Installation, Operation and

Technical Manual

RT4B-48V/33A Rectifier and

MiniCSU-2 Rack Power System
(Model No: SMR-0400)

Punjab Communications Limited

Installation & Maintenance Manual PUNCOM

Table of Contents

1. SMR Specifications

2. System Description
3. Packing/unpacking and installation

4. System Operation
5. Commissioning

6. Maintenance
7. Fault Finding and Replacement Procedures

8. Summary of Programmed System

Parameters

ISSUE: 4
REVISION:0
Installation & Maintenance Manual PUNCOM

1.0 SMR Specifications

1.1 Input

1.1.1 Voltage:
Single phase: Active, Neutral and Earth;
Rated voltage: 220VAC;
Rated voltage tolerance 90– 300VAC; (Ver. 4.0)/165-260VAC (Ver. 3.0)
Fully protected up to 400VAC;

1.1.2 Current:
7A RMS at 230VAC;

1.1.3 Frequency:
45 - 66Hz;

1.1.4 Power Factor:

1.1.5 0.98 at 40% - 100% load;

1.1.6 Efficiency:
Better than 90% at > 50% load;

1.1.7 Inrush Current:

< 8A peak at nominal mains voltage;

1.1.8 Soft Start:

Ramp-up time 8 seconds to full load;

1.1.9 Protection:
HRC input fuse with fuse option for both lines;
Over voltage shutdown at 300± 5VAC(Ver.4.0)/ 260 ± 5VAC (Ver. 3.0)
Under voltage shutdown at 90± 5VAC (Ver. 4.0)/ 165± 5 VAC; (Ver. 3.0)
Input soft start – can be connected to live AC bus;

1
Installation & Maintenance Manual PUNCOM

1.1.10 Voltage Withstand Test:

1500VAC input to chassis for 1 minute;
(2200VDC 100% testing on production units);
1.1.11 Surge Protection
ANSI C62.41-1991 category B3 - AC lines (Combination Wave 6kV/3kA; Ring Wave
6kV/500A) IEC 61000-4-5; EN61000-4-5*: (Impulse) (Level X: 6kV/3kA Common Mode
[CM] on AC lines) Criterion B
(Level X: 6kV/3kA Differential Mode [DM] on AC lines) Criterion B

IEC 61000-4-12; EN61000-4-12*: (Ring Wave) (Level X: 6kV/500A, 100kHz CM & DM

on AC lines) Criterion A

1.1.12 EMI
Meets TEC GR No. G/EMI-01/03. MAR 2004 specs.

1.2 Output
1.2.1 Voltage:
Float: 48 – 58V
Equalise: 50–59.9V
Boost: 56-66.3V

1.2.2 Current Limit:

Range: 5A – 27A in Float/charge mode
5A – 13A in Manual Boost Mode

1.2.3 Static Regulation:

Line: better than ± 0.02%;
Load: terminal voltage drops by 0.56V ± 0.03V from zero to 27A (for passive current
sharing) for stand alone units, or regulates to better than ±0.05% for MiniCSU-2 controlled
units;

1.2.4 Dynamic Regulation:

± 5% for 10% to 90% to 10% step load change;
± 1% of final value within 1ms of step change;
± 0.1% for a 25% step change in AC input voltage;

1.2.5 Noise:
< 2mV RMS Psophometrically weighted;
< 10mV RMS (10kHz - 100MHz);

2
Installation & Maintenance Manual PUNCOM

< 100mV peak to peak (10kHz - 100MHz);

1.2.6 Load Sharing:

Better than ± 5% of full scale with active current sharing from MiniCSU-2;

1.2.7 Protection:
Fuse at output of SMR protects against reverse polarity connection and protects DC bus
when internal components fail;
Relay in output circuit prevents surges when connection is made to a live DC bus;
Over voltage - only faulty unit shuts down;
Over current - can sustain short circuit at output terminals indefinitely. Output current folds
back when output voltage drops below 10V;
Over-temperature - gradual reduction of power limit if heat sink temperature exceeds pre-
set limit;

1.2.8 Voltage Withstand Test:

1000VAC output to chassis for 1 minute;
(1500VDC 100% testing on production units);

1.3 Remote Controls

1.3.1 Programmable Parameters - Battery Menu:
 Float Voltage
 Equalise Voltage

1.3.2 Programmable Parameters - SMR Menu:

 Current Limit
 High Voltage Alarm level
 Low Voltage Alarm level
 High Voltage Shut-Down level (HVSD)
 HVSD Reset

1.3.3 Equalise Mode:

The SMR will automatically enter and exit equalise mode at user specified conditions, or
can be manually initiated. Under any fault condition the SMR will default to the float value.

1.3.4 Rectifier Inhibit:

Rectifiers can be inhibited by a signal from a remote Win CSU terminal, transmitted via the
MiniCSU; S

3
Installation & Maintenance Manual PUNCOM

1.4 Alarms and Monitoring

1.4.1 Front Panel LED Condition table:

Green Yellow Red Condition

0 0 0 Primary power bad
1 0 0 Normal & Mains Ok
1 F* 0 Alarm
1 1 0 Equalise/Boost
0 F* 1 Shutdown
0 0 1 µP fault

1.3.1 Note: F* indicates flashing LED.

Primary Power Pad: Indicates that the input AC is off, too low or too high, or that the
primary circuit is faulty;
Normal: Status is normal;
Alarm: See Alarm table;
Equalise: SMR is in equalise mode;
Shutdown: SMR is shutdown by remote control, or there is an internal fault in the SMR,
such as control loop out of limit or temperature sensor faulty;
µP fault: Internal micro-controller is faulty.
1.4.2 SMR Status Monitoring:
MiniCSU-2 and WinCSU software monitor status of the SMR:
 Output current;
 Heat sink temperature;

Current:
Monitored on MiniCSU-2 and WinCSU software with 0.1A resolution; Analog measurement
accuracy ± 1% at full load ;bar-graph display on rectifier;

Voltage:
System voltage normally displayed on MiniCSU-2 alpha-numeric LCD display. Accuracy ±
0.5%

SMR Address:
A resistor on the magazine automatically sets the SMR address.

4
Installation & Maintenance Manual PUNCOM

SMR Alarm Monitoring:

The Alarm table shows alarm conditions that are monitored by the SMR and are displayed
on both MiniCSU-2 and WinCSU software. The mnemonics listed here appear on WinCSU
software, but full alarm description appears on MiniCSU.
Alarm Table:
Vh * Output voltage too high
Vl * Output voltage too low
Il * Unit is in current limit
Po * Unit is in power limit
Th * Heat sink temperature high and thermal limit is active
Nd * No demand (output terminal voltage higher than internal regulation value)
Lo * Load current low (less than 0.9A)
Ma * Operating parameters out of allowable range (or eeprom fault)
Sd Unit is shut down by remote command - user shutdown
Mr Internal voltage reference faulty
Mc SMR communication fault. (Generated within MiniCSU)
Vs High voltage shut down (output), latched alarm. User setting or fault
Unit Off Unit is shut down due to AC out of range or SMR primary circuit fault. (normal
operation or fault)
Ts Temperature sensor fault
Dc DC-DC feedback fault, latched alarm
Ff Fan failure (only if fan is connected)
Note: * indicates flashing of alarm led on SMR.

1.5 Environmental
1.5.1 Temperature:
Operating range: -25°C to +70°C
Full power range: -25°C to +50°C
Derated operation: 55% power at +70°C
(approx. -36W/°C over 50°C)

1.5.2 Humidity:
0 to 95% RH Non-condensing

1.5.3 Cooling:
Forced cooling using fan

5
Installation & Maintenance Manual PUNCOM

1.6 Mechanical
1.6.1 Size:
Width: 87mm
Height: 266 mm (6U)
Depth: 320 mm
Mass: < 6kg

1.6.2 Acoustic Noise:

< 50dB ( A Weighted)

1.6.3 SUB RACK SIZE:

The SUB RACK magazine allows 3 or 4 rectifiers to fit side by side according to
configuration of Power Plant in a standard 19 inch rack and one row of rectifiers in every
10U of rack height.
The magazine fits a rack 400 mm or greater in depth;

1.7 Connections
Input, Output and Communications:
A multi-purpose connector is mounted on the back of the rectifier module; a matching
connector is located at the back of the magazine; mating of connectors occurs when unit is
plugged into the magazine; the rectifier is mechanically latched to ensure reliable mating.

6
Installation & Maintenance Manual PUNCOM

General Warnings
1. This equipment has been designed to be used only in restricted access areas.
2. This equipment must only be serviced by authorised and qualified service personnel.
3. Operators should not attempt to repair faulty units. There are no operator serviceable
parts inside. All fuses are only replaced as part of a repair procedure in a repair facility
by authorised personnel and not as a maintenance procedure on site.
4. The rectifier must be mounted in a rack which satisfies requirements for electrical
enclosures and fire enclosures according to IEC60950 or equivalent standard. The back
of the rectifier magazine must not be accessible to operators under any condition.
Suitable access barriers above the topmost and below the bottom-most magazine must
prevent operator access to the back of the magazine.
5. The top and bottom of the rectifier must not be accessible during operation. The front of
the rack must be closed off to prevent operator access to the top and bottom of the
rectifier. Any openings in the front of the rack above or below the rectifiers must be
closed off by equipment, blanking panels or ventilation panels.
6. The rectifiers must be used with sufficient ventilation. After mounting, the air flow paths
into and out of the rectifier must be unrestricted. Allow adequate flow for hot exit air at
the top.
7. The input disconnect device is the rectifier backplane connector. The rectifier is live at all
times when the rectifier backplane connector is connected.
8. Take care when removing the rectifier as it may be too hot to touch the metal casing,
especially if the ambient temperature is high and the unit has been operating at
maximum load. When removing, pull the unit halfway out of the magazine and let cool
for 2-3 minutes before handling.

7
Installation & Maintenance Manual PUNCOM

2. System Description
This Manual has been written with the objective of giving the reader a sufficient
understanding of the system and its constituent parts in order to be able to install
commission and operate the system.
2.1 General Description
This modular system has been designed specifically to power 48V telecommunications
equipment requiring accurate temperature compensated Float and Equalisation voltages,
low output noise and EMI levels.
A typical system comprises a number of rectifiers, depending on the power requirement of
the system, and a monitoring and control subsystem comprising a monitoring and control
module (MiniCSU-2), a User Interface Board (MUIB) and optional modules for monitoring
AC power and battery cell voltages.
The system can be configured in a number of ways depending on the customer and
application requirements. The simplest option is shown in Figure 0 .1.

Figure 0.1 System with Basic Monitoring and Control

8
Installation & Maintenance Manual PUNCOM

The AC Distribution may simply consist of circuit breakers, one for each rectifier in the
magazine depending on customer requirements along with the single phase monitoring
card to monitor ac voltage and it is connected via a 16 pin ribbon cable with MUIB.
The rectifiers housed in one or more magazines are paralleled and the DC output
connected to the load via the DC Distribution module and to the battery bank, which may
be a single battery or two (or three) batteries connected in parallel. A Low Voltage
Disconnect Switch (LVDS) has also be included in series with the batteries in order to
prevent over-discharging the battery bank in the event of an unusually long AC power
outage.
The monitoring and control signals, such as battery currents, temperature, batteries switch
status, LVDS control and status, system voltage and ambient temperature are connected to
the monitoring and control module (MiniCSU-2) via an interface card (MUIB). This module
is in turn connected to the MiniCSU-2 magazine via a 34 way ribbon cable.
A 3-wire cable, which carries the digital communications signals that allow control and
monitoring of the rectifiers, connects the MiniCSU-2 to all the rectifiers in a parallel
arrangement so that all the rectifiers receive the same signal.
System status and operating parameters can be accessed from a PC connected to local
communication port on the front panel of the controller.
Remote monitoring of the system can be by means of voltage-free relay contacts. System
uses 2 relays to convey DC output fails, DC output over voltage/under voltage, Mains fail.
Boost Charge operation
The boost charge mode becomes available when at least SMR 1 and one battery switch
are in boost charge operation. At any other case menus for this mode (located in Battery
section between Equalisation section and LVDS) will be hidden. Adjustable parameters are
voltage and current. If more than one SMR are diverted to Boost BUS MiniCSU 2 will divide
selected current by no. of rectifiers. To start Boost Charge the push-button ENT must be
pressed. MiniCSU 2 will perform passive sharing adjustment of the split system.
Boost charge mode is indicated on controller by continuous yellow LED and a message
“BOOST CHARGE” alternating with the home display. On the rectifiers yellow LED is lit
continuously. The Boost charge mode will be terminated when:
- while viewing menu “stop chg mode” ENT key is pressed.
- Batteries are switched back to system bus
- All SMRs used for Boost charge are switched back to system bus
After termination of the Boost charge mode and return of all SMRs to system BUS
Controller will perform active sharing of all the modules.

9
 Installation and Maintenance Manual PUNCOM
3 WIRE Single
PHASE AC
INPUT

PMB2
POWER MOTHER BOARD

EMI OUTPUT
FILTER & BOOST DC/DC EMI DC
INRUSH LIMITING 420Vdc 48/110/220VDC OUTPUT
STAGE CONVERTER FILTER
RELAY
OUTPUT
RELAY

CLC
CONTROL LOOP CARD RT4
INPUT/OUTPUT
CONNECTOR
PAFC
PRIMARY AUX
FLYBACK
CONVERTER
DSCC 3-WIRE MiniCSU COMMS
DIGITAL SECONDARY CONTROL
(IODEM LOOP & CONTROLS)
CARD

FRONT PANEL DISPLAY FP25A

LED STATUS BAR GRAPH

12
Installation and Maintenance Manual PUNCOM

2.2 Rectifier Module General Description

The switch mode rectifiers (SMRs) are designed to be used in conjunction with a control and
supervisory module (MiniCSU2).Operating parameters cannot be set or voltage and current
displayed without using the CSU. Since the rectifiers are designed to operate in parallel in
redundant mode, it is never necessary to set individual rectifier parameters.
All electrical connections to the unit are made on the back plane via a single connector. Mating of
the connector occurs automatically when a unit is inserted into its position in the specially
designed magazine. Each magazine has 4 positions and fits a standard 19” rack. Installing and
replacing rectifiers is easy and can be done by one person.
A bar graph display of output current on each rectifier is available as an option.
The rated input voltage for the module is 220Vrms. The tolerance is 300± 5VAC (Ver. 4.0)
165-260Vrms (Ver. 3.0).

2.3 General Operating Principles

This section describes in some detail the operating principles used in the design of the “Boost”
and DC/DC power conversion stages as well as of the overall control and monitoring circuits. The
rectifier is made up of 5 printed circuit assemblies.
1) Power Motherboard (PMB2): It has the following parts
 EMI filter and inrush limiting circuit;
 the AC/DC converter, a boost stage with loss less snubber;
 a double ended forward converter to convert the regulated 420VDC from the boost
stage to 48V (24V);
2) Digital Secondary Control Card (DSCC)
It has the secondary side voltage and current feedback loops, and the microprocessor for
controlling the rectifier and communication with the System Controller.
3) Control Loop Card (CLC) With the feedback loops and the gate drives for the boost stage
and the forward converter stage
4) Primary Auxiliary Flyback Converter (PAFC) which plug directly into the motherboard This
card provide power to the primary and secondary control circuits.
5) Front Panel card (FP25A) fits into the plastic moulding at the front of the rectifier module
and contains 3 status LEDs as well as optional bar graph LED display. It is connected to
the DSCC inside the rectifier body by a 10 way ribbon cable. The rear panel connector
(the only external connector) has the AC, DC and communication connections. Two
additional pins are for sensing an address resistor at each rectifier location so that the
microprocessor in the rectifier can tell at which location it is installed. An address resistor
with a different value for each rectifier position is connected at the back of the magazine.

2.4 MiniCSU-2 Descriptions

The MiniCSU-2 Module is a very compact monitoring and control unit designed to operate
with SMR rectifiers. It is 1U (44mm) high, 175mm wide and 265mm deep. It weighs less
than 1 Kg.
The module comprises four subassemblies:
1) The main circuit board MICSU

13
 Installation and Maintenance Manual PUNCOM
The main circuit board has the microprocessor and Peripheral circuits, analog interfacing
circuit, Optocoupler interface circuit and the flyback switch mode supply
2) A small front panel board MCFP1 which has the push-buttons and LEDs on it and the 16
character, two line LCD display which is also mounted on the front panel.
3) Back plane of MiniCSU-2 magazine includes EEPROM card. All operating Parameters
and alarm log are retained with the system in case of a need for the Controller change.
4) The fourth subassembly comprises a 9 pin D connector and RS232 driver for connection
to a local PC.

2.5 Mini User Interface Board (MUIB)

This PCB has on board provision for all the external connections to and from the MiniCSU
–2 such as current and temperature transducers and remote alarms. The module is
connected to the MiniCSU - 2 via a 34-way ribbon cable.
All connecting lines which are sourced from outside of the rack containing the SMRs and
MiniCSU terminate on the MUIB where some filtering and protection in the way of fuses or
series resistors are located.

2.5.1 MUIB Connection Diagram

The MUIB connection diagram is illustrated below.

34-way ribbon
cable to
MiniCSU

X18
X28 X31

X17 X32
X1
X22

X2 X23 X33 X34 X44 X45 X50 X64 X65

14
Installation and Maintenance Manual PUNCOM

2.5.2 Connector Legend

Conn# Conn Label Class Comments

X1 MiniCSU Anal/Dig 34-way ribbon cable to MiniCSU

X2 Not used Digital Relay Contacts; N/O, N/C, Common

ALARMS “ “ “

REDUNDANT ALARM “ “ “
FOR REMOTE “ “ “
MONITORING

FOR REMOTE “ “ “
MONITORING

X17 BAT. TEMP. Analog Temp. Transducer

X18 AMB. TEMP. Analog Temp. Transducer
X22 C.B. TRIP Digital Aux contact from Boost knife switch
X32 1 PHASE AC Anal/Dig Not used

X23 BAT. SW. Digital Aux contact from Batt. CBs

X33 USER 1 Digital Aux contact from Boost knife switch

X34 USER 2 “ Aux contact from Boost knife switch

X44 USER3 “ Aux contact from Boost knife switch
X45 USER4 “ Aux contact from Battery knife switch

X28 AN 1 Analog Not used

X31 AN 2 “ Spare analog I/P - 0 to 5VDC
X50 POWER I/P “ System voltage sensing and DC power
input for MiniCSU

X64 LVDS Aux Digital Aux contact from LVDS contactor

X65 LVDS Coil Digital Drive for contactor or similar
X39 BAT1-Current Analog Batt 1 Current Transducer
X40 BAT2-Current Analog Batt 2 Current Transducer

2.6 Isolated Shunt Amplifier Module (ISAM)

2.6.1 Introduction
A standard MiniCSU system only accepts Hall-effect current transducers with full scale output
of  4V. In situations where current shunts are used in place of Hall-effect current transducers,
the ISAM, or Isolated Shunt Amplifier Module can be used. It provides optical isolation and
converts the  75mV current shunt full scale signal to the required  4V full scale signal.

15
 Installation and Maintenance Manual PUNCOM
2.6.2 Electrical Specification
Power Supply  14Vdc to  16Vdc
Signal Input  75mV
Input Impedance 650 
Absolute Max Input  6V
Signal Output  4V (@  75mV input)
Output Impedance 1 k
Output Short Circuit Indefinite
Output Error Typically 0.1% of 4V FSD
Output Zero Offset Typically 0.1% of 4V FSD

2.6.3 Physical Specification

Board Dimensions approx. 116mm x 66mm
Signal Input Connector 2 pin male header 5.0mm pitch
Mfr: Weco, P/N: 120-M-221-02
Output Connector 4 pin male header 2.54mm pitch
Mfr: Molex, P/N: 22-27-2041
Input connections Shunt +, Shunt -
Output Connections +15V, -15V, VOUT, GND

2.6.4 System Setup

The ISAM should be located as close as possible to the shunt, ideally within 1~2
meters of the shunt. It should also be mounted securely in a dry, dust free
environment. The shunt should be wired up to 2 way Weco 5.0mm screw connector
(P/N: 120-A-111/02), polarity is shown below:

To Shunt
Negative
To X39 on ISAM
Positive

16
Installation and Maintenance Manual PUNCOM

Wire up a Molex 22-01-2045 Female connector with the following connections:

To MUIB or MUIB2 To X102 on ISAM

+15V
-15V
VOUT
GND

The other side of the 4-way cable can be connected either to the MUIB or MUIB2,
refer to their corresponding documentation for details on connections.

17
Installation and Maintenance Manual PUNCOM

3. Packing/Unpacking and Installation

3.1 Packaging
SMPS based power plant equipment comprises a sub rack to accommodate
various modules. The sub rack is designed to fit in standard 19” frame with fixing on
the front panel. The batches of cards are packaged and placed together in a standard
box suitable for transport. Each box of equipment is marked with equipment’s serial
number to avoid opening when a number of items of equipment are shipped together
in same box.
3.2 Storage
Where the equipment is not installed with in several weeks of leaving factory, it is
recommended to remove it from it’s packaging before storing it, preferably in a ware
house. It is advised to install and energise equipments intended for a long term
storage(several months).
The temperature limits to be observed for transport and storage are –5 degree C to 60
degree C.

3.3 Initial Check up

 No damage should be observed during transportation
 Check the received material list as per the packing list
 All screws should be tightened once again at the site of the rack.
 No damage should be observed in the MINICSU-2
 Follow installation and commissioning procedure for SMRs
 Modules are individually packed and all packed modules are supplied in one separate
wooden box. Unpack the modules and check for any transit damage Installation
 The system should be installed with sufficient space at rear and front for easy
maintenance and servicing. The location selected for placing the system should be
away from dropping or falling substances as well as heat producing equipment
 Avoid placing the system, where ceiling fan is fixed
Lightening Suppressor Devices (Class B) and surge protection Devices (Class C) are installed
in the rack side by side as these have been tested in coordination without the need of wire or
inductor between them.
Safety Notice
Before applying power to the system, please ensure that the body of the cabinet is properly
earthed
Warning
Initial battery connection & exchange connection shall be done without energising the system.
When the system is under operation, adequate precaution shall be taken while installing and
removing SMPS modules since high voltages (approx. 400V) are available on rear side of the
panel
 Do not install the power plant near heat generating equipment. Avoid locations
subjected to corrosive fumes or extremes of dirt and moisture.
 A minimum clearance of approximately 1.0 meter is recommended to be provided for
the power plant.
18
Installation and Maintenance Manual PUNCOM
 Check the nominal output voltage of power plant shown on the name plate
 It should correspond to battery voltage
 To maintain proper voltage regulation at the battery, cable installed between power
plant and battery must be sized to provide minimum voltage drop
 Ensure correct positioning of the individual modules onto their corresponding Back
Panel Adapters (BPA 2) while inserting them into the magazine.

3.4 Rectifier Installation and Removal

In the system, the rectifiers are designed to operate in parallel redundant mode. Therefore,
there is never a situation in which it is necessary to set individual rectifier parameters.
The rectifiers are designed to be “hot pluggable” in that they can be plugged into and out of a
“live” magazine. A relay in the output circuit ensures that the rectifier output is only connected
to the output DC bus when the difference in voltage between the output bus and the rectifier
output is less than 0.5 volts. This ensures that there is no disturbance to the DC bus when a
rectifier is plugged into the magazine. It also prevents damage to the output connector from
arcing which would occur if the connection was made with a large voltage difference.
An inrush limiting circuit in the AC input circuit which utilises a relay and an inrush current
limiting resistor limits the disturbance to the AC source to an acceptable level when a unit is
plugged in with AC voltage present on the AC bus.

3.4.1 To Remove a Rectifier from the Magazine

Although the connectors are designed to be “hot pluggable” it is advisable to first switch off
power to the unit by means of the circuit breaker in the AC distribution module before
unplugging the unit. This is done to prolong the life of the “hot pluggable” connector.
Each rectifier has a handle which normally sits flat within the rectifier front panel. The handle
must be pulled directly forward to remove the rectifier from the magazine. A latch which
prevents the rectifier from being removed from the magazine under normal conditions is
attached to the handle and releases when the handle is forward.

WARNING!!
Take care when removing the rectifier as it may be uncomfortably hot to hold especially if the
ambient temperature is high and the unit has been operating at maximum load.

3.4.2 Inserting a Rectifier into the Magazine

Although the connectors in the unit are designed for “hot pluggability” it is advisable to turn off
the AC power to the input connector by means of the related circuit breaker in the AC
distribution module before plugging in the unit.
 Hold the unit by the handle provided with one hand and, holding it in the correct
orientation by placing the other hand under the unit, place the unit carefully on the
guide rails provided and gently slide it into the magazine.
 Press the unit into the magazine until it is flush and “clicks” into place. This action has
the effect of locking the rectifier in position, so that it will not fall out in the event of
severe shaking as might occur in the event of an earthquake. Switch on the relevant
AC circuit breaker in the AC distribution module. The rectifier will start automatically
and connect itself to the DC bus at the appropriate time.

19
Installation and Maintenance Manual PUNCOM

4. System Operation
System operation is generally controlled by the MiniCSU-2 system controller. As a result,
operation information for the system is directly related to the operation of the MiniCSU-2 as
described in this section.

Summary of MiniCSU-2 Front Panel Controls

There are four Menus which can be viewed using the INC or DEC buttons:
a) The default or "Home" menu which contains general system information;
b) SMR menu - contains all the parameters relating to the rectifiers;
c) Battery menu - contains all the parameters relating to the batteries;
d) Alarms log - which is a chronological record of the last 100 alarms.
Moving from One Menu to Another
If no button has been pressed for two minutes, the display will revert back to the Home screen.
This shows the output voltage and current.
To move from any menu to any other menu, press the corresponding button. e.g. to move to
the Battery Menu from any other menu, momentarily press the BATT button.
To move to the Home menu from any other menu, press the button of the current menu. e.g. if
in the SMR menu, press SMR button to return to the Home menu.
Scrolling Through the Menus:
To scroll through any menu from the first screen to the last, press the INC button;
To scroll to the last (bottom) screen first, then upwards through the menu to the first screen,
press the DEC button.
Incrementing and Decrementing Programmable Parameters
To change a programmable parameter press ENTER; the value will flash on and off. To
increase the number, press INC; to decrease the number press DEC. When the desired
number is on the screen, press ENTER again.
To Change Parameters When the Security Function is Activated
If an attempt is made to alter any parameter when the security function is activated, the display
will show the message "Enter Password".
To change a parameter, enter a valid password. Then proceed to change the parameter in the
normal way.
When Scrolling Through the Alarms Log
To observe the date and time of a given alarm, do not press any button for at least two
seconds. The date and time will display for two seconds and then the alarm name will be
displayed for two seconds. The display will alternate between the two screens in this manner
until a button is pressed.

4.1 MiniCSU-2 Components

The MiniCSU-2 is a supervisory and control unit for a DC plant comprising up to 225 rectifiers
connected in parallel with up to four parallel battery banks. Number of battery banks depends
on type of MUIB used.

20
Installation and Maintenance Manual PUNCOM
4.1.2 Alpha-Numeric Display
A two-line by 16 character alphanumeric display normally displays output voltage and current
as well as the system status - Float (FL) or Equalise (EQ). This is the default or “home” screen.

25A 54.5V
FL

Whenever there is no push-button activity for more than one minute, the display always reverts
to this home screen. Note: the examples shown are for 48V systems.

4.1.3 Front Panel Pushbuttons

There are pushbuttons associated with the LCD screen for the purpose of entering different
Menus and for scrolling through the menus. The layout of the pushbuttons is shown below:

Apart from the MiniCSU-2 or “Home” menu, which includes mostly system oriented
parameters, there are three other menus which can be accessed by momentarily pressing the
relevant pushbuttons:
a) SMR menu, which includes the rectifier related programmed parameters as well as
the output current and heat-sink temperature for each rectifier;
b) Battery menu in which all the parameters pertaining to the batteries are found;
c) Log which stores all the individual alarm information together with date and time
starting with the most recent alarm. A total of 100 alarms are stored in memory.

4.1.4 Status Indicating LEDs (MiniCSU-2)

In addition to the alphanumeric display there are also three LEDs to indicate system
status as follows:
SYSTEM OK  Green LED
ALARM ! Amber LED
SMR SHUTDOWN  Red LED

When all three LEDs are off, the unit is off and there are a number of possible reasons for this.
For example:
 DC is not present
 Internal failure of MiniCSU-2
The amber LED indicates any alarm condition, either system or rectifier related.
The red LED indicates that one or more of the rectifiers in the system is shut down.

4.2 Operating the MiniCSU-2

4.2.1 Password Security
MiniCSU-2 features password security for parameters setting. A password is an
alphanumerical code having minimum three and maximum eight characters

21
Installation and Maintenance Manual PUNCOM
Units leave the factory without pre-programmed password and security function is not active.
To activate security a password must be programmed. Once that is done, security can be
enabled.
Entering a password to gain access to parameters change
When security function is active any changes to the system settings can be done only after a
valid password was entered. When ENTER key is pressed to change a parameter, the display
will show a message “Enter Password” on the top line and a blinking cursor on the right hand
side of the bottom line. Using INC and DEC keys scroll to the first character of the password
and press ENTER. The character will be substituted by a star ( * ) displayed to the left of the
cursor. Enter all characters of the password the same way. If the password is less than eight
characters long press ENTER again after last character. If the entered password was correct
the display will return to the selected parameter ready for modification. If the entry was
incorrect following will be displayed

Wrong Password
Panel Locked
There is no limit on password entry re-tries. To abort password entry any of the top row
buttons should be pressed. The display will return to the selected parameter.
There is no limit on number of parameters to be modified after a correct password entry
providing there was a break less than 1 minute between consecutive actions on the keypad.

4.2.2 Entering and Moving Through Different Menus

To scroll through the MiniCSU-2 menu from top to bottom, just press the INC button.
If the DEC button is pressed, the screen at the bottom of the menu will appear first and will be
followed by the other screens in reverse order. This can be useful when it is desired to access
a screen near the bottom of the menu.
To enter the other menus, momentarily press the relevant button - SMR, BATT or ALARM
LOG.
If at any time it is necessary to return to the MiniCSU-2 or “home” menu, just press the current
menu button once. E.g. if the present menu being scrolled is BATT, Just press BATT button
again and the screen will return to the default “home” screen.
The INC and DEC keys are also used to increase or decrease parameter values when the
parameters are programmable.
In this case, press ENTER first. The parameter value will begin flashing on and off. Press INC
to increase the value or DEC to decrease the value until the desired value is obtained. Then
press ENTER again to actually enter the value into memory.

4.2.3 When An Alarm Condition Exists

If one or more alarm conditions exist at any time the following message will alternate with the
“home” screen for 2 seconds every six seconds in addition to warning LED indicators:

3 Alarms
Press ENTER

In this case, the message indicates that there are three alarms present and they can be
observed by pressing the ENTER button.
When the ENTER button is pressed the most recent alarm name, such as the one shown
below will appear on the display.

Alarm 1

22
Installation and Maintenance Manual PUNCOM

Amb Temp High

If the ENTER button is not pressed again for ten seconds, the display will revert to the “home”
screen and the sequence begins again.
To view the remaining alarms, use INC and DEC buttons. ENTER returns to the home screen.
Pressing the ENTER button a fourth time will return the display to the “home” screen. The time
and date of any given alarm can be obtained by entering the ALARM LOG menu.

23
 Installation and Maintenance Manual PUNCOM

4.3 MiniCSU-2 Alarms

A list of all the possible alarms that can be enunciated is shown in the following table.
Alarm Name Comments LED
SMR Alarm Combination of one or more SMR alarms A
SMR Urgent One or more SMRs have shut down A+R
SMR HVSD SMR shut down due to output over-voltage A+R
UNIT OFF SMR is off A+R
No Response A particular SMR is not responding to the MiniCSU-2 A
Power Limit SMR is in Power Limit A
No Load SMR output current less than minimum for SMR type used A
Current Limit SMR in current limit A
Voltage High Voltage measured by SMR too high A
Voltage Low Voltage measured by SMR too low A
UNCAL SMR SMR Internal Adjustment for current sharing out of limits A
EEPROM Fail EEPROM failed (CSU or SMR) A
Relay Fail SMR output relay contact failure A
No Demand Control loop in SMR not in normal state A
H/S Temp High SMR heatsink temperature too high (where available) A
DC-Dc Contr Fail SMR DC/DC converter fault A+R
Temp Sensor Fail Temp sensor in SMR faulty - S/C or O/C (where available) A+R
Vref Fail Voltage reference in SMR microprocessor circuit faulty A+R
HVDC not OK DC/DC converter (boost) voltage in SMR not OK A+R
AC Volt Fault – All SMRs are reporting AC fault. Available only on some SMR A+R
detected by SMRs models.
Battery Switch One or more battery switches open A
Cct Breaker Fuse or CB in load distribution open A
LVDS Open Low Voltage Disconnect switch open A
Sys Volts High System output volts too high A
Sys Volts Low System output volts too low A
System V Clamp CSU can not reach desired system voltage. This can be due A
to possible excessive voltage drop along bus bars or “System
V Drop” parameter has value too low.
Range SMR SMR parameter range error. MiniCSU-2 could not overwrite A
values
Battery Disch Batteries are discharging A
Bat Disch Low Alarm flags only if the system voltage falls below Discharge A
Alarm level while the battery is discharging
SMR Comms Fail One or more of SMRs are not responding A
Amb Temp High Ambient temperature higher than preset limit A

24
 Installation and Maintenance Manual PUNCOM
Alarm Name Comments LED
Batt Temp High Battery temperature higher than preset limit A
Batt Temp Sens Battery temperature sensor not connected or failure A
Batt I-Limit Battery charging current is being limited to preset value A
Bat Sym Alarm Battery discharge currents from battery strings not sharing A
load equally
Equalise System is in equalise mode A*
R = red LED on A = amber LED flashing* not flashing

4.4 MiniCSU-2 Base Menu Screens

The INC button is pressed to scroll through the MiniCSU-2 menus. The following screens will
appear in sequence.
MiniCSU-2 “Home” screen; indicates system is in float 25A 54.3V
mode. FL
“C” indicates that battery temperature compensation 25A 54.3V
function is active. FLC

This message will be displayed only when security is Lock Panel

active and editing of parameters was enabled by entry Press ENTER
of a valid password.
If ENTER was pressed this message will be displayed Lock Panel
for two seconds after which the display will return to Panel Locked
the “home” screen.

This message will be displayed only when Test Mode

Quit Test Mode
is active.
Press ENTER
If ENTER was pressed this message will be displayed
Quit Test Mode
for two seconds after which the display will return to
Test Disabled
the “home” screen.

Ambient temperature is displayed in Degrees Ambient Temp

Centigrade. 31 C

AC Volts for single phase monitoring *

AC Volts 233V

AC Current for single phase monitoring *

AC Current 22A

AC Frequency for single phase monitoring * AC Freq 50.1Hz

25
Installation and Maintenance Manual PUNCOM
* The last three screens are only displayed if “Expan 1 AC 1-ph” is selected - see
screen towards the end of this menu. This will be the case if a system is wired with only
the MMIB4 module connected.

4.4.1 Base Menu Programmable Parameters

The screens below display programmable parameters within the MiniCSU-2 Base Menu.
To change a parameter, press INC button until the desired parameter is found, then press
ENTER. The parameter value will flash on and off. Press INC to increase the value or DEC to
decrease the value until the desired value is on the screen.
Press ENTER to enter the value into memory.
Ambient temperature alarm level Amb Temp Alarm
45 C

Float voltage High level

Volts High Alarm
56.6V

Float voltage Low level

Volts Low Alarm
50.5V

Security on or off. When security function is activated

Security
attempts to alter any programmable value will result in the
On
display showing “Enter Password”.
Security
Off

Entry point to password programming sub-menu. If ENTER

Password Setup
was pressed following alternative screens will be
Press ENTER
displayed.
This screen will be displayed if the password is
Password Setup
programmed for the first time.
O

The password must be between three and eight characters long. Using INC and DEC keys
scroll to the first character of the password (character set is 0-9 and A-Z), then press ENTER.
The character will be substituted by a star ( * ) placed to the left of the cursor. If the password
has less than 8 characters press ENTER again after the last character. Entry of a password
can be aborted at any time by pressing any of the buttons in top row of the keypad.
This screen is displayed when a password was already
Old Password
programmed. Enter existing password. If the password
O
was forgotten contact the supplier to obtain default
password.
This message will be displayed for 2 second if password
Old Password
entered was incorrect. The screen will be returned to
Wrong Password
password sub-menu entry point.

This screen is displayed when correct old password was

New Password
entered or confirmation of the new password failed. Enter
O
desired new password.

26
Installation and Maintenance Manual PUNCOM

Enter the new password again.

Confirmation
O
This screen will be displayed for 2 seconds if new
Confirmation
password and confirmation matched. The screen will be
Password Changed
returned to password sub-menu entry point.
This screen will be displayed for 2 seconds if new
Confirmation
password and confirmation did not match. The screen will
Wrong Password
be returned to “New Password”.

Indicators and display test. When this function is activated,

Test Indicators
all LEDs on the rectifiers and MiniCSU-2 begin flashing on
Press ENTER
and off. The display alternates between showing the
software version and a screen with all pixels on.
MiniCSU-2
Ver 1/cb

System type. This parameter can be set to Standby or

System
UPS. Set to Standby for systems where the load current is
Standby
normally zero. Low load alarms are disabled for Standby.
Set to UPS for systems which typically have more than
System
20% load all the time, and rely on the batteries to provide
UPS
backup power.

Number of SMRs in the system. This number must be

Number of SMRs
entered 8 otherwise the display will show that some SMRs
8
are not responding.

Selection of the interface hardware being used to connect

Interface
the MiniCSU-2 to the power system.
MUIB 2

Number of battery banks in the system. When MUIB2 is

Num of Batteries
used up to 4 batteries can be monitored .
3

Battery current transducer full scale rating. E.g. if the shunt

FS Batt Current
used has rating of 75 mv/50A enter 50A in this screen.
50A

MiniCSU-2 Access code address; this can be a number up

Access Code
to 7 digits long
1252636

Date format. The format of the date can be modified to

Date Format
either DD/MM/YYYY, MM/DD/YYYY or YYYY/MM/DD.
DD/MM/YYYY

Clock set; used to set the date and time of the MiniCSU-2
Date 25/12/2008
clock. Note DD/MM/YYYY 24 hour clock. While setting the
Time 21:58:35
time clock is stopped. Seconds are not programmable.

27
Installation and Maintenance Manual PUNCOM

Alarm Report; this can be toggled On and OFF. If modem

Alarm Report
is used then it is to be set to ON.
On

Alarm Report
Off

Daily Report; this can be toggled from ON to OFF.If

Daily Report
modem is used set this to ON.
On

Daily Report
Off

Time of daily report. This menu is available only when

Daily Rep Time
Daily Report is switched ON.
15:15

Audio Alarm Enable; can be toggled from On through

Audio Alarm
Timeout to Off; when On, the audible alarm will sound
On
when any alarm occurs. The sound can be silenced by
pressing the ENTER button while viewing Home screen.
Audio Alarm will sound for two minutes (if not
Audio Alarm
acknowledged earlier).
Timeout

Audio Alarm
Off

Circuit breaker auxiliary contact circuit input. This input

Cct Input
can be configured to be normally closed, normally open or
Used - N/C
disabled (Not Used).In our case set to Not Used.

Battery circuit breaker auxiliary contact circuit input. This

Bat Switch Input
input can be configured to be normally closed, normally
Used - N/O
open or disabled (Not Used).In our case set to N/O.

Battery low voltage disconnect switch auxiliary contact

LVDS Input
circuit input. This input can be configured to be normally
Not Used
closed, normally open or disabled (Not Used).

4.5 Auxiliary Function Selection & Parameters

The enabling/disabling of expansion functions such as AC monitoring is described below.
These screens form the last screens seen when stepping through the MiniCSU Base Menu.

Single Phase AC Monitoring

Selection of expansion function 1; when selected, this
Expan 1 None
enables the single phase monitoring screens as well as
the screens below.
Expan 1 AC 1-ph

28
Installation and Maintenance Manual PUNCOM

High AC voltage threshold; “ACV Hi” alarm will appear

AC V Hi 281V
when the AC input voltage is higher than this level; the
rectifier will switch off independently at some level. It will
turn on again when the AC level falls to an appropriate
value.

Low AC voltage threshold; “ACV Lo” alarm will appear

AC V Lo 145V
when the AC input voltage is lower than this level; the
rectifier will switch off independently at some. It will turn
on again when the AC level rises to an appropriate
level.

AC frequency high level; this alarm is generated when

AC Frq Hi 55Hz
the AC source frequency is higher than this value; the
rectifier does not switch off;

AC frequency low level; this alarm is generated when

AC Frq Lo 45Hz
the AC source frequency is lower than this value; the
rectifier does not switch off.

AC current sensor rating for single phase; the full scale

FS AC-I 100A
rating of the AC sensor must be entered in this screen

4.6 SMR Menu Screens

All information relating to the individual rectifiers is found in the menu activated by pressing the
SMR button on the MiniCSU-2 front panel. To return to the MiniCSU-2 menu at any time, press
SMR button. To return to the SMR menu, press the SMR button again.
When an SMR is not connected or not switched on or
SMR1
is faulty, the screen indicates that the rectifier is not
No Response
responding.

Warning: It is important to declare the correct number of rectifiers in the rack using the
MiniCSU-2 (home) menu.
NOTE: Output current and limit values shown below are typical for a 25A unit.
When a rectifier is on line and operating normally, its
SMR1
output current and heat sink temperature are displayed.
22A 58 C
Pressing ENTER once displays the version number of
SMR1
the SMR. Press ENTER again to revert to first screen.
ver 1.0/cb
Use INC button to display the output current from the
other rectifiers.
This display format is used when a SMR has non-shut
SMR2 21A
down alarms. Pressing ENTER will access list of alarm
3 Alarms ENTER
sources displayed on the bottom line.
SMR2 21A
Power Limit

29
Installation and Maintenance Manual PUNCOM

Use INC and DEC buttons to scroll through the list. .

.
.

At the end of the alarm list SMR version number and

SMR2
heat sink temperature are displayed.
ver 2.0/cb 58 C

This display format is used when a SMR is shut down.

SMR3
Pressing ENTER will display the reason for shut down.
UNIT OFF
If SMR was shut down on “primary not OK” this screen
SMR3
is not displayed.
HV Shut Down
Read SMR version and heatsink temperature after
SMR3
pressing INC or DEC at previous screen.
58 C

The rest of the SMR menu consists of screens detailing the SMR operating parameters.
Float Voltage value. This parameter is globally (and
SMR Float
indirectly) set in the BATT menu so cannot be changed
54V
in this screen. It is set automatically to a value equal to
the sum of the Sys Float and Sys Drop values set in the
BATT menu.

As with the Float Voltage value, the Equalisation

SMR Equalise
Voltage parameter is globally (and indirectly) set in the
55.2V
BATT menu so cannot be changed in this screen. It is
set automatically to a value equal to the sum of the Sys
Equal and Sys Drop values set in the BATT menu.

If “ENTER” is pressed while viewing above 2 screens,

SMR Float
the following message will appear.
Not Adjustable

4.6.1 SMR Menu Programmable Parameters

The remaining screens show the SMR related operating parameters which can be changed by
pressing ENTER.
When this is done, the number flashes on and off and can then be incremented or
decremented by pressing the INC or DEC buttons respectively. When the correct value is
obtained, press ENTER to enter the number into memory.
SMR high voltage alarm level.
SMR V high Alarm
56.3V

SMR low voltage alarm level.

SMR V low Alarm
48.1V

SMR DC High Volts Shutdown (HVSD).

SMR HVSD
57.0V

30
Installation and Maintenance Manual PUNCOM

SMR Current Limit.

SMR I Limit
27A

Fault Reset; by pressing ENTER when this screen is

Reset SMR Fault
displayed, any latched alarm, such as HVSD, is reset
Press ENTER
and the unit will restart unless it is damaged or faulty.

Please note that any parameter change will apply to all the SMRs.

4.7 Battery Parameter Menu Screens

All information pertaining to the batteries is accessed by momentarily pressing the Batt button
on the front panel. To return to the MiniCSU-2 “home” menu at any time, momentarily press
the Batt button.
As for the other menus, in general a programmable parameter can be incremented or
decremented by use of the INC and DEC buttons respectively. If this is attempted when a
monitored parameter is being displayed (i.e. not a programmable operating parameter), then
the message “Not Adjustable” will be displayed.
The following screens will appear in turn when the INC button is pressed:
Battery 1 Current;
Battery 1
12A

Battery 2 Current; (if present)

Battery 2
14A

Battery 3 current (if present)

Battery 3
12A

Battery Temperature; If a sensor is fitted, The battery

Battery Temp
temperature is shown in degrees Celsius. (Since there
31 C
is provision for only one sensor, the sensor should be
located in the hottest spot of the 3 batteries.)
If the temperature sensor is not connected, the
message reads as shown (sensor not attached). Battery Temp
Not Available

When Bat Temp Sensor condition alarm is selected, this Battery Temp
message will be shown. Sensor Fail

Estimated Battery 1 state of Charge; this screen shows

Estimated Q Bat1
the estimated charge in the battery at any given time.
300Ah

Estimated Battery 2 state of Charge. (if present)

Estimated Q Bat2
300Ah

31
Installation and Maintenance Manual PUNCOM

Battery discharging alarm level. This level is set to a

Batt Disch Alarm
value to which the battery voltage falls to during a
45.0V
discharge. It is used to issue an alarm indicating that
the batteries are discharging.

This screen is available only if more than battery is

Disch I Diff
installed in the system. During an AC power outage
20A
when the batteries are supplying the load, the difference
in discharge current between one battery and the other
is an indication of
The state of the batteries. More particularly, if one
battery is supplying considerably less current than the
other, it is usually an indication that a problem exists
with that battery. The discharge current difference to
activate the alarm is entered in this screen. A
reasonable value is 20% of the total discharge (load)
current.

Battery over temperature alarm level. This is a

Batt Temp Alarm
programmable level and can be adjusted in the normal
50 C
way by the INC, DEC and ENTER buttons.

Ampere-hour rating of batteries; the rated A/H number

Battery Rating
for the batteries must be entered in this screen.
500Ah

Battery Temperature Compensation Coefficient in mV

BTC Coeff.
per Deg C per Cell is entered in this screen. The
3.2 mV/C /°C
allowable range is 0.1 to 6mV /Cell/°C. If the value is
decremented below 0.1, the display will show Off.

This screen is available only when BTC is active. Set

BTC Nominal
temperature level at which System Voltage is not
20°C
corrected. Range 18°°C to 27°°C. Note Compensation
range is 0-50°C

The physical number of 2V cells in the battery. A typical

Number of Cells
value range for a 48V system is between 22 and 24
24
cells. This function is used for battery temperature
compensation.
Please Note:
a) If there are no temperature sensors connected or if BTC is set to 0, the compensation
function is disabled. In this instance, the status message in the MiniCSU-2 home screen is
FL or EQ instead of FLC or EQC.
b) If the Battery temperature sensor is not connected, compensation is then based on the
ambient temperature sensor;
c) If both Ambient and Battery temperature sensors are connected, the compensation is based
only on the battery sensor.
d) If temperature compensation is activated, the SMR voltage setting is automatically adjusted
by the MiniCSU-2 on a regular basis.
Battery Charging Current Limit applicable for voltages
BILim Vb<Vdd
below Vdd. This parameter sets the maximum current

32
Installation and Maintenance Manual PUNCOM

which flows into the batteries when the voltage across

34A
the two batteries is less than Vdd, the deep discharge
voltage.

Battery deep discharge voltage - Vdd.

Vdd Level
44.0V

Battery Charging Current Limit when the battery voltage

BILim Vb<Vfl
is between Vdd and the float voltage Vfl. This limit is
52A
normally higher than the one for a deeply discharged
battery.

System Float Voltage; this sets the system output

System Float
voltage at the output busbar terminals.
54.0V

System Voltage Drop. This parameter is used to set the

System V Drop
maximum voltage that the individual rectifiers can
0.6V
output over and above the programmed System Float
voltage.

The System Voltage Drop parameter is calculated by summing the resistive voltage drop in
each rectifier due to output connector, output relay and passive current sharing output “slope”
and the expected drop of the busbars of the system. A typical value is 0.6V. For digital control,
set the value for the drop to that expected at nominal load.

Enable/disable equalisation charging. If Equalisation is

Equalisation
disabled, the following screens (up to the comment
On
“End of equalisation section”) will not appear.

Battery Charging Current Limit for battery voltages

BILim Vb>Vfl
greater than the float voltage. This applies when the
25A
batteries are being equalised.
Equalisation Voltage. This sets the maximum voltage
System Equalise
reached during equalisation of the batteries.
59.5V

Equalisation not initialised by voltage level.

Volts Start Eq
Off
Equalisation initialised by voltage level V reached
Volts Start Eq
during battery discharge.
On

Equalisation is initialised when the battery voltage falls

Volts Eq Trigger
to this level.
46.0V

Equalisation is not initialised by the discharge A/H

Q Start Eq
method.
Off

33
Installation and Maintenance Manual PUNCOM

Equalisation is initialised based on charge supplied to

Q Start Eq
the load by the batteries (measured in Ampere-Hours).
On

Equalisation is initialised when the charge out of the

Q Loss Trigger
batteries is greater than the level set in this screen.
10Ah

Equalisation is ended based on the level of battery

EQ End Current
charging current set in this screen.
25A

If Equalisation is to end independently of charging

EQ End Current
current, reduce the value of current in this screen to
Off
less than 5% of the A/H rating of the batteries
(programmed in earlier screen) and the number will
then be replaced by “Off”.

Equalisation can be terminated after the time set in

EQ Duration
this screen. If termination is based only on the A/H
20 hours
discharge method, set this number to its highest value
(48 Hr).

If no equalisation occurs due to battery discharges for

EQ Period
a period longer than the time set in this screen, an
12 Weeks
equalisation cycle will be initiated automatically. Can
be switched off by setting number of weeks to zero.

Equalisation can be ended manually by pressing

Manual Stop EQ
ENTER when this screen appears. This screen is only
Press ENTER
obtained if the system is in Equalisation mode.

Battery Isolation can be preset to open ,Closed or kept

Battery Isolation Auto
as Auto for settings given below

It is the per cell voltage setting at which the batteries Battery Reconnect V
will be connected back to the load
1.90V => 45.6V

Battery Cut off V

It is the per cell voltage setting at which the batteries
will be disconnected from to the load 1.85V => 44.4V

Equalization is initialised by current level I.

I start EQ
ON

34
Installation and Maintenance Manual PUNCOM

Equalization is not initialised by current level.

I start EQ
OFF

Equalisation is initialised when the battery current

Reaches this Level. EQ TRIGGER CURRENT
25A

When ENTER is pressed, the system reverts to Float

mode
Manual Start EQ
Press ENTER

And the window changes to that shown, ready for a

manual equalisation start. This screen is only obtained
if the system in Float mode.

End of equalisation section.

A Low Voltage Disconnect Switch (LVDS) is often

LVDS Trip
integrated into the system to disconnect the batteries
44.0V
from the load in the event that the AC power outage is
too long causing the batteries to discharge beyond a
safe level. The voltage level at which the LVDS opens
is set in this screen.

When this screen is as shown, the LVDS switch

LVDS Mode
opens automatically when the voltage drops to the trip
Auto
level set in the previous screen.
When the AC power is restored and the system
output voltage rises after the rectifiers start up, the
LVDS will close automatically.

To operate the switch manually, press ENTER and

LVDS Mode
the Auto will flash on and off. Press INC to scroll to
Closed
Closed, followed by Open followed by Auto again.

Press ENTER at the desired state - e.g. Open to open

LVDS Mode
the switch.
Open

Enable/disable the temperature sensor alarm. If no

Temp. Sen. Alarm
35
Installation and Maintenance Manual PUNCOM

temperature sensors are present in the system, this

On
field should be set to ‘Off’.

4.7.1 BOOST Parameters MENU

1. Press “BAT” push button in the controller front panel.
2. Keep pressing the “INC” push button till “start charge mode” appears on screen.
3. Now press “ENT” push button. By doing this Boost charging will be enabled.
4. Press “INC” push button ,the following screen will be “Charge V”. This menu is to be set
the boost charge voltage for the battery. This parameter can be set anywhere between
56 to 66.3V.Set this parameter at a desired value as required.
5. After setting the “charge V” parameter, press “INC” button again to reach at “charge I”
parameter. This parameter can be varied between 10A to 210A.Set this parameter
according to the Battery AH capacity.
6. Now the system is ready to work in Boost charge mode.

4.8 Alarms Log Screens

A record of the most recent alarms is kept in the MiniCSU-2 memory and can be viewed by
momentarily pressing the Alarms Log pushbutton.
Alarm Log Pushbutton pressed - the screen shows
LOG 1
the number corresponding to where the particular
AC Freq Fault
alarm is in relation to the most recent alarm which is
number one, followed by the alarm name as
shown in the example below: If the INC button is
pressed within two seconds, the second alarm will
be shown. If pressed again the third alarm appears
etc.

If the button is not pressed for two seconds a

10/01/2006
date/time screen will appear which shows the alarm
12:05:26
sequence number followed by the date and time at
which the alarm occurred.

To clear the alarms log, press ENTER whilst in the

DEC to Clear
Alarms Log menu and the following screen will
Log Entries
appear:

Press the DEC button as requested and the log will

LOG
be cleared and the following screen will confirm it.
No Entries

5. Commissioning
Commissioning primarily requires an understanding of the rectifier visual signals and operator
adjustable parameters on the system controller (MiniCSU-2). Before a system is first
energized, it is advisable to read this section thoroughly.

36
Installation and Maintenance Manual PUNCOM

5.1 Indicators on the Rectifier Front Panel

There are three LEDs on the front panel to indicate the operating status of the rectifier
modules. They are as follows:

LED Name LED Colour What it indicates

1 ON Green Rectifier functioning normally &

mains available.

2 Alarm Yellow (flashing) Alarm condition

2 Alarm Yellow (not flashing) Unit is in Equalisation mode

3 Shutdown Red (with yellow LED flashing) Unit is switched off or failed

3 Shutdown Red only Micro in SMR has failed

37
Installation and Maintenance Manual PUNCOM

5.2 Optional Output Current Bar-graph

A 10 segment LED bar-graph display can be included in the front panel of the unit as an option
to indicate the output DC current. Each element of the bar graph represents one tenth of the
rated current of the rectifier.

5.3 System Parameter Ranges

Range of adjustment and default settings of system parameters are contained in a table at the
end of this manual. Use last column to record parameters’ values set during commissioning.

5.3.1 SMR 48V/25A Parameters

Parameter Range VRLA/LMLA
SMR Float Voltage 48 to 58V 54.0V/52.8V
SMR Equalise Voltage 50 to 59.9V 55.2V
High Voltage alarm Threshold 52 to 65V 56.0V
Low Voltage alarm Threshold 44 to 54V 44.4V
HVSD Voltage alarm Threshold 54 to 66V 57.0V
Current Limit for SMR 5 to 27A 26A

38
Installation and Maintenance Manual PUNCOM

5.4 System Commissioning

To commission a system, modification of system parameters on the MiniCSU is required. This
can be done manually through the front panel of the MiniCSU or by using a PC running
WinCSU that is connected to MiniCSU via the RS-232/RS-485 serial interface. It is
recommended for systems that are to be commonly commissioned, that the PC option be
used. The benefit being that predetermined configurations can be stored on disk and easily
downloaded to the MiniCSU at any time. It is assumed that the operator commissioning the
system has knowledge of programming system parameters.
The system parameters can vary widely depending on the system configuration and battery
requirements. It is advisable to consult the battery data sheets as a reference when
determining the system parameters to be programmed into the MiniCSU-2.

5.4.1 Commissioning Procedure

For system with batteries and load, the commissioning procedure is as follows:
 Make sure there is no load on the DC bus and that the batteries are disconnected.
 Insert a rectifier into the top left position (SMR 1) in the system and turn the AC power on.
The rectifier should power up and start the MiniCSU-2.
 Using either the MiniCSU-2 front panel or a PC connected to the RS-232 serial port,
program all the MiniCSU-2 parameters according to the system requirements. Make sure
that the number of rectifiers in the system is correctly set.
 Put all the remaining rectifiers ‘on-line’, one at a time by inserting the rectifier into the
magazine and switching on the corresponding AC breaker where necessary. Check that
each unit powers up and communicates with the MiniCSU-2. This is determined by
checking that the MiniCSU-2 has a message window corresponding to the rectifier number
similar to “SMR2 0A”.
 With all rectifiers operating correctly, add a load to the system of at least 30% of the rated
system current.
 Check that the MiniCSU-2 is able to control current sharing between the units by reading
current of all SMRs’ from MiniCSU-2 SMR menu.
 Increase the load to 100% and check that the rectifiers all share load current.
 Remove the load. Clear Alarm Log. Connect the batteries on-line and allow to charge
before bringing final system on-line.
For further information on any subject relating to MiniCSU-2 operation or alarms, see the
detailed section on MiniCSU-2.

39
Installation and Maintenance Manual PUNCOM

6. Maintenance
In this section some general routine maintenance procedures are described which should be
carried out to ensure that the equipment performs to the high reliability standards that it has
been designed to.

6.1 Warnings and Precautions

Since the unit utilises high voltages and large storage capacitors, it is imperative to take great
care when working on the unit.
In particular, only qualified personnel should be allowed to service the units.
In addition, the following precaution should be observed:

Do not remove the cover with power on!

Allow five minutes to elapse after switch off before removing the cover to make sure
high voltage capacitors are fully discharged.

6.2 SMR Maintenance

Since the SMRs are fully alarmed and operate in an active loop current sharing arrangement,
there is no need for regular checks or adjustments of operating parameters. However, some
regular checks can be an early warning of problems waiting to happen.

6.2.1 Current Sharing

Under normal conditions, the output current variation from the average rectifier current by
every rectifier should be within ±2A or ±3%, whichever is less. It is possible however, for
internal loop parameters to change to such an extent that a unit does not share to the extent
that it should.
If the lack of sharing is extreme then either a CURRENT LIMIT or NO LOAD alarm will be
active and the operator should then refer to the next Section.
If, however, the current sharing is not so extreme as to generate an alarm, a regular check of
the current sharing among the rectifiers can lead to early detection of any units which may be
developing a fault.
In general, if only one or two units are “drifting”, the most probable explanation is a “drifting”
component in the secondary control card of the SMRs involved. If, on the other hand, many of
the SMRs are not sharing satisfactorily, then the most likely problem area is in the System
Controller.

6.2.2 Integrity of Electrical Connections

It is good practice to check all accessible electrical connections at regular intervals to ensure
that no "hot spots" develop over time due to loose connections. An infra-red "hot spot"
detector is very useful for this function.
Alternatively, mechanical connections can be checked manually for tightness.

40
Installation and Maintenance Manual PUNCOM

7. Fault Finding and Replacement Procedures

This section describes in some detail the possible causes for alarms that may occur from time to
time and the procedures that should be followed to clear the alarms and more importantly, address
the problem or cause of the alarm.
It is assumed here that the most that a field maintenance person will do is change a complete
module. It is normally impractical to attempt to repair a particular unit without test equipment,
which is normally only available in the manufacturer's service laboratory.
The recommendation is for spare complete units to be kept on site. This includes a complete SMR,
a MiniCSU-2 unit, a MUIB2 sub-assembly & ISAM assembly. The fault finding procedures are
presented below.

7.1 System Fault Finding Procedures

The following table outlines suggested procedures to be followed if it is assumed that no internal
repairs of units will be attempted. It is assumed instead that only MiniCSU-2 adjustments and unit
replacement will be performed.
Alarm Condition Possible Cause Action Suggested
UNIT OFF No AC power to SMR Check AC supply to SMR; if
necessary reset CB supplying SMR
SMR faulty Replace SMR
Equalise Mode Equalisation cycle in progress due to No action required
recent AC power failure, periodic or
manual initiation.
SMR Urgent All SMRs off due to AC power failure If possible restore AC power
One or more SMRs off due to faults; Check Individual SMRs for obvious
problem; replace SMRs if necessary
All SMRs off due to incorrect Inhibit Replace MiniCSU-2
signal from MiniCSU-2
One or more SMRs in Current Limit Check Current Limit settings and
adjust if necessary; or batteries being
recharged
SMR Alarm Any of the above or non critical Select SMR menu. Check status of
problem with one or more SMRs SMRs which are flashing alarm LED.
AC Fail (SMR Total AC power failure or AC voltage Check AC supply and confirm
alarm) not within operating limits condition; If AC is OK replace SMR
units if only two show alarm condition
Battery Switch Any one of 3 batteries switches is Close if appropriate
open
Bad connection to MUIB2 Repair connection
Batt Temp High Battery temperature higher than pre- Check battery temperatures and if
set level necessary increase ventilation and
cooling
Set point is too low Check Batt Temp High threshold
level and re-adjust if necessary

41
Installation and Maintenance Manual PUNCOM

Alarm Condition Possible Cause Action Suggested

Temp Sensor N/A Temperature Sensor in MiniCSU-2 not Plug in temperature sensor if
attached or faulty required; Replace temperature
sensor
Faulty MUIB connection(s) Replace MUIB
Faulty MiniCSU-2 card Replace MiniCSU-2
Volts High SMR fault SMR Fault Chart
Float level set too high on MiniCSU-2 Check and adjust if necessary
MiniCSU-2 fault Replace MiniCSU-2
Volts Low AC power has failed; system on Restore AC power if possible
battery power
Alarm threshold level set too high Check set point and adjust if
necessary
All SMRs are off due to MiniCSU-2 Check reason for signal; if necessary
Inhibit signal, system on battery power replace MiniCSU-2
Battery charging current limiting due to Check battery currents. If one of
faulty battery current signal - this will them shows figure higher than Batt
depress float voltage Chg Curr Lim set point, check
corresponding current transducer;
check connections to transducer;
check MUIB connections
Battery Temperature Compensation Check battery temperature readings
too high due to faulty battery in Batt menu; Check and if necessary
temperature monitoring replace faulty sensor; check
connection to MUIB
Battery Temperature Compensation Replace MUIB
too high due to faulty MUIB
SMR HVSD Output voltage too high due to SMR Replace faulty SMR
fault
HVSD threshold on SMRs set too low Check and re-adjust threshold level
MiniCSU-2 fault Replace MiniCSU-2
SMRs not sharing Communications link malfunctioning or Replace Comms cable and/or SMR
load current faulty rectifier (digital current control)
Faulty MiniCSU-2 voltage and current Replace MiniCSU-2
control loop IODEM signal (analog
active current control)
Float or Equalise level on MiniCSU-2 Check and re-adjust Float or
set too high/too low. Equalise level on MiniCSU-2
No Response SMR not responding to MiniCSU-2 Check and if necessary replace
comms cable at back of magazine
faulty
Faulty microprocessor card in SMR Replace SMR
Power Limit Unit not current sharing (if only one Replace SMR
showing power limit)

42
Installation and Maintenance Manual PUNCOM

Alarm Condition Possible Cause Action Suggested

Load current too high (if more than Reduce load
one unit showing alarm)
Reduce battery charging current limit
if it is too high
No Load Load circuit breakers have tripped and Reset circuit breakers
there is no load
If only one unit showing alarm, comms In SMR menu check status of this
line to SMR may be faulty SMR. If “No Response” replace
comms line
Faulty SMR Replace SMR
Current Limit Batteries being recharged if more than No action required
one unit showing alarm
If only one unit shows alarm, internal Replace SMR
control loop faulty
No Demand Internal control loop faulty Replace SMR
System has no load No Action Required
EEPROM Fail Faulty EEPROM or microprocessor Replace SMR
card
DDC Controller Fault in DC/DC converter Replace SMR
H/S Temp High SMR Heat sink temperature too high Check air intake to SMR is not
blocked
Ambient temperature is too high Try to reduce ambient temperature
Microprocessor card is faulty Replace SMR
Temp Sensor Fail Temperature sensor is faulty Replace SMR
Reference Fail Reference voltage source in, or entire Replace SMR
microprocessor card is faulty
HVDC not OK Faulty boost controller Replace SMR
Inrush limiting fuse or resistor O/C Replace SMR
High Volts SD Feedback voltage circuit faulty Replace SMR
Faulty microprocessor card Replace SMR
LVDS Open Battery discharged to the limit voltage Check AC voltage and reset if
level due to no AC power possible
Battery voltage OK In BATT menu check if LVDS mode
is set to “Open”.
Battery voltage OK, MiniCSU-2 faulty Replace MiniCSU-2
LVDS threshold level set too high Reset level in BATT menu
Sys Volts High Volts High level in MiniCSU-2 set too Reset level to correct value
low
Temperature compensation coefficient Set correct temperature
set too high compensation coefficient
Faulty MUIB or MiniCSU-2 Replace MiniCSU-2

43
Installation and Maintenance Manual PUNCOM

Alarm Condition Possible Cause Action Suggested

Sys Volts Low Volts Low threshold in MiniCSU-2 too Reset level to correct value
high
Temperature compensation coefficient Set correct temperature
set too high compensation coefficient
Faulty MUIB or MiniCSU-2 Replace MiniCSU-2
Battery Disch Output voltage low due to SMRs off Check AC voltage & restore if
possible;
Float level set too low Set float level to correct value
Battery Disch level set too high Set correct Battery Disch level
SMR Comms Fail Comms cable faulty Replace cable
SMR communication circuits faulty Replace SMR
Faulty MiniCSU-2 Replace MiniCSU-2
AC Volt Fault AC voltage out of tolerance Check AC voltages and fix if possible
(System alarm)
Batt I-Limit Battery charging current is being No action necessary
limited to preset value
Battery current limit set too low Set correct limit
Battery current sensor faulty replace sensor
Faulty MUIB -2 or MiniCSU-2 Replace MiniCSU-2
Batt Sym Alarm One Battery string is faulty Repair/replace battery if necessary
Battery discharge current differential Set correct level of Disch I Diff in
level set too low BATT menu
Battery current sensor is faulty Check and replace sensor if
necessary
Faulty MUIB or MCSU Replace MiniCSU-2

7.2 MiniCSU-2 Fault Finding and Repair Procedures

In addition to performing a supervisory function by monitoring output voltage and current and the
various system alarms, the MiniCSU-2 also performs a voltage control function in order to achieve
battery charging current control, battery temperature compensation, battery equalisation and active
current sharing.
To control current to the lowest battery voltage, the MiniCSU-2 has the ability to suppress the SMR
output voltage to a value lower than the minimum battery voltage.
It therefore follows that it is possible for a MiniCSU-2 fault to occur which can suppress the SMR
voltage to that low level and thus cause a battery discharge despite the precautions that have been
taken to ensure that this does not happen.
In such a situation disconnecting the 3-way cable, which connects the SMRs to the MiniCSU-2, will
remove the voltage suppressing communications control signal and thus avoid the batteries
discharging. Alternatively, the MiniCSU-2 can be pulled out of the magazine to achieve the same
result. Without the MiniCSU-2 connected, the SMRs will revert to their pre-set Float voltage and
passive current sharing.

44
Installation and Maintenance Manual PUNCOM
There are virtually no electronic components on the MUIB except for the Remote alarm relays, and
some fuse links, but there are many connectors. It is worth checking for poor connections when a
MiniCSU-2 system problem is being investigated.

7.2.1 Replacing MiniCSU-2

The MiniCSU-2 is “hot-swappable”, so replacing a faulty unit is simply a matter of pulling the bad
unit out of the MiniCSU-2 magazine and plugging a new unit in. The new unit will then power up
and automatically read the system parameters stored in the non-volatile memory located on the
backplane. The system parameters should then be checked via the front panel menus or using
WinCSU software.

45
Installation and Maintenance Manual PUNCOM

8. Summary of Programmed System Parameters

Parameter Description Range Default Actual
Value Value
Base (System) Menu
AmbTmp Alm Ambient temperature alarm level 30-99°C 55°C N.A
Volts Hi System output volts high threshold 52-66V 57.5V 57V
Volts Low System Output volts low threshold 40-54V 45.0V 44.4V
System: Select system duty type UPS/Standby UPS UPS
No. of SMRs Set number of SMRs in the system 0-225 1 Actual
Num Batteries Number of Battery strings installed 1-4 1) 1 Actual
FS Batt I Battery current transducer full scale rating 10-30000A 100A Actual
CSU # CSU Access code (up to 7 digits) 0-9999999 000000 000000
0 0
Date / Time Current system date and time
Expan 1 Submenu
AC 1-ph Menu (After enabling AC 1-ph Monitor)
1ph ACV Hi AC supply high voltage alarm 290-310V 290V 300V
1ph ACV Lo AC supply low voltage alarm 80-100V 100V 90V
1ph ACF Hi Frequency high alarm 50-65Hz 55Hz NA
1ph ACF Lo Frequency low alarm 40-60Hz 45Hz NA
1ph ACI FS AC supply current transducer full scale rating 10-500A 100A NA
SMR Menu 2)
SMR Float Operating float voltage 3) 55.0V 54V
SMR Equalise Operating equalisation voltage 3) 56.5V 55.2
SMR V High SMR voltage high alarm 52-65V 56.0V 56.0V
SMR V Low SMR voltage low alarm 44-54V 48.0V 44.4V
4)
SMR HVSD SMR high volts shut down 54-66V 57.5V 57V
SMR I Limit SMR current limit 5-130A 15A 4) 26A
Battery Menu
B Dis Al Battery discharge alarm threshold 44-52V 46.0V 44.4V
Disch I Diff Battery string discharge current difference 5-99A 20A 20A
alarm
Batt T Alrm Battery Temperature alarm threshold 30 to 90°C 40°C 90C
Bat Rated Ampere-hour rating of batteries 20 to 500Ah Actual
9999AH
BTC Battery Temperature Coefficient 0-6mV/°C/cell 0mV 3mV

46
Installation and Maintenance Manual PUNCOM

Parameter Description Range Default Actual

Value Value
Number Cells Number of chemical cells in battery string 22-46 24 24
BILim Vb<Vdd Battery charging current limit for Vb < Vdd 5-999A 50A Actual
Vdd Level Battery deep discharge voltage threshold 40-47V 45.0V 44.4V
BILim Vb<Vf1 Battery charging current limit between Vdd & 5-999A 50A Actual
Vfl
Sys Float System float voltage (Vfl) 43-58V 54.5V 54V
Sys Drop System voltage drop 0.0-2.0V 0.5V 0.5
Equalisation Enable/Disable EQ function On/Off Off ON
BILim Vb>Vf1 Battery charging current limit in equalise Vb > 5-999A 50A Actual
Vfl
Sys Equal System equalise voltage (Veq) 50-61V 5) 56.0V 55.2V
V Start Eq Enable/disable discharge voltage initiation of On/Off Off OFF
Eq
V Eq trig Discharge voltage threshold for Eq. charging 44-50V 48.0V N.A
Q Start Eq Enable/disable battery charge depletion On/Off Off OFF
trigger
Qdis Trig Charge depletion threshold for Eq. charging 5-999AH 15AH N.A
EQ End Equalisation termination for Ibat < EQ End 1-2000A 5A Actual
Current
EQ Duration Maximum duration of Equalisation charging 3-48 Hr 20 Hr 20Hrs
EQ Period Time between periodic Equalisation charging 0-52 Wk 12 Wk N.A
Charge V Boost charge voltage 56-66.3V 60V 64.8V
Charge I Boost charge current 10-210A 140A Actual
LVDS Trip Battery voltage below which will open LVDS 40-48V 44.0V 44.4V
BDT Per Period between consecutive discharge tests 0-365 days 30 days N.A
BDT Time Time of day to begin BDT (hr: min) 00:00-23:59 02:00 N.A
BDT Dur Maximum duration of BDT 5-1440min 180min N.A
BDT Curr Discharge test current 0-5000A 50A N.A
BDT End V Battery voltage limit to terminate BDT 36-48V 44.0V N.A
BDT End Q Battery capacity limit to terminate BDT 25-9995AH 300AH N.A
Temp Sen Alm Enable/Disable Temp. Sensor failure alarm On/Off Off Off

1. Maximum of 4 batteries with MUIB2, maximum of 2 batteries with other interfaces.

2. See SMR section for internal parameters.
3. Not directly adjustable – see explanation in MiniCSU-2 section.
4. Will be automatically programmed to SMR internal setting once connected in the system.
5. Will be restricted to 59.5V for some models of SMR.

47
Installation and Maintenance Manual PUNCOM

8.1 Mini CSU-2 settings for (1+1) LMLA SYSTEM

Default Screen – Current / Voltage and Status FL/EQ
Screen SYSTEM MENU Screen BATT MENU Screen SMR MENU
No. No. No.
Press INC Key Press Batt. Key Press SMR Key
1 Ambient Temp N/A 1 Batt.-1 Current 1. SMR 1 Current & Temp.
2 Volt High Alarm = 56.5V 2 Batt.-2 Current 2. SMR 2 Current & Temp.
3 Volt Low Alarm = 44.4V 3 Batt. Temp = N/A 3. SMR Float = 54.5V (N/Adj)
Estimated Q Batt. 1
4 Sys Over Load = 26A 4 4. SMR Equalize = 55.7V (N/Adj)
Actual = (N/Adj)
5 Password Setup n/a 5 Batt. disch Alam =47.0 5. SMR V. High Alarm = 56.5V
6 Test Indicators n/a 6 Batt. temp comp = OFF 6. SMR V. Low Alarm = 44.4V
7 System = UPS Press DEC Key * 7. SMR HVSD = 57.0V
8 No of SMR = 2 7 Battery Rating= Actual ** 8. SMR I –LIMIT = 26A
9 Interface = MUIB 8 Batt comp = OFF 9. Reset SMR Fault
10 No of Batt = 2 9 No of cells = 24
11 FS Batt. Current = 50A 10 B I lim Vb < V dd = Actual
12 Load Sensor = OFF 11 V dd level = 45.0V
13 Access code. 000000 n/a 12 B I lim Vb < V fl = Actual
14 Date Time format n/a 13 Sys Float = 52.8V
15 Alarm Report = OFF 14 Sys V. drop = 0.5V
16 Daily Report = OFF 15 Equalization = ON
17 Modem = OFF 16 B I lim Vb > V fl = Actual
18 Audio Alarm = ON 17 Sys. Equalize = 55.2V (Adj)
19 CCt used = Not used 18 Volt start Eq. = OFF
20 Batt SW input used = N/C 19 Q start Eq. = OFF
21 LVDS input used = N/O 20 I. start Eq = ON
22 Auxiliary units n/a 21 Actual
Eq. Trig current =
22 Eq.End current = Actual
23 Eq. Duration n/a
24 Eq. Period = OFF
25 Manual start Eq =20Hrs.
Batt. cut off V =1.85V ,
26 >44.4V
Batt reconnect V =1.9V,
27 >45.6V
28 Batt. Isolation = Auto
29 Temp Sen Alarm = OFF
30 Batt. disch Test = OFF
31 Last BDT = N/A
Note :
1. Press INC Key to see/edit the parameters.
2. * Here Press DEC Key to see Batt. rating.
3. **Again press INC key to see further screen onwards.
 N/A = Not available 4. For boost mode change the position of SW1 to ‘BOOST’ & then change the
 n/a = Not applicable position of SW2 or SW3 for boost change to the battery resp. Now go to BATT
 N/Adj= Not adjustable Menu up to screen No 24. Boost mode menu will appear on pressing ‘INC’
Button. Go to ‘START CHG MODE’ screen then press enter to start the boost
charging & to stop boost charging, press ‘Stop chg mode screen. After
completion restore the position of SW1, SW2 & SW3.

48
Installation and Maintenance Manual PUNCOM

8.2 Mini CSU-2 settings for (1+2) LMLA SYSTEM

Default Screen – Current / Voltage and Status FL/EQ
Screen SYSTEM MENU Screen BATT MENU Screen SMR MENU
No. No. No.
Press INC Key Press Batt. Key Press SMR Key
1 Ambient Temp N/A 1 Batt.-1 Current 1. SMR 1 Current & Temp.
2 Volt High Alarm = 56.5V 2 Batt.-2 Current 2. SMR 2 Current & Temp.
3 Volt Low Alarm = 44.4V 3 Batt. Temp = N/A 3. SMR 3 Current & Temp.
Estimated Q Batt. 1
4 Sys Over Load = 26A 4 4. SMR Float = 54.5V (N/Adj)
Actual = (N/Adj)
5 Password Setup n/a 5 Batt. disch Alam =47.0 5. SMR Equalize = 55.7V (N/Adj)
6 Test Indicators n/a 6 Batt. temp comp = OFF 6. SMR V. High Alarm = 56.5V
7 System = UPS Press DEC Key * 7. SMR V. Low Alarm = 44.4V
8 No of SMR = 3 7 Battery Rating= Actual Adj) ** 8. SMR HVSD = 57.0V
9 Interface = MUIB 8 Batt comp = OFF 9. SMR I –LIMIT = 26A
10 No of Batt = 2 9 No of cells = 24 10 Reset SMR Fault
11 FS Batt. Current = 50A 10 B I lim Vb < V dd = Actual
12 Load Sensor = OFF 11 V dd level = 45.0V
13 Access code. 000000 n/a 12 B I lim Vb < V fl = Actual
14 Date Time format n/a 13 Sys Float = 52.8V
15 Alarm Report = OFF 14 Sys V. drop = 0.5V
16 Daily Report = OFF 15 Equalization = ON
17 Modem = OFF 16 B I lim Vb > V fl = Actual
18 Audio Alarm = ON 17 Sys. Equalize = 55.2V (Adj)
19 CCt used = Not used 18 Volt start Eq. = OFF
20 Batt SW input used = N/C 19 Q start Eq. = OFF
21 LVDS input used = N/O 20 I. start Eq = ON
22 Auxiliary units n/a 21 Eq. Trig current = Actual
22 Eq.End current = Actual
23 Eq. Duration 20Hrs.
24 Eq. Period = OFF
25 Manual start Eq n/a
Batt. cut off V =1.85V ,
26 >44.4V
Batt reconnect V =1.9V,
27 >45.6V
28 Batt. Isolation = Auto
29 Temp Sen Alarm = OFF
30 Batt. disch Test = OFF
31 Last BDT = N/A
Note :
1 Press INC Key to see/edit the parameters.
2 * Here Press DEC Key to see Batt. rating.
3 **Again press INC key to see further screen onwards.
 N/A = Not available 4 For boost mode change the position of SW1 to ‘BOOST’ & then change the
 n/a = Not applicable position of SW2 or SW3 for boost change to the battery resp. Now go to BATT
 N/Adj= Not adjustable Menu up to screen No 24. Boost mode menu will appear on pressing ‘INC’
Button. Go to ‘START CHG MODE’ screen then press enter to start the boost
charging & to stop boost charging, press ‘Stop chg mode screen. After
completion restore the position of SW1, SW2 & SW3.

49
Installation and Maintenance Manual PUNCOM

8.3 Mini CSU-2 settings for (2+2) LMLA SYSTEM

Default Screen – Current / Voltage and Status FL/EQ
Screen SYSTEM MENU Screen BATT MENU Screen SMR MENU
No. No. No.
Press INC Key Press Batt. Key Press SMR Key
1 Ambient Temp N/A 1 Batt.-1 Current 1. SMR 1 Current & Temp.
2 Volt High Alarm = 56.5V 2 Batt.-2 Current
3 Volt Low Alarm = 44.4V 3 Batt. Temp = N/A 2. SMR 2 Current & Temp.
Estimated Q Batt. 1
4 Sys Over Load = 52A 4 3. SMR 3 Current & Temp.
Actual = (N/Adj)
5 Password Setup n/a 5 Batt. disch Alam =47.0 4. SMR 4 Current & Temp
6 Test Indicators n/a 6 Batt. temp comp = OFF 5. SMR Float = 54.5V (N/Adj)
7 System = UPS Press DEC Key * 6. SMR Equalize = 55.7V (N/Adj)
8 No of SMR = 4 7 Battery Rating= Actual Adj) ** 7. SMR V. High Alarm = 56.5V
9 Interface = MUIB 8 Batt comp = OFF 8. SMR V. Low Alarm = 44.4V
10 No of Batt = 2 9 No of cells = 24 9. SMR HVSD = 57.0V
11 FS Batt. Current = 50A 10 B I lim Vb < V dd = Actual 10 SMR I –LIMIT = 26A
12 Load Sensor = OFF 11 V dd level = 45.0V 11 Reset SMR Fault
13 Access code. 000000 n/a 12 B I lim Vb < V fl = Actual
14 Date Time format n/a 13 Sys Float = 52.8V
15 Alarm Report = OFF 14 Sys V. drop = 0.5V
16 Daily Report = OFF 15 Equalization = ON
17 Modem = OFF 16 B I lim Vb > V fl = Actual
18 Audio Alarm = ON 17 Sys. Equalize = 55.2V (Adj)
19 CCt used = Not used 18 Volt start Eq. = OFF
20 Batt SW input used = N/C 19 Q start Eq. = OFF
21 LVDS input used = N/O 20 I. start Eq = ON
22 Auxiliary units n/a 21 Eq. Trig current = Actual
22 Eq.End current = Actual
23 Eq. Duration 20Hrs.
24 Eq. Period = OFF
25 Manual start Eq n/a
Batt. cut off V =1.85V ,
26 >44.4V
Batt reconnect V =1.9V,
27 >45.6V
28 Batt. Isolation = Auto
29 Temp Sen Alarm = OFF
30 Batt. disch Test = OFF
31 Last BDT = N/A
Note :
1 Press INC Key to see/edit the parameters.
2 * Here Press DEC Key to see Batt. rating.
3 **Again press INC key to see further screen onwards.
 N/A = Not available 4 For boost mode change the position of SW1 to ‘BOOST’ & then change the
 n/a = Not applicable position of SW2 or SW3 for boost change to the battery resp. Now go to BATT
 N/Adj= Not adjustable Menu up to screen No 24. Boost mode menu will appear on pressing ‘INC’
Button. Go to ‘START CHG MODE’ screen then press enter to start the boost
charging & to stop boost charging, press ‘Stop chg mode screen. After
completion restore the position of SW1, SW2 & SW3.

9.
9.2 Mini CSU-2 settings for (3+2) LMLA SYSTEM
50
Installation and Maintenance Manual PUNCOM

Default Screen – Current / Voltage and Status FL/EQ

Screen SYSTEM MENU Screen BATT MENU Screen SMR MENU
No. No. No.
Press INC Key Press Batt. Key Press SMR Key
1 Ambient Temp N/A 1 Batt.-1 Current 1. SMR 1 Current & Temp.
2 Volt High Alarm = 56.5V 2 Batt.-2 Current 2. SMR 2 Current & Temp.
3 Volt Low Alarm = 44.4V 3 Batt. Temp = N/A 3. SMR 3 Current & Temp.
Estimated Q Batt. 1
4 Sys Over Load = 78A 4 4. SMR 4 Current & Temp
Actual = (N/Adj)
5 Password Setup n/a 5 Batt. disch Alam =47.0 5. SMR 5 Current & Temp
6 Test Indicators n/a 6 Batt. temp comp = OFF 6. SMR Float = 54.5V (N/Adj)
7 System = UPS Press DEC Key * 7. SMR Equalize = 55.7V (N/Adj)
8 No of SMR = 5 7 Battery Rating= Actual (Adj) ** 8. SMR V. High Alarm = 56.5V
9 Interface = MUIB 8 Batt comp = OFF 9. SMR V. Low Alarm = 44.4V
10 No of Batt = 2 9 No of cells = 24 10 SMR HVSD = 57.0V
11 FS Batt. Current = 100A 10 B I lim Vb < V dd = Actual 11 SMR I –LIMIT = 26A
12 Load Sensor = OFF 11 V dd level = 45.0V 12 Reset SMR Fault
13 Access code. 000000 n/a 12 B I lim Vb < V fl = Actual
14 Date Time format n/a 13 Sys Float = 52.8V
15 Alarm Report = OFF 14 Sys V. drop = 0.5V
16 Daily Report = OFF 15 Equalization = ON
17 Modem = OFF 16 B I lim Vb > V fl = Actual
18 Audio Alarm = ON 17 Sys. Equalize = 55.2V (Adj)
19 CCt used = Not used 18 Volt start Eq. = OFF
20 Batt SW input used = N/C 19 Q start Eq. = OFF
21 LVDS input used = N/O 20 I. start Eq = ON
22 Auxiliary units n/a 21 Eq. Trig current = Actual
22 Eq.End current = Actual
23 Eq. Duration 20Hrs.
24 Eq. Period = OFF
25 Manual start Eq n/a
Batt. cut off V =1.85V ,
26 >44.4V
Batt reconnect V =1.9V,
27 >45.6V
28 Batt. Isolation = Auto
29 Temp Sen Alarm = OFF
30 Batt. disch Test = OFF
31 Last BDT = N/A
Note :
1 Press INC Key to see/edit the parameters.
2 * Here Press DEC Key to see Batt. rating.
3 **Again press INC key to see further screen onwards.
 N/A = Not available 4 For boost mode change the position of SW1 to ‘BOOST’ & then change the
 n/a = Not applicable position of SW2 or SW3 for boost change to the battery resp. Now go to BATT
 N/Adj= Not adjustable Menu up to screen No 24. Boost mode menu will appear on pressing ‘INC’
Button. Go to ‘START CHG MODE’ screen then press enter to start the boost
charging & to stop boost charging, press ‘Stop chg mode screen. After
completion restore the position of SW1, SW2 & SW3.

10.
10.2 Mini CSU-2 settings for (4+2) LMLA SYSTEM
Default Screen – Current / Voltage and Status FL/EQ

51
Installation and Maintenance Manual PUNCOM
Screen SYSTEM MENU Screen BATT MENU Screen SMR MENU
No. No. No.
Press INC Key Press Batt. Key Press SMR Key
1 Ambient Temp N/A 1 Batt.-1 Current 1. SMR 1 Current & Temp.
2 Volt High Alarm = 56.5V 2 Batt.-2 Current 2. SMR 2 Current & Temp.
3 Volt Low Alarm = 44.4V 3 Batt. Temp = N/A 3. SMR 3 Current & Temp.
Estimated Q Batt. 1
4 Sys Over Load = 104A 4 4. SMR 4 Current & Temp
Actual = (N/Adj)
5 Password Setup n/a 5 Batt. disch Alam =47.0 5. SMR 5 Current & Temp
6 Test Indicators n/a 6 Batt. temp comp = OFF 6. SMR 6 Current & Temp
7 System = UPS Press DEC Key * 7. SMR Float = 54.5V (N/Adj)
8 No of SMR = 6 7 Battery Rating= Actual (Adj) ** 8. SMR Equalize = 55.7V (N/Adj)
9 Interface = MUIB 8 Batt comp = OFF 9. SMR V. High Alarm = 56.5V
10 No of Batt = 2 9 No of cells = 24 10 SMR V. Low Alarm = 44.4V
11 FS Batt. Current = 100A 10 B I lim Vb < V dd = Actual 11 SMR HVSD = 57.0V
12 Load Sensor = OFF 11 V dd level = 45.0V 12 SMR I –LIMIT = 26A
13 Access code. 000000 n/a 12 B I lim Vb < V fl = Actual 13 Reset SMR Fault
14 Date Time format n/a 13 Sys Float = 52.8V
15 Alarm Report = OFF 14 Sys V. drop = 0.5V
16 Daily Report = OFF 15 Equalization = ON
17 Modem = OFF 16 B I lim Vb > V fl = Actual
18 Audio Alarm = ON 17 Sys. Equalize = 55.2V (Adj)
19 CCt used = Not used 18 Volt start Eq. = OFF
20 Batt SW input used = N/C 19 Q start Eq. = OFF
21 LVDS input used = N/O 20 I. start Eq = ON
22 Auxiliary units n/a 21 Eq. Trig current = Actual
22 Eq.End current = Actual
23 Eq. Duration 20Hrs.
24 Eq. Period = OFF
25 Manual start Eq n/a
Batt. cut off V =1.85V ,
26 >44.4V
Batt reconnect V =1.9V,
27 >45.6V
28 Batt. Isolation = Auto
29 Temp Sen Alarm = OFF
30 Batt. disch Test = OFF
31 Last BDT = N/A
Note :
1 Press INC Key to see/edit the parameters.
2 * Here Press DEC Key to see Batt. rating.
3 **Again press INC key to see further screen onwards.
 N/A = Not available 4 For boost mode change the position of SW1 to ‘BOOST’ & then change the
 n/a = Not applicable position of SW2 or SW3 for boost change to the battery resp. Now go to BATT
 N/Adj= Not adjustable Menu up to screen No 24. Boost mode menu will appear on pressing ‘INC’
Button. Go to ‘START CHG MODE’ screen then press enter to start the boost
charging & to stop boost charging, press ‘Stop chg mode screen. After
completion restore the position of SW1, SW2 & SW3.

11.
11.2 Mini CSU-2 settings for (5+2) LMLA SYSTEM
Default Screen – Current / Voltage and Status FL/EQ
Screen SYSTEM MENU Screen BATT MENU Screen SMR MENU
No. No. No.
Press INC Key Press Batt. Key Press SMR Key
1 Ambient Temp N/A 1 Batt.-1 Current 1. SMR 1 Current & Temp.

52
Installation and Maintenance Manual PUNCOM

2 Volt High Alarm = 56.5V 2 Batt.-2 Current 2. SMR 2 Current & Temp.
3 Volt Low Alarm = 44.4V 3 Batt. Temp = N/A 3. SMR 3 Current & Temp.
Estimated Q Batt. 1
4 Sys Over Load = 130A 4 4. SMR 4 Current & Temp
Actual = (N/Adj)
5 Password Setup n/a 5 Batt. disch Alam =47.0 5. SMR 5 Current & Temp
6 Test Indicators n/a 6 Batt. temp comp = OFF 6. SMR 6 Current & Temp
7 System = UPS Press DEC Key * 7. SMR 7 Current & Temp
8 No of SMR = 7 7 Battery Rating= Actual (Adj) ** 8. SMR Float = 54.5V (N/Adj)
9 Interface = MUIB 8 Batt comp = OFF 9. SMR Equalize = 55.7V (N/Adj)
10 No of Batt = 2 9 No of cells = 24 10 SMR V. High Alarm = 56.5V
11 FS Batt. Current = 100A 10 B I lim Vb < V dd = Actual 11 SMR V. Low Alarm = 44.4V
12 Load Sensor = OFF 11 V dd level = 45.0V 12 SMR HVSD = 57.0V
13 Access code. 000000 n/a 12 B I lim Vb < V fl = Actual 13 SMR I –LIMIT = 26A
14 Date Time format n/a 13 Sys Float = 52.8V 14 Reset SMR Fault
15 Alarm Report = OFF 14 Sys V. drop = 0.5V
16 Daily Report = OFF 15 Equalization = ON
17 Modem = OFF 16 B I lim Vb > V fl = Actual
18 Audio Alarm = ON 17 Sys. Equalize = 55.2V (Adj)
19 CCt used = Not used 18 Volt start Eq. = OFF
20 Batt SW input used = N/C 19 Q start Eq. = OFF
21 LVDS input used = N/O 20 I. start Eq = ON
22 Auxiliary units n/a 21 Eq. Trig current = Actual
22 Eq.End current = Actual
23 Eq. Duration 20Hrs.
24 Eq. Period = OFF
25 Manual start Eq n/a
Batt. cut off V =1.85V ,
26 >44.4V
Batt reconnect V =1.9V,
27 >45.6V
28 Batt. Isolation = Auto
29 Temp Sen Alarm = OFF
30 Batt. disch Test = OFF
31 Last BDT = N/A
Note :
1 Press INC Key to see/edit the parameters.
2 * Here Press DEC Key to see Batt. rating.
3 **Again press INC key to see further screen onwards.
 N/A = Not available 4 For boost mode change the position of SW1 to ‘BOOST’ & then change the
 n/a = Not applicable position of SW2 or SW3 for boost change to the battery resp. Now go to BATT
 N/Adj= Not adjustable Menu up to screen No 24. Boost mode menu will appear on pressing ‘INC’
Button. Go to ‘START CHG MODE’ screen then press enter to start the boost
charging & to stop boost charging, press ‘Stop chg mode screen. After
completion restore the position of SW1, SW2 & SW3.

12.
12.2 Mini CSU-2 settings for (6+2) LMLA SYSTEM
Default Screen – Current / Voltage and Status FL/EQ
Screen SYSTEM MENU Screen BATT MENU Screen SMR MENU
No. No. No.
Press INC Key Press Batt. Key Press SMR Key
1 Ambient Temp N/A 1 Batt.-1 Current 1. SMR 1 Current & Temp.
2 Volt High Alarm = 56.5V 2 Batt.-2 Current 2. SMR 2 Current & Temp.
3 Volt Low Alarm = 44.4V 3 Batt. Temp = N/A 3. SMR 3 Current & Temp.

53
Installation and Maintenance Manual PUNCOM
Estimated Q Batt. 1
4 Sys Over Load = 156A 4 4. SMR 4 Current & Temp
Actual = (N/Adj)
5 Password Setup n/a 5 Batt. disch Alam =47.0 5. SMR 5 Current & Temp
6 Test Indicators n/a 6 Batt. temp comp = OFF 6. SMR 6 Current & Temp
7 System = UPS Press DEC Key * 7. SMR 7 Current & Temp
8 No of SMR = 8 7 Battery Rating= Actual (Adj) ** 8. SMR 8 Current & Temp
9 Interface = MUIB 8 Batt comp = OFF 9. SMR Float = 54.5V (N/Adj)
10 No of Batt = 2 9 No of cells = 24 10 SMR Equalize = 55.7V (N/Adj)
11 FS Batt. Current = 100A 10 B I lim Vb < V dd = Actual 11 SMR V. High Alarm = 56.5V
12 Load Sensor = OFF 11 V dd level = 45.0V 12 SMR V. Low Alarm = 44.4V
13 Access code. 000000 n/a 12 B I lim Vb < V fl = Actual 13 SMR HVSD = 57.0V
14 Date Time format n/a 13 Sys Float = 52.8V 14 SMR I –LIMIT = 26A
15 Alarm Report = OFF 14 Sys V. drop = 0.5V 15 Reset SMR Fault
16 Daily Report = OFF 15 Equalization = ON
17 Modem = OFF 16 B I lim Vb > V fl = Actual
18 Audio Alarm = ON 17 Sys. Equalize = 55.2V (Adj)
19 CCt used = Not used 18 Volt start Eq. = OFF
20 Batt SW input used = N/C 19 Q start Eq. = OFF
21 LVDS input used = N/O 20 I. start Eq = ON
22 Auxiliary units n/a 21 Eq. Trig current = Actual
22 Eq.End current = Actual
23 Eq. Duration 20Hrs.
24 Eq. Period = OFF
25 Manual start Eq n/a
Batt. cut off V =1.85V ,
26 >44.4V
Batt reconnect V =1.9V,
27 >45.6V
28 Batt. Isolation = Auto
29 Temp Sen Alarm = OFF
30 Batt. disch Test = OFF
31 Last BDT = N/A
Note :
1 Press INC Key to see/edit the parameters.
2 * Here Press DEC Key to see Batt. rating.
3 **Again press INC key to see further screen onwards.
 N/A = Not available 4 For boost mode change the position of SW1 to ‘BOOST’ & then change the
 n/a = Not applicable position of SW2 or SW3 for boost change to the battery resp. Now go to BATT
 N/Adj= Not adjustable Menu up to screen No 24. Boost mode menu will appear on pressing ‘INC’
Button. Go to ‘START CHG MODE’ screen then press enter to start the boost
charging & to stop boost charging, press ‘Stop chg mode screen. After
completion restore the position of SW1, SW2 & SW3.

12.3 Mini CSU-2 settings for (1+1) VRLA SYSTEM

Default Screen – Current / Voltage and Status FL/EQ
Screen SYSTEM MENU Screen BATT MENU Screen SMR MENU
No. No. No.
Press INC Key Press Batt. Key Press SMR Key
1. Ambient Temp N/A 1. Batt.-1 Current 1. SMR 1 Current & Temp.
2. Volt High Alarm = 56.5V 2. Batt. Temp = N/A 2. SMR 2 Current & Temp.
Estimated Q Batt. 1
3. Volt Low Alarm = 44.4V 3. 3. SMR Float = 54.5V (N/Adj)
Actual = (N/Adj)

4. Sys Over Load = 26A 4. Batt. disch Alam =47.0 4. SMR Equalize = 55.7V
(N/Adj)

54
Installation and Maintenance Manual PUNCOM
5. Password Setup n/a 5. Batt. temp comp = OFF 5. SMR V. High Alarm = 56.5V
6. Test Indicators n/a Press DEC Key * 6. SMR V. Low Alarm = 44.4V

7. System = UPS 6. Battery Rating=Actual (Adj) 7. SMR HVSD = 57.0V

**
8. No of SMR = 2 7. Batt comp = OFF 8. SMR I –LIMIT = 26A
9. Interface = MUIB 8. No of cells = 24 9. Reset SMR Fault
10. No of Batt = 1 9. B I lim Vb < V dd = Actual
11. FS Batt. Current = 50A 10. V dd level = 45.0V
12. Load Sensor = OFF 11. B I lim Vb < V fl = Actual
13. Access code. 000000 n/a 12. Sys Float = 54.0V (Adj)
14. Date Time format n/a 13. Sys V. drop = 0.5V
15. Alarm Report = OFF 14. Equalization = ON
16. Daily Report = OFF 15. B I lim Vb > V fl = Actual

17. Modem = OFF 16. Sys.

(Adj)
Equalize = 55.2V

18. Audio Alarm = ON 17. Volt start Eq. = OFF

19. CCt used = Not used 18. Q start Eq. = OFF
20. Batt SW input used = N/O 19. I. start Eq = ON
21. LVDS input used = N/O 20. Eq. Trig current = Actual
22. Auxiliary units n/a 21. Eq.End current = Actual
22. Eq. Duration 20Hrs.
23. Eq. Period = OFF
24. Manual start Eq n/a

25. Batt.cut
>44.4V
off V =1.85V ,

26. Batt reconnect V =1.9V,

>45.6V
27. Batt. Isolation = Auto
28. Temp Sen Alarm = OFF
29. Batt. disch Test = OFF
30. Last BDT = N/A
Note :
N/A = Not available 1. Press INC Key to see/edit the parameters.
N/a = Not applicable * Here Press DEC Key to see Batt. rating.
N/Adj= Not adjustable **Again press INC key to see further screen onwards.

55
Installation and Maintenance Manual PUNCOM

12.4 Mini CSU-2 settings for (2+1) VRLA SYSTEM

Default Screen – Current / Voltage and Status FL/EQ
Screen Screen Screen
SYSTEM MENU BATT MENU SMR MENU
No. No. No.
Press INC Key Press Batt. Key Press SMR Key
1. Ambient Temp N/A 1. Batt.-1 Current 1. SMR 1 Current & Temp.
2. Volt High Alarm = 56.5V 2. Batt. Temp = N/A 2. SMR 2 Current & Temp.
Estimated Q Batt. 1
3. Volt Low Alarm = 44.4V 3. 3. SMR 3 Current & Temp.
Actual = (N/Adj)
4. Sys Over Load = 52A 4. Batt. disch Alam =47.0 4. SMR Float = 54.5V (N/Adj)
5. Password Setup n/a 5. Batt. temp comp = OFF 5. SMR Equalize = 55.7V (N/Adj)
6. Test Indicators n/a Press DEC Key * 6. SMR V. High Alarm = 56.5V
Battery Rating= Actual
7. System = UPS 6. 7. SMR V. Low Alarm = 44.4V
(Adj) **
8. No of SMR =3 7. Batt comp OFF 8. SMR HVSD = 57.0V
9. Interface = MUIB 8. No of cells = 24 9. SMR I –LIMIT = 26A
10. No of Batt = 1 9. B I lim Vb <V dd = Actual 10. Reset SMR Fault
11. FS Batt. Current = 50A 10. V dd level = 45.0V
12. Load Sensor = OFF 11. B I lim Vb < V fl = Actual
13. Access code. 000000 n/a 12. Sys Float = 54.0V (Adj)
14. Date Time format n/a 13. Sys V. drop = 0.5V
15. Alarm Report = OFF 14. Equalization = ON
16. Daily Report = OFF 15. B I lim Vb > V fl = Actual
Sys. Equalize = 55.2V
17. Modem = OFF 16.
(Adj)
18. Audio Alarm = ON 17. Volt start Eq. = OFF
19. CCt used = Not used 18. Q start Eq. = OFF
20. Batt SW input used = N/O 19. I. start Eq = ON
21. LVDS input used = N/O 20. Eq. Trig current = Actual
22. Auxiliary units n/a 21. Eq. End current = Actual
22. Eq. Duration 20Hrs.
23. Eq. Period = OFF
24. Manual start Eq n/a
Batt. cut off V =1.85V ,
25.
> 44.4V
Batt reconnect V =1.9V,
26.
>45.6V
27. Batt. Isolation = Auto
28. Temp Sen Alarm = OFF
29. Batt. disch Test = OFF
30. Last BDT n/a
Note :
 N/A = Not available 1. Press INC Key to see /edit the parameters.
2. * Here Press DEC Key to see Batt rating.
 n/a = Not applicable 3. **Again press INC key to see further screen onwards.
 N/Adj= Not adjustable

12.5 Mini CSU-2 settings for (3+1) VRLA SYSTEM

Default Screen – Current / Voltage and Status FL/EQ

56
Installation and Maintenance Manual PUNCOM
Screen Screen Screen
SYSTEM MENU BATT MENU SMR MENU
No. No. No.
Press INC Key Press Batt. Key Press SMR Key

57
Installation and Maintenance Manual PUNCOM

1 Ambient Temp N/A 1 Batt.-1 Current 1. SMR 1 Current & Temp.

2 Volt High Alarm = 56.5V 2 Batt. Temp = N/A 2. SMR 2 Current & Temp.
Estimated Q Batt. 1
3 Volt Low Alarm = 44.4V 3 3. SMR 3 Current & Temp.
Actual = (N/Adj)
4 Sys Over Load = 78A 4 Batt. disch Alam =47.0 4. SMR 4 Current & Temp
5 Password Setup n/a 5 Batt. temp comSp = OFF 5. SMR Float = 54.5V (N/Adj)
6 Test Indicators n/a Press DEC Key * 6. SMR Equalize = 55.7V (N/Adj)
Battery Rating= Actual (Adj)
7 System = UPS 6 7. SMR V. High Alarm = 56.5V
**
8 No of SMR =4 7 Batt comp OFF 8. SMR V. Low Alarm = 44.4V
9 Interface = MUIB 8 No of cells = 24 9. SMR HVSD = 57.0V
10 No of Batt = 1 9 B I lim Vb < V dd = Actual 10. SMR I –LIMIT = 26A
11 FS Batt. Current = 100A 10 V dd level = 45.0V 11 Reset SMR Fault
12 Load Sensor = OFF 11 B I lim Vb < V fl = Actual
13 Access code. 000000 n/a 12 Sys Float = 54.0V (Adj)
14 Date Time format n/a 13 Sys V. drop = 0.5V
15 Alarm Report = OFF 14 Equalization = ON
16 Daily Report = OFF 15 B I lim Vb > V fl = Actual
Sys. Equalize = 55.2V
17 Modem = OFF 16
(Adj)
18 Audio Alarm = ON 17 Volt start Eq. = OFF
19 CCt used = Not used 18 Q start Eq. = OFF
20 Batt SW input used = N/O 19 I. start Eq = ON
21 LVDS input used = N/O 20 Eq. Trig current = Actual
22 Auxiliary units n/a 21 Eq. End current = Actual
22 Eq. Duration 20Hrs.
23 Eq. Period = OFF
24 Manual start Eq n/a
Batt. cut off V =1.85V ,
25
> 44.4V
Batt reconnect V =1.9V,
26
>45.6V
27 Batt. Isolation = Auto
28 Temp Sen Alarm = OFF
29 Batt. disch Test = OFF
30 Last BDT n/a
Note :
 N/A = Not available 1. Press INC Key to see /edit the parameters.
2 * Here Press DEC Key to see Batt rating.
 n/a = Not applicable 3 **Again press INC key to see further screen onwards.
 N/Adj= Not adjustable

58
Installation and Maintenance Manual PUNCOM

12.6 Mini CSU-2 settings for (4+1) VRLA SYSTEM

Default Screen – Current / Voltage and Status FL/EQ
Screen Screen Screen
SYSTEM MENU BATT MENU SMR MENU
No. No. No.
Press INC Key Press Batt. Key Press SMR Key
1 Ambient Temp N/A 1 Batt.-1 Current 1. SMR 1 Current & Temp.
2 Volt High Alarm = 56.5V 2 Batt. Temp = N/A 2. SMR 2 Current & Temp.
Estimated Q Batt. 1
3 Volt Low Alarm = 44.4V 3 3. SMR 3 Current & Temp.
Actual = (N/Adj)
4 Sys Over Load = 104A 4 Batt. disch Alam =47.0 4. SMR 4 Current & Temp
5 Password Setup n/a 5 Batt. temp comSp = OFF 5. SMR 5 Current & Temp
6 Test Indicators n/a Press DEC Key * 6. SMR Float = 54.5V (N/Adj)
Battery Rating= Actual (Adj)
7 System = UPS 6 7. SMR Equalize = 55.7V (N/Adj)
**
8 No of SMR =5 7 Batt comp OFF 8. SMR V. High Alarm = 56.5V
9 Interface = MUIB 8 No of cells = 24 9. SMR V. Low Alarm = 44.4V
10 No of Batt = 1 9 B I lim Vb < V dd = Actual 10. SMR HVSD = 57.0V
11 FS Batt. Current = 100A 10 V dd level = 45.0V 11 SMR I –LIMIT = 26A
12 Load Sensor = OFF 11 B I lim Vb < V fl = Actual 12 Reset SMR Fault
13 Access code. 000000 n/a 12 Sys Float = 54.0V (Adj)
14 Date Time format n/a 13 Sys V. drop = 0.5V
15 Alarm Report = OFF 14 Equalization = ON
16 Daily Report = OFF 15 B I lim Vb > V fl =Actual
Sys. Equalize = 55.2V
17 Modem = OFF 16
(Adj)
18 Audio Alarm = ON 17 Volt start Eq. = OFF
19 CCt used = Not used 18 Q start Eq. = OFF
20 Batt SW input used = N/O 19 I. start Eq = ON
21 LVDS input used = N/O 20 Eq. Trig current = Actual
22 Auxiliary units n/a 21 Eq. End current = Actual
22 Eq. Duration 20Hrs.
23 Eq. Period = OFF
24 Manual start Eq n/a
Batt. cut off V =1.85V ,
25
> 44.4V
Batt reconnect V =1.9V,
26
>45.6V
27 Batt. Isolation = Auto
28 Temp Sen Alarm = OFF
29 Batt. disch Test = OFF
30 Last BDT n/a
Note :
1. Press INC Key to see /edit the parameters.
 N/A = Not available 2. * Here Press DEC Key to see Batt rating.
 n/a = Not applicable 3. **Again press INC key to see further screen onwards.
 N/Adj= Not adjustable

12.7 Mini CSU-2 settings for (5+1) VRLA SYSTEM

Default Screen – Current / Voltage and Status FL/EQ

59
Installation and Maintenance Manual PUNCOM
Screen Screen Screen
SYSTEM MENU BATT MENU SMR MENU
No. No. No.
Press INC Key Press Batt. Key Press SMR Key

60
Installation and Maintenance Manual PUNCOM

1 Ambient Temp N/A 1 Batt.-1 Current 1. SMR 1 Current & Temp.

2 Volt High Alarm = 56.5V 2 Batt. Temp = N/A 2. SMR 2 Current & Temp.
Estimated Q Batt. 1
3 Volt Low Alarm = 44.4V 3 3. SMR 3 Current & Temp.
Actual = (N/Adj)
4 Sys Over Load = 130A 4 Batt. disch Alam =47.0 4. SMR 4 Current & Temp
5 Password Setup n/a 5 Batt. temp comSp = OFF 5. SMR 5 Current & Temp
6 Test Indicators n/a Press DEC Key * 6. SMR 6 Current & Temp
Battery Rating= Actual (Adj)
7 System = UPS 6 7. SMR Float = 54.5V (N/Adj)
**
8 No of SMR =6 7 Batt comp OFF 8. SMR Equalize = 55.7V (N/Adj)
9 Interface = MUIB 8 No of cells = 24 9. SMR V. High Alarm = 56.5V
10 No of Batt = 1 9 B I lim Vb < V dd = Actual 10. SMR V. Low Alarm = 44.4V
11 FS Batt. Current = 100A 10 V dd level = 45.0V 11 SMR HVSD = 57.0V
12 Load Sensor = OFF 11 B I lim Vb < V fl = Actual 12 SMR I –LIMIT = 26A
13 Access code. 000000 n/a 12 Sys Float = 54.0V (Adj) 13 Reset SMR Fault
14 Date Time format n/a 13 Sys V. drop = 0.5V
15 Alarm Report = OFF 14 Equalization = ON
16 Daily Report = OFF 15 B I lim Vb > V fl = Actual
Sys. Equalize = 55.2V
17 Modem = OFF 16
(Adj)
18 Audio Alarm = ON 17 Volt start Eq. = OFF
19 CCt used = Not used 18 Q start Eq. = OFF
20 Batt SW input used = N/O 19 I. start Eq = ON
21 LVDS input used = N/O 20 Eq. Trig current = Actual
22 Auxiliary units n/a 21 Eq. End current = Actual
22 Eq. Duration 20Hrs.
23 Eq. Period = OFF
24 Manual start Eq n/a
Batt. cut off V =1.85V ,
25
> 44.4V
Batt reconnect V =1.9V,
26
>45.6V
27 Batt. Isolation = Auto
28 Temp Sen Alarm = OFF
29 Batt. disch Test = OFF
30 Last BDT n/a
Note :
 N/A = Not available 1. Press INC Key to see /edit the parameters.
2. * Here Press DEC Key to see Batt rating.
 n/a = Not applicable 3. **Again press INC key to see further screen onwards.
 N/Adj= Not adjustable

61
Installation and Maintenance Manual PUNCOM

12.8 Mini CSU-2 settings for (6+1) VRLA SYSTEM

Default Screen – Current / Voltage and Status FL/EQ
Screen Screen Screen
SYSTEM MENU BATT MENU SMR MENU
No. No. No.
Press INC Key Press Batt. Key Press SMR Key
1 Ambient Temp N/A 1 Batt.-1 Current 1. SMR 1 Current & Temp.
2 Volt High Alarm = 56.5V 2 Batt. Temp = N/A 2. SMR 2 Current & Temp.
Estimated Q Batt. 1
3 Volt Low Alarm = 44.4V 3 3. SMR 3 Current & Temp.
Actual = (N/Adj)
4 Sys Over Load = 156A 4 Batt. disch Alam =47.0 4. SMR 4 Current & Temp
5 Password Setup n/a 5 Batt. temp comSp = OFF 5. SMR 5 Current & Temp
6 Test Indicators n/a Press DEC Key * 6. SMR 6 Current & Temp
Battery Rating= Actual (Adj)
7 System = UPS 6 7. SMR 7 Current & Temp
**
8 No of SMR =7 7 Batt comp OFF 8. SMR Float = 54.5V (N/Adj)
9 Interface = MUIB 8 No of cells = 24 9. SMR Equalize = 55.7V (N/Adj)
10 No of Batt = 1 9 B I lim Vb < V dd = Actual 10. SMR V. High Alarm = 56.5V
11 FS Batt. Current = 100A 10 V dd level = 45.0V 11 SMR V. Low Alarm = 44.4V
12 Load Sensor = OFF 11 B I lim Vb < V fl = Actual 12 SMR HVSD = 57.0V
13 Access code. 000000 n/a 12 Sys Float = 54.0V (Adj) 13 SMR I –LIMIT = 26A
14 Date Time format n/a 13 Sys V. drop = 0.5V Reset SMR Fault
15 Alarm Report = OFF 14 Equalization = ON
16 Daily Report = OFF 15 B I lim Vb > V fl = Actual
Sys. Equalize = 55.2V
17 Modem = OFF 16
(Adj)
18 Audio Alarm = ON 17 Volt start Eq. = OFF
19 CCt used = Not used 18 Q start Eq. = OFF
20 Batt SW input used = N/O 19 I. start Eq = ON
21 LVDS input used = N/O 20 Eq. Trig current = Actual
22 Auxiliary units n/a 21 Eq. End current = Actual
22 Eq. Duration 20Hrs.
23 Eq. Period = OFF
24 Manual start Eq n/a
Batt. cut off V =1.85V ,
25
> 44.4V
Batt reconnect V =1.9V,
26
>45.6V
27 Batt. Isolation = Auto
28 Temp Sen Alarm = OFF
29 Batt. disch Test = OFF
30 Last BDT n/a
Note :
 N/A = Not available 1. Press INC Key to see /edit the parameters.
2. * Here Press DEC Key to see Batt rating.
 n/a = Not applicable 3. **Again press INC key to see further screen onwards.
 N/Adj= Not adjustable

62
Installation and Maintenance Manual PUNCOM

63
Installation and Maintenance Manual PUNCOM

64
Installation and Maintenance Manual PUNCOM

65
Installation and Maintenance Manual PUNCOM

66
Installation and Maintenance Manual PUNCOM

67
Installation and Maintenance Manual PUNCOM

68
Installation and Maintenance Manual PUNCOM

69
Installation and Maintenance Manual PUNCOM

70
Installation and Maintenance Manual PUNCOM

71
Installation and Maintenance Manual PUNCOM

July : 2014
Issue No.: 05
PDC-TD-3.252

ZE

PUNJAB COMMUNICATIONS LIMITED

B-91, PHASE – VIII, INDUSTRIAL AREA, S.A.S NAGAR (CHANDIGARH) – 160 071
TEL. +91-172-2237101, FAX +91-172-2237125, 3046919
e-mail : [email protected]

72