YRC1000 Options Instructions
YRC1000 Options Instructions
INSTRUCTIONS
FOR GUN TEACHING POSITION CORRECTION FUNCTION
Upon receipt of the product and prior to initial operation, read these instructions thoroughly, and
retain for future reference.
MOTOMAN INSTRUCTIONS
MOTOMAN- INSTRUCTIONS
YRC1000 INSTRUCTIONS
YRC1000 OPERATOR’S MANUAL (GENERAL) (SUBJECT SPECIFIC)
YRC1000 MAINTENANCE MANUAL
YRC1000 ALARM CODES (MAJOR ALARMS) (MINOR ALARMS)
The YRC1000 operator’s manual above corresponds to specific usage. Be sure to use the appropriate manual.
The YRC1000 operator’s manual above consists of “GENERAL” and “SUBJECT SPECIFIC”.
The YRC1000 alarm codes above consists of “MAJOR ALARMS” and “MINOR ALARMS”.
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DANGER
• This manual explains the gun teaching position correction function
of the YRC1000 system. Read this manual carefully and be sure to
understand its contents before handling the YRC1000. Any matter,
including operation, usage, measures, and an item to use, not
described in this manual must be regarded as "prohibited" or
"improper".
• General information related to safety are described in "Chapter 1.
Safety" of the YRC1000 INSTRUCTIONS. To ensure correct and
safe operation, carefully read "Chapter 1. Safety" of the YRC1000
INSTRUCTIONS.
CAUTION
• In some drawings in this manual, protective covers or shields are
removed to show details. Make sure that all the covers or shields
are installed in place before operating this product.
• YASKAWA is not responsible for incidents arising from unauthorized
modification of its products. Unauthorized modification voids the
product warranty.
NOTICE
• The drawings and photos in this manual are representative
examples and differences may exist between them and the
delivered product.
• YASKAWA may modify this model without notice when necessary
due to product improvements, modifications, or changes in
specifications. If such modification is made, the manual number will
also be revised.
• If your copy of the manual is damaged or lost, contact a YASKAWA
representative to order a new copy. The representatives are listed
on the back cover. Be sure to tell the representative the manual
number listed on the front cover.
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DANGER
• Before operating the manipulator, make sure the servo power is
turned OFF by performing the following operations. When the servo
power is turned OFF, the SERVO ON LED on the programming
pendant is turned OFF.
– Press the emergency stop buttons on the front door of the
YRC1000, on the programming pendant, on the external control
device, etc.
– Disconnect the safety plug of the safety fence.
(when in the play mode or in the remote mode)
If operation of the manipulator cannot be stopped in an emergency,
personal injury and/or equipment damage may result.
Fig. : Emergency Stop Button
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WARNING
• Perform the following inspection procedures prior to conducting
manipulator teaching. If there is any problem, immediately take
necessary steps to solve it, such as maintenance and repair.
– Check for a problem in manipulator movement.
– Check for damage to insulation and sheathing of external wires.
• Always return the programming pendant to the hook on the
YRC1000 cabinet after use.
If the programming pendant is left unattended on the manipulator, on a
fixture, or on the floor, etc., the Enable Switch may be activated due to
surface irregularities of where it is left, and the servo power may be
turned ON. In addition, in case the operation of the manipulator starts,
the manipulator or the tool may hit the programming pendant left
unattended, which may result in personal injury and/or equipment
damage.
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Registered Trademark
In this manual, names of companies, corporations, or products are
trademarks, registered trademarks, or brand names for each company or
corporation. The indications of (R) and TM are omitted.
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Contents
2 Preparations.................................................................................................................................... 2-1
5.2 Setup and Confirmation Using the Dedicated I/O Signal................................................... 5-2
8 Alarm............................................................................................................................................... 8-1
1 Overview
1 Overview
The gun teaching position correction function is an automatically corrects
SVSPOTMOV registered in the job.
This function can be used to automatically correct the misalignment of
workpiece in the direction of Z-axis of tool.
This function can be executed in the teach or play mode.
2 Preparations
• Correctly perform wear compensation before executing this function.
For further details, refer to “Chap. 1.12 Tip Wear Detection and Wear
Compensation (Motor Gun)” in “YRC1000 OPERATOR’S MANUAL
(FOR SPOT WELDING USING MOTOR GUN) (RE-CSO-A054)”.
• Correctly setting the gun pushing coefficient, and then teaching of
SVSPOTMOV. For further details, refer to “Chap.1.10.7.4 Setting
the Gun Pushing Coefficient” in “YRC1000 OPERATOR’S MANUAL
(FOR SPOT WELDING USING MOTOR GUN) (RE-CSO-A054)”.
3 Setup
3.1 Clearance Setting
3 Setup
Make the following settings before using this function.
4 Operation
4 Operation
This section describes the operation of gun and manipulator when this
function is enabled.
(1) Execute the SVSPOTMOV instruction.
(2) Compare the clearance amount on the moving side with
AxP075 × 0.1. If AxP075 × 0.1 value is higher, separate the chip
on the moving side from the workpiece so that the clearance
amount may be AxP075 × 0.1 [mm].
–The clearance amount on the moving side indicates the upper chip
distance, which can be viewed by selecting [Main Menu] − [Spot
Welding] − [Clearance Setting].
(3) The moving side chip descends and detects the workpiece.
(4) Raise the fixing side chip at the same time when the moving side
chip descends and detect the workpiece position.
(1) Execute the (2) Rise of moving (3) Drop of moving (4) Rise of fixing
SVSPOTMOV side chip side chip side chip and
instruction drop of moving
side chip
YES
(2) Separate the moving side from the workpiece so that the
clearance on the moving side may be A P075 0.1 [mm].
NO
Is the workpiece detected?
YES
NO
Is the workpiece detected?
YES
Stop the fixing side chip.
Stop the moving side chip.
6 Operation Explanation
6 Operation Explanation
6.2 Play Mode
(1) Job name: Indicates the job name of the SVSPOTMOV instruction.
(5) Correction amount: Indicates the correction amount of workpiece in the direction of
Z-axis of tool. This is the sum of detection amount and
revision amount.
– For example, if this value is 2 [mm], the teaching
position is shifted from the original position by 2 mm in
the positive Z-axis direction before teaching.
5. Select {EXCUTE}.
– The confirmation dialog box appears.
– Select "Yes" to correct the teaching position with asterisk (*).
The item that has already been corrected cannot be selected.
– Select "No" to abort the operation.
8 Alarm
9 Parameter
9 Parameter
AxP075 : Clearance amount on the moving chip side
Specify the clearance amount of upper chip.
0: 30 [mm] (initial value)
others: AxP075 × 0.1 [mm]
<Example> If AxP075 = 400, the clearance amount of upper chip is 40 [mm].
AxP080 : Detection threshold value when the GUN SEARCH DETECT RANGE OVER
Specify the detection threshold value when the alarm 4976
"GUN SEARCH DETECT RANGE OVER" occurs.
0: 3 [mm] (initial value)
others: AxP080 × 0.1 [mm]
<Example> If AxP080 = 100, the detection threshold value is 10 [mm].
S1CxG175 : Workpiece detection threshold value for the moving side chip
Specify the workpiece detection threshold value for the moving side chip.
0: 1.0 [kgf]
others: S1CxG175 × 0.1 [kgf]
<Example> If S1CxG175 = 20, the detection threshold value is 2.0 [kgf].
10 Restrictions
• This function is not available to the fixed gun.
• This function is not available to the pair gun.
• This function is not available to the double gun.
• If the rigidity of workpiece is low, the workpiece position detection
precision is lowered. It is recommended to use the workpiece with
the rigidity that meets the following standards.
Force Gauge
50 [N]
2 mm
(Deformation amount of workpiece)
workpiece
HEAD OFFICE
2-1 Kurosakishiroishi, Yahatanishi-ku, Kitakyushu 806-0004, Japan
Phone +81-93-645-7703 Fax +81-93-645-7802
YASKAWA Nordic AB
Verkstadsgatan 2, Box 504 ,SE-385 25 Torsas, Sweden
Phone +46-480-417-800 Fax +46-486-414-10
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