integra Man Machine Interface

5. wave
Overview Configurations

The integra Man Machine Interfaces (PROFINET (PN) version are implemented in the following production
processes:
• Bodyshop (RB)
• Assembly / mechanical system (MO)
• Mechanical Conveying (FT), Paintshop Application Technology (APT-FTI)
• Paintshop Process Technology (VT) and Special applications (e.g. technology controls)

The following configurations are defined:

• Configuration 50 PN Unit operator panel (WIN7) with weighted pedestal,
Used as Single plant Visu, for FT areas, APT-FTI

• Configuration 53 Tech Unit operator panel (WIN7) with weighted pedestal, like Configuration 50,
without (KP32F, signaling column, emergency stop, various switches),
Used as OF-VT Visu, maybe as technology computer

• IPC 547E – Rack PC

• IT-UOP Standard housing included keyboard front building and front panel

• UOP for quality systems with increased visualization requirements

TF / VAS / Martin,Matz (V50.06) / 2015-08-04 2

Overview Configurations

The integra control cabinet (PROFINET (PN) version) are implemented in the following production processes:
• Bodyshop (RB)
• Assembly / mechanical system (MO)
• Mechanical Conveying (FT), Paintshop Application Technology (APT-FTI)
• Paintshop Process Technology (VT) and Special applications (e.g. technology controls)

The following configurations are defined:

• PLC control cabinet 50.1 PLC cabinet with 1 PLC 319F-3PN / DP, 1x PN / PN coupler, 1x XM 416-4C
PLC control cabinet 50.2 PLC cabinet with 2 PLC 319F-3PN / DP, 2x PN / PN coupler, 2x XM 416-4C
PLC control cabinet 50.3 PLC cabinet with 3 PLC 319F-3PN / DP, 3x PN / PN coupler, 3x XM 416-4C
PLC control cabinet 50.4 PLC cabinet with 4 PLC 319F-3PN / DP, 4x PN / PN coupler, 4x XM 416-4C

• PLC control cabinet CV / ASS PLC cabinet with 4 PLC 319F-3PN / DP, 4x PN / PN coupler, 4x XM 416-4C

1x Scalance X208

• Compact control cabinet PAC power measuring device, 6 motor protection outlets, 1x PN / PN coupler,
1x S7-300 PLC 319F - 3PN / DP, 1x Scalance XM 416-4C,

1x FL-MGuard RS4000 TX / TX, 1x KP32F, IPC627D + Monitor IFP1900,

Keyboard drawer
TF / VAS / Martin,Matz (V50.06) / 2015-08-04 3
Overview integra Man Machine Interfaces
Configuration 50 PN Configuration 53 Tech

UOP with UOP with

weighted pedestal weighted pedestal
- Standard HMI - Technology computer
- with KP32F - Special appl. (Ident etc.)
- stack light - Special operator stations
- Emergency stop button without HMI image
- maintenance switch - Additional HMI e.g. FT
- OF-VT-Remote

TF / VAS / Martin,Matz (V50.06) / 2015-08-04 4

 Note: Country-specific variant of
power outlet China and RSA
has to be converted by the line builder on site.

Overview integra control cabinet

control cabinet 50.1-50.4 control cabinet CV and assembly + H101 Compact control cabinet

PLC cabinet PLC - CV cabinet and assembly Compact control cabinet!

Optionally 1-4 controls! Based: PLC cabinet 50.1! • 1x PAC power measuring device,
• 1-4x PN / PN coupler • 1x PN / PN coupler • 6x motor protection outlets
• 1-4x S7-300 CPU 319F - 3PN / DP • 1x S7-300 CPU 319F - 3PN / DP • 1x PN / PN coupler
• 1x S7-300 PLC 319F - 3PN / DP
• 1-4x SCALANCE XM 416-4C • 1x SCALANCE XM 416-4C • 1x Scalance XM 416-4C
• 1-4x FL MGuard RS4000 TX / TX • 1x FL MGuard RS4000 TX / TX • 1x FL-MGuard RS4000 TX / TX,
• 1x KP32F, IPC627D +Screen IFP1900
• 1x additional Scalance X208 • 1x Keyboard drawer

TF / VAS / Martin,Matz (V50.06) / 2015-08-04 5

 Configurations incl. order numbers and project prices
Configuration HMI german
OF-APT-FTI OF-VT
(additional Special applications,
RB MO FT Additional
adaptation Technologies
necessary) HMI(e.g. FT)

Configuration 50 PN UOP with weighted pedestal 6AV7473-5CA06-0BK0

with (KP32F, signaling column, - -
UOP emergency stop, various switches) 10.566,- €

UOP like Configuration 50, 6AV7473- 6AV7473-

Configuration 53 5CA53-0BK0 5CA54-0BK0
without (KP32F, signaling column, - - - -
Technology UOP
emergency stop, various switches) 9.243,- € 7.763,- €

Surcharge rates for international shipments:

Note: Delivery according to Incoterms 2000 CIP
Pos. description Germany USA China South Africa
1 surcharge rate / Landed Cost Faktor 1,00 1,17 1,17 1,17
2 Delivery charges to final destination and
3 Customs duties and taxes abroad
TF / VAS / Martin,Matz (V50.06) / 2015-08-04 6
 Configurations incl. order numbers and project prices
Configuration HMI english USA, RSA, China
OF-APT-FTI OF-VT
(additional Special applications,
RB MO FT Additional
adaptation Technologies
necessary) HMI(e.g. FT)

Configuration 50 PN UOP with weighted pedestal 6AV7473-5CB06-0BK0

with (KP32F, signaling column, - -
UOP emergency stop, various switches) 10.566,- €

UOP like Configuration 50, 6AV7473- 6AV7473-

Configuration 53 5CB53-0BK0 5CB54-0BK0
without (KP32F, signaling column, - - -
Technology UOP
emergency stop, various switches) 9.243,- € 7.763,- €

Surcharge rates for international shipments:

Note: Delivery according to Incoterms 2000 CIP
Pos. description Germany USA China South Africa
1 surcharge rate / Landed Cost Faktor 1,00 1,17 1,17 1,17
2 Delivery charges to final destination and
3 Customs duties and taxes abroad
TF / VAS / Martin,Matz (V50.06) / 2015-08-04 7
 Configurations incl. order numbers and project prices
Configuration HMI hungarian
OF-APT-FTI OF-VT
(additional Special applications,
RB MO FT Additional
adaptation Technologies
necessary) HMI(e.g. FT)

Configuration 50 PN UOP with weighted pedestal 6AV7473-5CD06-0BK0

with (KP32F, signaling column, - -
UOP emergency stop, various switches) 10.566,- €

UOP like Configuration 50, 6AV7473- 6AV7473-

Configuration 53 5CD53-0BK0 5CD54-0BK0
without (KP32F, signaling column, - - -
Technology UOP
emergency stop, various switches) 9.243,- € 7.763,- €

Surcharge rates for international shipments:

Note: Delivery according to Incoterms 2000 CIP
Pos. description Germany USA China South Africa
1 surcharge rate / Landed Cost Faktor 1,00 1,17 1,17 1,17
2 Delivery charges to final destination and
3 Customs duties and taxes abroad
TF / VAS / Martin,Matz (V50.06) / 2015-08-04 8
Configurations incl. order numbers and project prices
Configuration control cabinet

RB MO FT

6AV7264-3AA00-0BK0
control cabinet 50.1
9.458,- €
6AV7264-3AB00-0BK0
control cabinet 50.2
PLC cabinet 16.171,- €
optional with1-4 PLC 6AV7264-3AC00-0BK0
control cabinet 50.3
22.905,- €
6AV7264-3AD00-0BK0
control cabinet 50.4
29.619,- €

control cabinet 50.1 PLC cabinet with1 PLC 6AV7264-3AA01-0BK0

CV and assembly
CV and assembly 9.900- €

Surcharge rates for international shipments:

Note: Delivery according to Incoterms 2000 CIP
Pos. description Germany USA China South Africa
1 surcharge rate / Landed Cost Faktor 1,00 1,17 1,17 1,17
2 Delivery charges to final destination and
3 Customs duties and taxes abroad
TF / VAS / Martin,Matz (V50.06) / 2015-08-04 9
Configurations incl. order numbers and project prices
Configuration compact control cabinet

RB MO FT

H101 compact control cabinet H101 compact PLC control cabinet german 6AV7473-5CA26-0BK0
23.000- €

6AV7473-5CB26-0BK0
H101 compact control cabinet H101 compact PLC control cabinet english
23.000,- €

6AV7473-5CD26-0BK0
H101 compact control cabinet H101 compact PLC control cabinet hungarian
23.000,- €

Surcharge rates for international shipments:

Note: Delivery according to Incoterms 2000 CIP
Pos. description Germany USA China South Africa
1 surcharge rate / Landed Cost Faktor 1,00 1,17 1,17 1,17
2 Delivery charges to final destination and
3 Customs duties and taxes abroad
TF / VAS / Martin,Matz (V50.06) / 2015-08-04 10
Important notes
On delivery of configurations 50 the control elements (3SB3 elements) are fitted as “spare”
with rear connections.

For the configurations with key switch, the three necessary control elements have to be
ordered separately, and to be mounted by the suppliers in agreement with Daimler, as needed,
without additional cost.

For project-specific expansions (e.g. bypass of safety switch) the assignments and necessary
components have to be cleared with Daimler, and to be fitted separately by the contractor, in
addition to the basic configuration.

The integra HMI can be ordered from the regional sales offices of Siemens AG.
The delivery time is 6 weeks after receipt of order.

TF / VAS / Martin,Matz (V50.06) / 2015-08-04 11

Configuration 50 PN UOP with weighted pedestal
1. Housing
Standard housing incl. keyboard support and front frame for KP32F
2. Components
1 x Simatic IPC 627 D
2 x Gigabit Ethernet
USB interfaces
1x Simatic Multi Touch Display 19 '' 16: 9
1x Simatic KP32F with 32 short-stroke keys, 16DI / DO DI + 16 + 2 F-DI (2-channel) RB-Profil

1 x Switch Scalance XF 204

5 x additional controls (shop specific adaptation of the basic version)
1 x Push button for selection Fast
1 x Push button for release MOP MO + FT-Profil

1 x emergency stop
1 x Signal Tower 4-fold
1 x standard IP20 keyboard (Country-. Version)
1 x USB Euchner Keysystem
1 x MS Intell Mouse Optical USB
3. Software (Image)
1 x MS Windows 7 Enterprise (32bit)

1 x ISI package V3
1 x IntegraDesignerPro

1 x Step 7 Suite
Note: Country specific version differ in the keyboard layout and in the layout of the KP32F.
Additionally needed HW/SW can be ordered under “Special Configuration optional accessories”.

TF / VAS / Martin,Matz (V50.06) / 2015-08-04 12

Configuration 53 PN UOP with weighted pedestal
1. Housing
Standard housing incl. keyboard support and cover plate
2. Components
1 x Simatic IPC 627 D
2 x Gigabit Ethernet
USB interfaces
1x Simatic Multi Touch Display 19 '' 16: 9
1 x Switch Scalance XF 204
1 x standard IP20 keyboard (Country-. Version)
1 x USB Euchner Keysystem
1 x USB Optical Mouse MS USB
3. Software (Image)
1 x MS Windows 7 Enterprise (32bit)

1 x ISI package V3
1 x IntegraDesignerPro

1 x Step 7 Suite

3.1. Software Technology (Image)

1 x MS Windows 7 Enterprise (32 bit)

1 x ISI package V3

Note: Country specific version differ in the keyboard layout and in the layout of the KP32F.
Additionally needed HW/SW can be ordered under “Special Configuration optional accessories”.

TF / VAS / Martin,Matz (V50.06) / 2015-08-04 13

control cabinet PLC 50.1 – 50.4
1. Housing
Standard housing
2. Components
1/2/3/4 x Simatic PN/PN coupler
1/2/3/4 x Simatic S7-300 PLC319F – 3PN/DP
1/2/3/4 x memory card 64KB
1/2/3/4 x memory carde 4MB
1/2/3/4 x Scalance XM 416-4C
1/2/3/4 x FL-MGuard RS4000 TX/TX
1 x LOCC-Box
1 x Sitop PSU 8200

3. SW-Image
without Image

TF / VAS / Martin,Matz (V50.06) / 2015-08-04 14

control cabinet PLC CV and assembly
1. Housing
Standard housing
2. Components
1x Simatic PN/PN coupler
1x Simatic S7-300 PLC319F – 3PN/DP
1x memory card 64KB
1x memory carde 4MB
1x Scalance XM 416-4C
1x FL-MGuard RS4000 TX/TX
1x Scalance X208
1x LOCC-Box
1x Sitop PSU 8200

3. SW-Image
without Image

TF / VAS / Martin,Matz (V50.06) / 2015-08-04 15

+H101 compact control cabinet
1.Housing
Compact control cabinet with air conditioning unit!
2. Components
1x PAC power measuring device,
6x motor protection outlets
1x PN / PN coupler
1x S7-300 PLC 319F - 3PN / DP
1x Scalance XM 416-4C
1x FL-MGuard RS4000 TX / TX,
1x KP32F, IPC627D +Screen IFP1900
1x Keyboard drawer

3. Software (Image)
1 x MS Windows 7 Enterprise (32bit)

1 x ISI package V3
1 x IntegraDesignerPro

1 x Step 7 Suite
Note: Country specific version differ in the keyboard
layout and in the layout of the KP32F.
Additionally needed HW/SW can be ordered under
“Special Configuration optional accessories”.

TF / VAS / Martin,Matz (V50.06) / 2015-08-04 16

Standard version HMI with KP32 F
Configuration 50
SIEMENS
SIEMENS SIMATIC KP32F
Components:
1 x Key panel KP32 F
Free Free Free Free Free Free Free Free
1 x Push button for selection Fast
1 x Push button for release MOP
1 x Emergency stop 32 mm
1 x VI maintenance switch
Free Free Free Free Free Free Free Free
3 positions
Telemecanique,
Type ZB4 BJ395

Free Free Free Free Free Free Free Free

3 x preparation for additional control
elements:
Fitted at the rear with control elements
and wired
Free Free Free Free Free Free Free Free Labeled at the front with Reserve

Optional package
Key switch

TF / VAS / Martin,Matz (V50.06) / 2015-08-04 17

Example HMI without Key switch
E.g. cells, mechanizing in shops RB, MO, OF and Conveyor technology in RB
Example: Project specific configuration
Bodyshop
Components:
1 x Key panel KP32 F
1 x Push button for selection Fast
1 x Push button for release MOP
1 x Emergency stop 32 mm
1 x VI maintenance switch
3 positions
Telemecanique,
Type ZB4 BJ395

3 x preparation for additional control

elements:
Fitted at the rear with control
elements
and wired
Labeled at the front with Reserve

without Key switch

TF / VAS / Martin,Matz (V50.06) / 2015-08-04 18

Example HMI with Key switch
e.g. Conveyor technology in shop MO, OF
Example: Project specific configuration
Conveyor technology
Components:
1 x Key panel KP32 F
1 x Push button for selection Fast
1 x Push button for release MOP
1 x Emergency stop 32 mm
1 x VI maintenance switch
3 positions
Telemecanique,
Type ZB4 BJ395

3 x preparation for additional control

elements:
Fitted at the rear with control
elements
and wired
Labeled at the front with Reserve

with Key switch

( order separately! )

TF / VAS / Martin,Matz (V50.06) / 2015-08-04 19

Special Configuration Overview Control elements

Control elements Function Order from Order number

Key switch, round, CES, 0-I, latching on the right side, SSG10 3SB3000-4LD11
Manual/Auto Siemens AG

Key switch, round, CES, 0-I, momentary contacting on the right

Error 3SB3000-4MD01
side, SSG10 Siemens AG
Reset

Key switch, round, IKON, 0-I, momentary contacting on the right

E-stop 3SB3000-5MD01
side, 360012K1 Siemens AG
Reset

TF / VAS / Martin,Matz (V50.06) / 2015-08-04 20

24 Volt Simatic IPC 627 D

SIMATIC IPC627D (BOX PC),

HD GRAPHICS ON OARD,
2 GIGABIT ETHERNET X (IE / PN)
4 X USB V3.0;
1 X SERIAL (COM1);
RAID CONTROLLER ON BOARD;
WATCHDOG,
TEMP .- / FAN MONITORING;
XEON E3-1268LV3
(4C / 8T, 2.3 (3.3) GHz,
8MB CACHE VT-D, AMT);
PROFIBUS / MPI
CP5622-COMPATIBLE);
2 MB buffered SRAM;
250 GBYTE HDD SATA;
4 GB DDR3 1600 DIMM;
1 X PCI;

Configuration Substitute PN - Image Tech - Image

1 x MS Windows 7 1 x MS Windows 7 1 x MS-Windows 7
Enterprise Enterprise (32bit) Enterprise (32bit)
(32bit) only license 1 x ISI package V31 1 x ISI-Paket V3
1 x IntegraDesignerPro
1 x Step 7 Suite

Order number 6AG4131-2HA20-1AX6 6AV7428-6AD30-0BK0 6AV7428-6AD31-0BK0

Project price 2.174,-€ 3686,20 € 2366,20 €

TF / VAS / Martin,Matz (V50.06) / 2015-08-04 21

24 Volt SIMATIC IFP 1900 MT

SIMATIC IFP1900 FLAT PANEL 19

FLAT PANEL 19 "DISPLAY (16: 9)
MULTI TOUCH,
STANDARD TO 5M
1366X768 PIXEL,
FOR 24V DC,
DISPLAY PORT / DVI INTERFACE
INCL. DVI / USB CABLE 1.8M

Order number 6AV7863-3MA00-0AA0

Project price 945,-€

Surcharge rates for international shipments:

Note: Delivery according to Incoterms 2000 CIP
Pos. description Germany USA China South Africa
1 surcharge rate / Landed Cost Faktor 1,00 1,17 1,17 1,17
2 Delivery charges to final destination and
3 Customs duties and taxes abroad

TF / VAS / Martin,Matz (V50.06) / 2015-08-04 22

Special Configuration
IPC 547E – Rack PC

Configuration Europa USA

Power cable Europa Power cable USA

Order number 6AG4104-3KA22-0AX0 6AG4104-3KA22-0AX4

Project price 1663,90€ 1663,90€

Important: The PC will be delivered with Win7 Enterprise (original Siemens operating system),
without any integra specific Software.
In the target location the PC will be installed with the Daimler installation.

TF / VAS / Martin,Matz (V50.06) / 2015-08-04 23

Special Configuration IT-UOP

UOP
1. Housing
Standard housing included keyboard front building and front panel
2. Components

1 x LOGO Power DC 24V/ 2,5A

1 x Standard IP20 keyboard (country spec. version)
1 x Euchner Keysystem USB
1 x MS Intelli Mouse Optical USB
Mounting slot provided for interface multiplier

3. Software
without Image

TF / VAS / Martin,Matz (V50.06) / 2015-08-04 24

Special Configuration IT-UOP

Configuration German
Order number 6AV7473-5CA57-0BK0

Project price 3.775,- €

Surcharge rates for international shipments:

Note: Delivery according to Incoterms 2000 CIP
Pos. description Germany USA China South Africa
1 surcharge rate / Landed Cost Faktor 1,00 1,17 1,17 1,17
2 Delivery charges to final destination and
3 Customs duties and taxes abroad

TF / VAS / Martin,Matz (V50.06) / 2015-08-04 25

Special Configuration UOP for quality systems
(with increased visualization requirements)
1. Housing
Standard housing incl. keyboard support and cover plate
2. Components
1 x Simatic IPC 627 D
2 x Gigabit Ethernet
USB interfaces
1x Simatic Multi Touch Display 22 '' 16: 9
1 x Switch Scalance XF 204
1 x standard IP20 keyboard (Country-. Version)
1 x USB Euchner Keysystem
1 x MS Intell Mouse Optical USB

3. Software Technology (Image)

1 x MS Windows 7 Eterprise (32 bit)

1 x ISI package V3

Note: Country specific version differ in the keyboard layout.

Additionally needed HW/SW can be ordered under “Special Configuration optional accessories”.

TF / VAS / Martin,Matz (V50.06) / 2015-08-04 26

Order number UOP for quality systems
(with increased visualization requirements)

Configuration german english

Order number 6AV7473-5CA50-0BK0 6AV7473-5CB50-0BK0

Project price 8.532,- € 8.532,- €

Surcharge rates for international shipments:

Note: Delivery according to Incoterms 2000 CIP
Pos. description Germany USA China South Africa
1 surcharge rate / Landed Cost Faktor 1,00 1,17 1,17 1,17
2 Delivery charges to final destination and
3 Customs duties and taxes abroad

TF / VAS / Martin,Matz (V50.06) / 2015-08-04 27

integra Man Machine Interfaces
© Daimler, Production planning

The reproduction, transmission or use of this document or its contents is not permitted
without express written authority. Offenders will be liable for damages.
All rights, including rights created by patent grant or registration of a utility model or design,
are reserved.
Change management
2014-12-22 New 5. wave Matz
2015-07-06 supplement prices and order numbers Matz

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