Dunham-Bush ACHDX-55 - 245TR-50Hz-Screw
Dunham-Bush ACHDX-55 - 245TR-50Hz-Screw
50Hz
TABLE OF CONTENTS
NOMENCLATURE
AC H DX 55 S 5 S P
5 - 50Hz
DX Packaged Chiller 6 - 60Hz
S – Single Circuit
Nominal Tons D – Dual Circuit
STANDARD FEATURES
Size Range 450 psig test pressure for condenser coils.
Standard unit fans - direct drive at 960 RPM
12 models from 55 to 245 tons.
All fan motors are designed for outdoor
Standard version available.
Rated with HFC 407c. installations.
Fan cycling is standard for all units. Fan speed
Compressor control is an option for low ambient application.
Copper, hydrophilic and electro-tined coil are
Semi-hermetic rotary screw type at 2950 RPM. available options.
Infinite variable slide valve unloading for precise
load matching. Electrical/Control
Compressor cycling for maximum efficiency. Reliable Multi-function programmable electronic
controller is standard for all models.
Evaporator 3 digits LED display with decimal point and
Vessels constructed in accordance to ASME sign.
CODES Sections Vlll Division I for unfired Compressor loading/ staging based on leaving
pressure vessels. fluid temperature.
Dunham-Bush high efficiency inner-fin tubes High and low pressure protection.
design for compactness and weight reduction. Cooler fluid freeze protection.
300 psig on refrigerant side design pressure. Staggered starting compressors.
200 psig on water side design pressure. Anti recycle timing.
Approval Stamp available from JKKP Fan cycling.
(Malaysia), UDT (Poland), BPA, China State
Accept remote and stop signal.
Bureau of Quality and Technical Supervision of
Cooler leaving fluid temperature.
the People’s Republic of China and ASME.
1” thick PE foam closed cell insulation. Discharge and suction pressure gauges for all
circuits.
Air Side Condenser 115V control circuit transformer standard for all
models.
Inner ridged copper tubes with aluminum fins.
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UNIT FEATURES: EVAPORATORS
The evaporators incorporate the most advanced The CH evaporators incorporate 1/2 inch (12.7
vessel technology available today, including the mm) copper tubes brazed into tube-sheets. The
patented Inner-Finned construction of the CH and vessel is supplied with welded heads.
EX evaporators. Vessels are designed and The EX evaporators incorporate 5/8 inch
constructed to meet the requirements of the (15.9mm) copper tubes and removable heads for
ASME Code, Section Vlll, Division 1 for unfired ease of tube maintenance.
pressure vessels and are approved and certified
Vent and drain connections are included on all
by the JKKP (the Malaysian DOSH), as well as
vessels.
the Polish and the Chinese authorities.
REFRIGERANT REFRIGERANT
OUT IN
PATENTED INNER-FIN
CONSTRUCTION
Air Side Condenser and nipples are all copper, sized for minimum
pressure drop, brazed with inert gas in the tubes
All units have direct driven propeller fans and and tested after fabrication to 450 psig.
motors. Close blade tip clearance with the fan
venturi ensures smooth, quiet operation. Partitions separate each fan section to eliminate
possible back spin. The microcomputer Vision
All air-cooled condensers are constructed with 3/8 2020i fan cycling control is able to decrease the
inch (9.5 mm) diameter copper tubes minimum ambient temperature at which the
mechanically expanded into aluminum fins for package equipment will effectively start and
maximum efficiency of heat transfer between the operate.
circulating refrigerant and air. The fins have full-
spacing collars which completely cover each tube. All unit casing is constructed with heavy-gauge
The staggered tube design improves the thermal galvanized steel sheets. Powder-coat painting is
efficiency of the coil and eliminates bypassing of applied for maximum protection and appearance.
air around the tubes. The return bends, headers
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UNIT FEATURES: ADVANCED CONTROLLER
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UNIT FEATURES: ADVANCED CONTROLLER
UNIT OPTIONS
Options Installed At The Factory - Protects against low or high incoming voltage
conditions as well as phase loss, phase
Controller (Vision 2020i) - A standard feature reversal and phase imbalance by opening the
for all models. control circuit. It is an automatic reset device.
Controller monitoring of return chilled water and Electronic Expansion Valves - For more precise
leaving chilled water temperature. control over a wider range of operation. Ideal
Heat reclaim condensers (desuperheaters) are for low ambient and wide operating ambient
available for special applications. temperature range applications.
Unit mounted disconnect for each compressor Gauges - Includes suction and discharge
and control circuit with fuses and fuse block for pressure gauges for all unit models. These are
400 to 575 volt applications. not necessary with the controller.
Copper Condenser Fins- Copper fins offer Low Ambient Controls (LAC option) [Kindly
maximum corrosion protection for severe refer to Low Ambient Operation/ Freeze
conditions. In more corrosive environments, Protection].
hydrophilic or electro-tinned fins would be more Compressor Start Counter - One start counter
appropriate. provided for each compressor, located inside
Indicator Light Set - Provides indicator lights for the control panel.
control power, motor overload, high motor Compressor Elapsed Time Meter - One elapsed
temperature and alarm status. time meter to register run hours per
Hot Gas Bypass - Consists of hot gas bypass compressor, located inside the control panel.
regulator(s) and solenoid valve(s) for each Three Phase Ammeter - Single analog ammeter
circuit for applications with a minimum load with a 3 phase selector switch for indication,
which may dip below the unit’s minimum located inside the control panel.
unloaded capacity.
Three Phase Voltmeter - Single analog
Control Circuit Transformer - appropriate KVA voltmeter installed with a 3 phase selector
rating to power the 115/1/50 control circuit and switch for indication, located inside the control
compressor oil heaters off the service voltage. panel.
Chiller Heater Transformer - Appropriate KVA Entering Fluid Temperature Sensor -
rating to power the 115/1/50 evaporator vessel Temperature sensor and bulb installed in
heater tape. evaporator inlet connection to supplement the
115V Convenience Outlet - Duplex outlet standard leaving (outlet) fluid temperature
located inside the control panel and protected sensor.
by a 15 amp fuse. Condenser coil guard protects the condenser
Over/Undervoltage and Phase Protection Relay coils from harsh environments.
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UNIT ACCESSORIES
APPLICATION DATA
Low Ambient Operation / Freeze minimum ambient temperature. Use only glycol
solutions approved for the particular heat
Protection exchanger duty. The use of automotive anti-
The heater strip must be wrapped around the freeze is not recommended because they have
evaporator shell as well as the water piping. If the short-lived inhibitors and fouling of the vessels will
unit is required to operate at an ambient occur. If the equipment is exposed to freezing
temperature below 55°F (12.8°C), solenoid valves temperatures and not in used, the vessels and
would have to be installed along the coil headers piping should be drained.
with the exception of the last running coil. If the If the equipment is being used for operating
unit is required to operate below 32°F (0°C). Both conditions below 42°F (5.5°C) with standard
the solenoid coil control and VFD would have to vessels or below 40°F (4.4°C) with optional 40°F
be incorporated. An additional liquid receiver, (4.4°C) vessels, glycol should be used to prevent
wrapped with the heater strip, would have to be damage due to freezing. The freeze protection
added for each refrigerant circuit if the required level should be 20°F (11°C) lower than the
operating ambient temperature ranges between leaving brine temperature. The use of glycol
0°F (-17.8°C) and 20°F (-6.7°C). In addition to the penalizes the causes a performance as shown in
accessories mentioned, an additional electronic Table 4 for ethylene glycol and Table 5 for
expansion valve is required for each refrigerant propylene glycol and needs to be considered in
circuit if the operating ambient goes below 0°F the unit selection procedure.
(-17.8°C). Condenser pressure regulators would
have to be incorporated as well to regulate the Table 4 : Ethylene Glycol
head pressure. The minimum operating ambient
temperature is -20°F (-28.9°F). For low ambient % E. G. Freeze C1 K1 G1 P1
By Point Capacity kW Flow P.D.
applications, kindly consult factory as the unit Weight Factor Rate Factor Factor
°F °C
would have to be redesigned to suit the
10 26.2 -3.2 0.995 0.998 1.019 1.050
customer’s specific needs.
15 22.4 -5.3 0.991 0.997 1.030 1.083
20 17.8 -7.9 0.988 0.996 1.044 1.121
Desuperheaters 25 12.6 -10.8 0.984 0.995 1.060 1.170
A hot gas desuperheater can be factory supplied 30 6.7 -14.1 0.981 0.994 1.077 1.219
35 0.0 -17.8 0.977 0.992 1.097 1.275
for field installation. Tees in refrigerant lines with
40 -8.0 -25.8 0.973 0.991 1.116 1.331
shut off valves can be supplied. Kindly consult
45 -17.5 -27.5 0.968 0.990 1.138 1.398
factory for further details. 50 -28.9 -33.8 0.964 0.989 1.161 1.466
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PERFORMANCE DATA R407c
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PHYSICAL SPECIFICATIONS R407c
COMPRESSOR
MODEL (QTY) HSC 1509 x 1 HSC 1512 x 1 HSC 1709 x 1 HSC 1711 x 1 HSC 1811 x 1
RPM 2950 2950 2950 2950 2950
MIN. % UNIT CAPACITY REDUCTION 25% 25% 25% 25% 25%
EVAPORATOR
MODEL (QTY) HDJ04d(1) HDL04c(1) XDM09e(1) XDN09e(1) XDN10e(1)
WATER CONNECTOR INCH [MM] 4 [101.6] 4 [101.6] 5 [127] 5 [127] 6 [152.4]
NOM. WATER FLOW / P D GPM/ FT IN WG 127.7/19.5 160.4/8.7 204.9/12.5 236.1/22.1 298.8/17.8
MIN/ MAX WATER FLOW GPM 68.5/205 100.7/301.5 140.3/420 119.7/358 174.5/522.6
MIN/ MAX WATER PD FT IN WG 6.4/45.5 3.8/26.9 6.35/44.8 6.6/46.4 6.8/48.3
CONDENSER
COIL ROWS DEEP/ TOTAL FA (SQ.FT) 3/81.3 4/81.3 3/121.9 4/121.9 3/162.6
NO. OF FAN 4 4 6 6 8
FAN DIA. MM 800 800 800 800 800
MOTOR HP (QTY) 1.5(4) 1.5(4) 1.5(6) 1.5(6) 1.5(8)
FLA, AMP (QTY) 3.2(4) 3.2(4) 3.2(6) 3.2(6) 3.2(8)
TOTAL CFM 40480 42400 69600 65400 91440
MIN. AMBIENT TEMP. (F) AT MIN. LOAD 55 55 55 55 55
ELECTRICAL
NOM. VOLTAGE 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50
UNIT RLA A 130 156 204 232 272
UNIT MAX. INRUSH A 304 408 443 576 661
GENERAL
UNIT LENGTH INCH[MM] 98 [2489] 98 [2489] 139.5 [3543] 139.5 [3543] 181.5 [4610]
UNIT WIDTH INCH[MM] 88 [2235] 88 [2235] 88 [2235] 88 [2235] 88 [2235]
UNIT HEIGHT INCH[MM] 85 [2159] 85 [2159] 88.5 [2248] 88.5 [2248] 88.5 [2248]
SHIPPING WEIGHT KG[LBS] 2590 [5710] 2923 [6444] 4135 [9117] 4343 [9575] 5001 [11025]
OPERATING WEIGHT KG[LBS] 2607 [5748] 2967 [6541] 4290 [9457] 4497 [9915] 5211 [11489]
OPERATING CHARGE R407C KG[LBS] 55 [121] 70 [154] 90 [198] 105 [231] 125 [275]
COMPRESSOR
MODEL (QTY) HSC 1309 (2) HSC 1311 (2) HSC 1509 (2) HSC 1512 (2) HSC 1709 (2) HSC 1711 (2) HSC 1811 (2)
RPM 2950 2950 2950 2950 2950 2950 2950
MIN. % UNIT CAPACITY REDUCTION 12.5% 12.5% 12.5% 12.5% 12.5% 12.5% 12.5%
EVAPORATOR
MODEL (QTY) XDK09f(1) XDM09e(1) XDM12e(1) XDN12e(1) XDP12e(1) XFQ10d(1) XFQ12e(1)
WATER CONNECTOR INCH/ [MM] 4/[101.6] 5/[127] 5/[127] 6/[152.4] 8/[203.2] 10/[254] 10/[254]
NOM. WATER FLOW/ P D GPM / FT IN WG 167.2/14.4 194.7/11.4 269.7/16.8 323.1/18.7 407.4/15.9 477.2/11.21 555.5/20.5
MIN/ MAX WATER FLOW GPM 108.8/325.8 140.3/420 168.9/506.5 190.8/570.6 213.1/637.9 273.4/819.3 240.3/720.8
MIN/ MAX WATER PD FT IN WG 6.71/47 6.35/44.8 7.3/51.8 7.3/51.6 5.1/35.3 4.2/29.3 4.7/32.6
CONDENSER
COIL ROWS DEEP/ TOTAL FA (SQ.FT) 3/121.9 3/121.9 3/162.6 4/162.6 4/203.2 3/282.3 3/329.4
NO. OF FAN 6 6 8 8 10 12 14
FAN DIA. MM 800 800 800 800 800 800 800
MOTOR HP (QTY) 1.5(6) 1.5(6) 1.5(8) 1.5(8) 1.5(10) 1.5(12) 1.5(14)
FLA, AMP (QTY) 3.2(6) 3.2(6) 3.2(8) 3.2(8) 3.2(10) 3.2(12) 3.2(14)
TOTAL CFM 62880 60720 92800 84800 106000 142200 165900
MIN. AMBIENT TEMP. (F) AT MIN. LOAD 55 55 55 55 55 55 55
ELECTRICAL
NOM. VOLTAGE 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50
UNIT RLA A 173 194 259 319 405 459 543
UNIT MAX. INRUSH A 290 361 433 565 642 807 929
GENERAL
UNIT LENGTH INCH[MM] 139.5 [3543] 139.5 [3543] 181.5 [4610] 181.5 [4610] 223.5 [5677] 265.5 [6744] 307.5 [7811]
UNIT WIDTH INCH[MM] 88 [2235] 88 [2235] 88 [2235] 88 [2235] 88 [2235] 88 [2235] 88 [2235]
UNIT HEIGHT INCH[MM] 88.5 [2248] 88.5 [2248] 88.5 [2248] 88.5 [2248] 88.5/[2248] 96 .5 [2451] 96 .5 [2451]
SHIPPING WEIGHT KG[LBS] 4000 [8818] 4126 [9095] 4659.6 [10273] 5627 [12405] 6725 [14825] 8062 [17774] 9073 [20002]
OPERATING WEIGHT KG[LBS] 4095 [9027] 4263 [9399] 4791.3 [10563] 5851 [12910] 6997 [15425] 8334 [18373] 9369 [20654]
OPERATING CHARGE R407C KG[LBS] 75 [165] 85 [187] 115 [254] 140 [309] 180 [397] 210 [463] 245 [540]
Notes: 1.) LRA is across-the-line (IXL) starting amps.
2.) Minimum Circuit Ampacity (MCA) based on 125% of the largest compressor RLA plus 100% of the other compressor RLA and fan circuit amps.
3.) Maximum Fuse Size (MFS) based on 225% of the largest compressor RLA plus 100% of the other compressor RLA and fan circuit amps.
4.) Voltage range: 414V minimum to 506V maximum.
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DIMENSIONAL DATA
ACHDX 125S-5SP
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DIMENSIONAL DATA
ACHDX 180D-5SP
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DIMENSIONAL DATA
ACHDX 210D-5SP
ACHDX 245D-5SP
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EVAPORATOR WATER PRESSURE DROP
SINGLE CIRCUIT
100
ACHDX 55S-5SP
ACHDX 70S-5SP
ACHDX 90S-5SP
.
ACHDX 105S-5SP
ACHDX 125S-5SP
PRESSURE DROP - FT IN WG
10
1
10 100 1000
CHILLED WATER FLOW RATE - GPM
DUAL CIRCUIT
100
ACHDX 75D-5SP
ACHDX 85D-5SP
ACHDX 115D-5SP
.
ACHDX 140D-5SP
ACHDX 180D-5SP
PRESSURE DROP - FT IN WG
ACHDX 210D-5SP
ACHDX 245D-5SP
10
1
100 1000
CHILLED WATER FLOW RATE - GPM
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TYPICAL WIRING SCHEMATIC (2 Compressors)
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TYPICAL WIRING SCHEMATIC (2 Compressors)
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TYPICAL WIRING SCHEMATIC (2 Compressors)
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TYPICAL WIRING SCHEMATIC (2 Compressors)
07-06