DataMan® 360 Series

Quick Reference Guide

2020 June 24
Revision: 6.2.0.2
Precautions
WARNING: LASER LIGHT, DO NOT STARE INTO BEAM: CLASS 2
LASER PRODUCT. FAILURE TO FOLLOW THESE INSTRUCTIONS
MAY CAUSE SERIOUS INJURY

l CAUTION - Use of controls or adjustments or performance of procedures

other than those specified herein may result in hazardous radiation
exposure.
l Do not attempt to service or repair this product -- return it to Cognex for
service.
l Do not permit anyone other than Cognex Corporation to service, repair, or
adjust this product.
l Do not attempt to open or modify this device except as described in this
document.
l Do not direct or reflect laser light toward people or reflective objects.
l Do not operate this device if it is damaged or if the covers or seals are
missing or damaged.
l IP protection is ensured only when all connectors are attached to cables or
shielded by a sealing cap.
This Laser Product is designated as Class 2 during all procedures of operation.
Wavelength 650 nm
Laser Power for classification < 1mW
Beam Diameter < 3mm at aperture
Divergence < 1.5 mrad

2
Product Overview

1 Laser aimer
2 Illumination LED clusters
3 External illumination mounting point
4 Mounting holes (M3 x 5 mm)
5 Indicator light ring
6 Trigger button
7 Power
8 Train status
9 Read/no-read indicator
10 Network
11 Error
12 Peak meter
13 Tuning button
14 Ethernet
15 SD card slot
16 External light control
17 Power, I/O, and RS232

3
DataMan 360 Accessories
LENS OPTIONS AND COVERS

10.3 mm M12 lens with locking DM300-LENS-

10.3 mm IR M12 lens with locking 10
DM300-LENS-
10-IR

Liquid lens module and pre-focused 10.3 mm or 10.3 mm DM300-LENS-

IR M12 lens with wrench 10LL
DM300-LENS-
10LL-IR

19 mm liquid lens module DM300-LENS-

19LL

16 mm M12 lens with locking without built-in IR blocking DM300-LENS-

filter 16

4
8 mm F5.6 fixed aperture lens LEC-CFF08-
F5.6
12 mm F8 fixed aperture lens LEC-CFF12-F8
16 mm F8 fixed aperture lens LEC-CFF16-F8
16 mm F11 fixed aperture lens LEC-CFF16-F11
25 mm F8 fixed aperture lens LEC-CFF25-F8
25 mm F11 fixed aperture lens LEC-CFF25-F11
35 mm F8 fixed aperture lens LEC-CFF35-F8
35 mm F11 fixed aperture lens LEC-CFF35-F11
35 mm F16 fixed aperture lens LEC-CFF35-F16
40 mm F11 fixed aperture lens LEC-CFF40-F11
40 mm F16 fixed aperture lens LEC-CFF40-F16
24 mm F6 liquid lens module with built-in IR blocking DM360-LENS-
filter 24LL

25 mm M12 lens with lens spacer and hex wrench (also DM300-LENS-
requires Extension kit) 25

Extension kit DM300-EXT

DM500 C-Mount cover (use with HPIA) DM500-

CMTLC-000

5
DM500 Lens cover extender DM500-
LNSEXT-000

Blue, CKR-BP470
red, CKR-BP635
green, CKR-BP525
orange bandpass filters CKR-BP590

Clear lens cover DM300-CLCOV

Clear lens cover with white LED illumination DM300-CLCOV-

(Risk Group Exempt acc. IEC 62471) WHI
Diffuse lens cover with red LED illumination, DM300-DLCOV-
with blue LED illumination, RE
with IR LED illumination, DM300-DLCOV-
Polarizer lens cover with red LED illumination BL
(Risk Group Exempt acc. IEC 62471) DM300-DLCOV-
IR
DM300-PLCOV-
RE
Diffuse lens cover, red illumination (assembled), ESD DM300-DLCOV-
safe RE-ESD
(Risk Group Exempt acc. IEC 62471)

6
Red LED high-powered integrated light, 10.3 mm lens DM360-HPIL-
(Risk Group Red LED Exempt acc. IEC 62471, Risk Group Green RE
LED Aimer Exempt acc. IEC 62471)
Polarized red LED high-powered integrated light, ESD DM360-HPIL-
safe, 10.3 mm lens RE-P
(Risk Group Red LED Exempt acc. IEC 62471, Risk Group Green
LED Aimer Exempt acc. IEC 62471)
White LED high-powered integrated light, 10.3 mm lens DM360-HPIL-
(Risk Group White LED low risk acc. IEC 62471, Risk Group Green WHI
LED Aimer Exempt acc. IEC 62471)
Red LED high-powered integrated light, 24 mm lens DMLT-HPIL-RE
(Risk Group Red LED Exempt acc. IEC 62471)
Polarized red LED high-powered integrated light, 24 mm DMLT-HPIL-
lens RE-P
(Risk Group Green LED Aimer Exempt acc. IEC 62471)
White LED high-powered integrated light, 24 mm lens DMLT-HPIL-
(Risk Group White LED low risk acc. IEC 62471, Risk Group Green WHI
LED Aimer Exempt acc. IEC 62471)
C-Mount cover for C-Mount lenses DM300-CMCOV

Short C-Mount cover for C-Mount lenses DM300-

CMCOV-SH

EXTERNAL LIGHTS (RED LED) AND HIGH POWER ILLUMINATIONS

Ring Light CLRR-R7030G1CLR

7
Back light CLRB-F100100G1

Coaxial (DOAL) light CLRO-K5050G1

Spot light CLRS-P14G1

Dark-field light CLRD-D120G1

Bar light, blue IVSL-LX520-470

Bar light, red IVSL-LX520-625
HPIA, Red narrow DM30X-HPIA3-625
HPIA, Red wide DM30X-HPIA3-625-W
HPIA, Red narrow with polarizer DM30X-HPIA3-625P
HPIA, Red wide with polarizer DM30X-HPIA3-625P-W
HPIA, White narrow DM30X-HPIA3-WHI
HPIA,White wide DM30X-HPIA3-WHI-W
HPIA, Blue narrow DM30X-HPIA3-470
HPIA, Blue wide DM30X-HPIA3-470-W
HPIA, Infrared narrow DM30X-HPIA3-IR
HPIA, Infrared wide DM30X-HPIA3-IR-W

8
Red narrow DM30X-HPIA-625
Red wide DM30X-HPIA-625-W
Red narrow with polarizer DM30X-HPIA-625P
White narrow DM30X-HPIA-WHI
White wide DM30X-HPIA-WHI-W
Blue narrow DM30X-HPIA-470
Blue wide DM30X-HPIA-470-W
Infrared narrow DM30X-HPIA-IR
Infrared wide DM30X-HPIA-IR-W
OTHER

Connection cable 24V, I/O, RS-232 (y straight/angled, xx specifies CCB-M12x12Fly-xx

length)
Connection cable 24V, I/O, RS-232 CCBL-05-01
Power and I/O breakout cable, M12-12, straight, xx specifies length: CCB-PWRIO- xx
5m, 10m, 15m, CCB-PWRIO-xxR
angled, xx specifies length: 5m, 10m, 15m
Connection cable RS-232 CCB-M12xDB9Y-05

Power cable for multiple bar lights (use in combination with IVSL- CCB-FOV25-MAL-012
5PM12-5)
Ethernet M12 to RJ45 cable (y=1: straight / y=6: angled, x-xx CCB-84901-y00x-xx
specifies length)

External light cable (xxx specifies length) CCB-M12x4MS-xxx

Only compatible with CLRR / CLRB / CLRO / CLRS / CLRD
illumination
Bar light cable (xxx specifies length: 300, 500, 1000, 2000 mm) IVSL-5PM12-Jxxx
Compatible with IVSL lights, except IVSL-LX280
I/O extension cable, 5m straight CKR-200-CBL-EXT

9
Laser aimer (use with HPIA) DM300-AIMER-00

Connection module (4 or 1 camera) DMA-CCM-4X-xx or

(xx can be US, EU, UK or JP) DMA-CCM-1-xx

External light mounting brackets (xx specifies light type) DM300-ELMB-xx

(may get used in combination with DM100-PIVOTM-00 or DM500-
BRKT-000 if pivoting is required)

Universal Mounting Bracket DM100-UBRK-000

Pivot Mounting Bracket DM100-PIVOTM-00

10
Dimensions
A S-Mount (M12) Lens version
B C-Mount Lens version

11
Field of View and Reading Distances
Note: Due to tolerances, ranges can vary by +/- 5 % from unit to unit.

10.3 mm lens (green) 16 mm lens (red) 25 mm lens (blue)

inner: DM360 inner: DM360 inner: DM360
outer: DM362, DM363 outer: DM362, DM363 outer: DM362, DM363

12
 Device Distances in mm/2D min. code 10.3 mm Distances in mm/1D min. code 10.3 mm lens
lens
DM360, DM362 0-75 5 MIL 0-215 7 MIL
0-210 10 MIL 0-409 13 MIL
0-374 20 MIL 0-500 18 MIL
DM363 20-110 5 MIL 20-350 7 MIL
15-325 10 MIL 25-735 13 MIL
10-580 20 MIL 25-840 18 MIL

Device Distances in mm/2D min. code 16 mm lens Distances in mm/1D min. code 16 mm lens
DM360, DM362 59-72 2 MIL 60-125 2 MIL
55-207 4 MIL 55-270 4 MIL
49-295 8 MIL 56-400 6 MIL
DM363 35-190 5 MIL 45-400 7 MIL
30-420 10 MIL 45-495 13 MIL
25-500 20 MIL 45-540 18 MIL

Device Distances in mm/2D min. code 25 mm lens Distances in mm/1D min. code 25 mm lens
DM360, DM362 100-155 2 MIL 95-155 2 MIL
95-350 4 MIL 92-350 4 MIL
90-470 8 MIL 88-380 6 MIL
DM363 95-155 2 MIL 95-155 2 MIL
90-350 4 MIL 92-360 4 MIL
88-385 8 MIL 90-390 6 MIL

13
 Device Distances in mm/2D min. code 19 Distances in mm/1D min. code 19
mm lens mm lens
DM360 (inner, brown), DM362 61-97 2 MIL 59-173 2 MIL
(outer, black) 58-167 4 MIL 56-322 4 MIL
58-310 8 MIL 56-471 6 MIL
DM363 (outer, black) 61-109 2 MIL 29-199 2 MIL
58-192 4 MIL 56-375 4 MIL
58-361 8 MIL 56-551 6 MIL

14
24 mm lens, DM363: green 24 mm lens, DM362: brown 24 mm lens, DM360: red

Device Distances in mm/2D min. code 24 mm lens Distances in mm/1D min. code 24 mm lens
DM360, DM362 80-120 2 MIL 80-230 2 MIL
80-230 4 MIL 80-460 4 MIL
80-460 8 MIL 80-690 6 MIL
DM363 80-150 2 MIL 80-270 2 MIL
80-300 4 MIL 80-540 4 MIL
80-600 8 MIL 80-810 6 MIL

15
Connecting the Reader
CAUTION: The Ethernet cable shield must be grounded at the far end.
Whatever this cable is plugged into (usually a switch or router) should have a
grounded Ethernet connector. A digital voltmeter should be used to validate
the grounding. If the far end device is not grounded, a ground wire should be
added in compliance with local electrical codes.

CAUTION: To reduce emissions, connect the far end of the Breakout cable
shield to frame ground.

Perform the following steps:

1. Mount the reader.
2. Connect the Ethernet cable to a computer or a switch.
3. Connect the breakout cable to a 24 V power supply.
For information on the cable pinout and wire colors, see section Connections, Optics,
and Lighting in the DataMan 360 Reader Reference Manual.

16
Installation
Installation procedures and specifications are presented in detail in the DataMan 360
Series Reader Reference Manual, which is installed with the DataMan Setup Tool.
From the Windows Start menu, select the following to access the manual: All
Programs > Cognex > DataMan Software vx.x.x > Documentation.

Note:
l Cables are sold separately.
l If a standard component is missing or damaged, immediately contact
your Cognex Authorized Service Provider (ASP) or Cognex
Technical Support.

CAUTION: All cable connectors are "keyed" to fit the connectors on the
DataMan system; do not force the connectors or damage may occur.

17
Mounting
CAUTION: It is recommended the reader be grounded, either by mounting
the reader to a fixture that is electrically grounded or by attaching a wire from
the reader’s mounting fixture to frame ground or Earth ground. If a ground
wire is used, it should be attached to one of the four mounting points on the
back plate of the reader; not to the mounting points on the front of the reader.

Mounting the DataMan reader at a slight angle (15°) can reduce reflections and
improve performance.
Use the set of mounting holes on the bottom part to mount the DataMan reader.

For more information on mounting, see the DataMan 360 ReaderSeries Reference
Manual.

18
Connect the Ethernet Cable
CAUTION: The Ethernet cable shield must be grounded at the far end.
Whatever this cable is plugged into (usually a switch or router) should have a
grounded Ethernet connector. A digital voltmeter should be used to validate
the grounding. If the far end device is not grounded, a ground wire should be
added in compliance with local electrical codes.

1. Connect the Ethernet cable's M12 connector to the DataMan system's

ENET connector.
2. Connect the Ethernet cable's RJ-45 connector to a switch/router or PC, as
applicable.

Connect the Breakout Cable

CAUTION: To reduce emissions, connect the far end of the Breakout cable
shield to frame ground.

Note:
l I/O wiring or adjustments to I/O devices should be performed when
the reader is not receiving power.
l You can clip unused wires short or use a tie made of non-conductive
material to tie them back.Keep bare wires separated from the +24
VDC wire.

1. Verify that the 24 VDC power supply is unplugged and not receiving power.
2. Attach the Breakout cable's +24 VDC and Ground to the corresponding
terminals on the power supply.

19
 CAUTION: Never connect voltages other than 24 VDC. Always
observe the polarity shown.

3. Attach the Breakout cable's M12 connector to the DataMan 360 series
reader's 24 VDC connector.
4. Restore power to the 24 VDC power supply and turn it on if necessary.

20
Install Software and Documentation and
Connect the Reader
Follow the steps below to connect your reader to power and network:
1. Connect the I/O+RS232+24V cable to your reader.
2. For a network connection, connect your reader through an Ethernet cable
to your network.
3. Connect the cable to a 24V power supply.
To configure a DataMan 360 series reader, the DataMan Setup Tool software must
be installed on a networked PC. The DataMan Setup Tool is available from the
DataMan support site: http://www.cognex.com/support/dataman.
1. After installing the software, connect the DataMan 360 series reader to your
PC.
2. Launch the DataMan Setup Tool and click Refresh.
3. Select your DataMan 360 series reader from the list and click Connect.

21
DataMan 360 Series Specifications
Specification DataMan 360 Reader
Weight 165 g
Operating 0ºC — 40ºC (+32ºF — 104ºF)
Temperature 0ºC — 50ºC (+32ºF — 122ºF)
Storage -10ºC — +60ºC (+14ºF — +140ºF)
Temperature
Maximum < 95% (non-condensing)
Humidity
Environmental IP65 (with cable or protection cap attached to all connectors, front cover properly installed)
LED Safety IEC62471: red illumination: Exempt Risk Group, blue and white illuminations: Risk Group 1
(Low-Risk). No further labeling is required.
RS-232 RxD, TxD according to TIA/EIA-232-F
Codes 1-D barcodes: Codabar, Code 39, Code 128, and Code 93, Interleaved 2 of 5, MSI, Pharma,
GS1 DataBar, Postal, UPC/EAN/JAN
2-D codes: Data MatrixTM (IDMax and IDQuick: ECC 0, 50, 80, 100, 140, and 200), QR Code
and microQR Code, MaxiCode, DotCode, Aztec Code, RSS/CS
Stacked codes: PDF 417, MicroPDF 417
Discrete I/O HS Output 0,1,2,3 IMAX 50 mA
operating limits
RMIN @ 12 VDC 200 Ω
Input 0 (Trigger) VIH ±15 — ±28 V
Input 1,2,3 VIL 0 — ±5 V
ITYP @ 12 VDC 2.0 mA
@ 24 VDC 4.2 mA

22
 Specification DataMan 360 Reader
Power Supply 24 V +/- 10%
Requirements Options:
l Internal illumination (non-HPIL*): 250 mA maximum, 5 W
l Internal illumination (HPIL*): 2.2 A maximum, 6 W
l External illumination: up to 1.2 A average, 45 W, peak current according to
illumination, these values depend on the illumination and its configuration
Supplied by LPS or NEC class 2 only
*HPIL denotes one of the DM360-HPIL-RE or DM360-HPIL-RE-P accessories
Light Connector Current load up to 1.05 A average
Ethernet Speed 10/100
Duplex Mode Full duplex or half duplex

23
DataMan 360 Series Imager Specifications
Specification DataMan 360 Series Imager
Image Sensor 1/1.8 inch CMOS
Image Sensor Properties 6.9 mm x 5.5 mm (H x V); 5.3 µm square pixels (DataMan 360 and 362 ), 4.5 µm
square pixels (DataMan 363)
Image Resolution (pixels) l DataMan 360: 800 x 600

l DataMan 362: 1280 x 1024

l Dataman 363: 1600 x 1200
Electronic Shutter Speed l minimum exposure: 5 µs (DataMan 360 and 362), 12 µs (DataMan 363)
l maximum exposure: 1000 µs with internal illumination/100000 µs with
external illumination
Image Acquisition at Full l DataMan 360 and 362: up to 60 fps
Resolution
l DataMan 363: up to 40 fps
Lens Type l S-Mount 10.3 mm F:5 (with optional liquid lens) with IR blocking filter
l S-Mount 16 mm F:9, no IR blocking filter
l C-Mount 24 mm F:6 (with liquid lens only) with IR blocking filter
l S-Mount 25 mm M12 lens, no IR blocking filter

l C-Mount lenses (with limitations, see below)

Limitations to C-Mount lenses:

l The length of the thread may not exceed 5.4 mm.
l For a chosen lens, the distance from the C-mount shoulder to the bottom of
the lens may not exceed 5.4 mm. Possibly a lens spacer is required.
l When using the C-Mount lens cover, lens dimensions including spacer and
filters may not exceed 32 x 42 mm (diameter x length).

24
To avoid accelerated aging of built-in illumination LEDs, which results in light intensity
degradation, consider the following duty cycle limits above 25°C (77 °F):
l at 35 °C (95 °F): 4% duty cycle, for example, 750 µs exposure and 18493 µs
interval
l at 45 °C (113 °F): 2% duty cycle, for example, 350 µs exposure and 18093
µs interval or 1000 µs exposure and 50000 µs interval

LED Wavelengths
The following table shows LED types and the related peak wavelengths:
LED λ [nm]
WHITE 6500K (Color Temperature)
BLUE 470
RED 617
HIGH POWER RED 617
IR 850

25
Regulations/Conformity
DataMan 360 and 362 readers have Regulatory Model 1AA4, DataMan 363
readers have Reguatory Model 1ABG and meet or exceed the requirements of all
applicable standards organizations for safe operation. However, as with any
electrical equipment, the best way to ensure safe operation is to operate them
according to the agency guidelines that follow. Please read these guidelines carefully
before using your device.
Regulator Specification
Manufacturer Cognex Corporation
One Vision Drive
Natick, MA 01760 USA
USA FCC Part 15, Class A
FDA/CDRH Laser Notice No 50
Canada ICES-003, Class A
European Community EN55022, Class A
EN55024
EN60950
EN60825-1
Korea MSIP-REM-CGX-DM360
KN32, KN35

26
 Safety and Regulatory
European
Compliance WARNING: This is a class A product. In a domestic environment this product
may cause radio interference in which case the user may be required to take
adequate measures.

The CE mark on the product indicates that the system has been tested to and conforms to
the provisions noted within the 2014/30/EU Electromagnetic Compatibility Directive. For
further information please contact: Cognex Corporation, One Vision Drive, Natick, MA
01760, USA . Cognex Corporation shall not be liable for use of our product with equipment
(i.e., power supplies, personal computers, etc.) that is not CE.
FCC Class A This equipment has been tested and found to comply with the limits for a Class A digital
Compliance device, pursuant to Part 15 of the FCC rules. These limits are designed to provide
Statement reasonable protection against harmful interference when the equipment is operated in
commercial environment. This equipment generates, uses, and can radiate radio
frequency energy and, if not installed and used in accordance with the instructions, may
cause harmful interference to radio communications. Operation of this equipment in a
residential area is likely to cause harmful interference, in which case the user will be
required to correct the interference at personal expense.
Canadian This Class A digital apparatus complies with Canadian ICES-003. Cet appareil numérique
Compliance de la classe A est conforme à la norme NMB-003 du Canada.
C-Tick Statement Conforms to AS/NZS CISPR 22/ EN 55022 for Class A Equipment.

UL and cUL
Statement UL and cUL listed: UL60950-1 2nd ed. and CSA C22.2 No.60950-1 2nd ed.

Laser Safety Statement

Compliance with FDA performance standards for laser products except for deviations pursuant to Laser
Notice No. 50, dated June 24, 2007.

This device has been tested in accordance with IEC60825-1 3rd ed., 2014., and has
been certified to be under the limits of a Class 2 Laser device.

27
Use of controls or adjustments or performance of procedures other than those
specified herein may result in hazardous radiation exposure.

LED Safety Statement

This device has been tested in accordance with IEC62471, and red illumination has
been certified to be under the limits of Exempt Risk Group, blue and white
illuminations have been certified to be under the limits of Risk Group 1 (Low-Risk).
No further labeling is required.

For European Community Users

Cognex complies with Directive 2012/19/EU OF THE EUROPEAN PARLIAMENT
AND OF THE COUNCIL of 4 July 2012 on waste electrical and electronic equipment
(WEEE).
This product has required the extraction and use of natural resources for its
production. It may contain hazardous substances that could impact health and the
environment, if not properly disposed.
In order to avoid the dissemination of those substances in our environment and to
diminish the pressure on the natural resources, we encourage you to use the
appropriate take-back systems for product disposal. Those systems will reuse or
recycle most of the materials of the product you are disposing in a sound way.

28
 The crossed out wheeled bin symbol informs you that the product should not
be disposed of along with municipal waste and invites you to use the appropriate
separate take-back systems for product disposal.
If you need more information on the collection, reuse, and recycling systems, please
contact your local or regional waste administration.
You may also contact your supplier for more information on the environmental
performance of this product.

29
中 国 大 陆 RoHS (Information for China RoHS
Compliance)
根 据 中 国 大 陆 《电 子 信 息 产 品 污 染 控 制 管 理 办 法 》( 也 称 为 中 国 大 陆 RoHS)，
以下部份列出了本产品中可能包含的有 毒有害物质或元素的名称和含量。

Table of toxic and hazardous substances/elements and their content, as required by

China’s management methods for controlling pollution by electronic information
products.
Hazardous Substances 有 害 物 质
Part Name Lead (Pb) Mercury Cadmium Hexavalent Polybrominated Polybrominated
部件名称 铅 (Hg) (Cd) Chromium biphenyls (PBB) diphenyl ethers
汞 镉 (Cr (VI)) 多溴联苯 (PBDE)
六价铬 多溴二苯醚
Regulatory X O O O O O
Model 1AA4
Reguatory
Model 1ABG
This table is prepared in accordance with the provisions of SJ/T 11364.
这 个 标 签 是 根 据 SJ / T 11364 的 规 定 准 备 的 。
O: Indicates that said hazardous substance contained in all of the homogeneous materials for this part is below the
limit requirement of GB / T26572 - 2011.
表 示 本 部 件 所 有 均 质 材 料 中 含 有 的 有 害 物 质 低 于 GB / T26572 - 2011 的 限 量 要 求 。
X: Indicates that said hazardous substance contained in at least one of the homogeneous materials used for this
part is above the limit requirement of GB / T26572 - 2011.
表 示 用 于 本 部 件 的 至 少 一 种 均 质 材 料 中 所 含 的 危 害 物 质 超 过 GB / T26572 - 2011 的 限 制 要 求 。

30
 Copyright © 2020
Cognex Corporation. All Rights Reserved.