of the product, near holes and corners at nominal stress levels far lower than those
quoted for the strength of the material.
See also[edit]
Creep (deformation) – Tendency of a solid material to move slowly or deform
permanently under mechanical stress
Deformation mechanism map
Dynamics – Branch of physics studying forces and their effect on motion
Fatigue (material) – Initiation and propagation of cracks in a material due to cyclic
loading
Forensic engineering – Investigation of failures associated with legal intervention
Fracture mechanics – Field of mechanics that studies the propagation of cracks in
materials
Fracture toughness – Stress intensity factor at which a crack's propagation
increases drastically
List of materials properties § Mechanical properties
Material selection
Molecular diffusion – Thermal motion of liquid or gas particles at temperatures above
absolute zero
Specific strength – Ratio of strength to mass for a material
Statics – Branch of mechanics concerned with balance of forces in nonmoving
systems
Universal testing machine – Type of equipment for determining tensile or
compressive strength of a material
References[edit]
1. ^ Beer & Johnston (2006). Mechanics of Materials (5th ed.). McGraw Hill.
p. 210. ISBN 978-0-07-352938-7.
2. ^ Beer & Johnston (2006). Mechanics of Materials (5th ed.). McGraw Hill.
p. 7. ISBN 978-0-07-352938-7.
3. ^ Beer & Johnston (2006). Mechanics of Materials (5th ed.). McGraw Hill.
p. 5. ISBN 978-0-07-352938-7.
4. ^ Beer & Johnston (2006). Mechanics of Materials (5th ed.). McGraw Hill. pp. 9–
10. ISBN 978-0-07-352938-7.
5. ^ Beer, Ferdinand Pierre; Johnston, Elwood Russell; Dewolf, John T (2009). Mechanics
of Materials (5th ed.). p. 52. ISBN 978-0-07-352938-7.
6. ^ Beer & Johnston (2006). Mechanics of Materials (5th ed.). McGraw Hill.
p. 60. ISBN 978-0-07-352938-7.
7. ^ Beer & Johnston (2006). Mechanics of Materials (5th ed.). McGraw Hill. pp. 693–
696. ISBN 978-0-07-352938-7.
8. ^ Beer & Johnston (2006). Mechanics of Materials (5th ed.). McGraw Hill.
p. 47. ISBN 978-0-07-352938-7.
9. ^ Beer & Johnston (2006). Mechanics of Materials (5th ed.). McGraw Hill.
p. 49. ISBN 978-0-07-352938-7.
10. ^ R. C. Hibbeler (2009). Structural Analysis (7 ed.). Pearson Prentice Hall.
p. 305. ISBN 978-0-13-602060-8.
11. ^ Beer & Johnston (2006). Mechanics of Materials (5th ed.). McGraw Hill. pp. 53–
56. ISBN 978-0-07-352938-7.
12. ^ Beer & Johnston (2006). Mechanics of Materials (5thv ed.). McGraw Hill. pp. 27–
28. ISBN 978-0-07-352938-7.
13. ^ Beer & Johnston (2006). Mechanics of Materials (5th ed.). McGraw Hill.
p. 28. ISBN 978-0-07-352938-7.
Further reading[edit]
Fa-Hwa Cheng, Initials. (1997). Strength of material. Ohio: McGraw-Hill
Mechanics of Materials, E.J. Hearn
Alfirević, Ivo. Strength of Materials I. Tehnička knjiga, 1995. ISBN 953-172-010-X.
Alfirević, Ivo. Strength of Materials II. Tehnička knjiga, 1999. ISBN 953-6168-85-5.
Ashby, M.F. Materials Selection in Design. Pergamon, 1992.
Beer, F.P., E.R. Johnston, et al. Mechanics of Materials, 3rd edition. McGraw-Hill,
2001. ISBN 0-07-248673-2
Cottrell, A.H. Mechanical Properties of Matter. Wiley, New York, 1964.
Den Hartog, Jacob P. Strength of Materials. Dover Publications, Inc., 1961, ISBN 0-
486-60755-0.
Drucker, D.C. Introduction to Mechanics of Deformable Solids. McGraw-Hill, 1967.
Gordon, J.E. The New Science of Strong Materials. Princeton, 1984.
Groover, Mikell P. Fundamentals of Modern Manufacturing, 2nd edition. John Wiley
& Sons,Inc., 2002. ISBN 0-471-40051-3.
Hashemi, Javad and William F. Smith. Foundations of Materials Science and
Engineering, 4th edition. McGraw-Hill, 2006. ISBN 0-07-125690-3.
Hibbeler, R.C. Statics and Mechanics of Materials, SI Edition. Prentice-Hall,
2004. ISBN 0-13-129011-8.
Lebedev, Leonid P. and Michael J. Cloud. Approximating Perfection: A
Mathematician's Journey into the World of Mechanics. Princeton University Press,
2004. ISBN 0-691-11726-8.
Chapter 10 – Strength of Elastomers, A.N. Gent, W.V. Mars, In: James E. Mark,
Burak Erman and Mike Roland, Editor(s), The Science and Technology of Rubber
(Fourth Edition), Academic Press, Boston, 2013, Pages 473–
516, ISBN 9780123945846, 10.1016/B978-0-12-394584-6.00010-8
Mott, Robert L. Applied Strength of Materials, 4th edition. Prentice-Hall,
2002. ISBN 0-13-088578-9.
Popov, Egor P. Engineering Mechanics of Solids. Prentice Hall, Englewood Cliffs, N.
J., 1990. ISBN 0-13-279258-3.
Ramamrutham, S. Strength of Materials.
Shames, I.H. and F.A. Cozzarelli. Elastic and inelastic stress analysis. Prentice-Hall,
1991. ISBN 1-56032-686-7.
Timoshenko S. Strength of Materials, 3rd edition. Krieger Publishing Company,
1976, ISBN 0-88275-420-3.
Timoshenko, S.P. and D.H. Young. Elements of Strength of Materials, 5th edition.
(MKS System)
Davidge, R.W., Mechanical Behavior of Ceramics, Cambridge Solid State Science
Series, (1979)
Lawn, B.R., Fracture of Brittle Solids, Cambridge Solid State Science Series, 2nd
Edn. (1993)
Green, D., An Introduction to the Mechanical Properties of Ceramics, Cambridge
Solid State Science Series, Eds. Clarke, D.R., Suresh, S., Ward, I.M.Babu Tom.K
(1998)
External links[edit]
Failure theories
Case studies in structural failure